Socket size detection device and detection method

Abstract

The invention provides a size detection device for a socket. The size detection device comprises a transportation track, a plurality of transportation sliding blocks, a plurality of clamping mechanisms and a detection mechanism. The multiple conveying sliding blocks are all installed on the conveying rail. The multiple clamping mechanisms are installed on the multiple conveying sliding blocks and correspond to the multiple conveying sliding blocks in a one-to-one mode. The simulation support is installed on the detection rack, the adjusting assembly is installed on the detection rack, the overturning assembly is installed on the adjusting assembly and moves in the first direction and the second direction under driving of the adjusting assembly, the adsorption assembly is installed on the overturning assembly, the detection assembly is installed on the adsorption assembly, and the detection driver is installed on the detection mechanism. The invention further provides a detection method. The detection method comprises the following steps that the hidden socket base is clamped to the clamping mechanism; the hidden socket is transported to the detection mechanism through the transportation sliding block; the hidden socket cover plate is adsorbed through the adsorption assembly; the hidden socket cover plate is overturned through the overturning assembly; the size of the hidden socket panel is detected through the detection assembly.

Description

Technical Field

[0001] The present application relates to the technical field of socket quality inspection equipment, and in particular to a socket size inspection device and inspection method. Background Art

[0002] A socket is a seat into which one or more circuit wiring can be inserted, and various wiring can be inserted through the socket. At present, after the socket is produced, it is usually necessary to test the size of the socket to ensure that the quality of the socket meets the standard. When testing the size of the socket, it is usually necessary to manually use measuring tools to test the socket, and the detection efficiency is low. Therefore, the detection efficiency is greatly improved by detecting errors through automated detection equipment. However, in the related art, when the automated detection equipment detects the hidden socket, the automated detection equipment can only detect the external dimensions of the hidden socket. Summary of the invention

[0003] The purpose of the embodiments of the present application is to provide a socket size detection device and a detection method to solve the technical problem that the automated detection equipment in the prior art cannot detect the internal dimensions of a hidden socket.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted in the present application is: to provide a socket size detection device, comprising: transport tracks; A plurality of transport slides, each of which is mounted on the transport track and is capable of moving along a first direction; A plurality of clamping mechanisms, the plurality of clamping mechanisms are mounted on the plurality of transport slides and are arranged one-to-one corresponding to the plurality of transport slides, and are also configured to clamp the hidden socket; A detection mechanism, the detection mechanism includes a detection frame, a simulation bracket, an adjustment component, a flip component, an adsorption component, a detection component and a detection driver, the simulation bracket is installed on the detection frame, the adjustment component is installed on the detection frame, the flip component is installed on the adjustment component, and moves in a first direction and a second direction respectively under the drive of the adjustment component, the adsorption component is installed on the flip component, and rotates around a third direction under the drive of the flip component, and is also configured to adsorb the socket cover plate, the detection component is installed on the adsorption component, and rotates around the third direction under the drive of the flip component, and is also configured to detect the distance between the simulation bracket and the detection component, the detection driver is installed on the detection mechanism, and is configured to push the hidden socket out of the clamping mechanism when the distance between the simulation bracket and the detection component is greater than or less than a predetermined range.

[0005] Optionally, the flipping assembly includes a flipping drive, an intermediate connecting member and a flipping member, the flipping drive is installed on the adjusting assembly, the intermediate connecting member is installed on the output end of the flipping drive and rotates around a third direction under the drive of the flipping drive, and the flipping member is installed on the intermediate connecting member and rotates around the third direction following the intermediate connecting member.

[0006] Optionally, the intermediate connecting member includes an intermediate connecting plate and a plurality of intermediate waist-shaped holes, the intermediate connecting plate is installed at the output end of the flip actuator and rotates around a third direction under the drive of the flip actuator, and the plurality of intermediate waist-shaped holes are all opened in the intermediate connecting plate; The flip member includes a flip seat, a flip plate, a plurality of flip screws and a plurality of flip nuts. The flip seat is arranged on the side of the middle connecting plate facing away from the flip driver. The flip plate is installed on the flip seat. The plurality of flip screws are all connected to the flip seat and pass through the plurality of middle waist-shaped holes, and are arranged one-to-one with the plurality of middle waist-shaped holes. The plurality of flip nuts are all screwed to the plurality of flip screws and are configured to lock the flip seat to the middle connecting plate, and are arranged one-to-one with the plurality of flip screws.

[0007] Optionally, the flip member includes a flip plate and a first flip waist-shaped hole, and the first flip waist-shaped hole is opened on the flip plate; The adsorption assembly includes a vacuum suction cup, a first adsorption nut and a second adsorption nut. The vacuum suction cup is inserted into the first flip waist-shaped hole and can slide along the first flip waist-shaped hole. The first adsorption nut is screwed to the vacuum suction cup and is located on the side of the flip plate facing the hidden socket. The second adsorption nut is screwed to the vacuum suction cup and is located on the side of the flip plate facing away from the hidden socket.

[0008] Optionally, the flip member further includes a second flip waist-shaped hole, and the second flip waist-shaped hole is opened on the flip plate; The detection assembly includes a detection head, a first detection nut and a second detection nut. The detection head is inserted into the second flip waist-shaped hole and can slide along the second flip waist-shaped hole. The first detection nut is screwed to the detection head and is located on the side of the flip plate facing the hidden socket. The second detection nut is screwed to the detection head and is located on the side of the flip plate facing away from the hidden socket.

