A cutting device

Through the design of cutting equipment, the high cost and error problems caused by manual opening are solved, automated cutting is realized, and the quality and efficiency of ship construction are improved.

CN120055447BActive Publication Date: 2025-08-12HANGZHOU AIMEI AVIATION MFG EQUIP CO LTD
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Patent Information

Application Number
CN202510550875.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-08-12
Estimated Expiration
2045-04-29

AI Technical Summary

Technical Problem

The existing elliptical hole openings are all done manually, which wastes a lot of labor costs and is prone to large errors due to human factors, affecting the quality and efficiency of ship construction.

Method used

A cutting device is provided, including a flame cutting torch, a cutting hole diameter adjustment device, a first support device and a second support device. The cutting radius of the flame cutting torch is adjusted through the cutting hole diameter adjustment device, and can be detachably installed on different support devices to form two forms of cutting equipment to adapt to different construction conditions and realize automated hole opening.

Benefits of technology

Improve the stability and efficiency of openings, reduce labor costs, and ensure the quality and efficiency of ship construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of large-scale cylinder hole opening, and in particular to a cutting device. The cutting device provided by the present invention comprises: a flame cutting torch, a cutting aperture adjustment device, a first support device, and a second support device; the flame cutting torch is installed on the cutting aperture adjustment device; the cutting aperture adjustment device can be detachably installed on the first support device or the second support device, and when the cutting aperture adjustment device is installed on the first support device, the cutting device is in the first form, and when the cutting aperture adjustment device is installed on the second support device, the cutting device is in the second form. The cutting device can be assembled into an adaptive form according to the specific construction situation, has strong applicability, and is easy to carry and assemble; at the same time, after being positioned at the position where the hole needs to be opened by the first support device or the second support device, the hole is opened automatically, which not only has stable operation and small error, but also saves manpower, thereby improving the construction quality and construction efficiency of the entire ship.
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Description

Technical Field

[0001] The present invention relates to the technical field of large-scale cylinder hole opening, in particular to a cutting device. Background Art

[0002] During the layout and installation of piping systems in the marine and offshore engineering sectors, the presence of diagonal piping is unavoidable to better manage space and effectively prevent interference between piping and cables between different systems within the space. This diagonal piping creates an elliptical cross-section as it passes through the ship's decks and bulkheads. Therefore, during the hull fabrication process, it is often necessary to create elliptical holes in the decks and bulkheads to facilitate piping placement and welding.

[0003] The traditional method of drilling an elliptical hole is to draw a standard circle on the deck using a compass or other tools based on the outer diameter of the oblique pipe penetration, and then punch a punch point. Then, based on this circle, gas cutting operations are gradually performed to continuously expand the drilling area, forming a non-standard elliptical hole with a relatively rough appearance. The non-standard elliptical hole is then polished and repaired.

[0004] Existing elliptical holes are all drilled manually, which requires a lot of labor costs. At the same time, large errors are easily caused by human factors during the drilling process, resulting in rework or even scrapping of the entire drilling area, which in turn affects subsequent welding work and even the construction quality and efficiency of the entire ship. Summary of the Invention

[0005] The purpose of the present invention is to provide a cutting device to solve the technical problem that the existing elliptical holes are all drilled manually, which requires a lot of labor costs. At the same time, large errors are easily caused by human factors during the drilling process, resulting in rework or even scrapping of the entire drilling area, which in turn affects the subsequent welding work and even the construction quality and construction efficiency of the entire ship.

[0006] In a first aspect, the present invention provides a cutting device comprising: a flame cutting torch, a cutting aperture adjustment device, a first supporting device and a second supporting device;

[0007] The flame cutting torch is mounted on the cutting aperture adjustment device, and the cutting aperture adjustment device is used to adjust the cutting radius of the flame cutting torch;

[0008] The cutting aperture adjustment device can be detachably mounted on the first supporting device or the second supporting device. When the cutting aperture adjustment device is mounted on the first supporting device, the cutting equipment is in a first form. In the first form, the flame cutting torch can open a hole below the first supporting device. When the cutting aperture adjustment device is mounted on the second supporting device, the cutting equipment is in a second form. In the second form, the flame cutting torch can open a hole on the side of the second supporting device.

[0009] In an optional embodiment, the cutting aperture adjustment device includes a quick clamping block, a main connecting rod, a secondary connecting rod and an angle adjustment mechanism;

[0010] The quick clamping block is provided with a main connecting hole and a secondary connecting hole, and the axis of the main connecting hole and the axis of the secondary connecting hole are perpendicular to each other;

[0011] The main connecting rod is passed through the main connecting hole and is clamped in the main connecting hole, and the auxiliary connecting rod is passed through the auxiliary connecting hole and is clamped in the auxiliary connecting hole;

[0012] The flame cutting torch is connected to one end of the auxiliary connecting rod through the angle adjustment mechanism, and the angle adjustment mechanism is used to adjust the cutting angle of the flame cutting torch.

