Cotton pasting equipment
By using double-end rotating drive parts to output lifting and rotating power in cotton-mounting equipment, the problem of difficulty in achieving lifting and rotating at the same time in traditional equipment is solved, which improves operating efficiency and simplifies the equipment structure.
Patent Information
- Application Number
- CN202510204868.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-27
AI Technical Summary
Traditional cotton-padding equipment has a complex structure and is difficult to lift and rotate parts at the same time, which affects the working efficiency.
A cotton-mounting equipment is designed, using a double-end rotating drive member to output lifting and rotating power to the cotton-absorbing assembly. The structure is simple and compact, and can drive the cotton material to lift and rotate at the same time.
It improves operating efficiency, realizes flexible lifting and rotation of parts, and simplifies the equipment structure.
Smart Images

Figure CN120050923A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automation equipment, in particular to cotton sticking equipment. Background Art
[0002] In the automated production line, for the product assembly process, it is necessary to first grab the parts on the tray, then place the parts and assemble them on the product. Generally speaking, most parts are suitable for vacuum adsorption grabbing, but the traditional grabbing structure is complicated and it is difficult to achieve the problem of lifting and rotating the parts at the same time, which affects the work efficiency.
[0003] Therefore, a kind of cotton sticking equipment is needed badly to solve the above-mentioned technical problems. Summary of the invention
[0004] The purpose of the present invention is to provide a cotton sticking device, which outputs lifting power and rotational power to the cotton suction component by setting a double-end rotating drive member. The structure is simple and compact, and it can drive the cotton material to lift and rotate at the same time, which helps to improve working efficiency.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] Provided is a cotton sticking device, comprising:
[0007] Host station;
[0008] A cotton sticking module is installed on the main machine, and the cotton sticking module includes a cotton sticking mounting plate and a cotton sticking mechanism. The cotton sticking mechanism includes a double-end rotating drive member, a lifting screw and a cotton suction assembly. The double-end rotating drive member is fixed to the cotton sticking mounting plate, and the double-end rotating drive member has a first output end and a second output end. The lifting screw is vertically penetrated through the double-end rotating drive member, and the first output end is threadedly connected to the lifting screw through a nut structure. The cotton suction assembly is slidably installed on the second output end in the vertical direction, and the lower end of the lifting screw is transmission-connected to the cotton suction assembly, and the cotton suction assembly is used for vacuum adsorbing cotton material.
[0009] Preferably, the lifting screw rod is provided with a central through hole extending through the lifting screw rod along its axial direction;
[0010] The lower end of the middle through hole is connected to the air suction hole of the cotton suction component, and the upper end of the middle through hole is connected to the vacuum generating device through an air pipe; or
[0011] The air suction hole of the cotton suction component is connected with the vacuum equipment through an air pipe penetrating the middle through hole.
[0012] Preferably, the cotton suction component includes a vacuum nozzle and a cotton suction jig, the vacuum nozzle is installed at the second output end, the cotton suction jig is connected to the cotton suction jig, the cotton suction jig is provided with a transfer air hole and a plurality of suction holes connected by an airway, one end of the vacuum nozzle is connected to the lower end of the middle through hole, and the other end is connected to the transfer air hole.
[0013] Preferably, the cotton suction assembly further comprises a mounting block, and the cotton suction jig is detachably connected to the vacuum nozzle via the mounting block.
[0014] Preferably, a mounting plane is provided on a side of the mounting block facing away from the vacuum nozzle, and the mounting block is further provided with:
[0015] A mounting through hole, the vacuum nozzle is connected to the mounting through hole, and the mounting through hole is connected to the adapter air hole;
[0016] at least two fastening holes, distributed on both sides of the mounting through hole, the mounting block and the cotton suction fixture are connected via fasteners passing through the fastening holes; and
[0017] The adjusting hole can selectively install an adjusting piece, one end of the adjusting piece is protruded on the installation plane and pressed against the cotton suction fixture, and the protruding height of the adjusting piece is adjustable.
[0018] Preferably, the cotton sticking mechanism also includes a telescopic sleeve, which is telescopically installed on the second output end in a vertical direction, and the lower end of the telescopic sleeve is connected to the cotton suction assembly. The lower end of the lifting screw rod is inserted into and clamped on the telescopic sleeve, and the lifting screw rod can drive the telescopic sleeve to extend and retract in the vertical direction.
[0019] Preferably, at least two loading stations are arranged on the main machine, and each loading station is correspondingly provided with the cotton sticking module.
[0020] Preferably, the cotton pasting device further comprises a feeding module, wherein the feeding module is used for a turnover tray, and the tray is used for carrying the cotton material to be loaded.
[0021] Preferably, the feeding module comprises:
[0022] A feeding frame, comprising an upper platform and a lower frame, wherein the upper platform is provided with a recovery station and two suction stations, and the two suction stations are respectively arranged on both sides of the recovery station;
[0023] A transverse conveying device is provided on the upper platform, and is used to drive the tray to move from the suction station to the recovery station;
[0024] The lifting and conveying device is arranged on the lower layer frame. The lifting and conveying device is used to drive the tray to move into the lower layer frame and rise to the material suction station, and is also used to drive the tray at the recycling station to descend and move out of the lower layer frame.
[0025] Preferably, the feeding module further includes a film tearing device, and the film tearing device includes:
[0026] A film tearing mechanism, including a film lifting component and a film suction component. The film lifting component can extend into the gap between the protective film and the tray to hook up the protective film covering the cotton material, and the film suction component is used to adsorb the hooked protective film;
[0027] A film tearing lifting driving part, and the film tearing mechanism is connected to the output end of the film tearing lifting driving part;
[0028] A film tearing translation driving part, which is installed on the upper layer platform. The film tearing lifting driving part is installed on the output end of the film tearing translation driving part, and the film tearing translation driving part can drive the film tearing mechanism to move horizontally.
[0029] Preferably, the main machine platform includes a main machine chassis and a main machine module, and the main machine module is installed on the main machine chassis;
[0030] The feeding module is installed on the main machine chassis in a modular form; and / or
[0031] The main machine module includes a transverse movement module, and the cotton pasting module is installed on the output end of the transverse movement module in a modular form. The transverse movement module can drive the cotton pasting module to move horizontally.
[0032] Preferably, the feeding module is detachably connected to the main machine chassis. One of the main machine chassis and the feeding module is provided with a guiding part, and the other is provided with a guiding track. The guiding part can slide or roll along the guiding track so that the feeding module moves along the guiding track towards or away from the installation position on the main machine chassis; and / or
[0033] One of the main machine chassis and the feeding module is provided with a first positioning part, and the other is provided with a second positioning part. When the feeding module is installed on the main machine chassis, the first positioning part is structurally connected to the second positioning part; and / or
[0034] One of the main machine chassis and the feeding module is provided with an electrical socket, and the other is provided with an electrical plug. When the feeding module is installed on the main machine chassis, the electrical plug is inserted into the electrical socket so that the feeding module is electrically connected to the main machine platform.
