Turntable-based efficient printing and dyeing device for spinning
By designing a high-efficiency printing and dyeing device for textiles based on a rotary table, using the lever and rack system to achieve accurate feeding and centering of the fabric, the problems of long limit time and inaccurate placement of the fabric in existing equipment are solved, and the efficiency and accuracy of the printing and dyeing process are improved.
Patent Information
- Application Number
- CN202410827758.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing textile printing and dyeing equipment needs to lift the limit assembly first when limiting the fabric, which requires a lot of time, and the fabric cannot accurately land in the center of the limit assembly through its own gravity sliding.
A high-efficiency printing and dyeing device for textiles based on a rotary table is designed, including a support frame and a support table. A lever is rotatable on the support table. The lever drives the fabric in the storage frame to fall, and the fabric is centered and clamped and fixed by racks and clamps to ensure the accuracy and efficiency during the printing and dyeing process.
Intermittent feeding is achieved to prevent excessive discharge, and the problem of fabric position offset is solved through centering and clamping, improving the accuracy and efficiency of the printing and dyeing process.
Smart Images

Figure CN120042014A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile equipment, and particularly to an efficient printing and dyeing device for textiles based on a turntable type. Background Art
[0002] Printing and dyeing is a process of applying dyes to textiles, which has various advantages, including excellent dust-proof performance, high cleanliness, good color fastness, the colors of fabrics with reactive printing being more persistent, not fading after long-term washing, soft handfeel, the handfeel of fabrics with reactive printing being smooth and soft, better than that of fabrics with pigment printing, environmental protection, reactive printing being generally more environmentally friendly, without adding substances harmful to the human body such as azo and formaldehyde, and being applicable to various fibers. Reactive dyes are applicable to various types of fibers, including pure cotton and polyester-cotton blends.
[0003] A Chinese invention patent with the application publication number CN109487460A discloses a printing and dyeing device for textiles, belonging to the technical field of textile equipment. A printing and dyeing device for textiles includes a finished product carrying device, a positioning driving device, a carrying limiting device, and a positioning printing and dyeing device installed beside the carrying limiting device. The positioning driving device includes a positioning driving component installed on the finished product carrying device and a driving dialing component installed on the output end of the positioning driving component. The carrying limiting device includes a limiting support frame and a movable limiting component installed on the limiting support frame. In the non-working state, the movable limiting component is arranged below the limiting support frame. The positioning printing and dyeing device includes a printing and dyeing support frame and a carrying printing and dyeing component installed on the printing and dyeing support frame. The printing and dyeing end of the carrying printing and dyeing component is located directly above the limiting support frame. The present invention realizes automatic blanking, clamping and limiting, and printing and dyeing, improving the accuracy and printing and dyeing rate in the process of fabric printing and dyeing.
[0004] However, the inventor found that this device has the following problems: When limiting the fabric, it is necessary to first lift the limiting component, which takes a relatively long time. And the fabric cannot be guaranteed to accurately fall in the center of the limiting component by sliding under its own gravity. Summary of the Invention
[0005] The purpose of the present invention is to address the deficiencies of the prior art and invent an efficient printing and dyeing device for textiles based on a turntable type, including a support frame and a support table arranged on the support frame. A lever is rotatably arranged on the support table. During the rotation of the lever, the fabric in the storage frame is taken away, and at the same time, under the action of rack a, the clamping block is driven to center and clamp the fabric. Subsequently, the fabric is printed and dyed by a printing and dyeing machine, solving the problems that when limiting the fabric, it is necessary to first lift the limiting component, which takes a relatively long time, and the fabric cannot be guaranteed to accurately fall in the center of the limiting component by sliding under its own gravity.