[0013] In an optional embodiment, the first supporting device includes a first mounting plate, a first multi-axis actuator, and a plurality of first adjustment brackets arranged at intervals;

[0014] The first mounting plate is connected to a plurality of first adjustment brackets arranged at intervals, and a hollow hole is opened on the first mounting plate, and the first adjustment bracket is used to adjust the position of the first mounting plate;

[0015] The first multi-axis actuator is arranged on the first mounting plate and penetrates the hollow hole. The cutting aperture adjustment device is detachably connected to the first multi-axis actuator and is located below the first mounting plate.

[0016] In an optional embodiment, the second supporting device includes a second mounting plate, a second multi-axis actuator, and a plurality of second adjustment brackets arranged at intervals;

[0017] The second mounting plate is connected to a plurality of second adjustment brackets arranged at intervals, and the second adjustment brackets are used to adjust the position of the second mounting plate;

[0018] The second multi-axis actuator is arranged on the second mounting plate, and the cutting aperture adjustment device is detachably connected to the first multi-axis actuator and is located on the side of the second mounting plate.

[0019] In an optional embodiment, the first adjustment bracket and the second adjustment bracket each include a posture adjustment mechanism, a magnetic fixed universal adjustment foot, and a range adjustment mechanism;

[0020] The posture adjustment mechanism is respectively connected to the magnetic fixed universal adjustment foot and the range adjustment mechanism. The range adjustment mechanism is used to connect the mounting plate and to drive the posture adjustment mechanism to move laterally. The posture adjustment mechanism is used to drive the range adjustment mechanism to move up and down.

[0021] In an optional embodiment, the range adjustment mechanism includes a sliding sleeve and a sliding rod;

[0022] The sliding sleeve is used to be connected to the mounting plate. One end of the sliding rod is passed through the sliding sleeve and is slidably connected to the sliding sleeve. The other end of the sliding rod is connected to the posture adjustment mechanism.

[0023] In an optional embodiment, the posture adjustment mechanism includes an adjustment rod, an adjustment guide sleeve and an adjustment knob;

[0024] The adjusting rod is passed through the adjusting guide sleeve, the adjusting guide sleeve is connected to the range adjustment mechanism, and the adjusting knob is arranged on the adjusting guide sleeve;

[0025] The adjusting rod is provided with a first gear tooth, and the adjusting knob is provided with a second gear tooth meshing with the first gear tooth. The adjusting knob can drive the adjusting guide sleeve to rise and fall along the adjusting rod by rotating.

[0026] In an optional embodiment, the first adjustment bracket and the second adjustment bracket each further include a rotating arm, one end of the rotating arm is rotatably connected to the range adjustment mechanism, and the other end is fixedly connected to the posture adjustment mechanism.

[0027] In an optional embodiment, the first multi-axis actuator includes a first main frame, a first Z-axis, a first X-axis drive module, a first Y-axis drive module, a Z-axis drive rotation module, a first slip ring and a first laser rangefinder;

[0028] The first main frame is arranged on the first mounting plate, the first X-direction driving module, the first Y-direction driving module and the Z-direction driving rotation module are all arranged on the first main frame, and the Z-direction driving rotation module is passed through the first main frame;

[0029] The first slip ring is arranged on the Z-direction driving rotation module, and the first laser rangefinder is arranged on the first mounting plate;

[0030] The lower end of the Z-direction driving rotation module is connected to the cutting aperture adjustment device through the first Z-direction shaft.

[0031] In an optional embodiment, the second multi-axis actuator includes a second main body frame, a second Z-axis, a second X-axis drive module, a second Y-axis drive module, a Z-axis drive module, a rotation drive module, a second slip ring, a second laser rangefinder, and a third laser rangefinder;

[0032] The second X-direction drive module, the second Y-direction drive module, and the Z-direction drive module are all arranged on the second main frame, and the Z-direction drive module is passed through the second main frame, and the Z-direction drive module is mounted on the second mounting plate;

[0033] The second slip ring is provided on the Z-direction drive module, the Z-direction drive module is connected to the cutting aperture adjustment device via the second Z-direction shaft, and the rotation drive module is provided on the second Z-direction shaft;

[0034] The second laser rangefinder is arranged at the front end of the second Z-axis, and the third laser rangefinder is arranged at the front end of the Z-axis driving module.

