A valve automated processing equipment

Through the design of the manipulator mechanism and the air-blowing components, the problem of untimely cleaning of waste chips in the valve automation processing equipment is solved, and timely cleaning of waste chips and solid-liquid separation are achieved, ensuring processing stability and accuracy.

CN120055341BActive Publication Date: 2025-09-23WUJIANG DADE MASCH CO LTD
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Patent Information

Application Number
CN202510325925.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2025-09-23
Estimated Expiration
2045-03-19

AI Technical Summary

Technical Problem

The waste chips generated during the milling process of existing valve automated processing equipment are not cleaned in time, which affects subsequent processing, and it is inconvenient to separate the coolant and the waste chips.

Method used

The design adopts a robotic mechanism, air blowing components and filtering components. The main gear and sub-gear are driven by a motor to rotate, and the support plate and conductor block are moved by the repulsive effect of the magnetic plate to achieve air blowing to clean waste chips; the push plate drives the filter to move and scrape off the surface waste chips, and the air blowing component is used to blow out the remaining waste chips, and combined with the filtering component to achieve solid-liquid separation.

Benefits of technology

The timely cleaning of waste chips and solid-liquid separation are achieved, ensuring the stability and accuracy of subsequent processing and preventing waste chips from affecting the processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of valve processing technology and discloses a valve automation processing equipment. The present invention solves the problem that it is inconvenient to clean up the waste chips generated by milling in time and it is inconvenient to separate the coolant and the waste chips. The valve automation processing equipment uses a manipulator mechanism, an air blowing component A, an air blowing component B and a filter component. The motor drives the gear to rotate, and drives the movable ring to rotate while completing the steering, thereby moving the magnetic plate A. The conductor block is inserted into the main conductor to complete the conduction through magnetic repulsion. The fan is used in conjunction with the jet pipe A to blow air. After the processing is completed and the valve is taken out, the push plate is pushed to discharge the waste. The magnetic block A is used to attract the filter screen B to move upward, and the scraper plate is used to scrape the surface of the filter screen B to prevent blockage. When the push plate is reset, the air is squeezed and blown to blow out the small amount of remaining waste chips, thereby improving the cleaning effect and achieving the purpose of facilitating and timely cleaning of the waste chips generated by milling and solid-liquid separation.
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Description

Technical Field

[0001] The present invention relates to the technical field of valve processing, in particular to automatic valve processing equipment. Background Art

[0002] Valve automation processing equipment is a key tool in modern industrial production. It integrates advanced technologies and has a high-precision CNC system that can accurately control processing parameters. Its workbench is equipped with professional fixtures to firmly fix the valve and ensure processing stability. The equipment has multiple processing functions, whether it is cutting, milling or grinding, it can be completed with high quality. The automated feeding and unloading system greatly improves processing efficiency and reduces labor costs. At the same time, it is also equipped with precise sensors to monitor the processing status in real time. Once an abnormality occurs, it can alarm and adjust in time to ensure the accuracy and quality of valve processing and meet the production needs of valves of different specifications.

[0003] The existing Chinese patent with publication number CN113263331A discloses a corrosion-resistant and high-sealing valve automated processing equipment, including a base plate, a back plate and a mounting plate, one end of the upper surface of the base plate is fixedly connected to the back plate, and the surface of the back plate is symmetrically fixedly connected to the mounting plate, the two mounting plates are fixedly connected to the base plate, and the surface of the mounting plate is fixedly connected to an angle adjustment device, a drilling module and a grinding module are provided between the two mounting plates, the two angle adjustment devices are fixedly connected to the drilling module and the grinding module respectively, the internal rotation of the base plate is connected to a rotating device, and one of the mounting plates is fixedly connected to the rotating device. This corrosion-resistant and high-sealing valve automated processing equipment can perform grinding and drilling at the same time, improves processing efficiency, has a simple structure and strong practicality. However, a lot of waste chips are generated during the milling process of the valve workpiece, which will affect subsequent assembly and processing work if not cleaned up in time.

[0004] In view of the above problems, a valve automation processing equipment is proposed to solve the above problems. Summary of the Invention

[0005] The object of the present invention is to provide a valve automated processing device, which adopts the device to work, thereby solving the problem of inconvenience in timely cleaning of waste chips generated by milling and inconvenience in separating coolant and waste chips.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a valve automation processing equipment, comprising a machine tool frame, a fixing component for fixing the valve member is further provided inside the machine tool frame, a liquid outlet box is fixedly connected to one side of the machine tool frame, a water pump is fixedly connected to the upper surface of the liquid outlet box, a nozzle is fixedly connected to the output end of the water pump, a movable groove is provided on the inner wall of the machine tool frame, a movable bracket is slidably connected inside the movable groove, the movable bracket is sleeved on the outer side of the nozzle, a filter screen A is fixedly connected to the bottom surface of the inner wall of the machine tool frame, a waste liquid tank is provided below the filter screen A, a manipulator mechanism for milling and assembling the valve is provided inside the machine tool frame, an air blowing component A for air-assisted processing is also provided inside the machine tool frame, a waste material tank is provided inside the machine tool frame, a through slot is provided on one side of the waste tank, the waste tank is connected to the waste liquid tank through the through slot, and a filter assembly for secondary filtration is provided inside the through slot;