[0006] To solve the above technical problems, the technical solution adopted by the present invention is as follows: An efficient textile printing and dyeing device based on a turntable, including a support frame and a support table arranged on the support frame. A lever is rotatably arranged on the support table. Above the support table, a storage frame is arranged, and the storage frame is used to place fabrics. On both sides of the storage frame, clamping rods for fixing the fabrics are slidably arranged. On one side of the storage frame, a push block for driving the clamping rods to loosen is slidably arranged. A top block is arranged on the lever. During the rotation of the top block with the lever, the push block is driven to move, thereby driving the clamping rods to loosen the fabric so that the fabric falls onto the support table and is taken away by the lever. A clamping block is slidably arranged on the lever. A screw rod for driving the clamping block to move is rotatably arranged in the lever. One end of the screw rod is provided with a conical gear a. A rack a is arranged on the path of the rotation of the conical gear a with the lever. The conical gear a is driven to rotate by the rack a, thereby driving the clamping block to slide and clamp and fix the fabric. On one side of the support frame, a printing and dyeing machine for printing and dyeing the fabric is arranged.
[0007] As a preference, a support block is arranged on one side of the storage frame. A chute is arranged on the support block. The width of the chute is set to be the same as the width of the clamping rod. The clamping rod is slidably arranged in the chute. The clamping rod is arranged at the lowermost end of the storage frame. The width of the clamping rod is set to be the same as the width of the lever.
[0008] As a preference, a straight plate is arranged on one side of the storage frame. The push block is slidably arranged on the straight plate. The contact surfaces between the push block and the clamping rods are both inclined planes. The contact surfaces between the push block and the top block are both semi-circular.
[0009] As a preference, the clamping blocks are arranged on both sides of the lever. The screw rod is provided with a thread section a and a thread section b. The two clamping blocks are respectively matched with the thread section a and the thread section b. The thread directions of the thread section a and the thread section b are opposite.
[0010] As a preference, a conical gear b meshing with the conical gear a is rotatably arranged on the lever. A gear is arranged on the end face of the conical gear b. During the rotation of the gear with the lever, it meshes with the rack a. The rack a is arranged inside the conical gear b. On the outside of the conical gear b, a rack b for driving the conical gear a to rotate in the opposite direction is also arranged. Both the rack a and the rack b are arranged in an arc shape.
[0011] As a preference, a plurality of air blowing holes are arranged on the support table. The air blowing holes are arranged in a rectangular array. Below the support table, an air pipe connected to the air blowing holes is arranged. The air pipe is used to make the air blowing holes blow air to dry the printed and dyed fabric.
[0012] As a preference, the distance between the storage frame and the support table is equal to the thickness of the fabric. The height of the lever is set to be the same as the thickness of the fabric.
[0013] As a preference, springs are arranged between the clamping rods on both sides of the storage frame.
[0014] Advantages of the present invention:
[0015] 1. By arranging a support block and a straight plate on the side of the storage frame, a clamping rod is slidably arranged on the support block, a pushing block for driving the clamping rod to move is slidably arranged on the straight plate, a top block for driving the pushing block to move is arranged on the dial rod, and when the top block rotates with the dial rod to the storage frame, the clamping rod is driven to loosen by the top block so that the fabric drops, realizing intermittent feeding and effectively preventing overfeeding.
[0016] 2. By slidably arranging a clamping block on the dial rod, a screw rod for driving the clamping block to slide is rotatably arranged in the dial rod, a conical tooth a is arranged at one end of the screw rod, a conical tooth b meshing with the conical tooth a is rotatably arranged on the dial rod, a gear is arranged on the conical tooth b, and a rack a for driving the gear to rotate is arranged on the support table. The screw rod is driven to rotate by the rack a, and the screw rod drives the clamping block to move to centrally clamp the fabric, preventing the position of the fabric from shifting during printing and dyeing.
