A machine for testing silicon stacks
By integrating multiple mechanisms into the tape and reel silicon stack inspection machine, the automated punching and blanking of silicon stacks and their installation onto the chip frame are realized, solving the problem of long time consumption in the existing technology, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202510168884.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-02-17
AI Technical Summary
Existing tape and reel silicon stack inspection machines take a long time to automatically punch and cut the silicon stack after inspection and install it onto the chip frame, and cannot efficiently handle unqualified silicon stacks.
Design a tape and reel silicon stack inspection machine that integrates a chip frame conveyor, dispensing mechanism, electric slide, bidirectional robot, vision inspection mechanism, punching mechanism, tape and reel feeding mechanism, waste collection box, etc. to realize automatic punching, unloading, inspection and installation of silicon stacks. The robot grabs and installs qualified silicon stacks onto the chip frame, and provides storage tubes and lifting mechanism to quickly replace unqualified silicon stacks.
It enables automated punching, cutting, and installation of silicon stacks, saving installation time, allowing for quick replacement of defective silicon stacks, reducing waste, improving production efficiency, and lowering costs.
Smart Images

Figure CN120033117B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of chip processing, in particular to a braided silicon stack brush detection machine. BACKGROUND
[0002] The silicon stack is a kind of component for mounting on the chip frame, and the silicon material is generally assembled in the form of braiding before leaving the factory. After the braided silicon stack is purchased from the chip factory, the surface of the removed silicon stack needs to be detected before installation, and only after the detection is qualified can it be installed on the chip frame.
[0003] Chinese patent CN201510453017.7 discloses a braided silicon stack brush detection machine, which replaces the manual detection mode and adopts brush detection wheel, polarity instrument and alarm to automatically detect and directly alarm and stop when the reverse polarity phenomenon is found, with high efficiency. Although this method can automatically detect, the detected silicon stack still needs to be grabbed by a visual recognition mechanical hand to the chip frame after detection, which will take a lot of time.
[0004] Therefore, it is necessary to design a braided silicon stack brush detection machine, which can automatically punch and cut the silicon stack, and also can grab and transport the punched and cut silicon stack to the chip frame for detection and installation by a mechanical hand, thereby saving a lot of installation time. SUMMARY
[0005] In view of the above technical deficiencies, the purpose of the present application is to provide a braided silicon stack brush detection machine, which can automatically punch and cut the silicon stack, and also can grab and transport the punched and cut silicon stack to the chip frame for detection and installation by a mechanical hand, thereby saving a lot of installation time.
[0006] In order to achieve the above object, the present application adopts the following technical scheme: the present application provides a kind of braided silicon pile brush detection machine, including chip frame conveying seat, two point glue mechanism, electric sliding table, bidirectional manipulator, visual detection mechanism, punching mechanism, braided supply mechanism, waste collection box, chip frame feeder and mounting table, electric sliding table is fixedly installed on mounting table, two chip frame conveying seat is fixedly installed on electric sliding table, electric sliding table is used to transport two point glue mechanism bidirectional movement, point glue mechanism is fixedly installed on mounting table, point glue mechanism is used to the chip frame of left chip frame conveying seat is glued, bidirectional manipulator is fixedly installed on mounting table, bidirectional manipulator is provided with suction block on it, bidirectional manipulator is used to drive suction block vertically and vertically to the length direction of electric sliding table moves, braided supply mechanism is fixedly installed on mounting table, braided supply mechanism is used to be transported to braided silicon pile in punching mechanism, punching mechanism is fixedly installed on mounting table, punching mechanism is used to be punched out upwards to braided silicon pile that is transported to punching position, suction block is used to suction fixation to the silicon pile that is punched out, the bottom of suction block is provided with multiple suction holes, the inside of suction block is provided with air channel connected with suction hole, the air outlet of air channel is connected with external air source, visual detection mechanism and waste collection box are located between punching mechanism and electric sliding table, visual detection mechanism is used to the silicon pile that is adsorbed on the bottom of suction block is detected by photographing, waste collection box is used to collect unqualified silicon pile, chip frame feeder is fixedly installed on mounting table, and chip frame feeder is used to transport chip frame towards chip frame conveying seat.
[0007] Preferably, it also includes mounting on the support plate, elastic telescopic pipe one, storage pipe, jacking plate, push mechanism, gate mechanism and crosswise push mechanism, the waste collection box includes frame body and shell, the frame body is fixedly installed on the mounting table by mounting frame, the shell is located directly below the frame body, the storage pipe can be vertically slidably installed in the frame body, the gate mechanism is fixedly installed on the frame body, the gate mechanism covers the top of the storage pipe, the support plate is located above the gate mechanism, the support plate is provided with a material passing hole, the material passing hole is located directly above the storage pipe, the support plate is fixedly installed on the frame body by the elastic telescopic pipe one, the elastic telescopic pipe one is used to provide upward vertical elastic force to the support plate, the crosswise push mechanism is fixedly installed on the frame body, one end of the crosswise push mechanism is drivingly connected with the elastic telescopic pipe one, the other end of the crosswise push mechanism is drivingly connected with the storage pipe, when the elastic telescopic pipe one is compressed downward, the crosswise push mechanism pushes the storage pipe upward, when the storage pipe is pushed upward to the final position, the silicon pile located at the top of the storage pipe will contact with the bottom of the suction nozzle of the suction block, the jacking plate can be vertically slidably installed in the storage pipe, the jacking plate has friction force with the contact surface of the storage pipe, the push mechanism is fixedly installed on the frame body, and the push mechanism is used to vertically push the jacking plate upward.