[0007] The robot mechanism includes a base slidably connected to the surface of the machine tool frame, a motor is arranged inside the base, the output end of the motor is fixedly connected to the main gear, the outer side of the main gear is meshed with the sub-gear, the inner side of the sub-gear is fixedly connected to the rotating rod A, the rotating rod A is rotatably connected to the inner wall of the base, the outer side of the sub-gear is meshed with the driving gear, the inner side of the driving gear is fixedly connected to the rotating shaft, the rotating shaft is rotatably connected to the inner wall of the base, the upper end of the rotating shaft is fixedly connected to the operating component, the inner side of the base is rotatably connected to a movable ring, the inner wall of the movable ring is fixedly connected to an inner gear ring, the inner gear ring is meshed with the main gear, the upper surface of the movable ring is fixedly connected to a turntable, and the upper surface of the turntable is fixedly connected to a magnetic plate A.

[0008] Furthermore, the air blowing component A includes a shell fixedly connected to the inner wall of the machine tool frame, a spring A is fixedly connected to the inner wall of the shell, a magnetic plate B is fixedly connected to the upper end of the spring A, the magnetic plate B and the magnetic plate A magnetically repel each other, the upper surface of the magnetic plate B is fixedly connected to a support plate, the upper surface of the support plate is fixedly connected to a conductor block, the inner wall of the shell is fixedly connected to a main conductor, the main conductor is connected to an external power supply, a slot is provided on the outside of the main conductor, a positioning plate is fixedly connected to the upper surface of the conductor block, the positioning plate and the slot are arranged correspondingly, a fan is fixedly connected to the inner wall of the machine tool frame, an air injection pipe A is fixedly connected to one side of the fan, and the fan and the main conductor are connected by wires.

[0009] Furthermore, the fixing component includes a mounting block fixedly connected to the upper surface of the machine tool frame, a motor is arranged inside the mounting block, a bidirectional threaded rod is fixedly connected to the output end of the motor, and a connecting vertical plate is threadedly connected to the outer side of the bidirectional threaded rod. There are two groups of connecting vertical plates, and the two groups of connecting vertical plates are symmetrically arranged. The outer side of the mounting block is fixedly connected to the limit frame, the connecting vertical plate is slidably connected to the inside of the limit frame, the fan is fixedly connected to the upper surface of the limit frame, the bottom surface of the connecting vertical plate is fixedly connected to the splint B, and the bottom surface of the splint B is provided with a bottom groove.

[0010] Furthermore, a push plate is provided inside the machine tool frame, and an electric telescopic rod B is fixedly connected to one side of the push plate, and one end of the electric telescopic rod B is fixedly connected to the inner wall of the machine tool frame. An air blowing component B for blowing out waste chips remaining in the bottom trough is also provided on one side of the push plate, and the air blowing component B includes an inner rod fixedly connected to one side of the push plate, an outer rod is sleeved on the outer side of the inner rod, an air storage pipe is sleeved on the outer side of the outer rod, a sealing plate is fixedly connected to the outer side of the outer rod, the sealing plate is slidably connected to the inside of the air storage pipe, a sealing ring is fixedly connected to the outside of the sealing plate, the sealing ring is fitted with the inner wall of the air storage pipe, an air guide pipe is fixedly connected to the outside of the air storage pipe, the air storage pipe is communicated with the air guide pipe, an injection pipe B is fixedly connected to the outside of the air guide pipe, a one-way pressure valve B is provided inside the injection pipe B, and a one-way pressure valve A is fixedly connected to the outside of the air guide pipe.

[0011] Furthermore, a sliding groove with the same slope as the inner wall of the waste trough is opened inside the through groove, and the filter assembly includes a filter screen B slidably connected to the inside of the sliding groove, the bottom surface of the filter screen B is fixedly connected to the bottom plate, the bottom surface of the bottom plate is fixedly connected to the spring B, and the bottom end of the spring B is fixedly connected to the inner wall of the sliding groove.

[0012] Furthermore, a magnetic block A is fixedly connected to the bottom surface of the push plate, and a magnetic block B is fixedly connected to one side of the filter screen B. The magnetic block A and the magnetic block B attract each other. A scraper plate is fixedly connected to the inner wall of the through groove, and the scraper plate fits the outer side of the filter screen B.

[0013] Furthermore, a material retrieving door is hinged on one side of the machine tool frame, and the material retrieving door is corresponding to the waste trough. A side door is hinged on the other side of the machine tool frame, and an accessory box is arranged inside the machine tool frame, and the side door is corresponding to the accessory box.

[0014] Furthermore, the operating component includes a lifting column fixedly connected to the upper surface of the rotating shaft, the outer side of the lifting column is fixedly connected to a support frame A, the outer side of the support frame A is fixedly connected to a motor A, the output end of motor A is fixedly connected to a drive shaft A, the outer side of the drive shaft A is fixedly connected to a robotic arm A, the outer side of the robotic arm A is fixedly connected to a motor B, the output end of motor B is fixedly connected to the drive shaft B, the outer side of the drive shaft B is fixedly connected to a robotic arm B, the outer side of the robotic arm B is fixedly connected to a motor C, the output end of motor C is fixedly connected to a short shaft, and the outer side of the short shaft is fixedly connected to a processing component.