[0035] The beneficial effects of the present invention:
[0036] The cotton pasting device provided by the present invention has a cotton pasting module installed on the main machine table, which is used for adsorbing cotton material for feeding and pasting the cotton material on the workpiece. The cotton pasting mechanism includes a double-end rotary drive member, which has a first output end and a second output end, and outputs lifting driving force and rotary driving force respectively. On the one hand, the first output end is threadedly connected to the lifting lead screw through a nut structure, and can drive the lifting lead screw to move in the vertical direction to drive the cotton suction assembly to lift. On the other hand, the cotton suction assembly is slidably installed on the second output end in the vertical direction. While allowing the cotton suction assembly to freely lift, it can drive the cotton suction assembly to rotate around the vertical axis. In summary, the cotton pasting device provided by the present invention outputs lifting power and rotary power to the cotton suction assembly by setting a double-end rotary drive member, has a simple and compact structure, and can drive the cotton material to lift and rotate simultaneously, which helps to improve the operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 is a schematic diagram of the internal structure of the cotton pasting device provided by the present invention;
[0038] Figure 2 is a schematic diagram of the structure of the main machine table provided by the present invention;
[0039] Figure 3 is a schematic diagram of the structure of the cotton pasting module provided by the present invention;
[0040] Figure 4 is a schematic diagram of the structure of the cotton suction assembly provided by the present invention Figure 1 ;
[0041] Figure 5 is a schematic diagram of the structure of the cotton suction assembly provided by the present invention Figure 2 ;
[0042] Figure 6 is a schematic diagram of the structure of the feeding module provided by the present invention Figure 1 ;
[0043] Figure 7 is a schematic diagram of the structure of the feeding module provided by the present invention Figure 2 ;
[0044] Figure 8 is a top view of the feeding module provided by the present invention;
[0045] Figure 9 is a schematic diagram of the structure of the tray provided by the present invention;
[0046] Figure 10 is a schematic diagram of the structure of the chuck device and the vacuum adsorption device provided by the present invention;
[0047] Figure 11 is a schematic diagram of the structure of the film tearing device provided by the present invention Figure 1 ;
[0048] Figure 12 The structure of the film tearing device provided by the present invention is shown in FIG. Figure 2 ;
[0049] Figure 13 It is a structural schematic diagram of the forward conveying mechanism and the cotton pasting lighting module provided by the present invention.
[0050] In the figure:
[0051] 10. Mainframe; 11. Mainframe chassis; 111. Lower avoidance; 12. Transverse movement module; 121. Fixed seat; 122. First transverse movement drive assembly; 123. First slide rail; 124. Second slide rail; 125. Sliding beam; 126. Second transverse movement drive assembly; 13. Machine cover; 131. Upper avoidance; 14. Lifting machine door;
[0052] 20. Cotton sticking module; 21. Cotton sticking mounting plate; 22. Cotton sticking mechanism; 221. Double-end rotating driving member; 2211. First output end; 2212. Second output end; 222. Lifting screw rod; 223. Cotton suction assembly; 2231. Vacuum suction nozzle; 2232. Cotton suction fixture; 22321. Transfer air hole; 22322. Suction hole; 2233. Mounting block; 22331. Mounting plane; 22332. Mounting through hole; 22333. Fastening hole; 22334. Adjustment hole; 224. Telescopic sleeve; 23. Vacuum valve assembly; 24. Air pipe;
[0053] 30. Feeding module; 301. Recycling station; 302. Material suction station; 31. Feeding rack; 311. Upper platform; 312. Lower frame; 313. Guide; 314. Traveling wheel; 32. Transverse transfer device; 321. Linear drive; 33. Chuck device; 331. Square base; 3311. First side; 3312. Second side; 332. Chuck drive assembly; 3321. Chuck drive; 3322. Chuck connecting block; 3323. Waist-shaped adjustment hole; 333. Clamping rod; 3331. Clamping piece; 34. Vacuum adsorption device; 341. Lifting drive; 342. Adsorption nozzle; 343. Adsorption mounting plate; 35. Film tearing device; 351. Film tearing mechanism; 3511. Film tearing base; 3512. Film lifting drive; 3513. Film lifting connecting plate; 3514. Film lifting adjustment plate; 3515. Film lifting hook; 3516. Film suction lifting drive; 3517. Film suction mounting plate; 3518. Vertical connecting pipe; 35181. Linear bearing; 35182. Limit block; 3519. Flexible suction cup; 35191. Film suction pressure gauge; 3501. Film clamping plate; 35011. Film clamping slope; 352. Film tearing lifting drive; 353. Film tearing translation drive; 354. Waste film recovery tray; 36. Control device; 361. Control panel; 37. Lifting and transfer mechanism; 371. Transfer mechanism; 372. Lifting table assembly; 373. Isolation sheet metal; 3731. Avoidance slope;
[0054] 40. Conveying module; 41. Forward conveying mechanism; 42. Return conveying mechanism;
[0055] 50. Cotton pasting lighting module; 51. Light source mounting rack; 52. Ring light source;
[0056] 60. Tray; 61. Clamping groove; 62. Adsorption hole; 63. External connection hole. Detailed implementation mode
[0057] The present invention will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present invention, rather than limiting the present invention. In addition, it should be noted that for the convenience of description, only parts related to the present invention are shown in the drawings, rather than all the structures.
[0058] In the description of the present invention, unless otherwise clearly defined and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0059] In the present invention, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0060] In the description of this embodiment, the orientation or positional relationships such as "up", "down", "right", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0061] This embodiment provides a cotton pasting device for adsorbing cotton material for feeding and assembling. The cotton material can be heat-conducting cotton, buffer cotton, etc. For example, in some products, it is necessary to paste heat-conducting cotton between the PCBA board and the reinforcing rib board to play a role in buffering and assisting the heat dissipation of the PCBA board. The cotton pasting device of the present application can be used to adsorb the heat-conducting cotton and paste it onto the PCBA board, and then the downstream device will lock the reinforcing rib board to the position on the PCBA board where the heat-conducting cotton is pasted.
[0062] Please refer to Figures 1 - 13 , the cotton pasting device includes a cotton material pasting module 20, which includes a main machine table 10, a pasting module 20, a feeding module 30 and a conveying module 40. The pasting module 20, the feeding module 30 and the conveying module 40 are all installed on the main machine table 10. Among them, the feeding module 30 is used for turning over the tray 60, and the tray 60 is used for carrying the cotton material. The pasting module 20 is used to take out the cotton material from the tray 60 and paste the cotton material into the workpiece to be pasted cotton on the conveying module 40. The workpiece to be pasted cotton is placed on the workpiece carrier tray, and the conveying module 40 is used to convey the workpiece carrier tray along the horizontal first direction (i.e., the X direction in the figure).
[0063] Exemplarily, please refer to Figure 1 and Figure 2, the main machine platform 10 includes a main machine chassis 11 and a main machine module. The main machine module is installed on the main machine chassis 11. Among them, the feeding module 30 and the conveying module 40 are both installed on the main machine chassis 11. The main machine module includes a transverse movement module 12 and an electric control module (not shown in the figure). The cotton pasting module 20 is installed at the output end of the transverse movement module 12. The transverse movement module 12 can drive the cotton pasting module 20 to horizontally move along the first direction and the second direction perpendicular to each other (i.e., the Y direction in the figure). The electric control module is communicatively connected to the transverse movement module 12, the cotton pasting module 20, the feeding module 30, and the conveying module 40.
[0064] Exemplarily, the transverse movement module 12 can adopt a gantry mechanism or a cantilever structure, which can be specifically set according to the usage requirements and working conditions. Please refer to Figure 1 , the transverse movement module 12 of this embodiment adopts a cantilever structure. The transverse movement module 12 includes a fixed seat 121, a first transverse movement driving component 122, a first slide rail 123, a second slide rail 124, a sliding cross beam 125, and a second transverse movement driving component 126. Among them, two fixed seats 121 are fixed on the main machine chassis 11 and arranged at intervals along the X direction. The fixed seats 121 extend along the Y direction. At least one sliding cross beam 125 is slidably arranged along the Y direction on each fixed seat 121. The upper surface of the fixed seat 121 is provided with a first slide rail 123, and the side wall of the fixed seat 121 facing inward is provided with a second slide rail 124. One end of the sliding cross beam 125 is slidably connected to both the first slide rail 123 and the second slide rail 124 through a sliding plate portion, greatly improving the reliability of the sliding connection and the sliding control accuracy. The first transverse movement driving component 122 is installed on the sliding plate portion, and its output end is connected to the fixed seat 121 to drive the sliding cross beam 125 to slide along the Y direction. The second transverse movement driving component 126 is installed on the sliding cross beam 125, and its output end is connected to the cotton pasting module 20 to drive the cotton pasting module 20 to slide along the X direction relative to the sliding cross beam 125. Specifically, the first transverse movement driving component 122 can select a power component composed of a rotary motor and a synchronous belt pulley, a gear rack, etc. The second transverse movement driving component 126 can select a linear slide table structure arranged horizontally. The specific structures and working principles of the above power structures are all prior arts and will not be elaborated here.