[0008] Preferably, the misalignment pushing mechanism comprises a hinged seat, a hinged rod, a lifting seat, a sliding rail, a sliding column one and a sliding column two, the hinged seat is fixedly installed on the frame, the middle part of the hinged rod is hinged to the hinged seat, the storage tube is fixedly installed on the top of the lifting seat, the sliding rail is fixedly installed on the frame, the sliding rail is slidingly connected to one side of the lifting seat, both sides of the hinged rod are provided with a waist-shaped hole, the sliding column one is fixedly installed on the upper half of the elastic telescopic tube one, the sliding column two is fixedly installed on the hinged seat, and the sliding column one and the sliding column two are respectively inserted into the two waist-shaped holes.
[0009] Preferably, the gate mechanism comprises two hinged frames and two gate plates, the gate plates are rotatably installed on the hinged frames, the hinged frames are fixedly installed on the frame, the bottom of the two hinged frames is in contact with the top of the storage tube, when the storage tube passes between the two hinged frames, the inner side of the two hinged frames is inclined, and the end of the two hinged frames is in contact with the outer side of the storage tube.
[0010] Preferably, the pushing mechanism comprises a jacking rod, a one-way limiting mechanism, a large friction wheel, a small friction wheel, an elastic pushing seat, a friction plate, a guide pipe and a rotating seat, the jacking rod is located directly below the storage tube, the jacking rod is used for jacking up the jacking plate inside the storage tube, the jacking rod is inserted into the guide pipe, the outer edge of the guide pipe is provided with an avoiding gap for the large friction wheel to pass through, the outer edge of the large friction wheel is in contact with the jacking rod, the side of the jacking rod close to the large friction wheel is a rough surface structure, the large friction wheel and the small friction wheel are fixedly installed on the rotating shaft of the large friction wheel, the large friction wheel is fixedly installed in the inside of the frame, the friction plate is in contact with the small friction wheel, the friction plate is fixedly installed on the displacement seat of the elastic pushing seat, the elastic pushing seat is fixedly installed on the upper half of the elastic telescopic tube one, the one-way limiting mechanism is fixedly installed on the frame, and the one-way limiting mechanism is used for one-way limiting the rotating shaft of the rotating seat.
[0011] Preferably, the elastic pressing mechanism is further provided, the jacking plate is provided with a protrusion penetrating out of the storage tube, the elastic pressing mechanism is used for resisting the protrusion, the elastic pressing mechanism comprises a rotating pressing plate and a torsional spring rotator, the rotating pressing plate is rotatably installed on the torsional spring rotator, and the torsional spring rotator is used for applying an elastic force close to the protrusion to the rotating pressing plate.
[0012] Preferably, the one-way limiting mechanism comprises an elastic telescopic tube two, a trapezoidal insert block and a ratchet wheel, the ratchet wheel is fixedly installed on the inner wall of the frame, the trapezoidal insert block is fixedly installed on the end of the elastic telescopic tube two, the ratchet wheel is fixedly installed on the rotating shaft of the rotating seat, the ratchet wheel is provided with a plurality of clamping grooves for the trapezoidal insert block to be inserted in the circumferential direction, the inclined end of the trapezoidal insert block faces the upper side, and the plane end of the trapezoidal insert block faces the lower side.
[0013] Preferably, the elastic push seat comprises a lifting guide plate, a guide column, a spring and a mounting plate, the lifting guide plate is fixedly installed on the upper half of the elastic telescopic pipe, the guide column is horizontally slidably installed on the lifting guide plate, the spring is sleeved on the guide column, the mounting plate is fixedly installed on one end of the guide column, the other end of the guide column is fixedly installed with a limiting plate, the spring is used for providing an elastic force to the mounting plate away from the lifting guide plate, and the friction plate is fixedly installed on the mounting plate.
[0014] Preferably, an electric sliding table is fixedly arranged on the outer side of the frame body, and the electric sliding table is used for pushing the frame body to move horizontally.
[0015] The beneficial effects of the present application are that the braided silicon stack brush detection machine can automatically punch and cut the silicon stack, and at the same time, the punched and cut silicon stack can be grabbed and transported by a mechanical hand to the chip frame for detection and installation, thereby saving a lot of installation time. At the same time, if the silicon stack is detected as unqualified, it can be discarded, and in the discarding process, only the unqualified single silicon stack can be discarded, while the qualified silicon stack can be retained on the suction block, and the qualified silicon stack can also be supplemented at the discarding position. The storage tube stores multiple layers of silicon stacks, and whenever a layer of silicon stack is consumed, the multiple layers of silicon stacks are pushed upward by a thickness of a layer of silicon stack, so that the device can be used for a long time. While the storage tube drives the jacking plate to move upward, the jacking mechanism can push the jacking plate upward by an excess of jacking movement, so that the top layer of silicon stack can contact the bottom of the suction block. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application.
[0018] Figure 2 It is Figure 1 a local enlarged view of A.
[0019] Figure 3 It is Figure 1 a schematic diagram of the three-dimensional structure from another perspective.