[0035] Compared with the prior art, the cutting equipment provided by the present invention has the following technical advantages:

[0036] The cutting equipment provided by the present invention includes: a flame cutting torch, a cutting aperture adjustment device, a first supporting device and a second supporting device; the flame cutting torch is installed on the cutting aperture adjustment device, and the cutting aperture adjustment device is used to adjust the cutting radius of the flame cutting torch; the cutting aperture adjustment device can be detachably installed on the first supporting device or the second supporting device. When the cutting aperture adjustment device is installed on the first supporting device, the cutting equipment is in a first form. In the first form, the flame cutting torch can open a hole below the first supporting device. When the cutting aperture adjustment device is installed on the second supporting device, the cutting equipment is in a second form. In the second form, the flame cutting torch can open a hole on the side of the second supporting device.

[0037] The flame cutting torch is selectively installed on the first supporting device or the second supporting device through the cutting aperture adjustment device, which can form two forms of cutting equipment. It can be assembled into an adaptive cutting device according to the specific construction conditions. It has strong applicability and is easy to carry and assemble. At the same time, after being positioned at the position where a hole needs to be opened through the first supporting device or the second supporting device, the hole is opened automatically, which not only has stable operation and small error, but also saves manpower, thereby improving the construction quality and efficiency of the entire ship.

[0038] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0040] Figure 1 A schematic structural diagram of a flame cutting torch provided in an embodiment of the present invention when installed on a cutting aperture adjustment device;

[0041] Figure 2 A schematic structural diagram of the first supporting device provided in an embodiment of the present invention when the first multi-axis actuator is not installed;

[0042] Figure 3 A side view of the first supporting device provided by an embodiment of the present invention without the first multi-axis actuator installed;

[0043] Figure 4 A schematic structural diagram of a first multi-axis actuator provided in an embodiment of the present invention;

[0044] Figure 5 A cross-sectional view of a first multi-axis actuator provided by an embodiment of the present invention;

[0045] Figure 6 This is a schematic structural diagram of the cutting device provided in an embodiment of the present invention when it is in the second form.

[0046] Icons: 1- flame cutting torch; 2- cutting aperture adjustment device; 3- first support device; 4- second support device; 5- quick clamping block; 6- main connecting rod; 7- secondary connecting rod; 8- angle adjustment mechanism; 9- first mounting plate; 10- first multi-axis actuator; 11- first adjustment bracket; 12- hollow hole; 13- second mounting plate; 14- second multi-axis actuator; 15- second adjustment bracket; 16- posture adjustment mechanism; 17- magnetic fixed universal adjustment foot; 18- range adjustment mechanism; 19- slide 1-sleeve; 20-slide rod; 21-adjusting rod; 22-adjusting guide sleeve; 23-adjusting knob; 24-rotating arm; 25-first main frame; 26-first Z-axis; 27-first X-axis driving module; 28-first Y-axis driving module; 29-Z-axis driving rotation module; 30-first slip ring; 31-second main frame; 32-second Z-axis; 33-second X-axis driving module; 34-second Y-axis driving module; 35-Z-axis driving module; 36-rotating driving module; 37-second slip ring; 38-auxiliary arm. DETAILED DESCRIPTION

[0047] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0048] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0049] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0050] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0051] The present invention will be further described in detail below through specific implementation examples in conjunction with the accompanying drawings.

[0052] Specific structure such as Figures 1 to 6 shown.

[0053] This embodiment provides a cutting device, including: a flame cutting torch 1, a cutting aperture adjustment device 2, a first supporting device 3 and a second supporting device 4; the flame cutting torch 1 is installed on the cutting aperture adjustment device 2, and the cutting aperture adjustment device 2 is used to adjust the cutting radius of the flame cutting torch 1; the cutting aperture adjustment device 2 can be detachably installed on the first supporting device 3 or the second supporting device 4. When the cutting aperture adjustment device 2 is installed on the first supporting device 3, the cutting device is in a first form. In the first form, the flame cutting torch 1 can open a hole below the first supporting device 3. When the cutting aperture adjustment device 2 is installed on the second supporting device 4, the cutting device is in a second form. In the second form, the flame cutting torch 1 can open a hole on the side of the second supporting device 4.

[0054] In this embodiment, the flame cutting torch 1 is selectively installed on the first supporting device 3 or the second supporting device 4 through the cutting aperture adjustment device 2, which can form two forms of cutting equipment. It can be assembled into an adaptive cutting device according to the specific construction conditions, has strong applicability, and is easy to carry and assemble; at the same time, after the first supporting device 3 or the second supporting device 4 is positioned at the position where a hole needs to be opened, the hole is opened automatically, which not only has stable operation and small error, but also saves manpower, thereby improving the construction quality and construction efficiency of the entire ship.

