Paster type heat tracing band and installation method of heat tracing band

By designing an anti-fall detection mechanism in the patch-type tropical ties, and using the cooperation of the airbag and the display light group, the problem of falling off caused by the aging of the adhesive in the heat ties is solved, and timely monitoring and handling of the falling off situation is achieved.

CN120034997APending Publication Date: 2025-05-23HARBIN ENG UNIV QINGDAO SHIP TECH CO LTD
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Patent Information

Application Number
CN202510231246.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-05-23

AI Technical Summary

Technical Problem

After long-term use of the existing patch-type heat-trapping tape, the adhesive aging, causing the heat-trapping tape to fall off easily, and the shedding situation is not easy to detect, affecting the normal operation of the equipment.

Method used

A patch-type heat-trap belt including an anti-fall detection mechanism is designed. The anti-fall detection mechanism consists of an airbag, a display light group and a trigger assembly. When the heat-trap belt falls slightly, the air pressure in the airbag decreases, the trigger assembly is disconnected, and the display light group is turned off, indicating the fall off.

Benefits of technology

By installing an anti-fall detection mechanism, the peeling of the heat-trapping belt can be promptly prompted to ensure that it always maintains a good bonding state during use and avoid equipment failures caused by falling off.

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Abstract

The invention discloses a patch type heat tracing band and an installation method of the heat tracing band, and belongs to the technical field of heat tracing band application, the patch type heat tracing band comprises a heat tracing band wound and fixed on the outer side of a pipeline, and all the heat tracing bands are pasted and fixed on a film; an anti-falling detection mechanism is further placed between the heat tracing band and the pipeline, the anti-falling detection mechanism comprises an air bag, and the air bag is connected with a plurality of air bags; an air cavity is formed in the air bag, a display lamp set is installed outside the air bag, and a trigger assembly electrically connected with the display lamp set is installed in the air cavity. When the air pressure in the air bag is higher than the external atmospheric pressure, the display lamp group is triggered to be normally on through the triggering assembly; and when the air pressure in the airbag is equal to or lower than the external atmospheric pressure, the display lamp group is extinguished. According to the invention, by installing the anti-falling detection mechanism, when the heat tracing band slightly falls off from the film, the display lamp group at the corresponding position of the anti-falling detection mechanism is extinguished, so that the heat tracing band at the position is prompted to have a falling phenomenon, and the state of the heat tracing band can be better monitored in the later period.
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Description

Technical Field

[0001] The present invention relates to the technical field of heating belt application, in particular to a patch-type heating belt and a method for installing the heating belt. Background Art

[0002] Heating tape, also known as electric heating tape, is a heating device that uses electrical energy to generate heat. It is mainly used to prevent pipes, containers or other equipment from freezing in low temperature environments, or to maintain the internal medium within a specific temperature range. It converts electrical energy into thermal energy by passing current through the resistance wire inside the heating tape, thereby achieving the purpose of heating.

[0003] In the existing patent literature, there is a patent with publication number CN 213244395 U, entitled "A patch-type heating tape". Although this patent can fix the heating tape by pasting, the heating tape still has the problem of falling off. For example, after long-term use, the adhesive of the heating tape will age, thereby affecting the adhesion. At this time, the heating tape is prone to loosening or falling off. Once it falls off, it is not easy for the staff to notice. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a patch-type heating belt and a method for installing the heating belt. By installing an anti-falling detection mechanism, when the heating belt falls slightly off the film, the display light group at the corresponding position of the anti-falling detection mechanism will go out, thereby prompting that the heating belt here has fallen off, so as to better monitor the status of the heating belt in the later stage.

[0005] To solve the above technical problems, the technical solution of the present invention is achieved as follows:

[0006] A patch-type heating tape, which is a heating tape that is wound and fixed on the outside of the pipeline, with multiple evenly distributed films between the heating tape and the pipeline, and the films are pasted along the length of the pipeline, and all the heating tapes are pasted and fixed on the films, wherein the films are double-sided adhesive;

[0007] An anti-falling detection mechanism is also placed between the heating tape and the pipeline. The anti-falling detection mechanism and the film are parallel to each other and are placed at the top of the pipeline.