[0020] Figure 4 It is a schematic diagram of the local three-dimensional structure of the present application Figure 1 .
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the waste collecting box.
[0022] Figure 6 Schematic diagram of the three-dimensional structure of the contact state of the suction block and the support plate.
[0023] Figure 7 Schematic diagram of the local three-dimensional structure of the present application Figure 2 .
[0024] Figure 8 Schematic diagram of the three-dimensional structure of the installation state of the storage tube and the lifting plate.
[0025] Figure 9 Schematic diagram of the three-dimensional structure of the misaligned lifting mechanism.
[0026] Figure 10 Schematic diagram of the three-dimensional structure of the lifting mechanism.
[0027] Figure 11 Schematic diagram of the three-dimensional structure of the lifting rod and the guide pipe in the exploded state.
[0028] Figure 12 Schematic diagram of the three-dimensional structure of the elastic compression mechanism.
[0029] Figure 13 B is a partial enlarged view of Figure 10 .
[0030] Figure 14 Schematic diagram of the three-dimensional structure of the elastic push seat.
[0031] Explanation of reference numerals: 1, chip frame conveying seat; 2, dispensing mechanism; 3, electric sliding table; 4, bidirectional mechanical hand; 4a, suction block; 5, visual inspection mechanism; 6, punching mechanism; 7, braided material feeding mechanism; 8, waste collection box; 8a, frame; 8b, shell; 9, chip frame feeding machine; 10, mounting table; 11, support plate; 11a, material passing hole; 12, elastic expansion pipe one; 13, storage tube; 14, lifting plate; 15, lifting mechanism; 15a, lifting rod; 15b, one-way limiting mechanism; 15b1, elastic expansion pipe two; 15b2, trapezoidal plug; 15b3, ratchet wheel; 15c, large friction wheel; 15d, small friction wheel; 15e, elastic push seat; 15e1, lifting guide plate; 15e2, guide column; 15e3, spring; 15e4, mounting plate; 15f, friction plate; 15h, guide pipe; 15j, rotating seat; 16, gate mechanism; 16a, hinged frame; 16b, gate plate; 17, misaligned lifting mechanism; 17a, hinged seat; 17b, hinged rod; 17c, lifting seat; 17d, sliding rail; 17e, sliding column one; 17f, sliding column two; 18, elastic compression mechanism; 18a, rotating pressing plate; 18b, torsional spring rotator. DETAILED DESCRIPTION
[0032] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts are within the scope of the present application.
[0033] Embodiment: The present application provides a braided silicon pile brush inspection machine, such as Figures 1-3As shown, it comprises a chip frame conveying seat 1, two dispensing mechanisms 2, an electric sliding table 3, a bidirectional mechanical arm 4, a visual detection mechanism 5, a punching mechanism 6, a ribbon feeding mechanism 7, a waste collecting box 8, a chip frame feeding machine 9 and a mounting table 10. The electric sliding table 3 is fixedly installed on the mounting table 10, and the two chip frame conveying seats 1 are fixedly installed on the electric sliding table 3. The electric sliding table 3 is used for conveying the bidirectional movement of the two dispensing mechanisms 2. The dispensing mechanisms 2 are fixedly installed on the mounting table 10 and are used for dispensing the chip frame on the left chip frame conveying seat 1. The bidirectional mechanical arm 4 is fixedly installed on the mounting table 10 and is provided with a suction block 4a. The bidirectional mechanical arm 4 is used to drive the suction block 4a to move in the vertical direction and perpendicular to the length direction of the electric sliding table 3. The ribbon feeding mechanism 7 is fixedly installed on the mounting table 10 and is used to convey the ribbon silicon stack to the punching mechanism 6. The punching mechanism 6 is fixedly installed on the mounting table 10 and is used to punch upward the ribbon silicon stack conveyed to the punching position. The suction block 4a is used to suction and fix the punched silicon stack. The bottom of the suction block 4a is provided with a plurality of suction holes, and the inside of the suction block 4a is provided with an air duct connected with the suction holes. The air outlet of the air duct is connected with an external air source. The visual detection mechanism 5 and the waste collecting box 8 are located between the punching mechanism 6 and the electric sliding table 3. The visual detection mechanism 5 is used to take a photo of the silicon stack suctioned on the bottom of the suction block 4a for detection. If the detection result is unqualified, the suction block 4a moves above the waste collecting box 8, the suction block 4a stops suction, and the unqualified silicon stack falls into the waste collecting box 8. The waste collecting box 8 is used to collect the unqualified silicon stack. If the detection is qualified, the suction block 4a transports the silicon stack and places it on the chip frame on the chip frame conveying seat 1. The chip frame feeding machine 9 is fixedly installed on the mounting table 10 and is used to convey the chip frame toward the chip frame conveying seat 1. When it is needed to install the silicon stack on the chip frame, the whole chip frame is first conveyed to the left chip frame conveying seat 1 by the chip frame feeding machine 9, and the position on the chip frame conveying seat 1 where the silicon stack needs to be installed is dispensed by the dispensing mechanism 2. The chip frame placed on the right chip frame conveying seat 1 is the chip frame that has been dispensed. When the chip frame on the left chip frame conveying seat 1 needs to move to the right chip frame conveying seat 1, the two chip frame conveying seats 1 are driven to approach each other by the electric sliding table 3, and then the chip frame is conveyed to the conveying belt on the other side by the conveying belt on the chip frame conveying seat 1. When the conveying is completed, the conveying of the chip frame is completed, and finally the electric sliding table 3 is driven to reset.
