Milling tool for intaglio roller
By designing a gravure plate roll milling tool equipped with a shower head, liquid collecting box, filter part and liquid storage box, the problem of debris residue during the milling machine processing is solved, and efficient debris removal and improvement of finishing quality is achieved.
Patent Information
- Application Number
- CN202510555459.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-05-30
AI Technical Summary
When the milling machine roughly processes the gravure plate rollers, the resulting debris are easily left on the surface, affecting the processing efficiency and finishing quality.
A gravure printing plate roll milling tool is designed, equipped with a spray head, liquid collection box, filter part and liquid storage box. The surface is rinsed by spraying coolant, debris are collected, and debris is effectively removed through filter parts and drain holes.
Effectively remove debris, improve the quality and efficiency of subsequent fine carving processing, and avoid the impact of debris on the processing process.
Smart Images

Figure CN120055336A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of intaglio printing cylinder processing, and particularly relates to a milling tool for an intaglio printing cylinder. Background Art
[0002] Gravure printing is a high-precision and high-quality printing process. Minute pits (cells) engraved on the surface of the gravure printing cylinder are used to store ink, and the graphics and texts are transferred to the printing substrate through pressure. Its printed products have the characteristics of thick ink layer, bright color, rich levels, high printing resistance, etc., and are widely used in the fields of packaging, decoration, anti-counterfeiting, etc.
[0003] Among them, the gravure printing cylinder is the core component in gravure printing. Especially the cells on its surface have a large processing precision requirement, so the processing difficulty increases accordingly. Currently, when processing some large-format gravure printing cylinders (such as decorative printing cylinders), it is necessary to first machine the macroscopic texture (such as thick lines, grooves) on its surface through a milling machine, and then complete the cells on its surface through fine engraving.
[0004] However, during the rough machining of the gravure printing cylinder by the milling machine, the generated chips are likely to remain on the surface of the gravure printing cylinder. If the machine is stopped to remove them, the processing efficiency of the gravure printing cylinder will be affected. If the chips are not removed without stopping the machine, the quality of subsequent finish machining will be affected. Summary of the Invention
[0005] The present application provides a milling tool for an intaglio printing cylinder, which can effectively remove chips during the milling process, facilitate subsequent fine engraving, and ensure the processing efficiency and quality of the intaglio printing cylinder.
[0006] The present application provides a milling tool for an intaglio printing cylinder, adopting the following technical solution: A milling tool for an intaglio printing cylinder includes a machine body and a milling device, a positioning device, and a chip removal device arranged on the machine body; The milling device includes a sliding seat, a first driving member, a lifting table, a second driving member, a milling cutter, a third driving member, and a spray head; the sliding seat is slidably arranged on the top of the machine body, and its sliding direction is parallel to the length direction of the machine body; the first driving member is arranged on the sliding seat and is used to drive the sliding seat to slide; the lifting table is movably arranged on the sliding seat in the vertical direction, the second driving member is arranged on the sliding seat and is used to drive the lifting table to move; the milling cutter is rotatably arranged on the lifting table, and its rotation axis is parallel to the moving direction of the lifting table; the third driving member is arranged on the lifting table and is used to drive the milling cutter to rotate; the spray head is arranged on the lifting table, on one side of the milling cutter, and is used to spray coolant downward and towards the direction close to the milling cutter; The positioning device includes two jigs and a fourth driving member; the two jigs are respectively located at two ends of the machine body in the length direction, and are used for detachably connecting with two ends of the gravure printing plate cylinder respectively; the jig is rotatably connected with the machine body, the rotation axis thereof is parallel to the length direction of the machine body, and the rotation axes of the two jigs coincide; the fourth driving member is used for driving one of the jigs to rotate; The chip removal device includes a liquid collecting box, a filtering member and a liquid storage box; the liquid collecting box and the liquid storage box are both arranged inside the machine body, and the liquid collecting box is located above the liquid storage box; the liquid collecting box has a liquid collecting space with an upward opening, after the gravure printing plate cylinder is installed on the positioning device, the bottom of the gravure printing plate cylinder is located in the liquid collecting space; the inner wall of the bottom of the liquid collecting space is inclined, a liquid discharge port is arranged at the inclined lower end of the inner wall of the bottom of the liquid collecting space of the liquid collecting box, and a plurality of liquid discharge holes are arranged on both sides of the liquid collecting box; The liquid storage box has a liquid storage space with an upward opening, the liquid storage space is used for storing the coolant collected by the liquid collecting box and the coolant in the liquid storage space is used by the spray head; the filtering member is arranged on the liquid storage box and is located above the liquid storage space, and is used for filtering debris; The liquid collecting box is movably connected with the machine body in the vertical direction, when the liquid collecting box moves upward to the limit position, the filtering member covers the liquid discharge port.