[0055] In the optional technical solution of this embodiment, the cutting aperture adjustment device 2 includes a quick clamping block 5, a main connecting rod 6, a secondary connecting rod 7 and an angle adjustment mechanism 8; the quick clamping block 5 is provided with a main connecting hole and a secondary connecting hole, and the axis of the main connecting hole and the axis of the secondary connecting hole are perpendicular to each other; the main connecting rod 6 is passed through the main connecting hole and is clamped in the main connecting hole, and the secondary connecting rod 7 is passed through the secondary connecting hole and is clamped in the secondary connecting hole; the flame cutting torch 1 is connected to one end of the secondary connecting rod 7 through the angle adjustment mechanism 8, and the angle adjustment mechanism 8 is used to adjust the cutting angle of the flame cutting torch 1.

[0056] In this embodiment, the cutting radius of the flame cutting torch 1 can be adjusted by adjusting the position of the quick clamping block 5 on the main connecting rod 6. The distance between the flame cutting torch 1 and the cutting surface can be adjusted by adjusting the position of the quick clamping block 5 on the auxiliary connecting rod 7. The angle between the flame cutting torch 1 and the cutting surface can be adjusted by the angle adjustment mechanism 8. The cutting aperture adjustment device 2 has a simple structure and is convenient for adjusting the spatial position of the flame cutting torch 1 from multiple dimensions to adapt to different cutting situations.

[0057] In this embodiment, the quick-clamping block is slotted on one side of the main connecting hole. Once the main connecting rod 6 is inserted, it is tightened with a quick-locking screw. Keyways are also provided on both the main connecting rod 6 and the quick-clamping block, ensuring a secure connection and preventing rotation after clamping. The quick-clamping block connects to the secondary connecting rod 7 in the same manner as the main connecting rod 6 and will not be further described here. An angle adjustment mechanism 8 is mounted on the secondary connecting rod 7, allowing for manual adjustment of the flame cutting torch 1. Once adjusted to the desired position, the angle adjustment mechanism 8 is locked with a set screw to prevent the flame cutting torch 1 from shifting.

[0058] In an optional technical solution of this embodiment, the first support device 3 includes a first mounting plate 9, a first multi-axis actuator 10, and a plurality of spaced-apart first adjustment brackets 11. The first mounting plate 9 is connected to the plurality of spaced-apart first adjustment brackets 11, and the first mounting plate 9 is provided with a hollow hole 12. The first adjustment brackets 11 are used to adjust the position of the first mounting plate 9. The first multi-axis actuator 10 is disposed on the first mounting plate 9 and extends through the hollow hole 12. The cutting aperture adjustment device 2 is detachably connected to the first multi-axis actuator 10 and is located below the first mounting plate 9. Multiple first adjustment brackets 11 are disposed on the lower surface of the first mounting plate 9 to support the first mounting plate 9, providing stable support. Preferably, the multiple first adjustment brackets 11 are arranged at equal intervals for more stable support. The first adjustment brackets 11 can adjust the position of the first mounting plate 9 to meet different working conditions. At the same time, the first multi-axis actuator 10 can drive the cutting aperture adjustment device 2 to move in multiple dimensions, thereby adjusting the spatial position of the cutting aperture adjustment device 2 to further meet different working conditions and provide greater adaptability.

[0059] In an optional technical solution of this embodiment, the second support device 4 includes a second mounting plate 13, a second multi-axis actuator 14, and a plurality of spaced-apart second adjustment brackets 15; the second mounting plate 13 is connected to the plurality of spaced-apart second adjustment brackets 15, which are used to adjust the position of the second mounting plate 13; the second multi-axis actuator 14 is disposed on the second mounting plate 13, and the cutting aperture adjustment device 2 is detachably connected to the first multi-axis actuator 10 and is located to the side of the second mounting plate 13. A plurality of second adjustment brackets 15 are disposed on the lower surface of the second mounting plate 13, and the second mounting plate 13 is supported by the plurality of second adjustment brackets 15, providing a stable support. Preferably, the plurality of second adjustment brackets 15 are arranged at equal intervals for more stable support. The position of the second mounting plate 13 can be adjusted by the second adjustment brackets 15 to meet different working conditions. At the same time, the second multi-axis actuator 14 can drive the cutting aperture adjustment device 2 to move in multiple dimensions, thereby adjusting the spatial position of the cutting aperture adjustment device 2 to further meet different working conditions and provide higher adaptability.