[0034] And the chip frame on the right side of the chip frame conveying seat 1, need to move through the bidirectional manipulator 4 drive suction block 4a, after the silicon stack on the punching mechanism 6 is punched, clamping and conveying, first to the visual inspection mechanism 5 for detection, according to the actual situation, to carry on the subsequent qualified or unqualified movement process.
[0035] If the detection is unqualified, it is likely that one of the silicon stacks is unqualified, and if the air source is disconnected, the multiple silicon stacks on the suction block 4a will fall at the same time, which will cause the undamaged silicon stacks to be wasted, and in the long run, it will increase the cost of manufacturing. If the damaged silicon stack is removed by the mechanism and discarded, and the normal silicon stack is not supplemented, it will lead to the lack of chip frame, and finally still cause the chip to be defective. Therefore, after discarding, normal silicon stacks can be supplemented, such as Figures 4-8As shown, it also includes the support plate 11, the elastic telescopic pipe 12, the storage pipe 13, the jacking plate 14, the pushing mechanism 15, the gate mechanism 16 and the cross-direction pushing mechanism 17, the waste collecting box 8 includes the frame 8a and the shell 8b, the frame 8a is fixedly installed on the mounting table 10 through the mounting rack, the shell 8b is located directly below the frame 8a, the storage pipe 13 is vertically slidably installed in the frame 8a, the gate mechanism 16 is fixedly installed on the frame 8a, the gate mechanism 16 covers the top of the storage pipe 13, the support plate 11 is located above the gate mechanism 16, the support plate 11 is provided with the material passing hole 11a, the material passing hole 11a is located directly above the storage pipe 13, the support plate 11 is fixedly installed on the frame 8a through the elastic telescopic pipe 12, the elastic telescopic pipe 12 is used for providing the vertical elastic force upward for the support plate 11, the cross-direction pushing mechanism 17 is fixedly installed on the frame 8a, one end of the cross-direction pushing mechanism 17 is in transmission connection with the elastic telescopic pipe 12, the other end of the cross-direction pushing mechanism 17 is in transmission connection with the storage pipe 13, when the elastic telescopic pipe 12 is compressed downward, the cross-direction pushing mechanism 17 pushes the storage pipe 13 upward, when the storage pipe 13 is pushed upward to the final position, the silicon stack located at the top in the storage pipe 13 will be in contact with the bottom of the suction nozzle of the suction block 4a. Wherein, in the process of the upward movement of the storage pipe 13, the storage pipe 13 will automatically open the gate mechanism 16. And the top of the storage pipe 13 is closed through the gate mechanism 16 in order to avoid the damaged silicon stack from being stuck into the top of the storage pipe 13, the jacking plate 14 is vertically slidably installed in the storage pipe 13, the jacking plate 14 has friction force with the contact surface of the storage pipe 13, the pushing mechanism 15 is fixedly installed on the frame 8a, the pushing mechanism 15 is used for vertically pushing the jacking plate 14 upward. When it is needed to replace the damaged silicon stack detected on the suction block 4a, first, the suction block 4a is driven by the bidirectional mechanical arm 4, so that the bottom silicon stack of the suction block 4a is in contact with the top of the support plate 11, wherein the damaged silicon stack will move to the position directly opposite the material passing hole 11a, at this time, the gas is cut off through the external gas source, the damaged silicon stack will fall through the material passing hole 11a, and the normal silicon stack will remain on the support plate 11. And the fallen silicon stack will pass through the frame 8a and fall on the shell 8b.
[0036] Subsequently, continue to push down through suction block 4a, will make the support plate 11 downward movement, while the elastic telescopic tube one 12 will be compressed, and in the elastic telescopic tube one 12 movement, the elastic telescopic tube one 12 will be driven by the wrong direction push mechanism 17 to drive the storage tube 13 to slide up, in the storage tube 13 upward movement, the storage tube 13 will be automatically opened by the gate mechanism 16, and in the storage tube 13 upward push to the final position, the silicon stack at the top of the storage tube 13 will contact the bottom of the suction nozzle of the suction block 4a. Finally, the suction block 4a inhales, so that all the silicon stacks are sucked on the bottom of the suction block 4a, and then the suction block 4a is transported by the bidirectional mechanical hand 4. After the storage tube 13 is reset downward, the push mechanism 15 will push up the vertically distributed multiple silicon stacks upward by the thickness of a silicon stack.
[0037] That is, after discarding the damaged silicon stack, a normal silicon stack can be quickly replenished, saving cost and avoiding discarding all the silicon stacks adsorbed on the suction block 4a.
[0038] At the same time, the silicon stack is supported by the lifting plate 14, if the top silicon stack collides with the suction block 4a, the bottom of the suction block 4a can push the top silicon stack downward to avoid rigid extrusion and ensure the safety of the silicon stack.