[0007] By adopting the above technical solution, during the milling process of the gravure printing plate cylinder, on the one hand, the coolant sprayed by the spray head can cool the gravure printing plate cylinder and the milling cutter, and at the same time can wash the gravure printing plate cylinder, which helps the debris on the surface of the gravure printing plate cylinder to fall into the liquid collecting space together with the coolant for collection. The debris will be concentrated above the filtering member, and then the debris will block the filtering member, so that the coolant accumulates in the liquid collecting space. The coolant accumulated in the liquid collecting space can submerge the bottom of the gravure printing plate cylinder, further cooling the gravure printing plate cylinder, and at the same time can further help to remove the debris on the surface of the gravure printing plate cylinder, and the excess coolant can flow into the liquid storage space through the liquid discharge port or the liquid discharge holes for storage and used for spraying by the spray head; after the milling process of the gravure printing plate cylinder is completed, the downward movement of the liquid collecting box can separate the debris above the filtering member from the coolant, which is convenient for the staff to clean the debris; therefore, it can effectively remove debris during the milling process, facilitate subsequent precision engraving, and ensure the processing efficiency and processing quality of the gravure printing plate cylinder.
[0008] Optionally, the positioning device further includes two movable seats; the two movable seats correspond to the two jigs one by one, and the jig is rotatably connected with the machine body through the movable seat; the movable seat is movably connected with the machine body in the vertical direction, and the two movable seats move synchronously and in the same direction; The movable seat and the liquid collection box are linked. When the movable seat moves downward to the extreme position, the liquid collection box moves upward to the extreme position.
[0009] By adopting the above technical solution, it is possible to facilitate the liquid collection box to move up and down relative to the machine body according to the milling condition of the gravure printing plate cylinder, thereby effectively reducing the operation difficulty of the milling tool and further improving the efficiency of the milling process of the gravure printing plate cylinder.
[0010] Optionally, a plurality of elastic members are provided between the liquid collection box and the machine body. The two ends of the elastic member are respectively connected to the liquid collection box and the machine body, and are used to drive the liquid collection box to move downward to the extreme position and maintain it.
[0011] By adopting the above technical solution, the reliability and stability of the linkage between the movement of the liquid collection box and the movement of the movable seat can be effectively improved.
[0012] Optionally, the filter element has an arc-shaped plate structure, and a chip collection groove for accumulating chips is formed above it.
[0013] By adopting the above technical solution, it is convenient for chips to accumulate above the filter element, so as to facilitate the blockage of the filter element after chip collection.
[0014] Optionally, the filter element is rotatably connected to the liquid storage box, and its rotation axis is horizontal and perpendicular to the length direction of the machine body; on one side of the liquid collection box adjacent to the length direction of the filter element, a chip collection box is provided, and the chip collection box has a chip collection space with an upward opening; When the liquid collection box moves upward to the extreme position and the filter element rotates to the extreme position away from the chip collection box, the filter element covers the liquid discharge port; when the liquid collection box moves downward to the extreme position and the filter element rotates to the extreme position close to the chip collection box, the chips in the chip collection groove move towards the chip collection space.
[0015] By adopting the above technical solution, it is convenient for the staff to clean the chips above the filter element after the milling process of the gravure printing plate cylinder is completed.
[0016] Optionally, the liquid collection box has a driving part near the chip collection box. During the process of the liquid collection box moving downward to the extreme position, the driving part contacts and abuts against the filter element and drives the filter element to rotate.
[0017] By adopting the above technical solution, the effect that the chips above the filter element are automatically cleaned into the chip collection space after the milling process of the gravure printing plate cylinder can be achieved, thus further facilitating the staff to clean the chips.
[0018] Optionally, the chip removal device further includes a plurality of chip removal brushes; The chip removal brush is disposed in the liquid collection space, and its length direction is parallel to the length direction of the liquid collection box; a plurality of soft bristles are distributed on the outer side of the chip removal brush. After the gravure printing plate cylinder is installed on the positioning device, the chip removal brush contacts and abuts against the surface of the gravure printing plate cylinder.
[0019] By adopting the above technical solution, during the process that the gravure printing plate cylinder rotates relative to the machine body to change the milling position, the chip removal brush can remove the chips on the surface of the gravure printing plate cylinder.
[0020] Optionally, the chip removal brush is rotatably connected to the liquid collection box, its rotation axis coincides with its own axis, and the position of its rotation axis is higher than the liquid discharge hole.
[0021] By adopting the above technical solution, during the rotation of the gravure printing plate cylinder, the chip removal brush can be driven to rotate, so that the chips removed from the surface of the gravure printing plate cylinder by the chip removal brush can fall into the liquid collection space, facilitating the centralized collection of the chips above the filter element.
[0022] Optionally, the position of the bottom of the chip removal brush is lower than the liquid discharge hole.
[0023] By adopting the above technical solution, during the rotation of the chip removal brush, the coolant collected in the liquid collection space can be stirred, thereby improving the effect of the coolant in the liquid collection space on removing the chips on the surface of the gravure printing plate cylinder; at the same time, after the bristles of the chip removal brush are stained with the coolant, the effect of the chip removal brush on removing the chips on the surface of the gravure printing plate cylinder can be improved, and it is convenient for the chips staying on the chip removal brush to fall into the coolant.