[0009] Optionally, the adjustment assembly includes a first adjustment driver, a first adjustment bracket, a second adjustment driver and a second adjustment bracket, the first adjustment driver is installed on the detection frame, the first adjustment bracket is installed on the output end of the first adjustment driver and moves along a first direction under the drive of the first adjustment driver, the second adjustment driver is installed on the first adjustment bracket and moves following the first adjustment bracket, the second adjustment bracket is installed on the output end of the second adjustment driver and moves in a second direction under the drive of the second adjustment driver.

[0010] Optionally, the simulation bracket includes multiple simulation screws, a simulation base plate, multiple first simulation nuts and multiple second simulation nuts, the multiple simulation screws are all connected to the detection frame, the simulation base plate is sleeved on the outer periphery of the multiple simulation screws, the multiple first simulation nuts are screwed to the multiple simulation screws, and are located on the side of the simulation base plate facing the detection frame, and are arranged one-to-one with the multiple simulation screws, the multiple second simulation nuts are screwed to the multiple simulation screws, and are located on the side of the simulation base plate facing away from the detection frame, and are arranged one-to-one with the multiple simulation screws.

[0011] Optionally, the clamping mechanism includes a clamping base plate, two clamping vertical plates and two clamping members, the clamping base plate is installed on the transport slider, the two clamping vertical plates are respectively connected to the two ends of the clamping base plate along the first direction, the two clamping members are installed on the two clamping vertical plates, and are configured to clamp the hidden sockets, and are arranged one-to-one with the two clamping vertical plates.

[0012] Optionally, the clamping member includes at least one guide rod, a clamping block and at least one elastic structure, at least one guide rod is inserted through the clamping vertical plate and can move along the first direction, the clamping block is connected to the guide rod and is located between two clamping vertical plates, at least one elastic structure is sleeved on at least one guide rod and is supported between the clamping vertical plate and the clamping block, and is arranged one-to-one with at least one guide rod.

[0013] The present application also provides a detection method of a socket size detection device, comprising the following steps: Clamping the hidden socket on the clamping mechanism; Transporting the hidden socket to the detection mechanism via the transport slide; Adsorbing the socket cover plate by the adsorption component; Flipping the socket cover plate by the flip assembly to expose the socket panel; The exposed size of the socket panel is detected by the detection component.

[0014] The beneficial effects of the socket size detection device provided by the present application are: The socket size detection device provided by the present application can sequentially transport multiple hidden sockets to the detection mechanism for detection under the action of a transport track, multiple transport slides and multiple clamping mechanisms, and has a high degree of automation. Under the action of the adsorption component, it can be used to adsorb the socket cover. Under the action of the flip component, the socket cover can be flipped to expose the socket panel from the socket base, which is convenient for the detection of the detection component, and has a high degree of automation. Through the simulation bracket and the detection component, it can be detected whether the size exposed by the socket panel meets the standard. Under the action of the detection driver, the hidden socket that does not meet the detection standard can be pushed out from the clamping mechanism. In summary, with the cooperation of the transport track, multiple transport slides, multiple clamping mechanisms and the detection mechanism, the internal size of the hidden socket can be automatically detected, with a high degree of automation, which greatly improves the detection efficiency.

[0015] The beneficial effects of the detection method of the socket size detection device provided by the present application are: The detection method of the socket size detection device provided in the present application can quickly detect the size of the hidden socket through the above steps, with a high degree of automation and high detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1 A three-dimensional diagram of a socket size detection device provided in an embodiment of the present application; Figure 2 A plan view of a hidden socket of a socket size detection device provided in an embodiment of the present application; Figure 3 A first-perspective stereoscopic view of a socket size detection device provided in an embodiment of the present application; Figure 4 A second perspective stereoscopic image of a socket size detection device provided in an embodiment of the present application; Figure 5 A third perspective stereogram of the socket size detection device provided in an embodiment of the present application; Figure 6 for Figure 3 A local enlarged view of point A in FIG. Figure 7 for Figure 4 A local enlarged view of point B in FIG. Figure 8 The Figure 4 partial enlarged view at position C in Fig. 9 The Figure 4 partial enlarged view at position D in Fig.10 The Figure 5 partial enlarged view at position E in

[0018] Among them, each reference numeral in the figure: 1. Transportation track; 2. Transportation slider; 3. Clamping mechanism; 31. Clamping bottom plate; 32. Clamping vertical plate; 33. Clamping member; 331. Guide rod; 332. Clamping block; 333. Elastic structure; 4. Detection mechanism; 41. Detection frame; 42. Simulation bracket; 421. Simulation screw; 422. Simulation bottom plate; 423. First simulation nut; 424. Second simulation nut; 43. Adjustment assembly; 431. First adjustment driver; 432. First adjustment bracket; 433. Second adjustment driver; 434. Second adjustment bracket; 44. Flipping assembly; 441. Flipping driver; 442. Intermediate connecting member; 4421. Intermediate connecting plate; 4422. Intermediate waist-shaped hole; 443. Flipping member; 4431. Flipping seat; 4432. Flipping plate; 4433. Flipping screw; 4434. Flipping nut; 4435. First flipping waist-shaped hole; 4436. Second flipping waist-shaped hole; 45. Adsorption assembly; 451. Vacuum suction cup; 452. First adsorption nut; 453. Second adsorption nut; 46. Detection assembly; 461. Detection head; 462. First detection nut; 463. Second detection nut; 47. Detection driver; 5. Hidden socket; 51. Socket base; 52. Socket cover plate; 53. Socket panel. Detailed implementation manners