[0008] The anti-fall detection mechanism includes an air bag, which is connected to a plurality of air bags evenly distributed, and a heating belt is wound around the air bag between two adjacent air bags; an air cavity is opened inside the air bag, a display light group is installed outside the air bag, and a trigger component electrically connected to the display light group is installed inside the air cavity;

[0009] When the air pressure inside the airbag is higher than the external atmospheric pressure, the trigger component will trigger the display light group to stay on; when the air pressure inside the airbag is equal to or lower than the external atmospheric pressure, the display light group will go out.

[0010] By adopting the above scheme and installing an anti-falling detection mechanism, when the heating tape falls off slightly from the film, the display light group at the corresponding position of the anti-falling detection mechanism will go out, thereby prompting that the heating tape has fallen off, so as to better monitor the status of the heating tape in the later stage.

[0011] As a preferred implementation of a patch-type heating belt, both ends of the airbag are provided with non-enclosed openings.

[0012] With the above solution, in order to facilitate the discharge of gas from the airbag, openings are provided at both ends of the airbag. Once the heating belt falls off, the gas in the airbag will eventually be discharged from the openings at both ends.

[0013] As a preferred embodiment of a patch-type heating belt, the trigger component includes a guide shaft fixed in the air cavity, a slide seat is slidably mounted on the guide shaft, and a spring is mounted on the guide shaft to push the slide seat to move downward; a conductive sheet 1 is fixed on the upper surface of the slide seat, and a conductive sheet 2 corresponding to the position of the conductive sheet 1 is fixed inside the air cavity; when the air pressure in the airbag is higher than the external atmospheric pressure, the air pressure can push the slide seat to overcome the elastic force of the spring, and then the conductive sheet 1 and the conductive sheet 2 contact each other; an air nozzle is opened on the side wall of the airbag, and a sealing cover is provided on the outer side of the air nozzle through a threaded seal.

[0014] Using the above solution, in order to achieve automatic triggering of the light, open the air nozzle and use an air pump to inflate the air cavity to 1.3-1.8 bar through the air nozzle. At this time, the air pressure can push the slide to overcome the elastic force of the spring, and then the conductive sheet 1 and the conductive sheet 2 contact each other, and then the LED lamp emits alternating flashing lights.

[0015] As a preferred implementation of a patch-type heating belt, the display light group includes an LED lamp and a battery, and the switch of the LED lamp is connected to the conductive sheet 1 and the conductive sheet 2 respectively through two wires; wherein the LED lamp can emit alternating flashing lights.

[0016] By adopting the above scheme, in order to realize the on / off control of the LED lamp, when the conductive sheet 1 and the conductive sheet 2 are in contact with each other, the switch of the LED lamp forms a closed loop, and then the LED lamp emits alternating flashing lights to prompt the staff.

[0017] As a preferred embodiment of a patch-type heating belt, an upper pressing portion and a lower pressing portion are further provided between two adjacent airbags inside the airbag, and the upper pressing portion and the lower pressing portion can be closed to each other under the winding and squeezing of the heating belt, thereby realizing the sealing inside the airbag; wherein, the contact surface between the upper pressing portion and the lower pressing portion is mutually meshing sealing teeth.

[0018] By adopting the above scheme, in order to achieve the air bag being pressed and sealed by the heating belt, the upper pressing part and the lower pressing part can be closed to each other under the winding and squeezing of the heating belt, thereby achieving the sealing inside the air bag. Once the heating belt falls off, the gas will leak from the upper pressing part and the lower pressing part.

[0019] A method for installing a heating tape, which uses the above-mentioned patch-type heating tape for installation, and the specific operation steps are as follows:

[0020] S1. Paste the film on the outside of the pipeline along the length direction of the pipeline, and place the anti-falling detection mechanism at the top of the pipeline, and make the anti-falling detection mechanism parallel to the direction of the film;

[0021] S2. Wind the heating tape tightly and stick it on the film. When winding the heating tape, the anti-falling detection mechanism should be wound together. At this time, the heating tape is tightly wound and squeezed on the airbags of two adjacent airbags;

[0022] S3. Open the air nozzle and use the air pump to inflate the air cavity to 1.3-1.8 bar through the air nozzle. At this time, the air pressure can push the slide to overcome the elastic force of the spring, and then the conductive sheet 1 and the conductive sheet 2 come into contact with each other, and then the LED lamp emits alternating flashing lights;

[0023] S4. If the heating belt becomes loose or falls off, the high-pressure gas in the air cavity will leak out from between the upper and lower compression parts until the air pressure in the air cavity is equal to the external air pressure. At this time, the indicator light group goes out, and the staff should deal with it in time.