[0024] Optionally, the chip removal device further includes a flow pusher; The flow pusher is rotatably disposed at one end of the liquid collection box away from the liquid discharge port, it is located in the liquid collection space, and its rotation axis is parallel to the rotation axis of the chip removal brush; The chip removal brush is linked with the flow pusher. During the process that the gravure printing plate cylinder rotates relative to the machine body and drives the chip removal brush to rotate, the flow pusher rotates accordingly and drives the coolant in the liquid collection space to flow towards the direction close to the liquid discharge port.
[0025] By adopting the above technical solution, it is convenient for the chips falling into the liquid collection space to move and gather towards the direction close to the filter element.
[0026] To sum up, the present application includes at least one of the following beneficial effects: 1. It can effectively remove chips during the milling process, facilitating subsequent precision engraving processing and ensuring the processing efficiency and quality of the gravure printing plate cylinder; 2. It can effectively improve the cooling effect of the coolant on the gravure printing plate cylinder during the milling process, thereby effectively improving the quality of the gravure printing plate cylinder after milling; 3. It can facilitate the concentration of chips that can be easily removed, thus facilitating the unified handling of chips by staff; 4. It can facilitate the transfer of chips that can be easily removed to a specific container for collection, thus further facilitating the handling of chips by staff. Brief Description of the Drawings
[0027] Figure 1 It is a schematic structural diagram when a milling tool for an intaglio printing plate cylinder of an embodiment of the present application performs milling; Figure 2 It is a schematic structural diagram inside the liquid collection box in an embodiment of the present application; Figure 3 It is a cross-sectional view when a milling tool for an intaglio printing plate cylinder of an embodiment of the present application performs milling; Figure 4 It is a cross-sectional view after a milling tool for an intaglio printing plate cylinder of an embodiment of the present application finishes milling.
[0028] Description of the reference numerals: 1, machine body; 2, milling device; 21, sliding seat; 22, first driving member; 23, lifting table; 24, second driving member; 25, milling cutter; 26, third driving member; 27, spray head; 3, positioning device; 31, movable seat; 32, fixture; 33, fourth driving member; 4, chip removal device; 41, liquid collection box; 411, liquid collection space; 412, liquid discharge port; 413, liquid discharge hole; 414, driving part; 42, liquid storage box; 421, liquid storage space; 43, filter element; 431, chip collection groove; 44, chip collection box; 441, chip collection space; 45, chip removal brush; 46, flow pusher; 5, intaglio printing plate cylinder; 6, elastic member. Detailed Description of the Embodiment
[0029] The following Figures 1-4 is a further detailed description of the present application.
[0030] An embodiment of the present application discloses a milling tool for an intaglio printing plate cylinder, which is used for milling the surface of the intaglio printing plate cylinder to form lines and grooves with required shapes by rough machining.
[0031] Referring to Figure 1 and Figure 2 , the milling tool includes a machine body 1, a milling device 2, a positioning device 3 and a chip removal device 4. Among them, the machine body 1 provides a mounting carrier for other devices; the milling device 2 is used for milling the surface of the intaglio printing plate cylinder 5; the positioning device 3 is used for facilitating the installation and positioning of the intaglio printing plate cylinder 5 on the milling tool; the chip removal device 4 is used for removing the chips generated on the surface of the intaglio printing plate cylinder 5 during its milling process.
[0032] The machine body 1 is integrally in a cuboid structure, and the milling device 2, the positioning device 3 and the chip removal device 4 are all installed on the machine body 1.
[0033] The milling device 2 is installed on the top of the machine body 1, and it includes a sliding seat 21, a first driving member 22, a lifting table 23, a second driving member 24, a milling cutter 25, a third driving member 26, and a spray head 27.
[0034] The sliding seat 21 is slidably connected to the machine body 1, and its sliding direction is parallel to the length direction of the machine body 1; the first driving member 22 is fixedly installed on one side of the machine body 1 in the length direction, and it is used to drive the sliding seat 21 to slide relative to the machine body 1. In this embodiment, preferably, the first driving member 22 is a servo motor; and preferably, the first driving member 22 drives the sliding seat 21 to slide by means of a screw drive; since both the servo motor and the screw drive are common prior arts, they will not be elaborated here, and only a brief representation is made for them in the drawings.
[0035] The lifting table 23 is movably installed on the top of the sliding seat 21, and its moving direction is parallel to the height direction of the machine body 1; the second driving member 24 is fixedly installed on the sliding seat 21, and it is used to drive the lifting table 23 to move relative to the sliding seat 21. In this embodiment, preferably, the second driving member 24 is a servo cylinder, and its piston rod is fixedly connected to the lifting table 23; since the servo cylinder is a common prior art, it will not be elaborated here, and only a brief representation is made for it in the drawings.