[0019] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer and more understandable, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0020] It should be noted that when an element is referred to as being "mounted on", "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0021] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0023] like Figures 1 to 10 As shown, the present application provides a socket size detection device, comprising a transport track 1, a plurality of transport sliders 2, a plurality of clamping mechanisms 3 and a detection mechanism 4. The plurality of transport sliders 2 are all mounted on the transport track 1 and are all capable of moving along a first direction. The plurality of clamping mechanisms 3 are mounted on the plurality of transport sliders 2 and are arranged one by one with the plurality of transport sliders 2, and are also configured to clamp the hidden socket 5. The detection mechanism 4 includes a detection frame 41, a simulation bracket 42, an adjustment component 43, a flip component 44, an adsorption component 45, a detection component 46 and a detection driver 47. The simulation bracket 42 is installed on the detection frame 41, the adjustment component 43 is installed on the detection frame 41, the flip component 44 is installed on the adjustment component 43, and moves in the first direction and the second direction respectively under the drive of the adjustment component 43, the adsorption component 45 is installed on the flip component 44, and rotates around the third direction under the drive of the flip component 44, and is also configured to adsorb the socket cover 52, the detection component 46 is installed on the adsorption component 45, and rotates around the third direction under the drive of the flip component 44, and is also configured to detect the distance between the simulation bracket 42 and the detection component 46, the detection driver 47 is installed on the detection mechanism 4, and is configured to push the hidden socket 5 out of the clamping mechanism 3 when the distance between the simulation bracket 42 and the detection component 46 is greater than or less than a predetermined range.

[0024] It should be noted that the first direction mentioned above and below refers to the bidirectional direction of the shortest connection line between the two ends of the transport track 1. Figure 1 The second direction above and below refers to the bidirectional direction of the shortest connection line between the transport track 1 and the clamping mechanism 3, as shown in FIG. Figure 1 The third direction above and below refers to a direction perpendicular to both the first direction and the second direction, as shown in Figure 1 The Z axis shown in .

[0025] It should be noted that the hidden socket 5 includes a socket base 51, a socket cover 52 and a socket panel 53. The socket cover 52 is hinged to the socket base 51, and the socket panel 53 is connected to the socket cover 52 and rotates with the socket cover 52. The size of the socket panel 53 detected by the detection component 46 refers to the distance between the end of the socket panel 53 close to the socket cover 52 and the socket base 51. Figure 2 Before detecting the size H of the socket panel 53, the standard part of the hidden socket 5 is placed at the detection mechanism 4, and the simulation bracket 42 and the detection component 46 are adjusted so that the simulation bracket 42 and the end of the socket base 51 away from the transport slider 2 are flush, and the detection component 46 and the end of the socket panel 53 close to the socket cover 52 are flush.

[0026] Specifically, during the detection process, the socket panel 53 rotates at different angles relative to the socket base 51 due to the influence of the socket cover 52, so the value of H is also different. The exposed dimension H of the socket panel 53 can be obtained through the detection component 46. When the exposed dimension H of the socket panel 53 is less than the predetermined range, the size of the hidden socket 5 does not meet the standard, that is, the exposed dimension of the hidden socket 5 is not enough. During use, it is easy for the plug to fail to be plugged into the socket panel 53.

[0027] The socket size detection device provided by the present application can sequentially transport multiple hidden sockets 5 to the detection mechanism 4 for detection under the action of the transport track 1, multiple transport slides 2 and multiple clamping mechanisms 3, and has a high degree of automation. Under the action of the adsorption component 45, it can be used to adsorb the socket cover plate 52. Under the action of the flip component 44, the socket cover plate 52 can be flipped to expose the socket panel 53 from the socket base 51, which is convenient for the detection of the detection component 46, and has a high degree of automation. Through the simulation bracket 42 and the detection component 46, it is possible to detect whether the size exposed by the socket panel 53 meets the standard. Under the action of the detection driver 47, the hidden socket 5 that does not meet the detection standard can be pushed out from the clamping mechanism 3. In summary, under the cooperation of the transport track 1, multiple transport slides 2, multiple clamping mechanisms 3 and the detection mechanism 4, the internal size of the hidden socket 5 can be automatically detected, with a high degree of automation, which greatly improves the detection efficiency.

[0028] Optionally, the detection driver 47 is configured as a multi-stage air cylinder or a multi-stage electric cylinder.

[0029] In one embodiment of the present application, see Figures 1 to 10The flip assembly 44 includes a flip driver 441, an intermediate connecting member 442 and a flip member 443. The flip driver 441 is installed on the adjustment assembly 43. The intermediate connecting member 442 is installed on the output end of the flip driver 441 and rotates around a third direction under the drive of the flip driver 441. The flip member 443 is installed on the intermediate connecting member 442 and rotates around the third direction following the intermediate connecting member 442.