[0015] Furthermore, the processing component includes a supporting long plate fixedly connected to the outside of the short axis, one end of the supporting long plate is fixedly connected to the mounting shell, a motor D is arranged inside the mounting shell, the output end of motor D is fixedly connected to the milling cutter, the other end of the mounting shell is provided with a motor E, the output end of motor E is fixedly connected to the mounting plate, one side of the mounting plate is fixedly connected to the electric telescopic rod A, one end of the electric telescopic rod A is fixedly connected to the adjustment plate, side blocks are provided on both sides of the adjustment plate, both sides of the adjustment plate and the side of the side block close to the adjustment plate are rotatably connected to fixed columns, the outside of the fixed column is rotatably connected to a connecting short plate, the bottom surface of the side block is fixedly connected to a splint A, the upper surface of the side block is fixedly connected to the telescopic plate, the bottom surface of the mounting plate is fixedly connected to a connecting frame, and the upper end of the telescopic plate is rotatably connected to the connecting frame.

[0016] Furthermore, a motor A is provided inside the machine tool frame, a screw is fixedly connected to the output end of the motor A, the screw is threadedly connected to the base, a guide rod is connected through the inside of the base, and the guide rod is fixedly connected to the inner wall of the machine tool frame.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention proposes an automated valve processing equipment. Through the arrangement of a manipulator mechanism, an air blowing component A, an air blowing component B, and a filter assembly, during valve processing, the motor drives the main gear, the sub-gear, and the drive gear to rotate, and while adjusting the direction of the upper operating component, the movable ring is rotated, thereby moving the magnetic plate A. The magnetic plate B repels the magnetic plate A, causing the support plate and the conductor block to move upward. The conductor block is inserted into the main conductor to complete conductivity, and the fan is used to blow air through the air jet pipe A, so that air is introduced when the manipulator processing is completed and the direction is turned, preventing waste chips from affecting the effect of subsequent processing. In addition, the processing assembly cooperates with the motor C and the short shaft to switch the assembly and milling functions. After the valve is removed after processing, the push plate is pushed to discharge the waste. During the pushing process, the magnetic block A on the bottom of the push plate is used to attract the filter screen B to move upward, and the scraper plate is used to scrape the surface of the filter screen B to prevent clogging. During the reset process of the push plate, the small amount of waste chips remaining in the machine tool frame are blown out by squeezing air, and the material is pushed again to ensure a cleaning effect, thereby achieving the purpose of facilitating the timely cleaning of waste chips generated by milling and solid-liquid separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the machine tool frame structure of the present invention;

[0021] Figure 3 This is a schematic diagram of the structure of the manipulator mechanism of the present invention;

[0022] Figure 4 This is a structural diagram of the air blowing component A of the present invention;

[0023] Figure 5 Schematic diagram of the internal structure of the housing of the present invention;

[0024] Figure 6 It is a schematic structural diagram of the fixing component of the present invention;

[0025] Figure 7 It is a schematic diagram of the structure of the operating components of the present invention;

[0026] Figure 8 It is a schematic diagram of the processing assembly structure of the present invention;

[0027] Figure 9 It is a schematic diagram of the waste tank structure of the present invention;

[0028] Figure 10 This is a structural diagram of the air blowing component B of the present invention;

[0029] Figure 11 It is a schematic diagram of the structure of the filter assembly of the present invention.

[0030] Figure: 1. Machine frame; 11. Side door; 12. Accessory box; 13. Filter A; 14. Motor A; 141. Screw; 142. Guide rod; 15. Push plate; 151. Magnetic block A; 152. Electric telescopic rod B; 16. Waste chute; 161. Scraper plate; 162. Through slot; 17. Reclaim door; 2. Manipulator mechanism; 21. Base; 22. Movable ring; 221. Internal gear ring; 23. Main gear; 24. Sub-gear; 241. Rotating rod A; 25 , drive gear; 251, rotating shaft; 26, operating parts; 261, lifting column; 262, support frame A; 263, motor A; 264, robot arm A; 265, motor B; 266, motor C; 2661, short shaft; 267, robot arm B; 27, processing assembly; 271, supporting long board; 272, mounting shell; 273, milling cutter; 274, mounting plate; 275, electric telescopic rod A; 276, adjustment plate; 277, side block; 278 , connecting short plate; 279, fixed column; 28, clamping plate A; 281, telescopic plate; 282, connecting frame; 29, turntable; 291, magnetic plate A; 3, liquid outlet box; 31, water pump; 32, nozzle; 33, movable groove; 34, movable bracket; 4, fixed component; 41, mounting block; 42, two-way threaded rod; 43, connecting vertical plate; 44, clamping plate B; 45, bottom groove; 5, air blowing component A; 51, fan; 511, jet pipe A; 52, shell; 5 21. Spring A; 522. Magnetic plate B; 523. Support plate; 524. Conductor block; 525. Positioning plate; 53. Main conductor; 6. Filter assembly; 61. Filter screen B; 62. Magnetic block B; 63. Bottom plate; 64. Spring B; 7. Inflator component B; 71. Inner rod; 72. Outer rod; 73. Sealing plate; 731. Sealing ring; 74. Gas storage pipe; 75. Gas guide pipe; 751. One-way pressure valve A; 76. Injection pipe B; 761. One-way pressure valve B. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.