[0036] The milling cutter 25 is rotatably installed on the lifting table 23 and is located above the machine body 1, and its rotation axis is parallel to the moving direction of the lifting table 23; the third driving member 26 is fixedly installed on the top of the lifting table 23, and it is used to drive the milling cutter 25 to rotate relative to the lifting table 23. In this embodiment, preferably, the third driving member 26 is a servo motor.
[0037] The spray head 27 is fixedly installed on the lifting table 23 and is located on one side of the milling cutter 25, and it is used to spray coolant downward to cool down the milling cutter 25 and the position of the gravure cylinder 5 being milled during the milling process, and at the same time, it can wash away the chips generated during the milling process on the surface of the gravure cylinder 5. In this embodiment, preferably, the spray direction of the spray head 27 is inclined downward towards the direction close to the milling cutter 25, and preferably, the spray head 27 is externally connected with a hose for providing coolant for it; since the spray head 27 with the above functions is a common prior art, it will not be elaborated here, and only a brief representation is made for it in the drawings.
[0038] Refer to Figure 1 and Figure 3 , the positioning device 3 is also installed on the top of the machine body 1, and the gravure cylinder 5 is installed and positioned on the machine body 1 through the positioning device 3. At this time, the axis of the gravure cylinder 5 is parallel to the length direction of the machine body 1, and the milling cutter 25 is located above the gravure cylinder 5 and is aligned with the axis of the gravure cylinder 5 in the vertical direction.
[0039] The positioning device 3 includes two movable seats 31, two clamps 32 and a fourth driving member 33.
[0040] The two movable seats 31 are respectively installed at both ends of the machine body 1 in the length direction, and are movably connected to the machine body 1 in the vertical direction, and the two movable seats 31 move synchronously and in the same direction relative to the machine body 1; the two clamps 32 correspond to the two movable seats 31 one by one, and the clamp 32 can be detachably connected to one end of the gravure cylinder 5 in the axial direction; the clamp 32 is rotatably installed on the corresponding movable seat 31, and is located on the side of the corresponding movable seat 31 close to the other movable seat 31, and its rotation axis is parallel to the length direction of the machine body 1 and coincides with its own axis; the fourth driving member 33 is fixedly installed on one side of a movable seat 31 facing away from the corresponding clamp 32, and is used to drive the adjacent clamp 32 to rotate relative to the corresponding movable seat 31. After both ends of the gravure cylinder 5 in the axial direction are respectively connected to the two clamps 32, the axis of the gravure cylinder 5 will coincide with the rotation axis for driving the clamp 32 to rotate by the fourth driving member 33. In this embodiment, it is preferably that the fourth driving member 33 is a servo motor; since the clamp 32 with the above functions is a common prior art, it will not be elaborated here, and it is only briefly shown in the drawings.
[0041] At this time, when the gravure cylinder 5 is installed and positioned on the positioning device 3 (that is, both ends of the gravure cylinder 5 in the axial direction are respectively clamped and positioned by the two clamps 32), by controlling the fourth driving member 33 to drive the gravure cylinder 5 to rotate and cooperate with the milling device 2, the milling process of the surface of the gravure cylinder 5 can be completed.
[0042] Refer to Figure 2 and Figure 3 , a space for installing the chip removal device 4 is left below the position of the machine body 1 after the installation of the gravure cylinder 5. The chip removal device 4 includes a liquid collecting box 41, a liquid storage box 42, a filter element 43, a chip collecting box 44, a plurality of chip removal brushes 45 and a flow pusher 46. Among them, the liquid collecting box 41 is used to collect the coolant for cooling the milling cutter 25 and the gravure cylinder 5; the liquid storage box 42 is used to collect and store the coolant collected by the liquid collecting box 41; the filter element 43 is used to filter debris to prevent the debris from entering the liquid storage box 42; the chip removal brushes 45 are used to remove the debris on the surface of the gravure cylinder 5; the flow pusher 46 is used to drive the coolant collected in the liquid collecting box 41 to flow, facilitating the concentration of debris.
[0043] The liquid collecting box 41 is integrally in a cuboid structure, its length direction is parallel to the length direction of the machine body 1, and its width direction is parallel to the width direction of the machine body 1; the liquid collecting box 41 is movably installed on the machine body 1 in the vertical direction, and it has a liquid collecting space 411 with an upward opening. During the process of the spray head 27 spraying the coolant, the liquid collecting box 41 can collect the coolant below the gravure cylinder 5.
[0044] Refer to Figure 3 and Figure 4, there is a linkage relationship between the movement of the liquid collection box 41 relative to the body 1 and the movement of the movable seat 31 relative to the body 1. When the movable seat 31 moves upward to the limit position, the liquid collection box 41 will move downward to the limit position; and when the movable seat 31 moves downward to the limit position, the liquid collection box 41 will move upward to the limit position. In this embodiment, it is preferably that the liquid collection box 41 and the two movable seats 31 both achieve the linkage relationship of synchronous reverse movement through the meshing of a gear and a rack; since the gear-rack structure with the above functions is a common prior art, it will not be elaborated here, and it is omitted in the drawings.