[0030] With such a configuration, after the adsorption component 45 adsorbs the socket cover plate 52, the flip driver 441, the intermediate connector 442 and the flip member 443 can drive the socket cover plate 52 to rotate about the third direction, so that the socket cover plate 52 can be flipped out of the socket base 51, which is convenient for detection by the detection component 46, and the degree of automation is high, which greatly improves the convenience of use. The flip member 443 can be made to deviate from the central axis of the flip driver 441 through the intermediate connector 442, so that the flip member 443 can drive the socket cover plate 52 to rotate about the third direction.

[0031] Optionally, the flip driver 441 is configured as a servo motor.

[0032] In one embodiment of the present application, please refer to Figures 1 to 10 The intermediate connecting member 442 includes an intermediate connecting plate 4421 and a plurality of intermediate waist-shaped holes 4422 . The intermediate connecting plate 4421 is installed at the output end of the flip driver 441 and rotates around a third direction under the drive of the flip driver 441 . The plurality of intermediate waist-shaped holes 4422 are all opened in the intermediate connecting plate 4421 . The flip member 443 includes a flip seat 4431, a flip plate 4432, a plurality of flip screws 4433 and a plurality of flip nuts 4434. The flip seat 4431 is arranged on the side of the middle connecting plate 4421 facing away from the flip driver 441. The flip plate 4432 is installed on the flip seat 4431. The plurality of flip screws 4433 are all connected to the flip seat 4431, and are passed through the plurality of middle waist-shaped holes 4422, and are arranged one-to-one with the plurality of middle waist-shaped holes 4422. The plurality of flip nuts 4434 are all screwed to the plurality of flip screws 4433, and are configured to lock the flip seat 4431 to the middle connecting plate 4421, and are arranged one-to-one with the plurality of flip screws 4433.

[0033] It should be noted here that, in the present embodiment, the example in which the number of the middle waist-shaped holes 4422 is set to two is used for explanation. Of course, in other embodiments, the middle waist-shaped holes 4422 can also be set to three, four, five... other numbers, which are not limited here. Since the multiple flip screws 4433 and the multiple middle waist-shaped holes 4422 are arranged in a one-to-one correspondence, the number of the flip screws 4433 and the number of the middle waist-shaped holes 4422 are always equal. Moreover, since the multiple flip nuts 4434 and the multiple flip screws 4433 are arranged in a one-to-one correspondence, the number of the flip nuts 4434 and the number of the flip screws 4433 are always equal.

[0034] With such a configuration, before detecting the size of the hidden socket 5, the flip screw 4433 can slide along the middle waist-shaped hole 4422 through the middle waist-shaped hole 4422, and driven by the flip seat 4431 and the flip plate 4432, the position of the adsorption component 45 in the first direction can be changed, so that the adsorption component 45 can be located in the middle position of the socket cover plate 52 in the first direction. When the adsorption component 45 drives the socket cover plate 52 to flip, the adsorption component 45 can stably drive the socket cover plate 52 to flip, ensuring that the detection is carried out normally. In addition, by adjusting the position of the adsorption component 45 in the first direction, the device can be applied to hidden sockets 5 of different sizes, which helps to improve the scope of application of the device.

[0035] Compared with using one flip screw 4433 and one middle waist-shaped hole 4422, the use of multiple flip screws 4433 and multiple middle waist-shaped holes 4422 can prevent the flip seat 4431 from rotating relative to the middle connecting plate 4421, which helps to improve the structural stability between the flip seat 4431 and the middle connecting plate 4421, and further helps to improve the structural stability between the adsorption assembly 45 and the middle connecting plate 4421.

[0036] By tightening multiple flip nuts 4434, the staff can lock the multiple flip screws 4433 to the middle connecting plate 4421, thereby preventing the multiple flip screws 4433 from sliding relative to the middle connecting plate 4421 and affecting the detection effect of the device.

[0037] In one embodiment of the present application, see Figures 1 to 10The flip member 443 includes a flip plate 4432 and a first flip waist-shaped hole 4435, and the first flip waist-shaped hole 4435 is opened in the flip plate 4432. The adsorption assembly 45 includes a vacuum suction cup 451, a first adsorption nut 452 and a second adsorption nut 453. The vacuum suction cup 451 is penetrated through the first flip waist-shaped hole 4435 and can slide along the first flip waist-shaped hole 4435. The first adsorption nut 452 is screwed to the vacuum suction cup 451 and is located on the side of the flip plate 4432 facing the hidden socket 5. The second adsorption nut 453 is screwed to the vacuum suction cup 451 and is located on the side of the flip plate 4432 facing away from the hidden socket 5.

[0038] It should be noted here that the direction of the shortest line between the two ends of the first flip waist-shaped hole 4435 is consistent with the third direction.

[0039] With such a configuration, before detecting the size of the hidden socket 5, the vacuum suction cup 451 can slide along the first flip waist-shaped hole 4435 through the first flip waist-shaped hole 4435, and the position of the vacuum suction cup 451 in the third direction can be adjusted, so that the adsorption component 45 can be located at the middle position of the socket cover plate 52 in the third direction. In addition, with the cooperation of the middle waist-shaped hole 4422, the position of the vacuum suction cup 451 in the first direction and the third direction can be adjusted at the same time, so that the adsorption component 45 can be located at the geometric center position of the socket cover plate 52. When the adsorption component 45 drives the socket cover plate 52 to flip, the adsorption component 45 can drive the socket cover plate 52 to flip more stably, ensuring that the detection is carried out normally. In addition, by adjusting the position of the adsorption component 45 in the first direction and the third direction, the device can be applied to hidden sockets 5 of different sizes, which greatly improves the scope of application of the device.