[0060] In the optional technical solution of this embodiment, the first adjustment bracket 11 and the second adjustment bracket 15 both include a posture adjustment mechanism 16, a magnetically fixed universal adjustment foot 17 and a range adjustment mechanism 18; the posture adjustment mechanism 16 is respectively connected to the magnetically fixed universal adjustment foot 17 and the range adjustment mechanism 18, the range adjustment mechanism 18 is used to connect the mounting plate, and is used to drive the posture adjustment mechanism 16 to move horizontally, and the posture adjustment mechanism 16 is used to drive the range adjustment mechanism 18 to move up and down.

[0061] In this embodiment, the posture adjustment mechanism 16 is fixed by a magnetically fixed universal adjustment foot 17, and the magnetically fixed universal adjustment foot 17 has a universal adjustment function, so that the posture adjustment mechanism 16 can be tilted at will, avoiding damage to the posture adjustment mechanism 16 due to stress. The range adjustment mechanism 18 is connected to the mounting plate, where the mounting plate can be the first mounting plate 9 or the second mounting plate 13; the range adjustment mechanism 18 drives the posture adjustment mechanism 16 to move horizontally, and the posture adjustment mechanism 16 drives the range adjustment mechanism 18 to move up and down, that is, when the range adjustment mechanism 18 drives the posture adjustment mechanism 16 to move horizontally, the posture adjustment mechanism 16 approaches or moves the mounting plate in the horizontal direction, and the posture adjustment mechanism 16 drives the range adjustment mechanism 18 to move up and down, and the mounting plate rises or falls. The overall structure is simple, not only can the range be adjusted, but also the posture can be adjusted, the adjustment is diversified, and the applicability is high.

[0062] In an optional technical solution of this embodiment, the range adjustment mechanism 18 includes a sleeve 19 and a slide rod 20. The sleeve 19 is connected to the mounting plate. One end of the slide rod 20 is inserted into the sleeve 19 and slidably connected thereto, achieving the telescopic effect. The other end of the slide rod 20 is connected to the posture adjustment mechanism 16. Specifically, a slot is provided on one side of the sleeve 19. After the slide rod 20 is inserted into the sleeve 19, it is tightened with a quick-locking screw to hold the slide rod 20. Keyways are provided on both the slide rod 20 and the sleeve 19, ensuring that they are connected and prevent rotation after clamping. This simple structure provides convenient and stable lateral adjustment and easy installation and removal.

[0063] In the optional technical solution of this embodiment, the posture adjustment mechanism 16 includes an adjusting rod 21, an adjusting guide sleeve 22 and an adjusting knob 23; the adjusting rod 21 is passed through the adjusting guide sleeve 22, the adjusting guide sleeve 22 is connected to the range adjustment mechanism 18, and the adjusting knob 23 is arranged on the adjusting guide sleeve 22; the adjusting rod 21 is provided with a first gear tooth, and the adjusting knob 23 is provided with a second gear tooth engaged with the first gear tooth. The adjusting knob 23 can drive the adjusting guide sleeve 22 to rise and fall along the adjusting rod 21 by rotating.

[0064] In this embodiment, the posture adjustment mechanism 16 consists of an adjustment rod 21 and an adjustment guide sleeve 22. The adjustment rod 21 is provided with a first gear, and the adjustment guide sleeve 22 is mounted with an adjustment knob 23 with a second gear. The second gear on the adjustment knob 23 meshes with the first gear on the adjustment rod 21. Rotating the adjustment knob 23 drives the adjustment guide sleeve 22 to move on the adjustment rod 21. This simple structure provides stable and convenient adjustment.

[0065] In this embodiment, the lower end of the adjustment rod 21 is connected to the magnetically fixed universal adjustment foot 17. The magnetically fixed universal adjustment foot 17 is a magnetic universal mechanism containing a cylindrical body containing a magnet or a permanent magnet, and an external base made of soft magnetic material. Soft magnetic materials are easily magnetized in weak magnetic fields, but they are also easily demagnetized. By turning the external handle, the internal magnet can be rotated. When the poles of the magnet are facing the soft magnetic base, the base becomes magnetized, exhibiting strong magnetism, allowing it to adhere to steel surfaces. When the poles of the magnet are horizontal, the base becomes almost non-magnetic, allowing for easy removal of attached objects. Furthermore, the magnetically fixed universal adjustment foot 17 features a universal arm that can be fixed at any angle, making it quick and easy to use. Its magnetic base has a strong suction force, typically reaching 2-100 kg or even higher. Furthermore, a fine-tuning device is provided at the clamping surface to allow for arbitrary directional positioning. The magnetic fixed universal adjustment foot 17 can not only clamp ordinary dial indicators and micrometers, but also clamp lever indicators with dovetail grooves.