[0017] In summary, the device has the advantages of intermittent feeding, preventing overfeeding, central clamping, etc., and is particularly suitable for the technical field of textile equipment. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for description in the embodiments will be briefly introduced below. Obviously, the following described drawings are only some embodiments of the present invention, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0019] Figure 1 It is a schematic structural diagram of a high-efficiency printing and dyeing device for textiles based on a turntable type;
[0020] Figure 2 It is a front view of a high-efficiency printing and dyeing device for textiles based on a turntable type;
[0021] Figure 3 It is a working state diagram of the clamping block in a high-efficiency printing and dyeing device for textiles based on a turntable type;
[0022] Figure 4 It is Figure 1 a partial enlarged view of part A in
[0023] Figure 5 It is Figure 2 a structural enlarged view of part B in
[0024] Figure 6 It is Figure 3 a working state diagram of the structure at part C in
[0025] Figure 7It is a working state diagram of the clamping rod in an efficient textile printing and dyeing device based on a turntable;
[0026] Figure 8 It is a structural schematic diagram of the screw;
[0027] Attachment markings: 1. Support frame; 2. Support table; 3. Pushing rod; 4. Material storage box; 5. Clamping rod; 6. Pushing block; 7. Top block; 8. Clamping block; 9. Screw; 10. Tapered gear a; 11. Rack a; 12. Printing and dyeing machine; 21. Support block; 22. Slide groove; 31. Straight plate; 41. Thread section a; 42. Thread section b; 51. Rack b; 52. Tapered gear b; 53. Gear a; 61. Air blowing hole; 62. Air pipe; 81. Spring. Specific implementation mode
[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0029] Embodiment 1
[0030] As Figures 1 to 8 shown, an efficient textile printing and dyeing device based on a turntable includes a support frame 1 and a support table 2 provided on the support frame 1. It is characterized in that a pushing rod 3 is rotatably provided on the support table 2, a material storage box 4 is provided above the support table 2, the material storage box 4 is used for placing fabrics, clamping rods 5 for fixing the fabrics are slidably provided on both sides of the material storage box 4, a pushing block 6 for driving the clamping rods 5 to loosen is slidably provided on one side of the material storage box 4, a top block 7 is provided on the pushing rod 3, and during the rotation of the top block 7 with the pushing rod 3, the pushing block 6 is driven to move so as to drive the clamping rods 5 to loosen the fabrics, causing the fabrics to fall onto the support table 2 and be carried away by the pushing rod 3. A clamping block 8 is slidably provided on the pushing rod 3, a screw 9 for driving the clamping block 8 to move is rotatably provided in the pushing rod 3, a tapered gear a 10 is provided at one end of the screw 9, and a rack a 11 is provided on the path of the rotation of the tapered gear a 10 with the pushing rod 3. The tapered gear a 10 is driven to rotate by the rack a 11 so as to drive the clamping block 8 to slide and clamp and fix the fabrics. A printing and dyeing machine 12 for printing and dyeing the fabrics is provided on one side of the support frame 1.
[0031] As Figure 4 shown, a support block 21 is provided on one side of the material storage box 4, a slide groove 22 is provided on the support block 21, the width of the slide groove 22 is set to be the same as the width of the clamping rod 5, the clamping rod 5 is slidably provided in the slide groove 22, the clamping rod 5 is provided at the lowermost end of the material storage box 3, and the width of the clamping rod 5 is set to be the same as the width of the pushing rod 3.
[0032] It is worth mentioning here that by setting the width of the slide groove 22 to be the same as the width of the clamping rod 5, the clamping rod 5 can be more stable during movement and prevent deviation.
[0033] As Figure 4 shown, a straight plate 31 is provided on one side of the storage frame 4, the push block 6 is slidably arranged on the straight plate 31, the contact surfaces of the push block 6 and the clamping rod 5 are both inclined surfaces, and the contact surfaces of the push block 6 and the top block 7 are both semi-circular.
[0034] It is worth mentioning here that by making the contact surfaces of the push block 6 and the clamping rod 5 both inclined surfaces, and the contact surfaces of the push block 6 and the top block 7 both semi-circular, the top block 7 can drive the push block to move through the semi-circular surface during rotation, and the push block drives the clamping rod 5 to move through the inclined surface.
[0035] As Figure 4 ,8 shown, clamping blocks 8 are arranged on both sides of the dial rod 3, a threaded section a41 and a threaded section b42 are provided on the screw rod 9, and the two clamping blocks 8 are respectively matched with the threaded section a41 and the threaded section b42, and the thread directions of the threaded section a41 and the threaded section b42 are opposite.