[0040] By adjusting the positions of the first adsorption nut 452 and the second adsorption nut 453 on the vacuum suction cup 451, the distance between the vacuum suction cup 451 and the socket cover plate 52 can be adjusted to ensure that the vacuum suction cup 451 can normally contact the socket cover plate 52. In addition, by adjusting the distance between the vacuum suction cup 451 and the socket cover plate 52, the vacuum suction cup 451 can be used to adsorb hidden sockets 5 of different sizes, which helps to further improve the scope of application of the device. In addition, the vacuum suction cup 451 can be locked to the flip plate 4432 through the first adsorption nut 452 and the second adsorption nut 453, which helps to improve the structural stability between the vacuum suction cup 451 and the flip plate 4432.

[0041] In one embodiment of the present application, see Figures 1 to 10The flip member 443 further includes a second flip waist-shaped hole 4436, and the second flip waist-shaped hole 4436 is opened in the flip plate 4432. The detection assembly 46 includes a detection head 461, a first detection nut 462 and a second detection nut 463. The detection head 461 is inserted into the second flip waist-shaped hole 4436 and can slide along the second flip waist-shaped hole 4436. The first detection nut 462 is screwed to the detection head 461 and is located on the side of the flip plate 4432 facing the hidden socket 5. The second detection nut 463 is screwed to the detection head 461 and is located on the side of the flip plate 4432 facing away from the hidden socket 5.

[0042] It should be noted that the direction of the shortest line between the two ends of the second flip waist-shaped hole 4436 is perpendicular to the third direction.

[0043] With such arrangement, before detecting the size of the hidden socket 5, the detection head 461 can slide along the second flip waist-shaped hole 4436 through the second flip waist-shaped hole 4436, and the position of the detection head 461 on the flip plate 4432 can be adjusted so that the light emitted by the detection head 461 can be in the same horizontal plane as the socket panel 53, thereby making the device applicable to different hidden sockets 5, which helps to further improve the scope of application of the device.

[0044] By adjusting the positions of the first detection nut 462 and the second detection nut 463 on the detection head 461, the distance between the detection head 461 and the socket cover plate 52 can be adjusted to ensure that the light emission position of the detection head 461 is flush with the socket cover plate 52, which helps to improve the detection accuracy. In addition, by adjusting the distance between the detection head 461 and the socket base 51, the detection head 461 can be used to detect hidden sockets 5 of different sizes, which helps to further improve the scope of application of the device. In addition, the detection head 461 can be locked to the flip plate 4432 through the first detection nut 462 and the second detection nut 463, which helps to improve the structural stability between the detection head 461 and the flip plate 4432, and is not easy to shake, which helps to further improve the detection accuracy.

[0045] Optionally, the detection head 461 is configured as a photoelectric sensor.

[0046] In one embodiment of the present application, please refer to Figures 1 to 10The adjustment component 43 includes a first adjustment driver 431, a first adjustment bracket 432, a second adjustment driver 433 and a second adjustment bracket 434. The first adjustment driver 431 is installed on the detection frame 41. The first adjustment bracket 432 is installed on the output end of the first adjustment driver 431 and moves along the first direction under the drive of the first adjustment driver 431. The second adjustment driver 433 is installed on the first adjustment bracket 432 and moves with the first adjustment bracket 432. The second adjustment bracket 434 is installed on the output end of the second adjustment driver 433 and moves in the second direction under the drive of the second adjustment driver 433.

[0047] With such a configuration, under the action of the first adjustment driver 431, the first adjustment bracket 432 can be driven to move in the first direction. Driven by the second adjustment driver 433 and the second adjustment bracket 434, the flip driver 441 can be moved in the first direction. Under the action of the second adjustment driver 433, the second adjustment bracket 434 can be driven to move in the second direction, so that the flip driver 441 moves in the second direction. Under the cooperation of the first adjustment driver 431 and the second adjustment driver 433, the position of the flip driver 441 in the first direction and the second direction can be adjusted, so that the rotation axis of the flip driver 441 and the rotation axis of the socket cover plate 52 are consistent. When flipping the socket cover plate 52, the situation where the socket cover plate 52 is stuck is avoided. In addition, by adjusting the position of the flip driver 441 in the first direction and the second direction, the flip driver 441 can drive the socket cover plates 52 of the hidden sockets 5 of different sizes to rotate, which helps to improve the scope of application of the device.

[0048] Optionally, the first adjustment driver 431 and the second adjustment driver 433 are both configured as cylinders.

[0049] In one embodiment of the present application, see Figures 1 to 10 The simulation bracket 42 includes multiple simulation screws 421, a simulation base plate 422, multiple first simulation nuts 423 and multiple second simulation nuts 424. The multiple simulation screws 421 are all connected to the detection frame 41. The simulation base plate 422 is sleeved on the outer periphery of the multiple simulation screws 421. The multiple first simulation nuts 423 are screwed to the multiple simulation screws 421 and are located on the side of the simulation base plate 422 facing the detection frame 41, and are arranged one-to-one with the multiple simulation screws 421. The multiple second simulation nuts 424 are screwed to the multiple simulation screws 421 and are located on the side of the simulation base plate 422 facing away from the detection frame 41, and are arranged one-to-one with the multiple simulation screws 421.