[0033] Combine Figure 1-Figure 5 as well as Figure 9, a valve automation processing equipment, including a machine tool frame 1, the machine tool frame 1 is also provided with a fixing component 4 for fixing the valve parts, a liquid outlet box 3 is fixedly connected to one side of the machine tool frame 1, a water pump 31 is fixedly connected to the upper surface of the liquid outlet box 3, and a nozzle 32 is fixedly connected to the output end of the water pump 31, a movable groove 33 is provided on the inner wall of the machine tool frame 1, a movable bracket 34 is slidably connected inside the movable groove 33, and the movable bracket 34 is sleeved on the outer side of the nozzle 32, a filter screen A13 is fixedly connected to the bottom surface of the inner wall of the machine tool frame 1, a waste liquid tank is provided below the filter screen A13, a manipulator mechanism 2 for milling and assembling the valve is provided inside the machine tool frame 1, an air blowing component A5 for air-assisted processing is also provided inside the machine tool frame 1, a waste material tank 16 is provided inside the machine tool frame 1, a through groove 162 is provided on one side of the waste material tank 16, the waste material tank 16 is connected to the waste liquid tank through the through groove 162, and a filter component 6 for secondary filtration is provided inside the through groove 162;

[0034] The manipulator mechanism 2 includes a base 21 that is slidably connected to the surface of the machine tool frame 1. A motor is provided inside the base 21. A main gear 23 is fixedly connected to the output end of the motor. A sub-gear 24 is meshedly connected to the outside of the main gear 23. A rotating rod A241 is fixedly connected to the inside of the sub-gear 24. The rotating rod A241 is rotatably connected to the inner wall of the base 21. A driving gear 25 is meshedly connected to the outside of the sub-gear 24. A rotating shaft 251 is fixedly connected to the inside of the driving gear 25. The rotating shaft 251 is rotatably connected to the inner wall of the base 21. An operating component 26 is fixedly connected to the upper end of the rotating shaft 251. The base 21 is internally connected to a movable ring 22 for rotation, and an inner gear ring 221 is fixedly connected to the inner wall of the movable ring 22, and the inner gear ring 221 is meshed with the main gear 23. The upper surface of the movable ring 22 is fixedly connected to a turntable 29, and the upper surface of the turntable 29 is fixedly connected to a magnetic plate A291. During the transfer process, the motor is turned on to drive the main gear 23 to rotate, and the main gear 23 is engaged with the sub-gear 24 to drive the sub-gear 24 to rotate synchronously, thereby driving the driving gear 25 to rotate, so that the upper rotating shaft 251 and the operating component 26 are turned, thereby realizing the rotation function of the manipulator.

[0035] The air blowing component A5 includes a shell 52 fixedly connected to the inner wall of the machine tool frame 1, and a spring A521 is fixedly connected to the inner wall of the shell 52. The upper end of the spring A521 is fixedly connected to a magnetic plate B522. The magnetic plate B522 and the magnetic plate A291 magnetically repel each other. The upper surface of the magnetic plate B522 is fixedly connected to a support plate 523. The upper surface of the support plate 523 is fixedly connected to a conductor block 524. The inner wall of the shell 52 is fixedly connected to a main conductor 53. The main conductor 53 is connected to an external power supply. A slot is provided on the outside of the main conductor 53. A positioning plate 525 is fixedly connected to the upper surface of the conductor block 524. The positioning plate 525 is arranged corresponding to the slot. The inner wall of the machine tool frame 1 is fixedly connected to a fan 51. One side of the fan 51 is fixedly connected to an air injection pipe A511, the fan 51 is connected to the main conductor 53 through an electric wire. During the rotation of the main gear 23, it engages with the inner gear ring 221 to drive the movable ring 22 to rotate, and drives the turntable 29 and the magnetic plate A291 to rotate synchronously, so that the magnetic plate A291 moves to the bottom of the shell 52, and the magnetic plate B522 repels the magnetic plate A291, so that the support plate 523 and the conductor block 524 move upward. The positioning plate 525 has a positioning effect to ensure that the conductor block 524 is stably inserted to complete the conduction, thereby powering the fan 51. Air is blown through the jet pipe A511 to achieve air blowing when the robot finishes processing and turns, preventing waste chips from affecting the effect of subsequent processing. The spring A521 is used to assist the magnetic plate B522 in resetting.

[0036] The present invention will be further described below with reference to the embodiments.

[0037] See also Figures 1-11 The fixed component 4 includes a mounting block 41 fixedly connected to the upper surface of the machine tool frame 1, and a motor is arranged inside the mounting block 41, and a bidirectional threaded rod 42 is fixedly connected to the output end of the motor, and a connecting vertical plate 43 is threadedly connected to the outer side of the bidirectional threaded rod 42. There are two groups of connecting vertical plates 43, and the two groups of connecting vertical plates 43 are symmetrically arranged. The outer side of the mounting block 41 is fixedly connected to the limit frame, and the connecting vertical plate 43 is slidably connected to the inside of the limit frame. The fan 51 is fixedly connected to the upper surface of the limit frame, and the bottom surface of the connecting vertical plate 43 is fixedly connected to the plywood B44, and the bottom surface of the plywood B44 is provided with a bottom groove 45. Before processing, the motor inside the mounting block 41 is turned on, and the motor drives the bidirectional threaded rod 42 to rotate, thereby driving the two groups of connecting vertical plates 43 to move closer to the middle, and the valve component is clamped and fixed by the plywood B44. The bottom groove 45 leaves space for subsequent air blowing to discharge waste chips.