[0065] Exemplarily, the cotton sticking module 20 is installed at the output end of the transverse movement module 12 in a modular form, that is, the cotton sticking module 20 is detachably connected to the transverse movement module 12 in terms of mechanical structure, and is also detachably connected to the electric control module in terms of electrical structure. Users can install cotton sticking modules 20 of different models and categories on the transverse movement module 12 as needed. Of course, the cotton sticking module 20 can also be replaced with other process modules to achieve rapid equipment adjustment and improve the flexibility and versatility of the equipment. Specifically, the cotton sticking module 20 can be detachably connected to the output end of the second transverse movement drive assembly 126 by tightening bolts, and an electrical socket is provided on the cotton sticking module 20, which is electrically connected to the electric control module through a pluggable electrical connection cable.
[0066] For example, please refer to Figure 3 The cotton sticking module 20 includes a cotton sticking mounting plate 21 and a cotton sticking mechanism 22. The cotton sticking mechanism 22 includes a double-ended rotating drive member 221, a lifting screw rod 222 and a cotton suction assembly 223. The double-ended rotating drive member 221 is fixed to the cotton sticking mounting plate 21. The lifting screw rod 222 is slidably arranged in the vertical direction on the cotton sticking mounting plate 21 or the fixed part of the double-ended rotating drive member 221. The lifting screw rod 222 is restricted in its rotational freedom around the vertical axis and cannot rotate. The lifting screw rod 222 is penetrated by the double-ended rotating drive member 221. The double-end rotary drive member 221 has a first output end 2211 and a second output end 2212. The first output end 2211 and the second output end 2212 can both independently output rotary power, and the direction of the rotary power is around the vertical axis. The first output end 2211 is threadedly connected to the lifting screw rod 222 through a nut structure, and the cotton suction component 223 is slidably installed on the second output end 2212 along the vertical direction. The lower end of the lifting screw rod 222 is transmission-connected to the cotton suction component 223. The cotton suction component 223 can rotate under the drive of the second output end 2212 and can also be lifted and lowered under the drive of the lifting screw rod 222. The cotton suction component 223 is used for vacuum absorption of cotton material.
[0067] Specifically, the cotton sticking mechanism 22 drives the cotton suction assembly 223 to upgrade and rotate by setting a double-end rotating drive member 221. The double-end rotating drive member 221 has a first output end 2211 and a second output end 2212, which respectively output the lifting driving force and the rotation driving force. On the one hand, the first output end 2211 is threadedly connected to the lifting screw rod 222 through a nut structure, and can drive the lifting screw rod 222 to move in the vertical direction to drive the cotton suction assembly 223 to lift and lower. On the other hand, the cotton suction assembly 223 is slidably installed on the second output end 2212 in the vertical direction, and while allowing the cotton suction assembly 223 to lift and lower freely, it can drive the cotton suction assembly 223 to rotate around the vertical axis. It can be seen that the cotton sticking module 20 outputs lifting power and rotation power to the cotton suction assembly 223 through the double-end rotating drive member 221. Its structure is simple and compact, and it can drive the cotton material to lift and rotate at the same time, which helps to improve the working efficiency.
[0068] The double-ended rotary drive member 221 can adopt drive elements such as a dual-axis motor or a dual-rotor motor with two independently arranged output shafts. In this embodiment, the double-ended rotary drive member 221 adopts a dual-axis motor. The first output end 2211 is a rotary shaft arranged vertically upward, and the second output end 2212 is a rotary shaft arranged vertically downward. The two are coaxially arranged. Both the first output end 2211 and the second output end 2212 are arranged as hollow structures so that the lifting lead screw 222 can pass through coaxially. Among them, a lead screw nut is fixed at the end of the first output end 2211, or internal threads are provided in the central through hole of the first output end 2211 to threadedly connect the lifting lead screw 222.
[0069] Exemplarily, please continue to refer to Figure 3 The cotton pasting mechanism 22 further includes a telescopic sleeve 224. The telescopic sleeve 224 is telescopically installed on the second output end 2212 in the vertical direction. The lower end of the telescopic sleeve 224 is connected to the cotton suction assembly 223. The lower end of the lifting lead screw 222 penetrates into and is clamped to the telescopic sleeve 224, and can drive the telescopic sleeve 224 to telescopically move in the vertical direction. At the same time, the telescopic sleeve 224 can rotate relative to the lifting lead screw 222 around the vertical axis, and the rotation actions of the two do not interfere with each other. Specifically, the telescopic sleeve 224 can be a rigid structural member installed on the second output end 2212 by means of a sliding connection. The lower end of the lifting lead screw 222 realizes power transmission in the vertical direction with the telescopic sleeve 224 through the insertion and cooperation of an annular groove and a transmission flange. When the first output end 2211 rotates, the lifting lead screw 222 drives the telescopic sleeve 224 and the cotton suction assembly 223 to lift together; the telescopic sleeve 224 can also adopt an elastic structural member that can elastically expand and contract in the vertical direction. Its upper end is connected to the second output end 2212, and the lower end is connected to the cotton suction assembly 223. When the first output end 2211 rotates, the lifting lead screw 222 drives the telescopic sleeve 224 to vertically expand and contract, and the cotton suction assembly 223 lifts and lowers with the lifting lead screw 222.
[0070] It can be understood that the cotton suction assembly 223 needs to be connected to a vacuum generating device such as a vacuum pump so that the cotton suction assembly 223 has adsorption force. Usually, the cotton suction assembly 223 needs to be connected to the vacuum generating device through an air pipe 24. Exemplarily, please continue to refer to Figure 3 The cotton pasting module 20 further includes a vacuum valve assembly 23. The vacuum valve assembly 23 is connected to the air extraction hole of the cotton suction assembly 223 through the air pipe 24, and the vacuum valve assembly 23 is further connected to an external vacuum generating device. The vacuum valve assembly 23 controls the vacuum adsorption action of the cotton suction assembly 223.
[0071] Since the cotton suction assembly 223 needs to move, at this time, the air pipe 24 is prone to problems such as winding or abrasion of the air pipe 24 during the movement of the cotton suction assembly 223. Based on this, please continue to refer to Figure 3, a middle through hole is provided in the lifting screw rod 222 and runs through it along its axis direction. The lower end of the middle through hole is communicated with the air extraction hole of the cotton suction assembly 223, and the upper end of the middle through hole is connected to the vacuum valve assembly 23 through a trachea 24. In some embodiments, the trachea 24 between the cotton suction assembly 223 and the vacuum valve assembly 23 can also be directly passed through the middle through hole of the lifting screw rod 222. In this way, by setting the lifting screw rod 222 as a hollow structure, the movement amplitude of the trachea 24 can be greatly reduced or the exposed ratio of the trachea 24 can be decreased, solving the problems of winding or abrasion of the trachea 24 and improving the operation stability of the equipment.