[0024] After adopting the above technical solution, the beneficial effects of the present invention are:

[0025] 1. By installing an anti-falling detection mechanism, when the heating tape falls off slightly from the film, the display light group at the corresponding position of the anti-falling detection mechanism will go out, so as to remind that the heating tape has fallen off, so as to better monitor the status of the heating tape in the later stage;

[0026] 2. In order to facilitate the discharge of gas from the airbag, openings are opened at both ends of the airbag. Once the heating cable falls off, the gas in the airbag will eventually be discharged from the openings at both ends;

[0027] 3. In order to achieve automatic triggering of the light, open the air nozzle and use an air pump to inflate the air cavity to 1.3-1.8 bar through the air nozzle. At this time, the air pressure can push the slide to overcome the elastic force of the spring, and then the conductive sheet 1 and the conductive sheet 2 contact each other, and then the LED lamp emits alternating flashing lights;

[0028] 4. In order to realize the on / off control of the LED lamp, when the conductive sheet 1 and the conductive sheet 2 are in contact with each other, the switch of the LED lamp forms a closed loop, and then the LED lamp emits alternating flashing lights to remind the staff;

[0029] 5. In order to achieve the air bag being pressed and sealed by the heating belt, the upper pressing part and the lower pressing part can be closed to each other under the winding and squeezing of the heating belt, so as to achieve the sealing inside the air bag. Once the heating belt falls off, the gas will leak from the upper pressing part and the lower pressing part. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0031] Figure 1 The three-dimensional structure of the present invention when applied Figure 1 ;

[0032] Figure 2 The three-dimensional structure of the present invention when applied Figure 2 ;

[0033] Figure 3 for Figure 2 The three-dimensional structure diagram of the anti-fall detection mechanism;

[0034] Figure 4 For horizontal display Figure 3 A three-dimensional structural diagram of the internal structure;

[0035] Figure 5 for Figure 4 A partial enlarged view of the middle A;

[0036] Figure 6 For vertical display Figure 3 A three-dimensional diagram of the internal structure of the airbag;

[0037] Figure 7 for Figure 6 A partial enlarged view of point B in the middle;

[0038] Figure 8 For vertical display Figure 3 A three-dimensional diagram of the internal structure of the airbag;

[0039] Fig. 9 for Figure 8 A partial enlarged view of point C in the middle.

[0040] Markings in the figure: 1-pipe; 2-heating belt; 3-film; 4-air bag; 5-air bag; 6-air cavity; 7-display light group; 8-guide shaft; 9-slide seat; 10-spring; 11-conductive sheet 1; 12-conductive sheet 2; 13-upper pressing part; 14-lower pressing part; 15-air nozzle; 16-sealing cover. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] like Figures 1 to 9 As shown, a patch-type heating belt, a heating belt 2 is wound and fixed on the outside of a pipe 1, and there are multiple uniformly distributed films 3 between the heating belt 2 and the pipe 1, and the films 3 are pasted along the length direction of the pipe 1, and all the heating belts 2 are pasted and fixed on the films 3, wherein the films 3 are double-sided adhesives; an anti-falling detection mechanism is also placed between the heating belt 2 and the pipe 1, and the anti-falling detection mechanism and the film 3 are parallel to each other and placed at the top position of the pipe 1; the anti-falling detection mechanism includes an air bag 4, and multiple uniformly distributed air bags 5 are connected to the air bag 4, and the heating belt 2 is wound on the air bag 4 between two adjacent air bags 5; an air cavity 6 is opened inside the air bag 5, and a display light group 7 is installed outside the air bag 5, and a trigger component electrically connected to the display light group 7 is installed inside the air cavity 6; when the air pressure in the air bag 5 is higher than the external atmospheric pressure, the display light group 7 will be triggered by the trigger component to be always on; when the air pressure in the air bag 5 is equal to or lower than the external atmospheric pressure, the display light group 7 is off at this time. By installing an anti-falling detection mechanism, when the heating belt 2 slightly falls off from the film 3, the display light group 7 at the corresponding position of the anti-falling detection mechanism will go out, thereby prompting that the heating belt 2 here has fallen off, so as to better monitor the status of the heating belt 2 later.