[0066] In an optional technical solution of this embodiment, the first adjustment bracket 11 and the second adjustment bracket 15 further include a rotating arm 24 , one end of which is rotatably connected to the range adjustment mechanism 18 , and the other end is fixedly connected to the posture adjustment mechanism 16 .

[0067] In this embodiment, one end of the rotating arm 24 is rotatably connected to the slide rod 20 to form a rotating pair, and the other end is fixedly connected to the adjusting guide sleeve 22 and can be locked by a hand-tightening nut. When adjusting the posture adjustment mechanism 16, first loosen the hand-tightening nut, and then rotate the adjusting knob 23 on the adjusting guide sleeve 22 to realize the lifting and lowering of the adjusting guide sleeve 22, that is, the lifting and lowering of the posture adjustment mechanism 16. Due to the existence of the rotating pair, the posture adjustment mechanism 16 will also produce displacement along the direction of the slide sleeve 19 and the slide rod 20, thereby avoiding damage to the range adjustment mechanism 18 and the posture adjustment mechanism 16 due to stress, while ensuring the stability of the overall connection.

[0068] In this embodiment, the first adjustment bracket 11 and the second adjustment bracket 15 also include a sub-arm 38. One end of the sub-arm 38 is rotatably connected to the slide rod 20 to form a rotating pair, and the other end of the sub-arm 38 is connected to the adjustment guide sleeve 22 to form a rotating pair. The sub-arm 38 also has the effect of the above-mentioned rotating arm 24, which will not be repeated here. At the same time, the setting of the sub-arm 38 can enhance the stability during adjustment.

[0069] In the optional technical solution of this embodiment, the first multi-axis actuator 10 includes a first main frame 25, a first Z-axis shaft 26, a first X-axis drive module 27, a first Y-axis drive module 28, a Z-axis drive rotation module 29, a first slip ring 30 and a first laser rangefinder; the first main frame 25 is arranged on the first mounting plate 9, the first X-axis drive module 27, the first Y-axis drive module 28 and the Z-axis drive rotation module 29 are all arranged on the first main frame 25, and the Z-axis drive rotation module 29 is passed through the first main frame 25; the first slip ring 30 is arranged on the Z-axis drive rotation module 29, and the first laser rangefinder is arranged on the first mounting plate 9; the lower end of the Z-axis drive rotation module 29 is connected to the cutting aperture adjustment device 2 through the first Z-axis shaft 26.

[0070] In this embodiment, the Z-direction drive rotation module 29 is an integration of the Z-direction drive and the rotation drive, using a ball screw and a ball spline combination (a ball screw groove and a ball spline groove are cross-opened on the shaft), and the two nuts are connected to the motor, wherein one end of the spline nut pair is fixed on the base, and the screw can be lifted, rotated, and spiral (lifted and rotated at the same time) by rotating or stopping the nut and the spline nut; a first Z-direction shaft 26 is provided at the lower end of the screw, and the first Z-direction shaft 26 can be lifted or rotated with the screw, and the first The slip ring 30 is installed at the front end of the screw to maintain the stability of the cable during rotation; the first laser rangefinder is installed on the first mounting plate 9 and is aligned by the principle of laser reflection; the first X-direction drive module 27 controls the movement of the first multi-axis actuator 10 along the X direction through a screw-nut mechanism, with a motor installed on one side and a hand-tightening nut installed on the other side, which can realize both electric and manual working modes; the first Y-direction drive module 28 controls the movement of the first multi-axis actuator 10 along the Y direction through a screw-nut mechanism, and uses a hand-tightening nut to complete the drive. The overall structure is simple and the drive is stable. It should be noted that the Z direction in the first multi-axis actuator 10 is the up and down direction.

[0071] In the optional technical solution of this embodiment, the second multi-axis actuator 14 includes a second main frame 31, a second Z-axis shaft 32, a second X-axis drive module 33, a second Y-axis drive module 34, a Z-axis drive module 35, a rotation drive module 36, a second slip ring 37, a second laser rangefinder and a third laser rangefinder; the second X-axis drive module 33, the second Y-axis drive module 34 and the Z-axis drive module 35 are all arranged on the second main frame 31, and the Z-axis drive module 35 is passed through the second main frame 31, and the Z-axis drive module 35 is installed on the second mounting plate 13; the second slip ring 37 is arranged on the Z-axis drive module 35, the Z-axis drive module 35 is connected to the cutting aperture adjustment device 2 through the second Z-axis shaft 32, and the rotation drive module 36 is arranged on the second Z-axis shaft 32; the second laser rangefinder is arranged at the front end of the second Z-axis shaft 32, and the third laser rangefinder is arranged at the front end of the Z-axis drive module 35.