[0072] Generally, cotton materials have various shapes and structures. Correspondingly, the adsorption assembly also needs to be provided with a specific adsorption structure to match it. Please refer to Figures 3 - 5 , the cotton suction assembly 223 includes a vacuum suction nozzle 2231 and a cotton suction jig 2232. The vacuum suction nozzle 2231 is installed at the second output end 2212. The cotton suction jig 2232 is connected to the cotton suction jig 2232. A transfer air hole 22321 and a plurality of material suction holes 22322 connected through an air passage are provided on the cotton suction jig 2232. One end of the vacuum suction nozzle 2231 is communicated with the lower end of the middle through hole, and the other end is communicated with the transfer air hole 22321. In this embodiment, the cotton suction jig 2232 is set as a long strip structure, and a plurality of material suction holes 22322 arranged in a straight line are provided thereon to adapt to the long strip-shaped cotton material.
[0073] Exemplarily, please continue to refer to Figures 3 - 5 , the cotton suction assembly 223 further includes a mounting block 2233. The cotton suction jig 2232 is detachably connected to the vacuum suction nozzle 2231 through the mounting block 2233. When the user adjusts the adsorption assembly according to the change of the cotton material type, the cotton suction jig 2232 can be replaced separately without disassembling the whole adsorption assembly. On the one hand, it is convenient for operation and improves efficiency. On the other hand, the number of spare parts is reduced, and the spare parts cost and management cost are decreased.
[0074] Exemplarily, please refer to Figure 4 and Figure 5The mounting block 2233 is provided with a mounting plane 22331 on one side away from the vacuum nozzle 2231, and the cotton suction fixture 2232 is installed on the mounting plane 22331. The mounting block 2233 is also provided with a mounting through hole 22332 penetrating the mounting plane 22331 along its thickness direction, at least two fastening holes 22333 and an adjustment hole 22334. Among them, the vacuum suction nozzle 2231 is threadedly connected to the mounting through hole 22332, and the mounting through hole 22332 is connected to the adapter air hole 22321; the fastening holes 22333 are distributed on both sides of the mounting through hole 22332, and the mounting block 2233 is connected to the cotton suction jig 2232 by a fastener (not shown in the figure) passing through the fastening hole 22333; the adjustment hole 22334 can be selectively installed with an adjustment part (not shown in the figure), one end of the adjustment part is protruded on the mounting plane 22331 and pressed against the cotton suction jig 2232, and the protruding height of the adjustment part can be adjusted to adjust the angle between the cotton suction jig 2232 and the horizontal plane. Specifically, the central axis of the installation through hole 22332 is arranged to coincide with the central line of the installation block 2233. The installation block 2233 is provided with four fastening holes 22333. Two fastening holes 22333 are respectively distributed on the left and right sides of the installation through hole 22332. The fasteners may be screws or pins. The fasteners pass through the fastening holes 22333 and are locked to the connection holes on the cotton suction fixture 2232. The setting of multiple connection points improves the installation reliability of the cotton suction fixture 2232. Adjustment holes 22334 are also distributed on the left and right sides of the installation through hole 22332. By selectively installing adjustment parts and adjusting the protruding heights of the adjustment parts on both sides, the tilt direction and angle of the cotton suction fixture 2232 can be adjusted, so that the cotton suction component 223 has a higher adaptability in absorbing cotton materials.
[0075] For example, please refer to Figure 3 At least two cotton sticking mechanisms 22 are installed side by side on the cotton sticking installation plate 21, which can perform adsorption and sticking operations on multiple cotton materials at the same time. In this embodiment, two cotton sticking mechanisms 22 that can work independently are installed side by side on the cotton sticking installation plate 21.
[0076] Exemplarily, the cotton pasting module 20 further includes a cotton pasting detection device installed on the cotton pasting installation plate 21, which is used to detect the positions of the cotton material and the workpiece to be pasted with cotton. The cotton pasting detection device can be a visual detection device and a laser displacement sensor.
[0077] For the mainframe chassis 11, please refer to Figure 1, the mainframe chassis 11 has an upper tabletop and a lower tabletop. The conveying module 40 includes a forward conveying mechanism 41 and a return conveying mechanism 42. The forward conveying mechanism 41 is arranged on the upper layer of the mainframe chassis 11 and is used to convey the fixture carrying the cotton-attaching workpiece. The return conveying mechanism 42 is arranged on the lower layer of the mainframe chassis 11 and is used to convey the empty workpiece carrier. The conveying direction of the return conveying mechanism 42 is opposite to that of the forward conveying mechanism 41. The conveying direction of the forward conveying mechanism 41 is the same as the X direction, and the conveying direction of the return conveying mechanism 42 is opposite to the X direction. The cotton-attaching device can cooperate with the conveying lines and workpiece carrier lifting devices on other devices in the automated production line to automatically circulate and turnover the workpiece carriers, further improving the degree of automation. Specifically, both the forward conveying mechanism 41 and the return conveying mechanism 42 can adopt the single-track or double-track conveying line structure in the prior art, and their specific structures will not be elaborated here.
[0078] Exemplarily, please refer to Figure 2 , the mainframe table 10 further includes a machine cover 13 and a liftable machine door 14. The machine cover 13 is installed above the mainframe chassis 11 and covers the traversing module 12 and the electric control module. The liftable machine door 14 is slidably arranged along the vertical direction on the side of the machine cover 13 to selectively open the side opening of the machine cover 13. The liftable machine door 14 is provided with an interactive panel and / or control buttons electrically connected to the electric control module for the operator to control the cotton-attaching device. Specifically, for equipment maintenance, replacement and other work, the machine cover 13 is provided with a machine door that is often opened and closed. The traditional machine door is generally a double-opening door or a flip-up door. However, these two types of doors will occupy the side space of the equipment when opened, resulting in a large production space occupied by the equipment, easy to cause bumping problems and potential safety hazards. The liftable machine door 14 of the present application can automatically move up or down in the vertical direction, avoiding occupying the side space of the equipment, so that the production space occupied by the equipment is small, avoiding bumping and having higher safety. It can be understood that the liftable machine door 14 can be composed of a fixed frame, a liftable door body, a lifting component and a driving mechanism. The lifting component is composed of a driving wheel, a first guide wheel, a second guide wheel and a transmission member. The upper and lower ends of the transmission member are respectively connected to the upper and lower ends of the liftable door body, and the transmission member is sequentially wound around the first guide wheel, the driving wheel and the second guide wheel. The driving mechanism is used to drive the driving wheel to rotate, so that the driving wheel drives the transmission member to move. When the driving wheel rotates forward, the upper and lower ends of the transmission member move up synchronously, thereby driving the liftable door body to move up. When the driving wheel rotates reversely, the upper and lower ends of the transmission member move down synchronously, thereby driving the liftable door body to move down.
[0079] Exemplarily, please refer to Figures 1 - 2Upper avoidance openings 131 are provided on opposite sides of the hood 13 for the workpiece carrier conveyed by the forward conveying mechanism 41 to pass in or out; lower avoidance openings 111 are provided on opposite sides of the main frame 11 for the workpiece carrier conveyed by the reflux conveying mechanism 42 to pass in or out.
[0080] For example, at least two loading stations are provided on the main machine 10, each of which is provided with a feeding module 30 and a cotton pasting station. The cotton pasting module 20 moves between the loading station and the cotton pasting station to achieve simultaneous loading and pasting of multiple stations, thereby improving the working efficiency. Figure 1 Two loading stations are symmetrically arranged at both ends of the main platform 10 in the Y direction, and U-shaped openings are provided on the opposite sides of the main frame 11 for the feeding module 30 to be loaded. Each loading station is correspondingly provided with two cotton sticking stations distributed along the X direction, and each cotton sticking station is provided with a cotton sticking module 20. The first transverse movement drive assembly 122, the sliding beam 125 and the second transverse movement drive assembly 126 in the transverse movement module 12 are arranged in a one-to-one correspondence with the cotton sticking module 20. The conveying module 40 is also symmetrically arranged in two groups, and each forward conveying mechanism 41 is correspondingly provided with two cotton sticking stations distributed along the X direction. The two lifting doors 14 are respectively arranged corresponding to the two loading stations, which is convenient for the staff to observe and debug the equipment.
