A fine powder classification device and process

By introducing a drying and dispersing mechanism into the fine powder classification device, the material is dried using a hot air blower and dispersed using a cone-shaped block and a crushing rack, thus solving the agglomeration problem caused by material moisture and viscosity and improving classification efficiency.

CN120038036BActive Publication Date: 2026-06-30HEBEI YUEXIN SILICON NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HEBEI YUEXIN SILICON NEW MATERIALS CO LTD
Filing Date
2025-04-08
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

The performance of existing fine powder classification devices is greatly affected by material characteristics such as humidity. When the material has high humidity or high stickiness, the particles are prone to agglomeration, resulting in poor classification effect.

Method used

The material is pre-treated by using a drying rack and a dispersing mechanism. It is dried by a hot air blower and the clumps of material are dispersed by a cone-shaped block and a crushing rack to improve the grading efficiency.

Benefits of technology

It effectively solves the negative impact of material moisture and viscosity on the grading effect and improves the grading efficiency of the fine powder grading device.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a fine powder classification device and process method, belonging to the field of fine powder classification technology. The key technical points include a device body with a feed pipe fixedly connected to its bottom. A drying rack is installed at the top of the feed pipe, and an auxiliary mechanism and a dispersing mechanism are installed inside the drying rack. The dispersing mechanism includes a cone-shaped block, a crushing rack, a crushing trough, a support frame, and a sealing sleeve. The bottom of the cone-shaped block is fixedly connected to the top of the crushing rack. The bottom of the crushing rack extends into and contacts the interior of the crushing trough. The crushing trough is located at the top of the support frame, and the bottom of the support frame contacts the bottom of the interior of the drying rack. The interior of the sealing sleeve is fixedly connected to the surface of the support frame. This invention solves the problem that the performance of existing fine powder classification devices is greatly affected by material characteristics such as humidity. When the material humidity is high or the materials are highly adhesive, particles easily agglomerate, leading to poor classification results.
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Description

Technical Field

[0001] This invention relates to the field of fine powder classification technology, and in particular to a fine powder classification device and process. Background Technology

[0002] A fine powder classification device is a device used to separate and classify fine powder materials according to particle size or other characteristics.

[0003] The existing air classifier works by bringing all the material to be screened into the grading zone of the dynamic air classifier, and separating the coarse and fine materials by adjusting the speed of the stationary blades and the rotating part. This increases the load and cyclic load of the dynamic air classifier, which in turn increases the installed power of the air classifier, resulting in increased power consumption and higher operating costs.

[0004] The existing patent (publication number: CN221046641U) relates to an integrated powder classifier for coarse powder separation and fine powder classification, belonging to the technical field of powder screening equipment. It includes a coarse powder separation section and a fine powder classification section, with the coarse powder separation section located below the fine powder classification section. The coarse powder separation section has no power source and is equipped with an adjustable guide plate inside. The fine powder classification section has a rotating part inside, with stationary blades on its periphery. By adjusting the angle of the stationary blades and the rotation speed of the rotating part, medium and coarse powders of the material can be separated. This invention prioritizes the screening out of unqualified coarse powder in the coarse powder separation section, preventing it from entering the fine powder classification section, effectively reducing the load and circulating load of the fine powder classification section. The coarse powder separation section itself has no power source, effectively reducing overall power consumption. The fine powder classification section achieves particle size adjustment by adjusting the angle of the stationary blades and the rotation speed of the rotating part, with an adjustable particle size range, high powder classification efficiency, and low resistance loss and energy consumption.

[0005] To address the aforementioned issues, existing patents have provided solutions. However, these solutions have certain limitations in practice. The performance of existing fine powder classification devices is greatly affected by material characteristics such as humidity. When the material has high humidity or high viscosity, the particles are prone to agglomeration, resulting in a poor classification effect.

[0006] Therefore, a fine powder classification device and process method are proposed. Summary of the Invention

[0007] The purpose of this invention is to provide a fine powder classification device and process method, which can solve the problem that the performance of existing fine powder classification devices is greatly affected by material characteristics such as humidity. When the material humidity is high or the materials are highly sticky, the particles are prone to agglomeration, resulting in poor classification effect.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a fine powder grading device and process method, comprising a device body, a feed pipe fixedly connected to the bottom of the device body, a drying rack provided at the top of the feed pipe, and an auxiliary mechanism and a dispersing mechanism provided inside the drying rack;

[0009] The dispersing mechanism includes a cone-shaped block, a crushing frame, a crushing trough, a support frame, and a sealing sleeve. The bottom of the cone-shaped block is fixedly connected to the top of the crushing frame. The bottom of the crushing frame extends into the interior of the crushing trough and contacts the interior of the crushing trough. The crushing trough is located at the top of the support frame. The bottom of the support frame contacts the bottom of the interior of the drying rack. The interior of the sealing sleeve is fixedly connected to the surface of the support frame. The surface of the sealing sleeve is in close contact with the bottom of the interior of the drying rack.