[0072] In this embodiment, the second X-direction driving module 33 has the same structure as the first X-direction driving module 27 , and the second Y-direction driving module 34 has the same structure as the first Y-direction driving module 28 , which will not be described in detail here.

[0073] In this embodiment, the Z-drive module 35 is a pneumatic slide that drives the second Z-axis 32 to move in the Z direction. The rotation drive module 36 comprises a motor and a reducer that rotate the second Z-axis 32. The second slip ring 37 maintains the stability of the cable during rotation. A second laser rangefinder is mounted at the front end of the second Z-axis 32, and a third laser rangefinder is mounted below the front end of the pneumatic slide. Positioning is achieved through laser reflection. The overall structure is simple and the drive is stable. It should be noted that the Z-direction in the second multi-axis actuator 14 is horizontal.

[0074] It should be noted that, in this embodiment, the cutting aperture adjustment device 2 can also be a multi-degree-of-freedom robotic arm; the posture adjustment mechanism 16 and the range adjustment mechanism 18 can also be telescopic rods, telescopic motors or telescopic cylinders; the first multi-axis actuator 10 and the second multi-axis actuator 14 can also be XY actuators; the first X-axis drive module 27 and the first Y-axis drive module 28 can also be slide structures; the second X-axis drive module 33, the second Y-axis drive module 34 and the Z-axis drive module 35 can also be electric slides, and the rotation drive module 36 can also be a separate rotating motor.

[0075] The cutting equipment is assembled into the first form or the second form according to the specific working conditions. The specific working process is: first reserve the template line and the center of the circle at the position where the hole needs to be opened, move the cutting equipment to the position where the hole needs to be opened, and fix it by magnetically fixing the universal adjustment foot 17; coincide the axis center of the Z axis with the center of the circle, and adjust the cutting radius of the flame cutting torch 1 to be consistent with the radius of the hole to be opened through the cutting aperture adjustment device 2; perform the hole opening circle action, and adjust the cutting equipment so that the laser point of the laser rangefinder always falls on the template line and moves along the template line during one rotation of the laser rangefinder; measure the height data of the laser emission point and the cutting surface position at each angle by rotating the laser rangefinder for one rotation to perform hole opening simulation, check whether the opening trajectory coincides with the template line, and start the cutting equipment to actually cut the hole after they coincide.

[0076] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cutting device, characterized in that: include: Flame cutting torch (1), cutting aperture adjustment device (2), first support device (3) and second support device (4); The flame cutting torch (1) is mounted on the cutting aperture adjustment device (2), and the cutting aperture adjustment device (2) is used to adjust the cutting radius of the flame cutting torch (1); The cutting aperture adjustment device (2) can be detachably mounted on the first supporting device (3) or the second supporting device (4). When the cutting aperture adjustment device (2) is mounted on the first supporting device (3), the cutting device is in a first state. In the first state, the flame cutting torch (1) can open a hole below the first supporting device (3). When the cutting aperture adjustment device (2) is mounted on the second supporting device (4), the cutting device is in a second state. In the second state, the flame cutting torch (1) can open a hole on the side of the second supporting device (4). The first supporting device (3) comprises a first mounting plate (9), a first multi-axis actuator (10), and a plurality of first adjustment brackets (11) arranged at intervals; The first mounting plate (9) is connected to a plurality of first adjustment brackets (11) arranged at intervals, and a hollow hole (12) is provided on the first mounting plate (9), and the first adjustment bracket (11) is used to adjust the position of the first mounting plate (9); The first multi-axis actuator (10) is arranged on the first mounting plate (9) and penetrates the hollow hole (12); the cutting aperture adjustment device (2) is detachably connected to the first multi-axis actuator (10) and is located below the first mounting plate (9); The first multi-axis actuator (10) comprises a first main body frame (25), a first Z-axis (26), a first X-axis drive module (27), a first Y-axis drive module (28), a Z-axis drive rotation module (29), a first slip ring (30) and a first laser rangefinder; The first main frame (25) is arranged on the first mounting plate (9), the first X-direction drive module (27), the first Y-direction drive module (28) and the Z-direction drive rotation module (29) are all arranged on the first main frame (25), and the Z-direction drive rotation module (29) is passed through the first main frame (25); The first slip ring (30) is arranged on the Z-direction drive rotation module (29), and the first laser rangefinder is arranged on the first mounting plate (9); The lower end of the Z-direction driving rotation module (29) is connected to the cutting aperture adjustment device (2) via the first Z-direction shaft (26); The second supporting device (4) comprises a second mounting plate (13), a second multi-axis actuator (14), and a plurality of second adjustment brackets (15) arranged at intervals; The second mounting plate (13) is connected to a plurality of second adjustment brackets (15) arranged at intervals, and the second adjustment brackets (15) are used to adjust the position of the second mounting plate (13); The second multi-axis actuator (14) is arranged on the second mounting plate (13); the cutting aperture adjustment device (2) is detachably connected to the first multi-axis actuator (10) and is located on the side of the second mounting plate (13); The second multi-axis actuator (14) comprises a second main body frame (31), a second Z-axis (32), a second X-axis drive module (33), a second Y-axis drive module (34), a Z-axis drive module (35), a rotation drive module (36), a second slip ring (37), a second laser rangefinder, and a third laser rangefinder; The second X-direction drive module (33), the second Y-direction drive module (34) and the Z-direction drive module (35) are all arranged on the second main body frame (31), and the Z-direction drive module (35) is passed through the second main body frame (31), and the Z-direction drive module (35) is mounted on the second mounting plate (13); The second slip ring (37) is arranged on the Z-direction drive module (35), the Z-direction drive module (35) is connected to the cutting aperture adjustment device (2) via the second Z-direction shaft (32), and the rotation drive module (36) is arranged on the second Z-direction shaft (32); The second laser rangefinder is arranged at the front end of the second Z-axis (32), and the third laser rangefinder is arranged at the front end of the Z-drive module (35).