[0038] A push plate 15 is provided inside the machine tool frame 1, and an electric telescopic rod B152 is fixedly connected to one side of the push plate 15. One end of the electric telescopic rod B152 is fixedly connected to the inner wall of the machine tool frame 1. An air blowing component B7 for blowing out the waste chips remaining in the bottom groove 45 is also provided on one side of the push plate 15. The air blowing component B7 includes an inner rod 71 fixedly connected to one side of the push plate 15, an outer rod 72 is sleeved on the outer side of the inner rod 71, an air storage pipe 74 is sleeved on the outer side of the outer rod 72, a sealing plate 73 is fixedly connected to the outer side of the outer rod 72, the sealing plate 73 is slidably connected to the inside of the air storage pipe 74, a sealing ring 731 is fixedly connected to the outer side of the sealing plate 73, the sealing ring 731 is fitted with the inner wall of the air storage pipe 74, an air guide pipe 75 is fixedly connected to the outer side of the air storage pipe 74, the air storage pipe 74 is communicated with the air guide pipe 75, and an air injection pipe B76 is fixedly connected to the outer side of the air guide pipe 75. A one-way pressure valve B761 is provided inside the air pipe B76, and a one-way pressure valve A751 is fixedly connected to the outside of the air guide pipe 75. After the processing is completed, the electric telescopic rod B152 is turned on, and the push plate 15 is driven to move by the electric telescopic rod B152. The waste chips on the surface are scraped off by the push plate 15 and the waste chips are discharged into the waste trough 16. During the resetting process of the push plate 15, the inner rod 71 retracts back into the outer rod 72. After the retraction is completed, the outer rod 72 moves toward the inside of the air storage pipe 74, and the sealing plate 73 is used to squeeze the air inside the air storage pipe 74. The air is discharged through the air guide pipe 75 and the jet pipe B76 in cooperation with the one-way pressure valve B761, and the waste chips remaining in the bottom groove 45 are blown out. The waste chips are completely discharged when the push plate 15 moves next time. Through the setting of the one-way pressure valve A751, the air pressure is balanced when the sealing plate 73 moves to generate negative pressure.

[0039] A sliding groove with the same slope as the inner wall of the waste trough 16 is opened inside the through groove 162. The filter assembly 6 includes a filter screen B61 slidably connected to the inside of the sliding groove. The bottom surface of the filter screen B61 is fixedly connected to the bottom plate 63, and the bottom surface of the bottom plate 63 is fixedly connected to the spring B64. The bottom end of the spring B64 is fixedly connected to the inner wall of the sliding groove. When the waste chips are discharged to the waste trough 16, the waste liquid remaining in the waste chips is filtered for the second time through the filter screen B61 to ensure the separation effect. The setting of the spring B64 in a compressed state provides conditions for the subsequent movement of the filter screen B61 in the sliding groove and anti-blocking work.

[0040] A magnetic block A151 is fixedly connected to the bottom surface of the push plate 15, and a magnetic block B62 is fixedly connected to one side of the filter screen B61. The magnetic block A151 and the magnetic block B62 attract each other, and a scraper plate 161 is fixedly connected to the inner wall of the through groove 162. The scraper plate 161 fits against the outer side of the filter screen B61. When the push plate 15 moves toward the position of the filter screen B61, the magnetic block A151 and the magnetic block B62 attract each other to drive the filter screen B61 to move above the sliding groove. During the movement, the scraper plate 161 is used to scrape off the waste debris on the surface of the filter screen B61 to prevent the filter screen B61 from being blocked. When the push plate 15 is reset, the filter screen B61 moves downward, and the spring B64 plays a buffering and protective role.

[0041] A retrieving door 17 is hinged on one side of the machine tool frame 1, and the retrieving door 17 is arranged corresponding to the waste trough 16. A side door 11 is hinged on the other side of the machine tool frame 1. An accessory box 12 is arranged inside the machine tool frame 1, and the side door 11 is arranged corresponding to the accessory box 12. The side door 11 and the retrieving door 17 are respectively used to replenish accessories in the accessory box 12 and take out waste.

[0042] The operating component 26 includes a lifting column 261 fixedly connected to the upper surface of the rotating shaft 251, and a support frame A262 is fixedly connected to the outside of the lifting column 261, and a motor A263 is fixedly connected to the outside of the support frame A262, and the output end of the motor A263 is fixedly connected to the drive shaft A, and the outside of the drive shaft A is fixedly connected to the robot arm A264, and the outside of the robot arm A264 is fixedly connected to the motor B265, and the output end of the motor B265 is fixedly connected to the drive shaft B, and the outside of the drive shaft B is fixedly connected to the robot arm B267, and the outside of the robot arm B267 is fixedly connected to the motor C266, and the output end of the motor C266 is fixedly connected to the short shaft 2661, and the outside of the short shaft 2661 is fixedly connected to the processing assembly 27. When the robot is in use, the height of the robot is adjusted by the lifting column 261, the processing position of the robot is adjusted by the motor A263 cooperating with the robot arm A264 and the motor B265 cooperating with the robot arm B267, and the processing tool is switched by the motor C266 cooperating with the short shaft 2661.