[0010] Preferably, the auxiliary mechanism includes a fixing ring disposed inside the drying rack, and four hot air blowers are disposed at the bottom of the fixing ring.

[0011] Preferably, the bottom of the fixing ring is fixedly connected to four support rods, and the bottom of the support rods is fixedly connected to the top of the cone block.

[0012] Preferably, each of the support rods is fixedly connected to a mounting column on the opposite side, and an auxiliary dismantling frame is fixedly connected between the four mounting columns on opposite sides.

[0013] Preferably, the hot air blower has a protective frame threadedly connected to its surface, and a filter screen frame is fixedly connected inside the protective frame.

[0014] Preferably, the drying rack has four screws internally threadedly connected to it, and the surface of the screws extends into the interior of the support frame and is threadedly connected to the interior of the support frame.

[0015] Preferably, a connecting column is fixedly connected to the top of the cone-shaped block, four adjustment grooves are provided on the surface of the connecting column, adjustment blocks are provided inside the adjustment grooves, adjustment sleeves are fixedly connected between the surfaces of the four adjustment blocks, and an adjustment column is fixedly connected to the top of the adjustment sleeves.

[0016] Preferably, a motor is fixedly connected to the top of the adjusting column, a fixing frame is fixedly connected to the bottom of the motor, and the bottom of the fixing frame is fixedly connected to the top of the drying rack.

[0017] A process method for a fine powder classification device, characterized in that:

[0018] S1. When grading materials, the materials are moved into the interior of the drying rack, where the drying rack dries the materials using a hot air blower;

[0019] S2. When the material comes into contact with the auxiliary dispersing frame, the auxiliary dispersing frame will initially disperse the material.

[0020] S3. Make the motor output shaft drive the adjusting sleeve to rotate through the adjusting column, and make the adjusting sleeve drive the connecting column to rotate through the adjusting block and adjusting groove, and make the connecting column drive the cone block to rotate;

[0021] S4. The material is moved through the cone-shaped block into the inside of the crushing trough, and the cone-shaped block drives the crushing frame to break up the clumps of material inside the crushing trough, thereby improving the efficiency of the device in classifying materials.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. This application enables the connecting column to drive the cone block to rotate, and at the same time, the material moves through the cone block to the inside of the crushing trough, so that the cone block drives the crushing frame to break up the clumped material inside the crushing trough, thereby improving the efficiency of the device body in classifying materials.

[0024] 2. This application moves the material into the interior of the drying rack, so that the drying rack dries the material with a hot air blower. At the same time, when the material comes into contact with the auxiliary dispersing rack, the auxiliary dispersing rack disperses the material for the first time. Attached Figure Description

[0025] Figure 1 This is an overall structural diagram of the fine powder classification device of the present invention;

[0026] Figure 2 This is a three-dimensional structural diagram of the internal structure of the drying rack in this invention;

[0027] Figure 3 This is a three-dimensional connection diagram of the auxiliary mechanism in this invention;

[0028] Figure 4 This is a three-dimensional connection diagram of the protective frame and the hot air blower in this invention;

[0029] Figure 5 This is a three-dimensional connection diagram of the disintegration mechanism in this invention;

[0030] Figure 6 This is a three-dimensional structural diagram of the bottom of the crushing rack in this invention;

[0031] Figure 7 This is a three-dimensional connection diagram of the adjusting block and the adjusting groove in this invention.

[0032] In the diagram, 1. Device body; 2. Feed pipe; 3. Drying rack; 4. Auxiliary mechanism; 401. Fixing ring; 402. Auxiliary crushing rack; 403. Hot air blower; 404. Mounting column; 405. Support rod; 5. Crushing mechanism; 501. Conical block; 502. Crushing rack; 503. Crushing trough; 504. Support frame; 505. Sealing sleeve; 6. Adjusting column; 7. Fixing frame; 8. Motor; 9. Filter screen frame; 10. Protective frame; 11. Connecting column; 12. Screw; 13. Adjusting block; 14. Adjusting trough; 15. Adjusting sleeve. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Please see Figure 1-7 The present invention provides the following technical solution:

[0035] A fine powder grading device and process method includes a device body 1, a feed pipe 2 fixedly connected to the bottom of the device body 1, a drying rack 3 provided at the top of the feed pipe 2, and an auxiliary mechanism 4 and a dispersing mechanism 5 provided inside the drying rack 3.