[0039] Because the gate mechanism 16 must be opened during the descent of the support plate 11, and the top of the storage tube 13 needs to be inserted into the material hole 11a, therefore, as shown in Figure 9 The wrong direction push mechanism 17 includes a hinged seat 17a, a hinged rod 17b, a lifting seat 17c, a sliding rail 17d, a sliding column one 17e and a sliding column two 17f. The hinged seat 17a is fixedly installed on the frame 8a, the middle part of the hinged rod 17b is hinged to the hinged seat 17a, the storage tube 13 is fixedly installed on the top of the lifting seat 17c, the sliding rail 17d is fixedly installed on the frame 8a, the sliding rail 17d is slidably connected to one side of the lifting seat 17c, the two sides of the hinged rod 17b are provided with a waist-shaped hole, the sliding column one 17e is fixedly installed on the upper half of the elastic telescopic tube one 12, the sliding column two 17f is fixedly installed on the hinged seat 17a, and the sliding column one 17e and the sliding column two 17f are respectively inserted into the two waist-shaped holes. When the support plate 11 moves downward, the support plate 11 will drive the elastic telescopic tube one 12 to move downward, so that the sliding column one 17e moves downward, the sliding column one 17e pulls the hinged rod 17b to rotate around the hinged seat 17a, the hinged seat 17a pushes the sliding column two 17f to move upward, and the lifting seat 17c drives the storage tube 13 to slide upward vertically, so that the storage tube 13 can be inserted into the material hole 11a.
[0040] At the same time, as shown in Figure 9As shown, the gate mechanism 16 includes two hinged frames 16a and two gate plates 16b, the gate plates 16b are rotatably installed on the hinged frames 16a, the hinged frames 16a are fixedly installed on the frame 8a, the bottom of the two hinged frames 16a abuts the top of the storage tube 13, when the storage tube 13 passes between the two hinged frames 16a, the inner side of the two hinged frames 16a inclines, and the end of the two hinged frames 16a contacts the outer side of the storage tube 13. When the storage tube 13 moves upward, the top of the storage tube 13 will push the two hinged frames 16a, so that the two hinged frames 16a are pushed open, that is, the gate mechanism 16 is opened while the storage tube 13 moves upward. When the storage tube 13 moves downward to the final position, the two hinged frames 16a will rotate inward, so that the hinged frames 16a cover the top of the storage tube 13.
[0041] In order to enable the pushing mechanism 15 to push the lifting plate 14 upward, so that the multi-layer silicon stack can be pushed upward, and if the pushing mechanism 15 pushes upward at a speed greater than the lifting of the lifting plate 14 while the support plate 11 is compressed, so that the pushing mechanism 15 can push the lifting plate 14, it is necessary to ensure that the lifting plate 14 has an excess movement of being pushed upward, for this purpose, as shown in Figure 10 and Figure 11As shown, the lifting mechanism 15 includes a lifting rod 15a, a one-way limiting mechanism 15b, a large friction wheel 15c, a small friction wheel 15d, an elastic push seat 15e, a friction plate 15f, a guide pipe 15h, and a rotating seat 15j. The lifting rod 15a is located directly below the storage pipe 13 and is used to lift the lifting plate 14 inside the storage pipe 13 upward. The lifting rod 15a is inserted into the guide pipe 15h. The outer edge of the guide pipe 15h is provided with a gap for the large friction wheel 15c to pass through. The outer edge of the large friction wheel 15c is in contact with the lifting rod 15a. The side of the lifting rod 15a close to the large friction wheel 15c is rough. The rotation of the large friction wheel 15c can push the lifting rod 15a to slide up and down along the guide pipe 15h. The large friction wheel 15c and the small friction wheel 15d are both fixedly installed on the rotating shaft of the large friction wheel 15c. The large friction wheel 15c is fixedly installed inside the frame 8a. The friction plate 15f is in contact with the small friction wheel 15d. When the friction plate 15f moves upward, it will rotate the small friction wheel 15d. The friction plate 15f is fixedly installed on the displacement seat of the elastic push seat 15e. The elastic push seat 15e is fixedly installed on the upper half of the elastic telescopic pipe 12. The one-way limiting mechanism 15b is fixedly installed on the frame 8a. The one-way limiting mechanism 15b is used to limit the rotating shaft of the rotating seat 15j in one direction, so that the rotating shaft can only rotate clockwise, that is, the large friction wheel 15c can only push the guide pipe 15h to move upward. When the elastic telescopic pipe 12 is compressed, the elastic telescopic pipe 12 will push the elastic push seat 15e downward. The elastic push seat 15e will push the friction plate 15f to move vertically downward. The friction plate 15f will rotate the small friction wheel 15d and the large friction wheel 15c, so that the lifting rod 15a can lift the lifting plate 14 inside the storage pipe 13 upward, and the lifting plate 14 can push the plurality of silicon stacks to move vertically upward.
[0042] Although the lifting rod 15a only rises by the thickness of one silicon stack during the entire process of the operation of the lifting mechanism 15, the initial movement speed is accelerated, which can lift the lifting plate 14 at the beginning and ensure that the top silicon stack can be in contact with the bottom of the suction block 4a, which ensures that the suction block 4a and the rising silicon stack can be suctioned tightly. Avoid the situation that cannot be contacted due to the thickness difference of multiple silicon stacks. Moreover, the lifting mechanism 15 must adopt this structure, because only this structure can make the lifting rod 15a push upward at a certain speed and height within one second.