[0045] Furthermore, it is preferably that a plurality of elastic members 6 are further installed between the liquid collection box 41 and the body 1. The two ends of the elastic member 6 are respectively fixedly connected to the liquid collection box 41 and the body 1, and it is used to drive the liquid collection box 41 to move downward to the limit position and maintain it. In this embodiment, it is preferably that the elastic member 6 is a tension spring.
[0046] When the gravure cylinder 5 is not installed and positioned on the positioning device 3, at this time, the liquid collection box 41 will move downward to the limit position and maintain it under the action of the plurality of elastic members 6, and at the same time drive the two movable seats 31 to move upward to the limit position and maintain it. At this time, there is a certain distance between the fixture 32 on the movable seat 31 and the liquid collection box 41, which is convenient for the subsequent installation and positioning of the gravure cylinder 5 on the positioning device 3; When milling is performed after the gravure cylinder 5 is installed and positioned on the positioning device 3, at this time, the gravity of the gravure cylinder 5 will drive the two movable seats 31 to move downward to the limit position and maintain it, and at the same time drive the liquid collection box 41 to move upward to the limit position and maintain it after overcoming the acting force of the plurality of elastic members 6. At this time, the bottom of the printing part of the gravure cylinder 5 will be located in the liquid collection space 411, and during the process of the liquid collection box 41 collecting the coolant, the two movable seats 31 and the liquid collection box 41 itself will all maintain the current position state unchanged.
[0047] One end of the liquid collection box 41 in the length direction is provided with a liquid discharge port 412 for discharging the coolant at its bottom, and the inner wall of the bottom of the liquid collection space 411 is inclined downward towards the direction close to the liquid discharge port 412, which is convenient for the coolant in the liquid collection space 411 to flow towards the direction close to the liquid discharge port 412; a plurality of liquid discharge holes 413 for discharging the coolant are provided on both sides of the liquid collection box 41 in the width direction. The plurality of liquid discharge holes 413 on the same side are equidistantly distributed along the length direction of the liquid collection box 41, and the plurality of liquid discharge holes 413 on both sides are all located on the same horizontal plane.
[0048] The liquid storage box 42 is integrally in a cuboid structure. It is fixedly installed on the machine body 1 and is located below the liquid collection box 41. Its length direction is parallel to the length direction of the machine body 1, and its width direction is parallel to the width direction of the machine body 1. The liquid storage box 42 has a liquid storage space 421 with an upward opening. When the coolant in the liquid collection space 411 is discharged from the liquid discharge port 412 and the liquid discharge holes 413, the liquid storage space 421 can collect the discharged coolant. At the same time, the coolant stored in the liquid storage space 421 is used for spraying by the spray head 27. In this embodiment, since the method of using the coolant stored in the liquid storage box 42 by the spray head 27 is a common prior art, it will not be elaborated here, and it is omitted in the drawings.
[0049] The filter element 43 is installed on the liquid storage box 42 and is located above the liquid storage box 42. It is provided with a plurality of holes for the coolant to pass through and capable of intercepting debris, for filtering debris. The filter element 43 is integrally in an arc-shaped plate structure. A chip collection groove 431 for the accumulation of debris is formed on the side where the arc opening is located. One end of the arc track of the filter element 43 is rotatably connected to the liquid storage box 42, and the rotation axis is perpendicular to its own arc track and parallel to the width direction of the liquid storage box 42. In this embodiment, preferably, the liquid storage box 42 has a frame body, and the filter element 43 is installed on the frame body.
[0050] There are limitations during the rotation of the filter element 43 relative to the liquid storage box 42. When the filter element 43 rotates towards the liquid storage box 42 to the limit position, if the liquid collection box 41 moves upward to the limit position at this time, the filter element 43 can seal the liquid discharge port 412, so that the coolant discharged through the liquid discharge port 412 needs to pass through the filter element 43 for filtration before entering the liquid storage space 421 for storage, and the debris intercepted by the filter element 43 will accumulate in the chip collection groove 431. When the filter element 43 rotates away from the liquid storage box 42 to the limit position, if the liquid collection box 41 moves downward to the limit position at this time, the debris accumulated in the chip collection groove 431 can move along the filter element 43 towards the side of the liquid collection box 41 close to the liquid discharge port 412 in the length direction, facilitating the staff to transfer the debris for unified treatment.
[0051] Refer to Figure 2 and Figure 3, during the milling process of the gravure printing plate cylinder 5, when the liquid collecting box 41 collects the coolant, the debris on the surface of the gravure printing plate cylinder 5 will also be washed into the liquid collecting space 411 by the coolant and flow with the coolant towards the direction close to the liquid discharge port 412, and then the debris will be concentrated in the chip collecting groove 431; when the debris in the chip collecting groove 431 reaches a certain amount, the debris will block the filter element 43, resulting in the speed of the coolant discharged through the liquid discharge port 412 being less than the speed of the liquid collecting box 41 collecting the coolant or even causing the coolant to be unable to be discharged through the liquid discharge port 412; at this time, the liquid level of the coolant collected in the liquid collecting space 411 will rise until the coolant can be discharged through the liquid discharge holes 413 on both sides; and at this time, the bottom of the gravure printing plate cylinder 5 can be immersed in the coolant, which not only makes the cooling effect of the coolant on the gravure printing plate cylinder 5 more uniform, but also facilitates the debris on the surface of the gravure printing plate cylinder 5 to enter the liquid collecting space 411 after the gravure printing plate cylinder 5 rotates.