[0050] It should be noted that in this embodiment, the example in which the number of simulated screws 421 is set to two is used for explanation. Of course, in other embodiments, according to actual application requirements, the simulated screws 421 can also be set to three, four, five... other numbers, which are not limited here. Since the multiple first simulated nuts 423 and the multiple simulated screws 421 are arranged in a one-to-one correspondence, the number of the first simulated nuts 423 and the number of simulated screws 421 are always equal. Since the multiple second simulated nuts 424 and the multiple simulated screws 421 are arranged in a one-to-one correspondence, the number of the second simulated nuts 424 and the number of simulated screws 421 are always equal.

[0051] With such a configuration, before detecting the size of the hidden socket 5, the position of the simulated bottom plate 422 in the second direction can be adjusted by the first simulated nut 423 and the second simulated nut 424, so that the simulated bottom plate 422 and the end of the socket base 51 away from the transport slider 2 are flush. After the socket cover 52 is turned over, under the action of the simulated bottom plate 422, it can be used to simulate the socket base 51, which is convenient for the detection head 461 to detect the exposed size of the socket panel 53, thereby improving the convenience of detection. Moreover, by adjusting the position of the simulated bottom plate 422 in the second direction, it can be used to simulate socket bases 51 of different sizes, which helps to further improve the scope of application of the device. In addition, by the first simulated nut 423 and the second simulated nut 424, the simulated bottom plate 422 can be locked to the simulated screw 421, which helps to improve the structural stability between the simulated bottom plate 422 and the simulated screw 421.

[0052] Compared with using only one simulation screw 421, using multiple simulation screws 421 can prevent the simulation base plate 422 from rotating relative to the simulation screw 421, so that the simulation base plate 422 can only move along the second direction, thereby allowing the simulation base plate 422 to stably simulate the socket base 51, which helps to improve the detection accuracy of the device.

[0053] In one embodiment of the present application, see Figures 1 to 10 The clamping mechanism 3 includes a clamping base plate 31, two clamping vertical plates 32 and two clamping members 33. The clamping base plate 31 is installed on the transport slider 2. The two clamping vertical plates 32 are respectively connected to the two ends of the clamping base plate 31 along the first direction. The two clamping members 33 are installed on the two clamping vertical plates 32 and are configured to clamp the hidden socket 5, and are arranged one-to-one with the two clamping vertical plates 32.

[0054] With such arrangement, the two clamping members 33 can stably clamp the hidden socket 5 on the surface of the clamping base plate 31, which helps to improve the structural stability between the hidden socket 5 and the clamping base plate 31, and facilitates the flipping component 44 and the adsorption component 45 to drive the socket cover plate 52 to flip.

[0055] In one embodiment of the present application, please refer to Figures 1 to 10 The clamping member 33 includes at least one guide rod 331, a clamping block 332 and at least one elastic structure 333. The at least one guide rod 331 is penetrated through the clamping vertical plate 32 and can move along the first direction. The clamping block 332 is connected to the guide rod 331 and is located between the two clamping vertical plates 32. The at least one elastic structure 333 is sleeved on the at least one guide rod 331 and is held between the clamping vertical plate 32 and the clamping block 332, and is arranged one-to-one with the at least one guide rod 331.

[0056] It should be noted that in this embodiment, the number of guide rods 331 is set to three for illustration. Of course, in other embodiments, according to actual application requirements, the guide rods 331 can also be set to one, two, four... other numbers, which are not limited here. Since at least one elastic structure 333 and at least one guide rod 331 are set in a one-to-one correspondence, the number of elastic structures 333 and the number of guide rods 331 are always equal.

[0057] With such arrangement, the two clamping blocks 332 can move toward each other under the action of the elastic structure 333. When the hidden socket 5 is placed between the two clamping blocks 332, the hidden socket 5 can be stably clamped between the two clamping blocks 332. Under the action of the guide rod 331, the clamping block 332 can only move along the first direction, so that the two clamping blocks 332 can stably clamp the hidden socket 5.

[0058] Optionally, the elastic structure 333 is configured as a spring or a spring sheet.

[0059] Optionally, a guide surface (not shown in the figure) is formed at one end of the clamping block 332 away from the clamping base plate 31 .

[0060] With such arrangement, when the hidden socket 5 is placed between the two clamping blocks 332 , the hidden socket 5 can be quickly clamped between the two clamping blocks 332 through the guide surface, which helps to improve the placement efficiency.

[0061] The working principle of the socket size detection device provided in the present application is as follows: before detecting the size of the hidden socket 5 , the standard hidden socket 5 needs to be placed between two clamping blocks 332 .

[0062] The simulated bottom plate 422 is adjusted according to the standard socket base 51. When the simulated bottom plate 422 is higher than the socket bottom plate in the second direction, the staff rotates the first simulated nut 423 and the second simulated nut 424 so that the first simulated nut 423 and the second simulated nut 424 both move toward the detection rack 41 along the second direction, and the simulated bottom plate 422 also moves toward the detection rack 41 along the second direction until the simulated bottom plate 422 and the end of the socket bottom plate away from the transport clamp 332 are flush. Conversely, the staff rotates the first simulated nut 423 and the second simulated nut 424 in the opposite direction so that the simulated bottom plate 422 moves away from the detection rack 41 along the second direction until the simulated bottom plate 422 and the end of the socket bottom plate away from the transport clamp 332 are flush.