[0043] When the storage pipe 13 moves downward to reset, the lifting plate 14 will be in contact with the top of the lifting rod 15a which has moved upward by the thickness of one silicon stack. The height of the lifting rod 15a during the entire process is the thickness of one silicon stack. The height of the initial upward movement of the lifting rod 15a to lift the lifting plate 14 is lower than the thickness of one silicon stack.
[0044] When the elastic tube 12 is restored, the friction plate 15f is pulled upward, and due to the locking effect of the one-way limiting mechanism 15b, the jacking rod 15a cannot be pulled downward, and the rigid friction between the friction plate 15f and the small friction wheel 15d is avoided by the elastic push seat 15e, so that the friction plate 15f can be reset upward.
[0045] If the jacking plate 14 only supports the silicon stack through the friction effect between the jacking plate 14 and the storage tube 13, over a long period of time, no contact friction force will occur between the jacking plate 14 and the storage tube 13, and in order to avoid this situation, as shown in Figure 12 The jacking plate 14 is provided with a protrusion penetrating the storage tube 13, and the elastic compression mechanism 18 is used to abut against the protrusion. The elastic compression mechanism 18 includes a rotating pressing plate 18a and a torsional spring rotator 18b. The rotating pressing plate 18a is rotatably installed on the torsional spring rotator 18b, and the torsional spring rotator 18b is used to apply an elastic force to the rotating pressing plate 18a to approach the protrusion. The rotating pressing plate 18a abuts against the jacking plate 14, which plays a role of friction support for the jacking plate 14. The torsional spring rotator 18b is internally provided with a torsional spring, one end of which is connected with the rotating pressing plate 18a, and the other end is installed on the housing of the torsional spring rotator 18b.
[0046] As shown in Figure 13 The one-way limiting mechanism 15b includes an elastic tube 15b1, a trapezoidal plug 15b2, and a ratchet wheel 15b3. The ratchet wheel 15b3 is fixedly installed on the inner wall of the frame 8a, the trapezoidal plug 15b2 is fixedly installed on the end of the elastic tube 15b1, and the ratchet wheel 15b3 is fixedly installed on the rotating shaft of the rotating seat 15j. The ratchet wheel 15b3 is provided with a plurality of clamping grooves for inserting the trapezoidal plug 15b2 in the circumferential direction. The inclined end of the trapezoidal plug 15b2 faces upward, and the flat end of the trapezoidal plug 15b2 faces downward. When the ratchet wheel 15b3 rotates clockwise, the ratchet wheel 15b3 pushes the trapezoidal plug 15b2, so that the elastic tube 15b1 is compressed. When the ratchet wheel 15b3 needs to rotate counterclockwise, the trapezoidal plug 15b2 cannot be pushed.
[0047] As shown in Figure 14As shown, the elastic push seat 15e includes a lifting guide plate 15e1, a guide column 15e2, a spring 15e3 and a mounting plate 15e4, the lifting guide plate 15e1 is fixedly installed on the upper half of the elastic telescopic pipe 12, the guide column 15e2 is slidably installed on the lifting guide plate 15e1, the spring 15e3 is sleeved on the guide column 15e2, the mounting plate 15e4 is fixedly installed on one end of the guide column 15e2, and the other end of the guide column 15e2 is fixedly installed with a limiting plate. The spring 15e3 is used to provide the mounting plate 15e4 with an elastic force away from the lifting guide plate 15e1. The friction plate 15f is fixedly installed on the mounting plate 15e4. When the elastic telescopic pipe 12 is compressed, the lifting guide plate 15e1 will move downward, that is, the friction plate 15f is driven downward by the mounting plate 15e4. At this time, when the friction plate 15f is upwardly rubbed, the friction plate 15f will be in contact with the small friction wheel 15d, so that the friction plate 15f moves away from the small friction wheel 15d, that is, in this process, the spring 15e3 will be compressed, and the mounting plate 15e4 will drive the guide column 15e2 to slide along the lifting guide plate 15e1.
[0048] As shown in the figure, Figure 5 The outer side of the frame body 8a is fixedly provided with an electric sliding table 19, which is used to push the frame body 8a to move horizontally. Since the bottom of the suction block 4a is provided with two rows of protrusions, when any one row of silicon stacks is damaged, the position of the material feeding hole 11a can be adjusted by the electric sliding table 19 to ensure that it can adapt to the damaged silicon stacks at different positions.
[0049] In use, when it is necessary to install silicon stacks on the chip frame, the whole chip frame is first conveyed to the left chip frame conveying seat 1 by the chip frame conveying machine 9, and the positions of the chip frame conveying seat 1 where the silicon stacks need to be installed are glued by the glue dispensing mechanism 2. The chip frame placed on the right chip frame conveying seat 1 is the one that has been glued. When the chip frame on the left chip frame conveying seat 1 needs to move to the right chip frame conveying seat 1, the two chip frame conveying seats 1 are driven to approach each other by the electric sliding table 3, and then the chip frame is conveyed to the conveying belt on the other side by the conveying belt on the chip frame conveying seat 1. When the conveying is completed, the conveying of the chip frame is completed, and finally the electric sliding table 3 is driven to reset.
[0050] If the detection result is unqualified, the suction block 4a moves to the upper side of the waste collecting box 8, the suction block 4a is cut off, and the unqualified silicon stacks fall into the waste collecting box 8. The waste collecting box 8 is used to collect the unqualified silicon stacks. If the detection is qualified, the suction block 4a will transport the silicon stacks to the chip frame on the chip frame conveying seat 1.