[0081] For example, the cotton sticking detection device on the cotton sticking module 20 adopts a visual detection device, please refer to Figure 13 A cotton pasting lighting module 50 is provided corresponding to each cotton pasting station, which is used to increase the brightness of the cotton pasting point to improve the detection accuracy of the visual detection device. Specifically, the cotton pasting lighting module 50 includes a light source mounting frame 51 and a ring light source 52. The light source mounting frame 51 is fixed above the frame of the forward conveying mechanism 41. The ring light source 52 is installed on the light source mounting frame 51 in a ring structure, and a high-brightness lighting area is formed on the central side of the ring light source 52. When pasting cotton, the workpiece to be pasted is located in the lighting area.
[0082] For the feeding module 30, the feeding module 30 is installed on the side of the main frame 11 in a modular form, that is, the feeding module 30 and the main frame 11 can be detachably connected in terms of mechanical structure and electrical structure. The user can install different types of feeding modules 30 on the main frame 11 as needed to achieve rapid equipment adjustment and improve the flexibility of the cotton sticking equipment.
[0083] For details, please refer to Figure 1 , Figure 6 and Figure 7, one of the mainframe chassis 11 and the feeding module 30 is provided with a guiding member 313, and the other is provided with a guiding track (not shown in the figure). The guiding member 313 can slide or roll along the guiding track, so that the feeding module 30 moves along the guiding track towards or away from the installation position on the mainframe chassis 11. In this embodiment, please refer to Figure 1 , Figure 6 and Figure 7 , a guiding track is provided on the mainframe chassis 11, and a guiding member 313 is provided on the feeding module 30. The guiding member 313 is specifically a plurality of rollers. A U-shaped opening is provided on the side of the mainframe chassis 11 to accommodate the feeding module 30. Guiding tracks extending along its depth direction are provided on both sides of the U-shaped opening. The depth direction of the U-shaped opening is the Y direction. A traveling wheel 314 is provided at the bottom of the feeding module 30. The feeding module 30 can move on the ground by relying on the traveling wheel 314. Guiding members 313 are provided on both the left and right sides of the feeding module 30. When the feeding module 30 needs to be installed, the feeding module 30 is moved towards the U-shaped opening, and the guiding members 313 on both sides thereof roll on the corresponding guiding tracks respectively until the feeding module 30 moves to the installation position where it is docked with the mainframe chassis 11. When the feeding module 30 needs to be detached, the feeding module 30 is dragged in the reverse direction to gradually disengage from the U-shaped opening.
[0084] Exemplarily, one of the mainframe chassis 11 and the feeding module 30 is provided with a first positioning portion (not shown in the figure), and the other is provided with a second positioning portion (not shown in the figure). When the feeding module 30 moves to the installation position where it is docked with the mainframe chassis 11, the first positioning portion is structurally connected to the second positioning portion, so that the feeding module 30 is completely fixed to the mainframe chassis 11. In this embodiment, the first positioning portion is provided on the mainframe chassis 11, and the second positioning portion is provided on the feeding module 30. Both the first positioning portion and the second positioning portion are provided as positioning hole structures. When the feeding module 30 moves to the installation position where it is docked with the mainframe chassis 11, the two groups of positioning holes are coaxially arranged and communicated with each other. The staff inserts the positioning pins into the first positioning portion and the second positioning portion at the same time to fix the feeding module 30 to the mainframe chassis 11, and both the disassembly and assembly are very convenient. In some embodiments, the first positioning portion can also be provided as a positioning pin, and the second positioning portion is provided as a positioning hole. The positioning pin can be directly inserted into the positioning hole to fix the feeding module 30 to the mainframe chassis 11.
[0085] Exemplarily, please refer to Figures 3 - 5, one of the mainframe chassis 11 and the feeding module 30 is provided with an electrical socket (not shown in the figure), and the other is provided with an electrical plug (not shown in the figure). When the feeding module 30 moves to the installation position where it is docked with the mainframe chassis 11, the electrical plug is inserted into the electrical socket at the same time, so that the feeding module 30 is electrically connected to the mainframe 10. Specifically, an electrical socket is provided on the mainframe chassis 11, and the electrical socket is connected to the electronic control module through a cable. An electrical plug is provided on the feeding module 30. When the electrical plug is inserted into the electrical socket, the electronic control module is electrically connected to the feeding module 30.
[0086] Exemplarily, the feeding module 30 is used to convey the tray 60 and cooperate with the cotton pasting module 20. After the cotton pasting module 20 takes out all the cotton materials from the tray 60, the empty tray 60 is recycled, and a new full tray 60 is replenished, so as to achieve the purpose of automatically replacing the tray 60.
[0087] Please refer to Figures 6 - 8 , the feeding module 30 includes a feeding frame 31, a transverse transfer device 32 and a lifting transfer device. Among them, the feeding frame 31 has an upper platform 311 and a lower frame 312. The upper platform 311 is provided with a recycling station 301 and two material suction stations 302. The two material suction stations 302 are respectively arranged on both sides of the recycling station 301, and one side of the lower frame 312 is provided with an avoidance opening for the tray 60 to enter and exit; the transverse transfer device 32 is arranged on the upper platform 311, and the transverse transfer device 32 is used to drive the tray 60 to move from the material suction station 302 to the recycling station 301; the lifting transfer device is arranged on the lower frame 312, and the lifting transfer device is used to drive the tray 60 to be loaded to move into the lower frame 312 from the avoidance opening and rise to the material suction station 302, and to drive the tray 60 at the recycling station 301 to descend and move out of the lower frame 312 from the avoidance opening.
[0088] Specifically, the two material suction stations 302 can be used for the cotton pasting module 20 to alternately pick materials from the two trays 60 or pick materials at the same time. After the tray 60 is empty, the transverse transfer device 32 drives the tray 60 to move from the material suction station 302 to the recycling station 301. At the same time, in the lower frame 312 of the feeding frame 31, the lifting transfer device drives the tray 60 to be loaded to move in and rise to the recycling station 301. The lifting transfer device also drives the tray 60 at the recycling station 301 to descend and move out of the lower frame 312. The feeding module 30 realizes the complete automatic replacement of the tray 60, with a higher degree of automation. And by setting the double material suction stations 302, the feeding action and the recycling action of the tray 60 will not interrupt each other, realizing continuous feeding operation and improving production efficiency.
[0089] Exemplarily, please refer to Figures 6 - 8, clamping devices 33 are provided at both of the two material suction stations 302. The clamping device 33 is used to clamp and fix the tray 60 to improve the stability during feeding. Further, the output end of the transverse transfer device 32 is connected to the clamping device 33 to drive the clamping device 33 to move between the material suction station 302 and the recycling station 301. When the transverse transfer device 32 operates, the clamping device 33 fixes the tray 60 to ensure the stability of horizontal transfer and improve reliability.
[0090] Exemplarily, please continue to refer to Figures 6 - 8 , the recycling station 301 and the material suction station 302 are distributed along the X direction, and the output end of the transverse transfer device 32 also extends and retracts along the X direction. Specifically, the transverse transfer device 32 has two output ends respectively corresponding to the two material suction stations 302. The two clamping devices 33 are respectively connected to the two output ends of the transverse transfer device 32. The transverse transfer device 32 specifically includes two linear drive members 321 with opposite telescopic directions. The linear drive member 321 can be an electric push rod or a linear cylinder. In this embodiment, the linear drive member 321 is a linear cylinder. The telescopic end of one linear cylinder is arranged in the X direction and connected to one of the clamping devices 33, and the telescopic end of the other linear cylinder is arranged in the opposite direction of the X direction and connected to the other clamping device 33.