[0043] The processing assembly 27 includes a supporting long plate 271 fixedly connected to the outside of the short shaft 2661, one end of the supporting long plate 271 is fixedly connected to a mounting shell 272, a motor D is provided inside the mounting shell 272, the output end of the motor D is fixedly connected to a milling cutter 273, the other end of the mounting shell 272 is provided with a motor E, the output end of the motor E is fixedly connected to a mounting plate 274, one side of the mounting plate 274 is fixedly connected to an electric telescopic rod A275, one end of the electric telescopic rod A275 is fixedly connected to an adjustment plate 276, side blocks 277 are provided on both sides of the adjustment plate 276, both sides of the adjustment plate 276 and the side of the side block 277 close to the adjustment plate 276 are rotatably connected to fixed columns 279, the outer side of the fixed column 279 is rotatably connected to a connecting short plate 278, the bottom surface of the side block 277 is fixedly connected to a splint A28, and the side block 27 7 is fixedly connected to the upper surface of the telescopic plate 281, and the bottom surface of the mounting plate 274 is fixedly connected to the connecting frame 282. The upper end of the telescopic plate 281 is rotatably connected to the connecting frame 282. When milling the valve component, the motor C266 is turned on to drive the short shaft 2661 to rotate, thereby turning the mounting shell 272 toward the valve component, and the motor D inside the mounting shell 272 is turned on to control the milling cutter 273 to complete the milling operation. During assembly, the motor C266 is turned on again to drive the short shaft 2661 to rotate, and then the electric telescopic rod A275 is controlled to drive the adjustment plate 276 to move downward. Under the connection between the short plate 278 and the fixed column 279, the clamping plate A28 is driven to move closer to the middle, thereby fixing the assembled parts. After aligning the valve component, the motor E is turned on again to drive the mounting plate 274 to rotate, and the accessories below are driven to rotate to complete the assembly.

[0044] The machine tool frame 1 is internally provided with a motor A14. A screw 141 is fixedly connected to the output end of the motor A14. The screw 141 is threadedly connected to the base 21. A guide rod 142 extends through the interior of the base 21 and is fixedly connected to the inner wall of the machine tool frame 1. When the manipulator mechanism 2 needs to be moved, the motor A14 is turned on, which drives the screw 141 to rotate. The guide rod 142 guides the base 21, which in turn moves the base 21. This facilitates the movement of the base 21 for machining and assembly, while allowing the base 21 to be removed later for easy maintenance of the manipulator mechanism 2.

[0045] Specifically, before processing, turn on the motor inside the mounting block 41, the motor drives the bidirectional threaded rod 42 to rotate, drives the connecting vertical plate 43 to move closer to the middle, and uses the clamping plate B44 to clamp the valve component, then adjust the height of the manipulator through the lifting column 261, and adjust the processing position of the manipulator through the motor A263 and the manipulator arm A264 and the motor B265 and the manipulator arm B267, and switch the processing tool through the motor C266 and the short shaft 2661, turn on the motor C266 to drive the short shaft 2661 to rotate, turn the mounting shell 272 to the valve component, turn on the motor D inside the mounting shell 272, control the milling cutter 273 to complete the milling operation, and when assembling, turn on the motor C266 again to drive the short shaft 2661 to rotate, and then turn on the motor to The main gear 23 rotates, and the main gear 23 is engaged with the sub-gear 24 to drive the sub-gear 24 to rotate synchronously, thereby driving the driving gear 25 to rotate, so that the upper shaft 251 and the operating component 26 are turned, and then the electric telescopic rod A275 is controlled to drive the adjustment plate 276 to move downward, and the connection between the short plate 278 and the fixed column 279 drives the splint A28 to move closer to the middle, thereby fixing the assembly parts in the accessory box 12. During the turning process, the main gear 23 is engaged with the inner gear ring 221 to drive the movable ring 22 to rotate, and the turntable 29 and the magnetic plate A291 are driven to rotate synchronously, so that the magnetic plate A291 moves to the bottom of the shell 52, and the magnetic plate B522 repels the magnetic plate A291, so that the support plate 523 and the conductor block 524 move to The positioning plate 525 plays a positioning role to ensure that the conductor block 524 is stably inserted to complete the conduction, and the fan 51 is powered by air blowing through the air jet pipe A511, so that the robot can blow air when the processing is completed and the steering is turned to prevent waste chips from affecting the effect of subsequent processing. The spring A521 is used to assist the magnetic plate B522 to reset, and then the main gear 23 is used to turn the robot mechanism 2 again, stop blowing, align the valve accessories to the corresponding position, and then turn on the motor E to drive the mounting plate 274 to rotate, drive the accessories below to rotate, and complete the assembly. Repeat the above process until the assembly is completed, take out the valve parts, turn on the electric telescopic rod B152, and use the electric telescopic rod B152 to drive the push plate 15 to move, use the push plate 15 to scrape off the waste chips on the surface, and discharge the waste chips into the waste Inside the trough 16, when the push plate 15 moves toward the position of the filter B61, the magnetic block A151 and the magnetic block B62 attract each other, driving the filter B61 to move toward the top of the sliding groove. During the movement, the scraper plate 161 is used to scrape off the waste debris on the surface of the filter B61 to prevent the filter B61 from being blocked. When the push plate 15 is reset, the filter B61 moves downward, and the spring B64 assists in moving upward and provides buffer protection. During the reset of the push plate 15, the inner rod 71 retracts back into the outer rod 72. After the retraction is completed, the outer rod 72 moves toward the inside of the air storage pipe 74, and the sealing plate 73 is used to squeeze the air inside the air storage pipe 74. The air is discharged through the air guide pipe 75 and the air jet pipe B76 in cooperation with the one-way pressure valve B761, and the waste debris remaining in the bottom trough 45 is blown out.The waste chips will be completely discharged when the push plate 15 moves next time, ultimately achieving the purpose of timely cleaning the waste chips generated by milling and solid-liquid separation.