[0036] It is worth mentioning here that by making the thread directions of the threaded section a41 and the threaded section b42 opposite, the screw rod 9 can drive the clamping blocks 8 to move in opposite directions during rotation, so that the clamping blocks 8 can centeringly clamp the fabric.
[0037] As Figure 1 shown, a bevel gear b52 meshing with the bevel gear a10 is rotatably arranged on the dial rod 3, a gear 53 is arranged on the end face of the bevel gear b52, the gear 53 meshes with a rack a11 during the rotation of the dial rod 3, the rack a11 is arranged inside the bevel gear b52, and a rack b51 for driving the bevel gear a10 to rotate in the opposite direction is also arranged outside the bevel gear b52, and both the rack a11 and the rack b51 are arranged in an arc shape.
[0038] It is worth mentioning here that by arranging the rack a11 inside the bevel gear b52 and the rack b51 outside the bevel gear b, the rack a11 can drive the bevel gear a to rotate through the bevel gear b, and after the clamping block is clamped, the rack b51 can drive the clamping block to loosen the fabric, which is convenient for subsequent material taking.
[0039] As Figure 1 ,2 shown, a plurality of air blowing holes 61 are provided on the support table 2, the air blowing holes 61 are arranged in a rectangular array, an air pipe 62 connected to the air blowing holes 61 is arranged below the support table 2, and the air pipe 62 is used to make the air blowing holes 61 blow air to dry the dyed fabric.
[0040] It is worth mentioning here that by arranging an air pipe 62 connected to the air blowing holes 61 below the support table 2, the air blowing holes 61 can be made to blow air through the air pipe 62, and the dyed fabric can be dried through the air blowing holes 61 to prevent the fabric from fading during subsequent movement.
[0041] As Figure 2 shown, the distance between the storage frame 4 and the support table 2 is equal to the thickness of the fabric, and the height of the lever 3 is set to be the same as the thickness of the fabric.
[0042] It is worth mentioning here that by making the distance between the storage frame 4 and the support table 2 exactly the thickness of one fabric, intermittent feeding can be achieved by the lever 3, and overfeeding of the fabric can be prevented.
[0043] As Figure 4 shown, a spring 81 is arranged between the clamping rods 5 on both sides of the storage frame 4.
[0044] It is worth mentioning here that by arranging the spring 81 between the clamping rods 5 on both sides of the storage frame 4, the clamping rod 5 can be reset by the spring 81 after the top block 7 turns away.
[0045] The working process is as follows:
[0046] Workers place several fabrics in the storage frame 4, start the motor, and the motor drives the lever 3 to rotate. When the lever 3 rotates to the position of the storage frame 4, the top block 7 drives the push block 6 to move through the semi-circular surface, and the push block 6 drives the clamping rod 5 to move through the inclined surface. The clamping rod 5 releases the fabric, causing the fabric to fall onto the support table 2. The lever 3 continues to rotate and takes the fabric away. After the top block 7 disengages from the push block 6, the clamping rod 5 is reset by the spring 81 and continues to clamp the fabric;
[0047] When the fabric rotates with the lever 3 to the rack a11, the rack a11 drives the conical tooth b52 to rotate through the gear 53, and the conical tooth b52 drives the conical tooth a10 to rotate, thereby driving the screw rod 9 to rotate. The screw rod 9 drives the clamping blocks 8 on both sides of the fabric to move relative to each other through the thread section a41 and the thread section b42 to clamp the fabric in the middle. When it rotates to below the printing and dyeing machine 12, the printing and dyeing machine 12 dyes the fabric. Subsequently, the lever 3 continues to rotate. When it rotates to the rack b51, the rack b51 drives the screw rod 9 to rotate in the reverse direction through the gear 10, causing the clamping block 8 to release the fabric, and the worker takes out the dyed fabric.
[0048] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "front and back", "left and right", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the invention.
[0049] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in other embodiments, the number of this element can be multiple. The term "one" cannot be understood as a limitation to the quantity.