[0091] Exemplarily, please refer to Figure 10 , the clamping device 33 includes a square frame base 331, two clamping drive assemblies 332, and two clamping rods 333. Among them, the square frame base 331 is slidably connected to the upper platform 311 along the X direction through a slide rail and slider structure. The output end of the transverse transfer device 32 is connected to the square frame base 331. A hollow portion is provided in the middle of the square frame base 331 to allow the lifting transfer device to drive the tray 60 to pass through vertically; the two clamping drive assemblies 332 are symmetrically installed on the square frame base 331 with respect to the Y direction. The two clamping rods 333 are respectively connected to the output ends of the two clamping drive assemblies 332. The two clamping rods 333 are respectively arranged corresponding to two opposite first side edges 3311 on the square frame base 331. The two clamping rods 333 approach each other under the drive of the two clamping drive assemblies 332 to clamp the tray 60 therebetween.
[0092] Further, please refer to Figure 10, the chuck driving assembly 332 includes two chuck driving members 3321 and two chuck connecting blocks 3322. The two chuck driving members 3321 are respectively arranged on two relatively arranged second side edges 3312 of the square base 331. The two chuck connecting blocks 3322 are respectively slidably arranged on the two second side edges 3312 through a slide rail and slider structure. The two chuck connecting blocks 3322 are respectively connected to the output ends of the two chuck driving members 3321 and the two ends of the clamping rod 333. Specifically, the two chuck driving members 3321 in the same chuck driving assembly 332 extend and retract in the same direction. During operation, the two chuck driving members 3321 extend and retract synchronously to drive the clamping rod 333 to translate along the length direction of the second side edge 3312. The extending and retracting directions of the chuck driving members 3321 of different groups of chuck driving assemblies 332 are opposite. The two groups of chuck driving assemblies 332 cooperate to make the two clamping rods 333 translate towards or away from each other. The chuck driving member 3321 can be selected as an electric push rod or a linear cylinder. In this embodiment, the chuck driving member 3321 adopts a linear cylinder.
[0093] Exemplarily, please refer to Figure 10 , the chuck connecting block 3322 is provided with a waist-shaped adjusting hole 3323 extending in the same direction as the second side edge 3312. The chuck connecting block 3322 and the clamping rod 333 are connected by a fastening bolt passing through the waist-shaped adjusting hole 3323. The relative position of the fastening bolt and the waist-shaped adjusting hole 3323 is adjustable for the user to adjust the parallelism and the distance between the two clamping rods 333, improving flexibility.
[0094] Exemplarily, please refer to Figures 9 - 10 , a clamping groove 61 is provided at the bottom of the side of the tray 60 corresponding to the clamping rod 333. A clamping piece 3331 is installed on the clamping rod 333. When the clamping rod 333 moves towards the tray 60, the clamping piece 3331 extends into the clamping groove 61 and abuts against the inner wall of the clamping groove 61, and the clamping piece 3331 can support the top wall of the clamping groove 61.
[0095] Exemplarily, protective films covering all the cotton materials are laid on both the upper and lower sides of the cotton materials loaded on the tray 60. The protective films play a role in protecting the cotton materials. Please refer to Figures 6 - 7 , a plurality of adsorption holes 62 are formed in the material-bearing area of the tray 60, and an external connection hole 63 is formed in the border area of the tray 60. The plurality of adsorption holes 62 and the external connection hole 63 are connected by an air passage. The feeding module 30 further includes a vacuum adsorption device 34 connected to an external vacuum generating mechanism. The vacuum adsorption device 34 can communicate with the external connection hole 63. When the vacuum generating mechanism works, the air in the air passage is pumped out through the vacuum adsorption device 34, thereby adsorbing and fixing the protective film on the lower side of the cotton material, avoiding the protective film being mis-taken by the cotton pasting module 20, and improving reliability.
[0096] Exemplarily, please refer to Figures 9 - 10, the vacuum adsorption device 34 is installed on the chuck device 33, and two vacuum adsorption devices 34 are installed on each chuck device 33. The two vacuum adsorption devices 34 are respectively arranged on two second side edges 3312 of the square base 331, corresponding to the external connection holes 63 arranged at both ends of the tray 60 in the Y direction. The vacuum adsorption device 34 includes a lifting driving member 341, an adsorption nozzle 342, and an adsorption mounting plate 343. The lifting driving member 341 is installed on the second side edge 3312 and is located between two chuck driving members 3321. The adsorption mounting plate 343 is fixed to the output end of the lifting driving member 341. The adsorption mounting plate 343 is provided with adsorption nozzles 342. The number of adsorption nozzles 342 can be selected as one, two, or more than three. In this embodiment, the adsorption mounting plate 343 is provided with two adsorption nozzles 342. The adsorption nozzles 342 are connected to the vacuum generating mechanism through an air pipe 24. Driven by the lifting driving member 341, the adsorption nozzles 342 can lift in the vertical direction to approach or move away from the tray 60. When the adsorption nozzles 342 descend to a preset height, the adsorption nozzles 342 communicate with the external connection holes 63. The lifting driving member 341 can be selected as an electric push rod or a linear cylinder. In this embodiment, the lifting driving member 341 adopts a linear cylinder.
[0097] Exemplarily, please refer to Figures 6 - 8 , a film tearing device 35 is further provided at the material suction station 302. The film tearing device 35 is used to tear off the protective film on the upper side of the cotton material so that the cotton pasting module 20 can pick up the material. The film tearing device 35 includes a film tearing mechanism 351, a film tearing lifting driving member 352, and a film tearing translation driving member 353. Among them, the film tearing mechanism 351 is used to grab the protective film. The film tearing mechanism 351 is connected to the output end of the film tearing lifting driving member 352. The film tearing lifting driving member 352 drives the film tearing mechanism 351 to lift to approach or move away from the protective film. The film tearing translation driving member 353 is installed on the feeding rack 31. The film tearing translation driving member 353 can drive the film tearing mechanism 351 to move in the Y direction to approach the tray 60 or horizontally pull the protective film.
[0098] Further, please refer to Figures 8 - 10, the film tearing mechanism 351 includes a film tearing base 3511, a film lifting component and a film sucking component. The film tearing base 3511 is fixed to the output end of the film tearing lifting driving member 352. The film lifting component and the film sucking component are both installed on the film tearing base 3511. The film lifting component can extend into the gap between the protective film and the tray 60 to hook the protective film, and the film sucking component is used to adsorb the hooked protective film. Specifically, the film lifting component includes a film lifting driving member 3512, a film lifting connecting plate 3513, a film lifting adjusting plate 3514 and a film lifting hook 3515. The film lifting driving member 3512 is a linear driving element such as a linear cylinder or an electric push rod, and is installed on the film tearing base 3511. The output end of the film lifting driving member 3512 is connected to the film lifting connecting plate 3513. The film lifting connecting plate 3513 is slidably arranged on the film tearing base 3511 along the Y direction through a slide rail and slider structure. The film lifting hook 3515 is connected to the lower part of the film lifting connecting plate 3513 through the film lifting adjusting plate 3514. The connection height between the film lifting adjusting plate 3514 and the film lifting connecting plate 3513 can be adjusted through an oblong hole. The relative connection position between the film lifting hook 3515 and the film lifting adjusting plate 3514 in the Y direction can also be adjusted through the oblong hole. The number of the film lifting adjusting plates 3514 and the film lifting hooks 3515 is two or more. A plurality of film lifting hooks 3515 are distributed at intervals along the X direction. The film lifting driving member 3512 can drive the film lifting hook 3515 to move along the Y direction so that the film lifting hook 3515 extends into the gap between the protective film and the tray 60. When the film lifting hook 3515 is located in the gap between the protective film and the tray 60, the film tearing lifting driving member 352 drives the whole film tearing mechanism 351 to rise, and one end of the protective film is lifted, achieving the purpose of film lifting.