[0046] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A valve automation processing equipment, comprising a machine tool frame (1), wherein a fixing component (4) for fixing a valve member is further provided inside the machine tool frame (1), a liquid outlet box (3) is fixedly connected to one side of the machine tool frame (1), a water pump (31) is fixedly connected to the upper surface of the liquid outlet box (3), a nozzle (32) is fixedly connected to the output end of the water pump (31), a movable groove (33) is provided on the inner wall of the machine tool frame (1), a movable bracket (34) is slidably connected inside the movable groove (33), the movable bracket (34) is sleeved on the outer side of the nozzle (32), a filter screen A (13) is fixedly connected to the bottom surface of the inner wall of the machine tool frame (1), and a waste liquid tank is provided below the filter screen A (13), characterized in that: The machine tool frame (1) is provided with a manipulator mechanism (2) for milling and assembling the valve. The machine tool frame (1) is also provided with an air blowing component A (5) for air blowing auxiliary processing. A waste trough (16) is provided inside the machine tool frame (1). A through groove (162) is provided on one side of the waste trough (16). The waste trough (16) is connected to the waste liquid trough through the through groove (162). A filter assembly (6) for secondary filtration is provided inside the through groove (162). The manipulator mechanism (2) comprises a base (21) slidably connected to the surface of the machine tool frame (1), a motor is provided inside the base (21), a main gear (23) is fixedly connected to the output end of the motor, a sub-gear (24) is meshedly connected to the outside of the main gear (23), a rotating rod A (241) is fixedly connected to the inside of the sub-gear (24), the rotating rod A (241) is rotatably connected to the inner wall of the base (21), a driving gear (25) is meshedly connected to the outside of the sub-gear (24), and the driving gear (25) is fixedly connected to the inside. A rotating shaft (251) is fixedly connected, the rotating shaft (251) is rotatably connected to the inner wall of the base (21), the upper end of the rotating shaft (251) is fixedly connected to the operating component (26), the base (21) is internally rotatably connected to a movable ring (22), the inner wall of the movable ring (22) is fixedly connected to an inner gear ring (221), the inner gear ring (221) is meshedly connected to the main gear (23), the upper surface of the movable ring (22) is fixedly connected to a turntable (29), and the upper surface of the turntable (29) is fixedly connected to a magnetic plate A (291); The air blowing component A (5) includes a shell (52) fixedly connected to the inner wall of the machine tool frame (1), a spring A (521) fixedly connected to the inner wall of the shell (52), a magnetic plate B (522) fixedly connected to the upper end of the spring A (521), the magnetic plate B (522) and the magnetic plate A (291) magnetically repel each other, a support plate (523) fixedly connected to the upper surface of the magnetic plate B (522), a conductor block (524) fixedly connected to the upper surface of the support plate (523), a main conductor (53) fixedly connected to the inner wall of the shell (52), the main conductor (53) is externally connected to the power supply, a slot is provided on the outer side of the main conductor (53), a positioning plate (525) fixedly connected to the upper surface of the conductor block (524), the positioning plate (525) and the slot are arranged correspondingly, a fan (51) fixedly connected to the inner wall of the machine tool frame (1), a jet pipe A (511) fixedly connected to one side of the fan (51), and the fan (51) and the main conductor (53) are connected by wires.

2. The valve automated processing equipment according to claim 1, characterized in that: The fixing component (4) includes a mounting block (41) fixedly connected to the upper surface of the machine tool frame (1), a motor is arranged inside the mounting block (41), a bidirectional threaded rod (42) is fixedly connected to the output end of the motor, and the outer side of the bidirectional threaded rod (42) is threadedly connected to a connecting vertical plate (43), and two groups of connecting vertical plates (43) are provided. The two groups of connecting vertical plates (43) are symmetrically arranged, the outer side of the mounting block (41) is fixedly connected to the limit frame, the connecting vertical plates (43) are slidably connected to the inside of the limit frame, the fan (51) is fixedly connected to the upper surface of the limit frame, and the bottom surface of the connecting vertical plate (43) is fixedly connected to a clamping plate B (44), and the bottom surface of the clamping plate B (44) is provided with a bottom groove (45).