[0052] Refer to Figure 3 and Figure 4 , the chip collecting box 44 is fixedly installed on one side in the length direction of the liquid collecting box 41 and adjacent to the liquid discharge port 412, and it has a chip collecting space 441 with an upward opening; when the filter element 43 rotates towards the direction away from the liquid storage box 42 to the limit position and the liquid collecting box 41 moves downward to the limit position, the debris accumulated in the chip collecting groove 431 can move along the filter element 43 and enter the chip collecting space 441 for collection, which is convenient for the staff to uniformly process the debris later.
[0053] Furthermore, preferably, a driving part 414 for contacting one end of the filter element 43 close to its rotation axis is provided at a position on the top of the liquid collecting box 41 close to the chip collecting box 44.
[0054] When the liquid collecting box 41 moves upward to the limit position, at this time, the filter element 43 will maintain the position state of closing the liquid discharge port 412 under its own gravity; then, during the process of the liquid collecting box 41 moving downward to the limit position, the driving part 414 will contact the filter element 43 and drive the filter element 43 to rotate towards the direction away from the liquid storage box 42 to the limit position, facilitating the debris in the chip collecting groove 431 to move into the chip collecting space 441 for collection; and, since the liquid collecting box 41 is affected by the acting force of a plurality of elastic members 6 during the process of moving downward, the liquid collecting box 41 will vibrate to a certain extent after moving downward to the limit position, so that the filter element 43 will also vibrate to a certain extent after rotating towards the direction away from the liquid storage box 42 to the limit position, thereby making it more convenient for the debris in the chip collecting groove 431 to leave the filter element 43.
[0055] Refer to Figure 2 and Figure 4, the chip removal brush 45 is integrally in a cylindrical structure. It is installed in the liquid collection space 411, and both ends in the axial direction thereof are rotatably connected to the two inner walls in the length direction of the liquid collection space 411 respectively; the rotation axis of the chip removal brush 45 coincides with its own axis and its position relative to the liquid collection box 41 is higher than the position of the liquid discharge hole 413. A plurality of soft bristles are evenly distributed on its outer side. After the gravure printing plate cylinder 5 is installed on the positioning device 3, the outer sides of the chip removal brushes 45 are all in contact with the surface of the gravure printing plate cylinder 5. In this embodiment, preferably, the chip removal device 4 includes two chip removal brushes 45 in total, and the two chip removal brushes 45 are respectively close to both sides in the width direction of the liquid collection space 411 and are symmetrically distributed relative to the liquid collection box 41.
[0056] During the milling process of the gravure printing plate cylinder 5, when the gravure printing plate cylinder 5 rotates, the chip removal brush 45 can remove chips from the surface of the gravure printing plate cylinder 5, facilitating the chips to leave the gravure printing plate cylinder 5 and fall into the coolant collected in the liquid collection space 411.
[0057] Furthermore, preferably, when the coolant collected in the liquid collection space 411 can be discharged through the liquid discharge hole 413, the bottom of the chip removal brush 45 will be immersed in the coolant collected in the liquid collection space 411.
[0058] At this time, when the gravure printing plate cylinder 5 rotates during the milling process, the frictional force between the gravure printing plate cylinder 5 and the chip removal brush 45 can drive the chip removal brush 45 to rotate relative to the liquid collection box 41. Thus, on the one hand, the bristles on the chip removal brush 45 can remove chips from the surface of the gravure printing plate cylinder 5 in a state of being stained with coolant, so as to improve the chip removal effect of the chip removal brush 45 on the surface of the gravure printing plate cylinder 5; on the other hand, it can facilitate the chips removed by the chip removal brush 45 to contact the coolant in the liquid collection space 411, so that the chips can enter the coolant. At the same time, during the process of the chip removal brush 45 rotating with the rotation of the gravure printing plate cylinder 5, it can stir the coolant collected in the liquid collection space 411, thereby effectively improving the flushing effect of the coolant on the bottom surface of the gravure printing plate cylinder 5.
[0059] The flow pusher 46 is installed at a position close to the bottom in the liquid collection space 411 and is rotatably connected to the inner wall on the side away from the liquid discharge port 412 in the length direction of the liquid collection space 411, and the rotation axis of the flow pusher 46 is parallel to the rotation axis of the chip removal brush 45.