[0099] Exemplarily, please refer to Figure 11 and Figure 12The film suction assembly includes a film suction lifting drive member 3516, a film suction mounting plate 3517, a vertical connecting pipe 3518 and a plurality of flexible suction cups 3519. The film suction lifting drive member 3516 is installed on the film tearing seat 3511. The output end of the film suction lifting drive member 3516 is connected to the film suction mounting plate 3517. The vertical connecting pipe 3518 is slidably arranged on the film tearing seat 3511 along the vertical direction through a linear bearing 35181. The lower end of the vertical connecting pipe 3518 is fixed to the film suction mounting plate 3517. The upper end of the vertical connecting tube 3518 is connected to another external vacuum generating mechanism through the air pipe 24. A limit block 35182 is also installed on the upper end of the vertical connecting tube 3518 to limit the lowering limit position of the vertical connecting tube 3518. The flexible suction cup 3519 is installed on the film suction mounting plate 3517. An air channel is provided in the film suction mounting plate 3517. One end of the air channel is connected to the vertical connecting tube 3518, and the other end is connected to the flexible suction cup 3519. The output end of the film suction lifting drive 3516 can be extended and retracted in the vertical direction, thereby driving the film suction mounting plate 3517 and the flexible suction cup 3519 thereon to rise and fall, so as to drive the flexible suction cup 3519 to press against the protective film. The flexible suction cup 3519 is made of flexible rubber or silicone material, which can be extended and deformed in the vertical direction and flexibly contact the protective film. The film suction lifting drive 3516 can be selected as an electric push rod or a linear cylinder. In this embodiment, the lifting drive 341 adopts a linear cylinder.
[0100] For example, please refer to Figure 11 and Figure 12 There are multiple flexible suction cups 3519, at least two vertical connecting pipes 3518 are arranged side by side, and each vertical connecting pipe 3518 is connected to more than two flexible suction cups 3519. The film suction assembly can absorb the protective film at multiple points to prevent the protective film from falling off and improve reliability.
[0101] For example, please refer to Figure 11 and Figure 12 The film tearing mechanism 351 also includes a film clamping plate 3501, which is arranged in the vertical direction and installed on the side of the film suction mounting plate 3517 away from the film lifting assembly, and a film clamping slope 35011 is provided on the lower edge of the film clamping plate 3501 facing the film lifting assembly. When the film lifting driving member 3512 drives the film lifting hook 3515 to move toward the film clamping plate 3501 to the film clamping plate 3501, the film lifting hook 3515 and the film clamping slope 35011 clamp the protective film so that the flexible suction cup 3519 can reliably contact the protective film. Furthermore, the connection height between the film clamping plate 3501 and the film suction mounting plate 3517 can be adjusted through the waist-shaped hole to flexibly adjust the height relationship between the film clamping plate 3501 and the film lifting hook 3515 and the flexible suction cup 3519.
[0102] For example, please refer to Figure 11, the film tearing mechanism 351 further includes a film suction pressure gauge 35191. The film suction pressure gauge 35191 is installed on the film tearing seat 3511, and its detection end is communicated with the air duct on the film suction mounting plate 3517 through a pipeline, and is used to detect the pressure of the flexible suction cup 3519 for adsorbing the protective film.
[0103] Exemplarily, please refer to Figures 6 - 8 , a waste film recovery tray 354 is provided beside the material suction station 302. The waste film recovery tray 354 is detachably connected to the feeding rack 31. The film tearing translation driving member 353 drives the film tearing mechanism 351 to move between the material suction station 302 and the waste film recovery tray 354. The film tearing mechanism 351 places the torn protective film into the waste film recovery tray 354. After the waste film recovery tray 354 is full, the staff can remove the waste film recovery tray 354 as a whole to clean the waste film therein.
[0104] Exemplarily, please refer to Figures 7 - 8 , the film tearing lifting driving member 352 is slidably arranged on the upper layer platform 311 along the Y direction through a slide rail and slider structure. The output end of the film tearing translation driving member 353 is telescopically arranged along the Y direction and is connected to the film tearing lifting driving member 352. Optionally, the film tearing lifting driving member 352 adopts an electric push rod or a linear cylinder, and the film tearing translation driving member 353 adopts an electric push rod or a linear cylinder.
[0105] Exemplarily, please refer to Figures 6 - 8 , a control module is further provided on the upper layer platform 311. A control device 36 electrically connected to the transverse transfer device 32, the lifting transfer device, the chuck device 33, the vacuum adsorption device 34 and the film tearing device 35 is arranged in the control module. A control panel 361 is arranged on the outer side of the control module. A plurality of control buttons and a material suction pressure gauge are arranged on the control panel 361. A groove is arranged on the top of the control module to accommodate the waste film recovery tray 354.
[0106] Exemplarily, please refer to Figures 6 - 8 , the lifting transfer device includes three lifting transfer mechanisms 37 arranged side by side along the X direction. The three lifting transfer mechanisms 37 are respectively arranged corresponding to the recovery station 301 and two material suction stations 302. The lifting transfer mechanism 37 includes a horizontal transfer component and a lifting table component 372. The horizontal transfer component is arranged at the bottom of the lower layer frame 312 and is used to drive the tray 60 to horizontally enter or exit the lower layer frame 312 along the Y direction. The lifting table component 372 is arranged vertically on the inner wall of the lower layer frame 312, and the lifting table component 372 is arranged at the end of the horizontal transfer component and is used to drive the tray 60 to lift between the horizontal transfer component and the upper layer platform 311. The horizontal transfer component adopts a multi-roller transmission line in the prior art, and the lifting table component 372 adopts a lifting slide structure in the prior art. The specific structures and working principles of both are prior arts and will not be elaborated here.
[0107] It can be understood that the lifting and conveying mechanism 37 corresponding to the recycling station 301 is used to drive the pallet 60 on the recycling station 301 to descend and move out from the lower layer frame 312, and the lifting and conveying mechanism 37 corresponding to the material suction station 302 is used to drive the pallet 60 to be loaded into the lower layer frame 312 and rise to the material suction station 302.
[0108] Specifically, below the material suction station 302, the staff puts multiple pallets 60 carrying workpieces through the avoidance opening. The multiple pallets 60 are stacked layer by layer. The horizontal conveying component drives the multiple pallets 60 to horizontally move into the inner end. At this time, the lifting table component 372 descends below the supporting surface of the horizontal conveying component. Subsequently, the lifting table component 372 rises, driving the multiple pallets 60 to rise, so that the uppermost pallet 60 reaches the material suction station 302. The chuck device 33 clamps the uppermost pallet 60. At this time, the lifting table component 372 drives the remaining pallets 60 to descend a certain height to separate them from the pallet 60 clamped by the chuck device 33. After the workpieces on the pallet 60 are loaded, the transverse transfer device 32 drives the pallet 60 to move to the recycling station 301. The lifting table component 372 arranged below the material suction station 302 continues to push the next pallet 60 up to the material suction station 302 to realize the function of layer-by-layer loading. The transverse transfer device 32 can alternately transfer the pallets 60 on the two material suction stations 302 to the recycling station 301. The lifting table component 372 arranged below the recycling station 301 receives the pallet 60 released by the chuck device 33. For each received pallet 60, the lifting table component 372 descends a certain height to realize the function of layer-by-layer recycling of the pallets 60. When the number of pallets 60 to be recycled reaches the preset value, the lifting table component 372 descends to the lowest point, and the corresponding horizontal conveying component conveys the multiple pallets 60 and drives the multiple pallets 60 to be sent outwards through the avoidance opening, so that the staff can recycle multiple pallets 60 at the same time.