[0036] The dispersing mechanism 5 includes a cone block 501, a crushing frame 502, a crushing trough 503, a support frame 504, and a sealing sleeve 505. The bottom of the cone block 501 is fixedly connected to the top of the crushing frame 502. The bottom of the crushing frame 502 extends into the interior of the crushing trough 503 and contacts the interior of the crushing trough 503. The crushing trough 503 is opened on the top of the support frame 504. The bottom of the support frame 504 contacts the bottom of the interior of the drying rack 3. The interior of the sealing sleeve 505 is fixedly connected to the surface of the support frame 504. The surface of the sealing sleeve 505 is in close contact with the bottom of the interior of the drying rack 3.

[0037] In this embodiment: by fixing the bottom of the drying rack 3 to the top of the feed pipe 2, the drying rack 3 can be conveniently used to assist in drying the material. By fixing the bottom of the cone block 501 to the top of the crushing rack 502, the material can be easily moved through the cone block 501 into the crushing trough 503. The cone block 501 drives the crushing rack 502 to break up the clumps of material inside the crushing trough 503, thereby improving the efficiency of material grading of the device body 1.

[0038] Specifically, such as Figure 3As shown, the auxiliary mechanism 4 includes a fixing ring 401 inside the drying rack 3, and four hot air blowers 403 are provided at the bottom of the fixing ring 401.

[0039] Specifically, such as Figure 3 As shown, four support rods 405 are fixedly connected to the bottom of the fixing ring 401, and the bottom of the support rods 405 is fixedly connected to the top of the cone block 501.

[0040] Specifically, such as Figure 3 As shown, each of the four support rods 405 is fixedly connected to a mounting column 404 on one side opposite to the other, and an auxiliary dismantling frame 402 is fixedly connected between the four mounting columns 404 on one side opposite to the other.

[0041] In this embodiment: by fixing the top of the hot air blower 403 to the bottom of the fixing ring 401, the hot air blower 403 can be conveniently used to dry the material. The side of the mounting column 404 near the support frame 504 is fixedly connected to the support frame 504, so that the mounting column 404 can be fixed to the auxiliary dispersing frame 402 through the support frame 504, thereby achieving the effect of facilitating the auxiliary dispersing frame 402 to disperse the material.

[0042] Specifically, such as Figure 4 As shown, a protective frame 10 is threadedly connected to the surface of the hot air blower 403, and a filter frame 9 is fixedly connected inside the protective frame 10.

[0043] Specifically, such as Figure 5 , Figure 5 As shown, the drying rack 3 has four screws 12 internally threadedly connected to it. The surface of the screws 12 extends into the interior of the support frame 504 and is threadedly connected to the interior of the support frame 504.

[0044] In this embodiment: by making the interior of the protective frame 10 threadedly connected to the surface of the hot air blower 403, the protective frame 10 can easily protect the interior of the hot air blower 403 through the filter frame 9, and the surface of the screw 12 can be threadedly connected to the interior of the support frame 504, thereby making it easy for the screw 12 to fix the support frame 504, thus achieving the effect of fixing the support frame 504.

[0045] Specifically, such as Figure 7 As shown, a connecting post 11 is fixedly connected to the top of the cone block 501. Four adjustment grooves 14 are opened on the surface of the connecting post 11. An adjustment block 13 is provided inside the adjustment groove 14. An adjustment sleeve 15 is fixedly connected between the surfaces of the four adjustment blocks 13. An adjustment post 6 is fixedly connected to the top of the adjustment sleeve 15.

[0046] Specifically, such as Figure 2 As shown, a motor 8 is fixedly connected to the top of the adjusting column 6, and a fixing frame 7 is fixedly connected to the bottom of the motor 8. The bottom of the fixing frame 7 is fixedly connected to the top of the drying rack 3.

[0047] In this embodiment: by making the surface of the adjusting block 13 contact the inside of the adjusting groove 14, the adjusting sleeve 15 can be adjusted and moved inside the adjusting groove 14 through the adjusting block 13, so that the bottom of the fixing frame 7 is fixedly connected to the top of the drying rack 3, thereby making it convenient for the fixing frame 7 to fix and support the motor 8, achieving the effect of fixing and supporting the motor 8.

[0048] A process method for a fine powder classification device, characterized in that:

[0049] S1. When grading materials, the materials are moved into the interior of the drying rack 3, and the drying rack 3 dries the materials through the hot air blower 403;

[0050] S2. When the material comes into contact with the auxiliary dispersing frame 402, the auxiliary dispersing frame 402 performs initial dispersing of the material;

[0051] S3. Make the output shaft of motor 8 drive the adjusting sleeve 15 to rotate through the adjusting column 6, and make the adjusting sleeve 15 drive the connecting column 11 to rotate through the adjusting block 13 and the adjusting groove 14, and make the connecting column 11 drive the cone block 501 to rotate.