[0063] According to the standard socket cover plate 52, the flip driver 441 is adjusted. The staff adjusts the position of the flip driver 441 in the first direction and the second direction through the first adjustment driver 431 and the second adjustment driver 433, so that the rotation axis of the output end of the flip driver 441 and the rotation axis of the socket cover plate 52 remain consistent.

[0064] According to the standard socket cover plate 52, the vacuum suction cup 451 is adjusted. The staff adjusts the position of the vacuum suction cup 451 in the first direction by loosening the flip nut 4434 until the vacuum suction cup 451 is roughly aligned with the middle position of the socket cover plate 52 in the first direction. The staff adjusts the position of the vacuum suction cup 451 in the third direction by loosening the second adsorption nut 453 until the vacuum suction cup 451 is roughly aligned with the middle position of the socket cover plate 52 in the third direction. The staff adjusts the position of the vacuum suction cup 451 in the second direction by rotating the first adsorption nut 452 and the second adsorption nut 453 until the vacuum suction cup 451 contacts the socket cover plate 52.

[0065] Adjust the detection head 461 according to the standard socket panel 53. Before adjusting the detection head 461, it is necessary to start the vacuum suction cup 451 to absorb the socket cover plate 52. Drive the socket cover plate 52 to flip under the action of the flip driver 441 until the socket cover plate 52 cannot rotate. After the socket cover plate 52 is flipped, the staff loosens the second detection nut 463 and adjusts the position of the detection head 461 on the flip plate 4432 until the light output position of the detection head 461 is flush with the socket panel 53.

[0066] After the adjustment is completed, the inspection can begin. During the inspection process, the staff clamps the hidden socket 5 between the two clamps 332. Under the action of multiple transport sliders 2, the hidden socket 5 is transported to the inspection mechanism 4 in sequence. After the hidden socket 5 is transported to the inspection mechanism 4, the vacuum suction cup 451 adsorbs the socket cover 52, the flip driver 441 drives the socket cover 52 to flip, and the detection head 461 emits light to the simulated bottom plate 422, and obtains the corresponding size data exposed by the socket panel 53. When the size data is qualified, the detection driver 47 does not need to act. When the size data is unqualified, the detection driver 47 pushes the hidden socket 5 out from between the two clamps 332.

[0067] like Figures 1 to 10 As shown, the present application also provides a detection method of a socket size detection device, comprising the following steps: Step S1: clamp the hidden socket 5 on the clamping mechanism 3 .

[0068] Step S2: transporting the hidden socket 5 to the detection mechanism 4 via the transport slide 2 .

[0069] Step S3: Adsorbing the socket cover plate 52 via the adsorption component 45 .

[0070] Step S4: flip the socket cover plate 52 by using the flip assembly 44 to expose the socket panel 53 .

[0071] Step S5: Detect the exposed size of the socket panel 53 through the detection component 46 .

[0072] The detection method of the socket size detection device provided in the present application can quickly detect the size of the hidden socket 5 through the above steps, with a high degree of automation and high detection accuracy.

[0073] One or more embodiments of the present application are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the present application. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of one or more embodiments of the present application should be included in the protection scope of the present application.

Claims

1. A socket size detection device, characterized in that: include: Transport track (1); A plurality of transport slide blocks (2), each of the plurality of transport slide blocks (2) being mounted on the transport track (1) and each of the plurality of transport slide blocks being capable of moving along a first direction; A plurality of clamping mechanisms (3), the plurality of clamping mechanisms (3) being mounted on the plurality of transport slide blocks (2) and arranged in one-to-one correspondence with the plurality of transport slide blocks (2), and being configured to clamp the hidden sockets (5); A detection mechanism (4), the detection mechanism (4) comprising a detection frame (41), a simulation support (42), an adjustment component (43), a flip component (44), an adsorption component (45), a detection component (46) and a detection driver (47), the simulation support (42) being mounted on the detection frame (41), the adjustment component (43) being mounted on the detection frame (41), the flip component (44) being mounted on the adjustment component (43) and being respectively moved in a first direction and a second direction under the drive of the adjustment component (43), the adsorption component (45) being mounted on the flip component (44) and being The flip assembly (44) is driven to rotate about a third direction and is also configured to adsorb the socket cover plate (52). The detection assembly (46) is mounted on the adsorption assembly (45) and is driven to rotate about a third direction by the flip assembly (44). The detection assembly (46) is also configured to detect the distance between the simulation bracket (42) and the detection assembly (46). The detection driver (47) is mounted on the detection mechanism (4) and is configured to push the hidden socket (5) out of the clamping mechanism (3) when the distance between the simulation bracket (42) and the detection assembly (46) is less than a predetermined range.

2. The socket size detection device according to claim 1, characterized in that: The flip assembly (44) comprises a flip driver (441), an intermediate connecting member (442) and a flip member (443); the flip driver (441) is mounted on the adjustment assembly (43); the intermediate connecting member (442) is mounted on an output end of the flip driver (441) and rotates about a third direction under the drive of the flip driver (441); and the flip member (443) is mounted on the intermediate connecting member (442) and rotates about the third direction following the intermediate connecting member (442).