[0043] like Figure 4 As shown, both ends of the airbag 5 are provided with non-enclosed openings. In order to facilitate the discharge of gas from the airbag 5, openings are provided at both ends of the airbag 5. Once the heating belt 2 falls off, the gas in the airbag 5 will eventually be discharged from the openings at both ends.

[0044] like Figure 5 , Figure 7As shown, the trigger assembly includes a guide shaft 8 fixed in the air cavity 6, a slide seat 9 is slidably mounted on the guide shaft 8, and a spring 10 is sleeved on the guide shaft 8 to push the slide seat 9 to move downward; a conductive sheet 11 is fixed on the upper surface of the slide seat 9, and a conductive sheet 2 12 corresponding to the position of the conductive sheet 11 is fixed inside the air cavity 6; when the air pressure in the airbag 5 is higher than the external atmospheric pressure, the air pressure can push the slide seat 9 to overcome the elastic force of the spring 10, and then the conductive sheet 11 and the conductive sheet 2 12 contact each other; an air nozzle 15 is opened on the side wall of the airbag 5, and the outer side of the air nozzle 15 is matched with a sealing cover 16 through a threaded seal. In order to realize the automatic triggering of the light, open the air nozzle 15, use an air pump to inflate the air cavity 6 to 1.3-1.8 bar through the air nozzle 15, and the air pressure can push the slide seat 9 to overcome the elastic force of the spring 10, and then the conductive sheet 11 and the conductive sheet 2 12 contact each other, and then the LED lamp emits alternating flashing lights.

[0045] The display light group 7 includes an LED lamp and a battery. The switch of the LED lamp is connected to the conductive sheet 1 11 and the conductive sheet 2 12 respectively through two wires; wherein the LED lamp can emit alternately flashing lights. In order to realize the on / off control of the LED lamp, when the conductive sheet 1 11 and the conductive sheet 2 12 are in contact with each other, the switch of the LED lamp forms a closed loop, and then the LED lamp emits alternately flashing lights to prompt the staff.

[0046] like Fig. 9 As shown, an upper pressing part 13 and a lower pressing part 14 are further provided inside the airbag 4 between two adjacent airbags 5. The upper pressing part 13 and the lower pressing part 14 can be closed together under the winding and squeezing of the heating belt 2, thereby realizing the sealing inside the airbag 4; wherein, the contact surface between the upper pressing part 13 and the lower pressing part 14 is a mutually meshing sealing tooth. In order to realize the pressing and sealing of the airbag 4 by the heating belt 2, the upper pressing part 13 and the lower pressing part 14 can be closed together under the winding and squeezing of the heating belt 2, thereby realizing the sealing inside the airbag 4. Once the heating belt 2 falls off, the gas will leak from the upper pressing part 13 and the lower pressing part 14.

[0047] A method for installing a heating tape, which uses the above-mentioned patch-type heating tape for installation, and the specific operation steps are as follows:

[0048] S1. Paste the film 3 on the outside of the pipe 1 along the length direction of the pipe 1, and place the anti-falling detection mechanism at the top of the pipe 1, and make the anti-falling detection mechanism parallel to the direction of the film 3;

[0049] S2, the heating belt 2 is tightly wound and pasted on the film 3. When the heating belt 2 is wound, the anti-falling detection mechanism should be wound together. At this time, the heating belt 2 is tightly wound and squeezed on the air bags 4 of the two adjacent air bags 5, such as Figure 1 and Figure 2 As shown;

[0050] S3, open the air nozzle 15, use the air pump to inflate the air cavity 6 to 1.3-1.8 bar through the air nozzle 15, at this time the air pressure can push the slide 9 to overcome the elastic force of the spring 10, then the conductive sheet 1 11 and the conductive sheet 2 12 contact each other, and then the LED lamp emits alternate flashing lights;

[0051] S4. If the heating belt 2 becomes loose or falls off, the high-pressure gas in the air cavity 6 will leak out from between the upper compression part 13 and the lower compression part 14 until the air pressure in the air cavity 6 is equal to the external air pressure. At this time, the indicator light group 7 goes out, and the staff should handle it in time.