[0060] Refer to Figure 2 and Figure 3, a linkage is formed between the rotation of the two chip removal brushes 45 relative to the liquid collection box 41 and the rotation of the flow pusher 46 relative to the liquid collection box 41. During the process of the chip removal brush 45 rotating relative to the liquid collection box 41 driven by the gravure cylinder 5, the chip removal brush 45 can drive the flow pusher 46 to rotate relative to the liquid collection box 41, and the rotation of the flow pusher 46 can drive the coolant in the liquid collection space 411 to flow in the direction close to the liquid discharge port 412, so as to facilitate the chips to move in the direction close to the filter element 43 along with the coolant. In this embodiment, preferably, the two chip removal brushes 45 and the flow pusher 46 are linked through a synchronous pulley structure, and preferably, during the process of the fourth driving member 33 driving the gravure cylinder 5 to rotate, the gravure cylinder 5 rotates in one direction, so that the above effects can be effectively achieved after the flow pusher 46 rotates accordingly; since the synchronous pulley structure is a common prior art, it will not be elaborated here, and it is only briefly shown in the drawings.
[0061] The implementation principle of a milling tool for a gravure cylinder in an embodiment of the present application is as follows: After the gravure cylinder 5 is installed and positioned on the positioning device 3, the milling device 2 and the positioning device 3 can be controlled to mill the gravure cylinder 5; during the process of milling the gravure cylinder 5, the coolant sprayed by the spray head 27 can effectively cool the milling cutter 25 and the position on the top of the gravure cylinder 5 being milled, and at the same time, it can wash away the chips generated by milling so that they enter the liquid collection space 411 together with the coolant for collection; The chips entering the liquid collection space 411 can move in the direction close to the liquid discharge port 412 along with the coolant until they are filtered by the filter element 43 and concentrated in the chip collection groove 431. The coolant discharged from the liquid discharge port 412 can enter the liquid storage space 421 for collection and storage, which is convenient for the spray head 27 to spray and use; when a certain amount of chips are concentrated in the chip collection groove 431, the filter element 43 will be blocked by the chips, causing the liquid level of the coolant collected in the liquid collection space 411 to rise, so that the bottom of the gravure cylinder 5 is immersed in the coolant. At this time, the excess coolant can be discharged through a plurality of liquid discharge holes 413 and fall into the liquid storage space 421 for collection; During the milling process, when the fourth driving member 33 drives the gravure cylinder 5 to rotate, the plurality of chip removal brushes 45 can remove chips from the surface of the gravure cylinder 5; at the same time, the plurality of chip removal brushes 45 can rotate accordingly and drive the flow pusher 46 to rotate, driving the coolant collected in the liquid collection space 411 to flow in the direction close to the liquid discharge port 412 and driving the chips to move in the direction close to the filter element 43; After the milling process of the gravure cylinder 5 is completed, it is removed. At this time, the liquid collecting box 41 will move downward to the limit position under its own gravity and the action of multiple elastic members 6, and at the same time drive the two movable seats 31 to move upward to the limit position, facilitating the installation and positioning of the next gravure cylinder 5 on the positioning device 3. At the same time, the filter member 43 can rotate as the liquid collecting box 41 moves downward, enabling the debris in the chip collecting groove 431 to move into the chip collecting box 44 for collection, which is convenient for the subsequent unified handling by the staff.
[0062] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A milling tool for a gravure printing plate roller, characterized in that: It comprises a machine body (1) and a milling device (2), a positioning device (3) and a chip removal device (4) arranged on the machine body (1); The milling device (2) comprises a sliding seat (21), a first driving member (22), a lifting platform (23), a second driving member (24), a milling cutter (25), a third driving member (26) and a spray head (27); the sliding seat (21) is slidably arranged on the top of the machine body (1), and its sliding direction is parallel to the length direction of the machine body (1); the first driving member (22) is arranged on the sliding seat (21) and is used to drive the sliding seat (21) to slide; the lifting platform (23) is movably arranged on the sliding seat (21) along the vertical direction, and the The second driving member (24) is arranged on the sliding seat (21) and is used to drive the lifting platform (23) to move; the milling cutter (25) is rotatably arranged on the lifting platform (23), and its rotation axis is parallel to the movement direction of the lifting platform (23); the third driving member (26) is arranged on the lifting platform (23) and is used to drive the milling cutter (25) to rotate; the spray head (27) is arranged on the lifting platform (23) and is located on one side of the milling cutter (25), and is used to spray cooling liquid downward and in a direction close to the milling cutter (25); The positioning device (3) comprises two clamps (32) and a fourth driving member (33); the two clamps (32) are respectively located at two ends of the machine body (1) in the length direction, and are used to be detachably connected to two ends of the gravure plate roller (5); the clamps (32) are rotatably connected to the machine body (1), and their rotation axes are parallel to the length direction of the machine body (1), and the rotation axes of the two clamps (32) coincide with each other; the fourth driving member (33) is used to drive one of the clamps (32) to rotate; The chip removal device (4) comprises a liquid collecting box (41), a filter element (43) and a liquid storage box (42); the liquid collecting box (41) and the liquid storage box (42) are both arranged inside the machine body (1), and the liquid collecting box (41) is located above the liquid storage box (42); the liquid collecting box (41) has a liquid collecting space (411) opening upward, and after the gravure printing plate roller (5) is installed on the positioning device (3), the bottom of the gravure printing plate roller (5) is located in the liquid collecting space (411); the inner wall of the bottom of the liquid collecting space (411) is inclined, and the liquid collecting box (41) is provided with a liquid discharge port (412) at the inclined lower end of the inner wall of the bottom of the liquid collecting space (411), and a plurality of liquid discharge holes (413) are provided on both sides of the liquid collecting box (41); The liquid storage box (42) has a liquid storage space (421) opening upward, the liquid storage space (421) being used to store the coolant collected by the liquid collection box (41), and the coolant in the liquid storage space (421) is used by the spray head (27); the filter element (43) is arranged on the liquid storage box (42) and located above the liquid storage space (421), and is used to filter debris; The liquid collecting box (41) is movably connected to the machine body (1) in a vertical direction; when the liquid collecting box (41) moves upward to an extreme position, the filter element (43) covers the liquid discharge port (412).