[0109] Exemplarily, please refer to Figure 6 , the adjacent lifting and conveying mechanisms 37 are separated by the isolation sheet metal 373, forming three conveying cavities in the lower layer frame 312 to ensure that each lifting and conveying mechanism 37 independently conveys the pallet 60, restricts the lateral position of the pallet 60, avoids the side slip of the pallet 60, and further improves the reliability. On the side close to the avoidance opening, the isolation sheet metal 373 is provided with an avoidance inclined surface 3731 to make the conveying cavity form a horn-shaped docking port, which is convenient for the entry and exit of the pallet 60.
[0110] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims
1. Cotton pasting equipment, characterized in that: include: Host station (10); A cotton sticking module (20) is installed on the main machine (10), the cotton sticking module (20) comprises a cotton sticking installation plate (21) and a cotton sticking mechanism (22), the cotton sticking mechanism (22) comprises a double-end rotating driving member (221), a lifting screw rod (222) and a cotton suction assembly (223), the double-end rotating driving member (221) is fixed to the cotton sticking installation plate (21), the double-end rotating driving member (221) has a first output end (2211) and a second output end ( 2212), the lifting screw rod (222) is vertically penetrated in the double-end rotating driving member (221), the first output end (2211) is threadedly connected to the lifting screw rod (222) through a nut structure, the cotton suction component (223) is slidably installed on the second output end (2212) in the vertical direction, the lower end of the lifting screw rod (222) is transmission-connected to the cotton suction component (223), and the cotton suction component (223) is used for vacuum suction of cotton material.
2. The cotton sticking device according to claim 1, characterized in that: The lifting screw rod (222) is provided with a central through hole extending through the lifting screw rod along its axis direction; The lower end of the middle through hole is connected to the air suction hole of the cotton suction component (223), and the upper end of the middle through hole is connected to the vacuum generating device through the air pipe (24); or The air suction hole of the cotton suction component (223) is connected to the vacuum equipment via an air pipe (24) passing through the central through hole.
3. The cotton sticking device according to claim 2, characterized in that: The cotton suction component (223) comprises a vacuum suction nozzle (2231) and a cotton suction jig (2232); the vacuum suction nozzle (2231) is installed at the second output end (2212); the cotton suction jig (2232) is connected to the cotton suction jig (2232); the cotton suction jig (2232) is provided with a transfer air hole (22321) and a plurality of suction holes (22322) connected via an air passage; one end of the vacuum suction nozzle (2231) is connected to the lower end of the middle through hole, and the other end is connected to the transfer air hole (22321).
4. The cotton sticking device according to claim 3, characterized in that: The cotton suction assembly (223) further comprises a mounting block (2233), and the cotton suction fixture (2232) is detachably connected to the vacuum suction nozzle (2231) via the mounting block (2233).
5. The cotton sticking device according to claim 4, characterized in that: The mounting block (2233) is provided with a mounting plane (22331) on a side facing away from the vacuum suction nozzle (2231), and the mounting block (2233) is also provided with: A mounting through hole (22332), the vacuum suction nozzle (2231) is connected to the mounting through hole (22332), and the mounting through hole (22332) is connected to the adapter air hole (22321); At least two fastening holes (22333) are distributed on both sides of the mounting through hole (22332), and the mounting block (2233) and the cotton suction fixture (2232) are connected via fasteners passing through the fastening holes (22333); and The adjusting hole (22334) can be selectively installed with an adjusting piece, one end of which is protruding from the installation plane (22331) and pressed against the cotton suction fixture (2232), and the protruding height of the adjusting piece is adjustable.
6. The cotton sticking device according to claim 1, characterized in that: The cotton sticking mechanism (22) further comprises a telescopic sleeve (224), wherein the telescopic sleeve (224) is telescopically mounted on the second output end (2212) in a vertical direction, wherein the lower end of the telescopic sleeve (224) is connected to the cotton suction assembly (223), and the lower end of the lifting screw rod (222) is inserted into and clamped on the telescopic sleeve (224), and the lifting screw rod (222) can drive the telescopic sleeve (224) to extend and retract in the vertical direction.
7. The cotton sticking device according to any one of claims 1 to 6, characterized in that: At least two loading stations are arranged on the main machine platform (10), and each loading station is correspondingly provided with the cotton pasting module (20).
8. The cotton sticking device according to any one of claims 1 to 6, characterized in that: The cotton pasting device further comprises a feeding module (30), wherein the feeding module (30) is used for a turnover tray (60), and the tray (60) is used for carrying cotton material to be fed.
9. The cotton sticking device according to claim 8, characterized in that: The feeding module (30) comprises: A feeding frame (31) has an upper platform (311) and a lower frame (312), wherein the upper platform (311) is provided with a recovery station (301) and two material suction stations (302), and the two material suction stations (302) are respectively arranged on both sides of the recovery station (301); A transverse conveying device (32) is disposed on the upper platform (311), and the transverse conveying device (32) is used to drive the tray (60) to move from the suction station (302) to the recovery station (301); A lifting and conveying device is arranged on the lower frame (312), and is used to drive the tray (60) to move into the lower frame (312) and rise to the suction station (302), and to drive the tray (60) on the recovery station (301) to descend and move out from the lower frame (312).
10. The cotton sticking device according to claim 9, characterized in that: The feeding module (30) further comprises a film tearing device (35), wherein the film tearing device (35) comprises: The film-tearing mechanism (351) comprises a film-lifting component and a film-absorbing component, wherein the film-lifting component can extend into the gap between the protective film and the tray (60) to lift up the protective film covering the cotton material, and the film-absorbing component is used to absorb the lifted protective film; A film-tearing lifting driving member (352), wherein the film-tearing mechanism (351) is connected to an output end of the film-tearing lifting driving member (352); The film-tearing translation driving member (353) is installed on the upper platform (311), and the film-tearing lifting driving member (352) is installed on the output end of the film-tearing translation driving member (353). The film-tearing translation driving member (353) can drive the film-tearing mechanism (351) to move in the horizontal direction.
11. The cotton sticking device according to claim 8, characterized in that: The host station (10) comprises a host chassis (11) and a host module, wherein the host module is installed on the host chassis (11); The feeding module (30) is mounted on the main frame (11) in a modular form; and / or The host module comprises a transverse movement module (12), and the cotton sticking module (20) is installed at the output end of the transverse movement module (12) in a modular form. The transverse movement module (12) can drive the cotton sticking module (20) to move horizontally.
12. The cotton sticking device according to claim 11, characterized in that: The feeding module (30) is detachably connected to the main frame (11); one of the main frame (11) and the feeding module (30) is provided with a guide member (313), and the other is provided with a guide track; the guide member (313) is capable of sliding or rolling along the guide track, so that the feeding module (30) moves along the guide track toward or away from an installation position on the main frame (11); and / or One of the main frame (11) and the feeding module (30) is provided with a first positioning portion, and the other is provided with a second positioning portion, and when the feeding module (30) is installed on the main frame (11), the first positioning portion is structurally connected to the second positioning portion; and / or One of the main frame (11) and the feeding module (30) is provided with an electrical socket, and the other is provided with an electrical plug. When the feeding module (30) is installed on the main frame (11), the electrical plug is plugged into the electrical socket to electrically connect the feeding module (30) to the main frame (10).