[0052] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A patch-type heating tape, comprising a heating tape (2) wound and fixed on the outside of a pipeline (1), wherein a plurality of uniformly distributed films (3) are spaced between the heating tape (2) and the pipeline (1), wherein the films (3) are pasted along the length direction of the pipeline (1), and all the heating tapes (2) are pasted and fixed on the films (3), wherein the films (3) are double-sided adhesive tapes; Features: An anti-falling detection mechanism is also placed between the heating belt (2) and the pipeline (1), and the anti-falling detection mechanism and the film (3) are parallel to each other and are placed at the top of the pipeline (1); The anti-fall detection mechanism comprises an air bag (4), the air bag (4) is connected to a plurality of evenly distributed air bags (5), and the heating belt (2) is wound around the air bag (4) between two adjacent air bags (5); an air cavity (6) is provided inside the air bag (5), a display light group (7) is installed outside the air bag (5), and a trigger component electrically connected to the display light group (7) is installed inside the air cavity (6); When the air pressure in the airbag (5) is higher than the external atmospheric pressure, the trigger component will trigger the display light group (7) to be constantly on; when the air pressure in the airbag (5) is equal to or lower than the external atmospheric pressure, the display light group (7) will be off.

2. The patch type heating tape according to claim 1, characterized in that: Both ends of the air bag (5) are provided with non-enclosed openings.

3. The patch type heating tape according to claim 2, characterized in that: The trigger assembly comprises a guide shaft (8) fixed in the air cavity (6), a slide seat (9) is slidably mounted on the guide shaft (8), and a spring (10) is sleeved on the guide shaft (8) for pushing the slide seat (9) to move downward.

4. The patch type heating tape according to claim 3, characterized in that: A conductive sheet 1 (11) is fixed on the upper surface of the slide seat (9), and a conductive sheet 2 (12) corresponding to the upper and lower positions of the conductive sheet 1 (11) is fixed inside the air cavity (6); when the air pressure in the airbag (5) is higher than the external atmospheric pressure, the air pressure can push the slide seat (9) to overcome the elastic force of the spring (10), and then the conductive sheet 1 (11) and the conductive sheet 2 (12) are in contact with each other.

5. The patch type heating tape according to claim 4, characterized in that: The display light set (7) comprises an LED lamp and a battery, and a switch of the LED lamp is connected to a conductive sheet 1 (11) and a conductive sheet 2 (12) respectively through two wires.

6. The patch type heating belt according to claim 5, characterized in that: The LED lamp can emit alternately flashing lights.

7. The patch type heating belt according to claim 6, characterized in that: An upper pressing portion (13) and a lower pressing portion (14) are further provided between two adjacent airbags (5) inside the airbag (4). The upper pressing portion (13) and the lower pressing portion (14) can be closed to each other under the winding and squeezing of the heating belt (2), thereby achieving sealing inside the airbag (4).

8. The patch type heating belt according to claim 7, characterized in that: The contact surface between the upper pressing part (13) and the lower pressing part (14) is mutually meshing sealing teeth.

9. The patch type heating belt according to claim 8, characterized in that: An air nozzle (15) is provided on the side wall of the air bag (5), and a sealing cover (16) is fitted on the outer side of the air nozzle (15) through threaded sealing.

10. A method for installing a heating tape, characterized in that: The patch-type heating tape according to claim 9 is used for installation, and the specific operation steps are as follows: S1. Paste the film (3) on the outside of the pipe (1) along the length direction of the pipe (1), and place the anti-falling detection mechanism at the top of the pipe (1), so that the anti-falling detection mechanism is parallel to the direction of the film (3); S2. The heating belt (2) is tightly wound and pasted on the film (3). When the heating belt (2) is wound, the anti-falling detection mechanism should be wound together. At this time, the heating belt (2) is tightly wound and pressed on the air bags (4) of two adjacent air bags (5); S3, open the air nozzle (15), use the air pump to inflate the air cavity (6) through the air nozzle (15) to 1.3-1.8 bar, at which time the air pressure can push the slide seat (9) to overcome the elastic force of the spring (10), and then the conductive sheet 1 (11) and the conductive sheet 2 (12) are in contact with each other, and then the LED lamp emits alternating flashing lights; S4. If the heating belt (2) becomes loose or falls off, the high-pressure gas in the air cavity (6) will leak out from between the upper compression part (13) and the lower compression part (14) until the air pressure in the air cavity (6) is equal to the external air pressure. At this time, the indicator light group (7) goes out and the staff should handle it in time.

Citation Information

Patent Citations

  • Surface-mounted heat tracing band

    CN213244395U