[0052] S4. The material is moved through the cone block 501 into the crushing trough 503, and the cone block 501 drives the crushing frame 502 to break up the clumped material inside the crushing trough 503, thereby improving the efficiency of material classification of the device body 1.

[0053] Working principle: When classifying materials, the materials are moved into the drying rack 3, where the drying rack 3 dries the materials using a hot air blower 403. Simultaneously, when the materials come into contact with the auxiliary dispersing rack 402, the auxiliary dispersing rack 402 initially disperses the materials. Then, the output shaft of the motor 8 drives the adjusting sleeve 15 to rotate via the adjusting column 6. The adjusting sleeve 15, through the adjusting block 13 and adjusting groove 14, drives the connecting column 11 to rotate, which in turn drives the cone block 501 to rotate. Simultaneously, the materials move through the cone block 501 into the crushing trough 503, where the cone block 501 drives the crushing rack 502 to disperse any clumps of material inside the crushing trough 503. This improves the efficiency of material classification in the device body 1 and solves the problem that the performance of existing fine powder classification devices is greatly affected by material characteristics such as humidity. When the material humidity is high or the materials are highly adhesive, particles easily agglomerate, leading to poor classification results.

[0054] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fine powder grading device, comprising a device body (1), characterized in that: The bottom of the device body (1) is fixedly connected A feed pipe (2) is provided, and a drying rack (3) is provided at the top of the feed pipe (2). An auxiliary mechanism (4) and a dispersing mechanism (5) are provided inside the drying rack (3). The dispersing mechanism (5) includes a cone-shaped block (501), a crushing frame (502), a crushing trough (503), a support frame (504), and a sealing sleeve (505). The bottom of the cone-shaped block (501) is fixedly connected to the top of the crushing frame (502). The bottom of the crushing frame (502) extends into the interior of the crushing trough (503) and contacts the interior of the crushing trough (503). The crushing trough (503) is located at the top of the support frame (504). The bottom of the support frame (504) contacts the bottom of the interior of the drying rack (3). The interior of the sealing sleeve (505) is fixedly connected to the surface of the support frame (504), and the surface of the sealing sleeve (505) is in close contact with the bottom of the interior of the drying rack (3); the top of the cone block (501) is fixedly connected to a connecting column (11), and the surface of the connecting column (11) is provided with four adjustment grooves (14). The interior of the adjustment grooves (14) is provided with adjustment blocks (13), and the surfaces of the four adjustment blocks (13) are fixedly connected to an adjustment sleeve (15). The top of the adjustment sleeve (15) is fixedly connected to an adjustment column (6). The auxiliary mechanism (4) includes a fixing ring (401) inside the drying rack (3), and four hot air blowers (403) are provided at the bottom of the fixing ring (401); four support rods (405) are fixedly connected to the bottom of the fixing ring (401), and the bottom of the support rods (405) is fixedly connected to the top of the cone block (501); mounting columns (404) are fixedly connected to the opposite side of each of the four support rods (405), and auxiliary disintegration frames (402) are fixedly connected between the opposite sides of the four mounting columns (404).

2. The fine powder grading device according to claim 1, characterized in that: The hot air blower (403) has a protective frame (10) threadedly connected to its surface, and a filter frame (9) is fixedly connected inside the protective frame (10).

3. The fine powder grading device according to claim 1, characterized in that: The drying rack (3) has four screws (12) internally threadedly connected to it. The surface of the screws (12) extends into the interior of the support frame (504) and is threadedly connected to the interior of the support frame (504).

4. The fine powder grading device according to claim 1, characterized in that: A motor (8) is fixedly connected to the top of the adjusting column (6), and a fixing frame (7) is fixedly connected to the bottom of the motor (8). The bottom of the fixing frame (7) is fixedly connected to the top of the drying rack (3).

5. The process method of a fine powder classification device according to any one of claims 1-4, characterized in that: S1. When grading the material, the material is moved into the interior of the drying rack (3) so that the drying rack (3) dries the material by the hot air blower (403); S2. When the material comes into contact with the auxiliary dispersing frame (402), the auxiliary dispersing frame (402) performs initial dispersing of the material; S3. Make the output shaft of the motor (8) drive the adjusting sleeve (15) to rotate through the adjusting column (6), and make the adjusting sleeve (15) drive the connecting column (11) to rotate through the adjusting block (13) and the adjusting groove (14), and make the connecting column (11) drive the cone block (501) to rotate. S4. The material is moved through the cone block (501) into the crushing trough (503), and the cone block (501) drives the crushing frame (502) to break up the clumped material inside the crushing trough (503), thereby improving the efficiency of material classification by the device body (1).