3. The valve automated processing equipment according to claim 2, characterized in that: A push plate (15) is provided inside the machine tool frame (1), and an electric telescopic rod B (152) is fixedly connected to one side of the push plate (15), and one end of the electric telescopic rod B (152) is fixedly connected to the inner wall of the machine tool frame (1). An air blowing component B (7) for blowing out waste chips remaining in the bottom groove (45) is also provided on one side of the push plate (15), and the air blowing component B (7) includes an inner rod (71) fixedly connected to one side of the push plate (15), an outer rod (72) is sleeved on the outer side of the inner rod (71), an air storage pipe (74) is sleeved on the outer side of the outer rod (72), and an outer rod (72) is fixedly connected to the outer side of the outer rod (72). A sealing plate (73) is fixedly connected, the sealing plate (73) is slidably connected to the inside of the gas storage pipe (74), a sealing ring (731) is fixedly connected to the outside of the sealing plate (73), the sealing ring (731) is in contact with the inner wall of the gas storage pipe (74), an air guide pipe (75) is fixedly connected to the outside of the gas storage pipe (74), the gas storage pipe (74) and the air guide pipe (75) are connected, an air jet pipe B (76) is fixedly connected to the outside of the air guide pipe (75), a one-way pressure valve B (761) is provided inside the air jet pipe B (76), and a one-way pressure valve A (751) is fixedly connected to the outside of the air guide pipe (75).

4. The valve automated processing equipment according to claim 3, characterized in that: A sliding groove having the same slope as the inner wall of the waste trough (16) is provided inside the through groove (162). The filter assembly (6) includes a filter screen B (61) slidably connected to the inside of the sliding groove. The bottom surface of the filter screen B (61) is fixedly connected to a bottom plate (63). The bottom surface of the bottom plate (63) is fixedly connected to a spring B (64). The bottom end of the spring B (64) is fixedly connected to the inner wall of the sliding groove.

5. The valve automated processing equipment according to claim 4, characterized in that: The bottom surface of the push plate (15) is fixedly connected to a magnetic block A (151), and one side of the filter screen B (61) is fixedly connected to a magnetic block B (62). The magnetic block A (151) and the magnetic block B (62) attract each other. The inner wall of the through groove (162) is fixedly connected to a scraper plate (161), and the scraper plate (161) is in contact with the outer side of the filter screen B (61).

6. The valve automated processing equipment according to claim 4, characterized in that: A material retrieving door (17) is hingedly connected to one side of the machine tool frame (1), and the material retrieving door (17) is correspondingly arranged with the waste trough (16). A side door (11) is hingedly connected to the other side of the machine tool frame (1), and an accessory box (12) is arranged inside the machine tool frame (1), and the side door (11) is correspondingly arranged with the accessory box (12).

7. The valve automated processing equipment according to claim 1, characterized in that: The operating component (26) includes a lifting column (261) fixedly connected to the upper surface of the rotating shaft (251), the lifting column (261) is fixedly connected to a support frame A (262) on the outside, the support frame A (262) is fixedly connected to a motor A (263) on the outside, the output end of the motor A (263) is fixedly connected to a drive shaft A, the drive shaft A is fixedly connected to a robotic arm A (264) on the outside, the robotic arm A (264) is fixedly connected to a motor B (265) on the outside, the motor B (265) is fixedly connected to a drive shaft B on the output end, the drive shaft B is fixedly connected to a robotic arm B (267) on the outside, the robotic arm B (267) is fixedly connected to a motor C (266) on the outside, the motor C (266) is fixedly connected to a short shaft (2661) on the output end, and the short shaft (2661) is fixedly connected to a processing assembly (27) on the outside.

8. The valve automated processing equipment according to claim 7, characterized in that: The processing assembly (27) includes a supporting long plate (271) fixedly connected to the outside of the short shaft (2661), one end of the supporting long plate (271) is fixedly connected to a mounting shell (272), a motor D is provided inside the mounting shell (272), the output end of the motor D is fixedly connected to a milling cutter (273), the other end of the mounting shell (272) is provided with a motor E, the output end of the motor E is fixedly connected to a mounting plate (274), one side of the mounting plate (274) is fixedly connected to an electric telescopic rod A (275), and one end of the electric telescopic rod A (275) is fixedly connected to an adjustment plate (276) ), side blocks (277) are provided on both sides of the adjustment plate (276), both sides of the adjustment plate (276) and the side of the side block (277) close to the adjustment plate (276) are rotatably connected to fixed columns (279), the outer side of the fixed column (279) is rotatably connected to a connecting short plate (278), the bottom surface of the side block (277) is fixedly connected to a splint A (28), the upper surface of the side block (277) is fixedly connected to a telescopic plate (281), the bottom surface of the mounting plate (274) is fixedly connected to a connecting frame (282), and the upper end of the telescopic plate (281) is rotatably connected to the connecting frame (282).

9. The valve automated processing equipment according to claim 1, characterized in that: A motor A (14) is provided inside the machine tool frame (1), a screw rod (141) is fixedly connected to the output end of the motor A (14), the screw rod (141) is threadedly connected to the base (21), a guide rod (142) is connected through the inside of the base (21), and the guide rod (142) is fixedly connected to the inner wall of the machine tool frame (1).

Citation Information

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