[0051] When the damaged silicon stack on the suction block 4a needs to be replaced, the suction block 4a is first driven by the bidirectional mechanical arm 4 so that the bottom silicon stack of the suction block 4a is in contact with the top of the support plate 11, wherein the damaged silicon stack will move to a position directly opposite the through hole 11a, at this time, the gas is disconnected by the external gas source, the damaged silicon stack will fall through the through hole 11a, while the normal silicon stack will remain on the support plate 11, and the falling silicon stack will pass through the frame 8a and fall onto the shell 8b.
[0052] Subsequently, the suction block 4a is continuously pushed down, which will make the support plate 11 move downward, and the elastic expansion pipe 12 will be compressed, while the elastic expansion pipe 12 is moving, the elastic expansion pipe 12 will drive the storage pipe 13 to slide upward through the cross-direction lifting mechanism 17, in the process of upward movement of the storage pipe 13, the storage pipe 13 will automatically open the gate mechanism 16, and when the storage pipe 13 is pushed upward to the final position, the silicon stack at the top of the storage pipe 13 will be in contact with the bottom of the suction nozzle of the suction block 4a. Finally, the suction block 4a sucks air, so that all the silicon stacks are sucked to the bottom of the suction block 4a, and then the suction block 4a is transported by the bidirectional mechanical arm 4.
[0053] At the same time, the elastic expansion pipe 12 is compressed, the elastic expansion pipe 12 will also drive the lifting mechanism 15 to move, so that the friction plate 15f pushes the small friction wheel 15d to rotate, and the guide pipe 15h will quickly push the jacking plate 14 upward at a faster speed than the jacking plate 14, so that the jacking plate 14 drives the multi-layer silicon stack to move slightly upward, ensuring that the bottom of the suction block 4a can finally contact the top layer of silicon stack. When the storage pipe 13 is finally reset downward, the jacking plate 14 will be in contact with the top of the jacking rod 15a which has moved upward by one silicon stack thickness.
[0054] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.
Claims
1. A machine for inspecting a silicon stack, characterized in that, Chip frame conveying seat (1), two point glue mechanism (2), electric sliding table (3), two-way mechanical arm (4), visual detection mechanism (5), punching mechanism (6), braided supply mechanism (7), waste collection box (8) and chip frame supply machine (9) are included, two chip frame conveying seats (1) are fixedly installed on the electric sliding table (3), the electric sliding table (3) is used for conveying two point glue mechanism (2) two-way movement, the point glue mechanism (2) is used for the chip frame on the left chip frame conveying seat (1) is glued, the two-way mechanical arm (4) is provided with suction block (4a), the two-way mechanical arm (4) is used to drive suction block (4a) vertical direction and perpendicular to the length direction of electric sliding table (3) movement, braided supply mechanism (7) is used to convey the braided silicon stack to punching mechanism (6), punching mechanism (6) is used to cut up the braided silicon stack that is conveyed to the punching position, suction block (4a) is used to suction the silicon stack that is cut out and fix, the bottom of suction block (4a) is provided with a plurality of suction holes, the inside of suction block (4a) is provided with the air channel connected with suction hole, the air extraction port of air channel is connected with external air source, visual detection mechanism (5) and waste collection box (8) are located between punching mechanism (6) and electric sliding table (3), visual detection mechanism (5) is used to detect the silicon stack that is suctioned on the bottom of suction block (4a) and is photographed, waste collection box (8) is used to collect the unqualified silicon stack, chip frame supply machine (9) is used to convey chip frame towards chip frame conveying seat (1).
2. A machine for testing a silicon stack brush as claimed in claim 1, characterized in that The device further comprises a support plate (11), an elastic telescopic pipe (12), a storage pipe (13), a jacking plate (14), a pushing mechanism (15), a gate mechanism (16) and a crosswise pushing mechanism (17). The waste collecting box (8) comprises a frame (8a) and a shell (8b). The frame (8a) is fixedly installed on the mounting table (10) through a mounting rack. The shell (8b) is located directly below the frame (8a). The storage pipe (13) is vertically slidably installed in the frame (8a). The gate mechanism (16) is fixedly installed on the frame (8a) and covers the top of the storage pipe (13). The support plate (11) is located above the gate mechanism (16) and is provided with a material passing hole (11a) located directly above the storage pipe (13). The support plate (11) is fixedly installed on the frame (8a) through the elastic telescopic pipe (12), which is used to provide an upward vertical elastic force for the support plate (11). The crosswise pushing mechanism (17) is fixedly installed on the frame (8a) and is in transmission connection with one end of the elastic telescopic pipe (12) and the other end of the storage pipe (13). When the elastic telescopic pipe (1) is compressed downward, the crosswise pushing mechanism (17) pushes the storage pipe (13) upward. When the storage pipe (13) is pushed upward to the final position, the silicon pile located at the top of the storage pipe (13) will be in contact with the bottom of the suction nozzle of the suction block (4a). The jacking plate (14) is vertically slidably installed in the storage pipe (13) and is in frictional contact with the contact surface of the storage pipe (13). The pushing mechanism (15) is fixedly installed on the frame (8a) and is used to vertically push the jacking plate (14) upward.