2. The cutting device according to claim 1, characterized in that The cutting aperture adjustment device (2) comprises a quick clamping block (5), a main connecting rod (6), a secondary connecting rod (7) and an angle adjustment mechanism (8); The quick clamping block (5) is provided with a main connection hole and a secondary connection hole, and the axis of the main connection hole and the axis of the secondary connection hole are perpendicular to each other; The main connecting rod (6) is passed through the main connecting hole and is clamped in the main connecting hole, and the auxiliary connecting rod (7) is passed through the auxiliary connecting hole and is clamped in the auxiliary connecting hole; The flame cutting torch (1) is connected to one end of the auxiliary connecting rod (7) via the angle adjustment mechanism (8), and the angle adjustment mechanism (8) is used to adjust the cutting angle of the flame cutting torch (1).

3. The cutting device according to claim 1, characterized in that The first adjustment bracket (11) and the second adjustment bracket (15) both include a posture adjustment mechanism (16), a magnetic fixed universal adjustment foot (17), and a range adjustment mechanism (18); The posture adjustment mechanism (16) is respectively connected to the magnetic fixed universal adjustment foot (17) and the range adjustment mechanism (18); the range adjustment mechanism (18) is used to connect the mounting plate and to drive the posture adjustment mechanism (16) to move laterally; the posture adjustment mechanism (16) is used to drive the range adjustment mechanism (18) to move up and down.

4. The cutting device according to claim 3, characterized in that The range adjustment mechanism (18) includes a sliding sleeve (19) and a sliding rod (20); The sliding sleeve (19) is used to be connected to the mounting plate, one end of the sliding rod (20) is passed through the sliding sleeve (19) and is slidably connected to the sliding sleeve (19), and the other end of the sliding rod (20) is connected to the posture adjustment mechanism (16).

5. The cutting device according to claim 3, characterized in that The posture adjustment mechanism (16) includes an adjustment rod (21), an adjustment guide sleeve (22) and an adjustment knob (23); The adjusting rod (21) is passed through the adjusting guide sleeve (22), the adjusting guide sleeve (22) is connected to the range adjustment mechanism (18), and the adjusting knob (23) is arranged on the adjusting guide sleeve (22); The adjusting rod (21) is provided with a first gear tooth, and the adjusting knob (23) is provided with a second gear tooth meshing with the first gear tooth. The adjusting knob (23) can drive the adjusting guide sleeve (22) to rise and fall along the adjusting rod (21) by rotating.

6. The cutting device according to claim 3, characterized in that The first adjustment bracket (11) and the second adjustment bracket (15) each further comprise a rotating arm (24), one end of the rotating arm (24) being rotatably connected to the range adjustment mechanism (18), and the other end being fixedly connected to the posture adjustment mechanism (16).

Citation Information

Patent Citations

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    CN216190759U