2. A milling tool for a gravure printing plate roller according to claim 1, characterized in that: The positioning device (3) further comprises two movable seats (31); the two movable seats (31) correspond to the two clamps (32) in a one-to-one manner, and the clamps (32) are rotatably connected to the machine body (1) via the movable seats (31); the movable seats (31) are movably connected to the machine body (1) along a vertical direction, and the two movable seats (31) move synchronously and in the same direction; The movable seat (31) and the liquid collecting box (41) are linked to each other; when the movable seat (31) moves downward to an extreme position, the liquid collecting box (41) moves upward to an extreme position.
3. A milling tool for a gravure printing plate roller according to claim 2, characterized in that: A plurality of elastic members (6) are arranged between the liquid collecting box (41) and the machine body (1); two ends of the elastic members (6) are respectively connected to the liquid collecting box (41) and the machine body (1), and are used to drive the liquid collecting box (41) to move downward to an extreme position and maintain the position.
4. A milling tool for a gravure printing plate roller according to claim 3, characterized in that: The filter element (43) is in the form of an arc-shaped plate, and a chip collecting groove (431) is formed on the top thereof for collecting chips.
5. A milling tool for a gravure printing plate roller according to claim 4, characterized in that: The filter element (43) is rotatably connected to the liquid storage box (42), and its rotation axis is horizontal and perpendicular to the length direction of the machine body (1); a chip collection box (44) is provided on one side of the liquid collection box (41) adjacent to the filter element (43) in the length direction, and the chip collection box (44) has a chip collection space (441) opening upward; When the liquid collecting box (41) moves upward to an extreme position and the filter element (43) rotates to an extreme position in a direction away from the chip collecting box (44), the filter element (43) covers the liquid discharge port (412); when the liquid collecting box (41) moves downward to an extreme position and the filter element (43) rotates to an extreme position in a direction close to the chip collecting box (44), the debris in the chip collecting groove (431) moves in a direction close to the chip collecting space (441).
6. A milling tool for a gravure printing plate roller according to claim 5, characterized in that: The liquid collecting box (41) has a driving portion (414) at a position close to the chip collecting box (44); when the liquid collecting box (41) moves downward to an extreme position, the driving portion (414) contacts and abuts against the filter element (43) and drives the filter element (43) to rotate.
7. The milling tool for a gravure printing plate roller according to claim 1, characterized in that: The chip removal device (4) further comprises a plurality of chip removal brushes (45); The debris removal brush (45) is arranged in the liquid collection space (411), and its length direction is parallel to the length direction of the liquid collection box (41); a plurality of soft bristles are distributed on the outer side of the debris removal brush (45); after the gravure printing plate roller (5) is installed on the positioning device (3), the debris removal brush (45) contacts and abuts against the surface of the gravure printing plate roller (5).
8. The milling tool for a gravure printing plate roller according to claim 7, characterized in that: The chip removal brush (45) is rotatably connected to the liquid collection box (41), its rotation axis coincides with its own axis, and the position of its rotation axis is higher than the liquid drainage hole (413).
9. A milling tool for a gravure printing plate roller according to claim 8, characterized in that: The bottom of the chip removal brush (45) is located lower than the drainage hole (413).
10. The milling tool for a gravure printing plate roller according to claim 8, characterized in that: The chip removal device (4) further comprises a flow-pushing paddle (46); The flow-pushing paddle (46) is rotatably disposed at one end of the liquid collecting box (41) away from the liquid discharge port (412), is located in the liquid collecting space (411), and its rotation axis is parallel to the rotation axis of the chip removal brush (45); The chip removal brush (45) is linked to the push flow paddle (46); when the gravure plate roller (5) rotates relative to the machine body (1) to drive the chip removal brush (45) to rotate, the push flow paddle (46) rotates accordingly and drives the coolant in the liquid collection space (411) to flow in a direction close to the liquid discharge port (412).
Citation Information
Patent Citations
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