3. A machine for testing a silicon stack brush as claimed in claim 2, characterized in that The crosswise pushing mechanism (17) comprises a hinged seat (17a), a hinged rod (17b), a lifting seat (17c), a sliding rail (17d), a sliding column (17e) and a sliding column (17f). The hinged seat (17a) is fixedly installed on the frame (8a). The middle part of the hinged rod (17b) is hinged to the hinged seat (17a). The storage pipe (13) is fixedly installed on the top of the lifting seat (17c). The sliding rail (17d) is fixedly installed on the frame (8a) and is in sliding connection with one side of the lifting seat (17c). The hinged rod (17b) is provided with a waist-shaped hole on both sides. The sliding column (17e) is fixedly installed on the upper half of the elastic telescopic pipe (12). The sliding column (17f) is fixedly installed on the hinged seat (17a). The sliding column (17e) and the sliding column (17f) are respectively inserted into the two waist-shaped holes.
4. A machine for testing a silicon stack brush as claimed in claim 3, characterized in that The gate mechanism (16) comprises two hinged frames (16a) and two gate plates (16b), the gate plates (16b) are rotatably installed on the hinged frames (16a), the hinged frames (16a) are fixedly installed on the frame body (8a), the bottom of the two hinged frames (16a) is in contact with the top of the storage tube (13), when the storage tube (13) passes through the two hinged frames (16a), the inner side of the two hinged frames (16a) is inclined, and the end of the two hinged frames (16a) is in contact with the outer side of the storage tube (13).
5. A machine for testing a silicon stack brush as claimed in claim 4, characterized in that The jacking mechanism (15) comprises a jacking rod (15a), a one-way limiting mechanism (15b), a large friction wheel (15c), a small friction wheel (15d), an elastic push seat (15e), a friction plate (15f), a guide pipe (15h) and a rotating seat (15j), the jacking rod (15a) is located directly below the storage tube (13), the jacking rod (15a) is used for jacking up the jacking plate (14) in the storage tube (13), the jacking rod (15a) is inserted into the guide pipe (15h), the outer edge of the guide pipe (15h) is provided with a avoiding gap for the large friction wheel (15c) to pass through, the outer edge of the large friction wheel (15c) is in contact with the jacking rod (15a), the side of the jacking rod (15a) close to the large friction wheel (15c) is a rough surface structure, the large friction wheel (15c) and the small friction wheel (15d) are fixedly installed on the rotating shaft of the large friction wheel (15c), the large friction wheel (15c) is fixedly installed in the frame body (8a), the friction plate (15f) is in contact with the small friction wheel (15d), the friction plate (15f) is fixedly installed on the displacement seat of the elastic push seat (15e), the elastic push seat (15e) is fixedly installed on the upper half of the elastic telescopic pipe one (12), the one-way limiting mechanism (15b) is fixedly installed on the frame body (8a), and the one-way limiting mechanism (15b) is used for one-way limiting the rotating shaft of the rotating seat (15j).
6. A machine for testing a silicon stack brush as claimed in claim 5, characterized in that The jacking plate (14) is provided with a protrusion penetrating out of the storage tube (13), the elastic compression mechanism (18) is used for resisting the protrusion, the elastic compression mechanism (18) comprises a rotating pressing plate (18a) and a torsional spring rotator (18b), the rotating pressing plate (18a) is rotatably installed on the torsional spring rotator (18b), and the torsional spring rotator (18b) is used for applying an elastic force close to the protrusion to the rotating pressing plate (18a).
7. A machine for testing a silicon stack brush as claimed in claim 5, characterized in that The one-way limiting mechanism (15b) comprises an elastic telescopic pipe two (15b1), a trapezoidal plug (15b2) and a ratchet wheel (15b3), the ratchet wheel (15b3) is fixedly installed on the inner wall of the frame body (8a), the trapezoidal plug (15b2) is fixedly installed on the end of the elastic telescopic pipe two (15b1), the ratchet wheel (15b3) is fixedly installed on the rotating shaft of the rotating seat (15j), the ratchet wheel (15b3) is provided with a plurality of clamping grooves in the circumferential direction for the trapezoidal plug (15b2) to be inserted, the inclined end of the trapezoidal plug (15b2) faces the upper side, and the plane end of the trapezoidal plug (15b2) faces the lower side.
8. A machine for testing a silicon stack brush as claimed in claim 7, characterized in that The elastic push seat (15e) comprises a lifting guide plate (15e1), a guide column (15e2), a spring (15e3) and a mounting plate (15e4), the lifting guide plate (15e1) is fixedly installed on the upper half of the elastic telescopic pipe (12), the guide column (15e2) is slidably installed on the lifting guide plate (15e1), the spring (15e3) is sleeved on the guide column (15e2), the mounting plate (15e4) is fixedly installed on one end of the guide column (15e2), the other end of the guide column (15e2) is fixedly installed with a limiting plate, the spring (15e3) is used for providing the mounting plate (15e4) with an elastic force away from the lifting guide plate (15e1), and the friction plate (15f) is fixedly installed on the mounting plate (15e4).
9. A machine for testing a silicon stack brush as claimed in claim 8, characterized in that An electric sliding table (19) is fixedly arranged outside the frame body (8a), and is used for pushing the frame body (8a) to move horizontally.
Citation Information
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