[0050] As described above, it is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art in the technical disclosure of the present invention should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A high-efficiency textile printing and dyeing device based on a rotary table, comprising a support frame (1) and a support table (2) arranged on the support frame (1), characterized in that: A lever (3) is rotatably provided on the support platform (2), a material storage frame (4) is provided above the support platform (2), fabric is placed in the material storage frame (4), clamping rods (5) for fixing fabric are slidably provided on both sides of the material storage frame (4), a push block (6) for driving the clamping rod (5) to loosen is slidably provided on one side of the material storage frame (4), a top block (7) is provided on the lever (3), and the top block (7) drives the push block (6) to move during the rotation of the lever (3), thereby driving the clamping rod (5) to loosen the fabric and causing the fabric to fall onto the support platform (2) ) is taken away by a lever (3), a clamping block (8) is slidably arranged on the lever (3), a screw (9) is rotatably arranged inside the lever (3) for driving the clamping block (8) to move, one end of the screw (9) is arranged on a conical tooth a (10), a rack a (11) is arranged on the path of the conical tooth a (10) rotating with the lever (3), the conical tooth a (10) rotates under the drive of the rack a (11) to drive the clamping block (8) to slide and clamp the cloth, and a printing and dyeing machine (12) for printing and dyeing the cloth is arranged on one side of the support frame (1).
2. The rotary table-based textile high-efficiency printing and dyeing device according to claim 1 is characterized in that: A support block (21) is provided on one side of the material storage frame (4), and a slide groove (22) is provided on the support block (21). The width of the slide groove (22) is set to be the same as the width of the clamping rod (5). The clamping rod (5) is slidably set in the slide groove (22). The clamping rod (5) is set at the lowermost end of the material storage frame (3), and the width of the clamping rod (5) is set to be the same as the width of the shifting rod (3).
3. The high-efficiency textile printing and dyeing device based on a rotary table according to claim 1 is characterized in that: A straight plate (31) is arranged on one side of the material storage frame (4), and the push block (6) is slidably arranged on the straight plate (31). The contact surfaces of the push block (6) and the clamping rod (5) are both inclined surfaces, and the contact surfaces of the push block (6) and the top block (7) are both semicircular.
4. The high-efficiency textile printing and dyeing device based on a rotary table according to claim 1 is characterized in that: The clamping blocks (8) are arranged on both sides of the shifting rod (3); a threaded section a (41) and a threaded section b (42) are arranged on the screw rod (9); the clamping blocks (8) on both sides cooperate with the threaded section a (41) and the threaded section b (42) respectively; and the threaded sections a (41) and the threaded sections b (42) have opposite threaded directions.
5. The high-efficiency textile printing and dyeing device based on a rotary table according to claim 1 is characterized in that: The lever (3) is rotatably provided with a conical tooth b (52) meshing with the conical tooth a (10); a gear (53) is provided on the end surface of the conical tooth b (52); the gear (53) meshes with the rack a (11) as the lever (3) rotates; the rack a (11) is provided inside the conical tooth b (52); a rack b (51) is further provided outside the conical tooth b (52) for driving the conical tooth a (10) to rotate in the opposite direction; the rack a (11) and the rack b (51) are both arranged in an arc shape.
6. The high-efficiency textile printing and dyeing device based on a rotary table according to claim 1 is characterized in that: The support platform (2) is provided with a plurality of air blowing holes (61), the air blowing holes (61) being in a rectangular array, and an air pipe (62) connected to the air blowing holes (61) is provided below the support platform (2), the air pipe (62) being used to blow air through the air blowing holes (61) to dry the printed and dyed fabric.
7. The high-efficiency textile printing and dyeing device based on a rotary table according to claim 1 is characterized in that: The distance between the material storage frame (4) and the support platform (2) is equal to the thickness of the cloth, and the height of the shifting rod (3) is set to be the same as the thickness of the cloth.
8. The high-efficiency textile printing and dyeing device based on a rotary table according to claim 1 is characterized in that: A spring (81) is provided between the clamping rods (5) on both sides of the material storage frame (4).
Citation Information
Patent Citations
Printing and dyeing equipment for textiles
CN109487460A