3. The socket size detection device according to claim 2, characterized in that: The intermediate connecting member (442) comprises an intermediate connecting plate (4421) and a plurality of intermediate waist-shaped holes (4422); the intermediate connecting plate (4421) is mounted on the output end of the flip driver (441) and rotates around a third direction under the drive of the flip driver (441); and the plurality of intermediate waist-shaped holes (4422) are all provided on the intermediate connecting plate (4421); The flip member (443) comprises a flip seat (4431), a flip plate (4432), a plurality of flip screws (4433) and a plurality of flip nuts (4434); the flip seat (4431) is arranged on the side of the middle connecting plate (4421) facing away from the flip driver (441); the flip plate (4432) is installed on the flip seat (4431); the plurality of flip screws (4433) are all connected to the flip seat (4431), and are passed through the plurality of middle waist-shaped holes (4422), and are arranged one-to-one with the plurality of middle waist-shaped holes (4422); the plurality of flip nuts (4434) are all screwed to the plurality of flip screws (4433), and are configured to lock the flip seat (4431) to the middle connecting plate (4421), and are arranged one-to-one with the plurality of flip screws (4433).

4. The socket size detection device according to claim 2, characterized in that: The flip member (443) comprises a flip plate (4432) and a first flip waist-shaped hole (4435), wherein the first flip waist-shaped hole (4435) is formed on the flip plate (4432); The adsorption assembly (45) comprises a vacuum suction cup (451), a first adsorption nut (452) and a second adsorption nut (453); the vacuum suction cup (451) is inserted into the first flip waist-shaped hole (4435) and is capable of sliding along the first flip waist-shaped hole (4435); the first adsorption nut (452) is screwed to the vacuum suction cup (451) and is located on a side of the flip plate (4432) facing the hidden socket (5); the second adsorption nut (453) is screwed to the vacuum suction cup (451) and is located on a side of the flip plate (4432) facing away from the hidden socket (5).

5. The socket size detection device according to claim 4, characterized in that: The flip member (443) further comprises a second flip waist-shaped hole (4436), and the second flip waist-shaped hole (4436) is opened on the flip plate (4432); The detection assembly (46) comprises a detection head (461), a first detection nut (462) and a second detection nut (463); the detection head (461) is inserted into the second flip waist-shaped hole (4436) and is capable of sliding along the second flip waist-shaped hole (4436); the first detection nut (462) is screwed to the detection head (461) and is located on a side of the flip plate (4432) facing the hidden socket (5); the second detection nut (463) is screwed to the detection head (461) and is located on a side of the flip plate (4432) facing away from the hidden socket (5).

6. The socket size detection device according to claim 1, characterized in that: The adjustment assembly (43) comprises a first adjustment driver (431), a first adjustment bracket (432), a second adjustment driver (433) and a second adjustment bracket (434); the first adjustment driver (431) is mounted on the detection frame (41); the first adjustment bracket (432) is mounted on the output end of the first adjustment driver (431) and moves along a first direction under the drive of the first adjustment driver (431); the second adjustment driver (433) is mounted on the first adjustment bracket (432) and moves following the first adjustment bracket (432); the second adjustment bracket (434) is mounted on the output end of the second adjustment driver (433) and moves in a second direction under the drive of the second adjustment driver (433).

7. The socket size detection device according to claim 1, characterized in that: The simulation bracket (42) comprises a plurality of simulation screw rods (421), a simulation base plate (422), a plurality of first simulation nuts (423) and a plurality of second simulation nuts (424); the plurality of simulation screw rods (421) are all connected to the detection frame (41); the simulation base plate (422) is sleeved on the outer periphery of the plurality of simulation screw rods (421); the plurality of first simulation nuts (423) are screwed to the plurality of simulation screw rods (421) and are located on a side of the simulation base plate (422) facing the detection frame (41) and are arranged in a one-to-one correspondence with the plurality of simulation screw rods (421); the plurality of second simulation nuts (424) are screwed to the plurality of simulation screw rods (421) and are located on a side of the simulation base plate (422) facing away from the detection frame (41) and are arranged in a one-to-one correspondence with the plurality of simulation screw rods (421).

8. The socket size detection device according to claim 1, characterized in that: The clamping mechanism (3) comprises a clamping base plate (31), two clamping vertical plates (32) and two clamping members (33); the clamping base plate (31) is mounted on the transport slider (2); the two clamping vertical plates (32) are respectively connected to two ends of the clamping base plate (31) along a first direction; the two clamping members (33) are mounted on the two clamping vertical plates (32) and are configured to clamp the hidden socket (5), and are arranged in a one-to-one correspondence with the two clamping vertical plates (32).

9. The socket size detection device according to claim 8, characterized in that: The clamping member (33) comprises at least one guide rod (331), a clamping block (332) and at least one elastic structure (333); at least one guide rod (331) is inserted through the clamping vertical plate (32) and is movable along a first direction; the clamping block (332) is connected to the guide rod (331) and is located between two clamping vertical plates (32); at least one elastic structure (333) is sleeved on at least one guide rod (331) and is held between the clamping vertical plate (32) and the clamping block (332), and is arranged in a one-to-one correspondence with at least one guide rod (331).

10. The detection method of the socket size detection device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Clamping the base of the hidden socket (5) on the clamping mechanism (3); Transporting the hidden socket (5) to the detection mechanism (4) via the transport slide (2); Adsorbing the socket cover plate (52) by means of the adsorption component (45); Flipping the socket cover plate (52) by means of the flip assembly (44) to expose the socket panel (53); The exposed dimension of the socket panel (53) is detected by the detection component (46).

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