Test transfer bin storage rack

By designing an adjustable square-pass frame material rack, the problem that traditional material racks are difficult to compatible with multiple specifications of packs is solved, and unified transportation and efficient warehousing of multi-spec packs are achieved, which improves transportation efficiency and reduces costs.

CN120057459APending Publication Date: 2025-05-30江苏领安能源系统集成有限公司
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Patent Information

Application Number
CN202510311947.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

In the prior art, packs of 52S and 104S specifications are difficult to achieve unified transportation due to large differences in size and weight, and the coexistence of multiple specifications leads to low space utilization. Traditional material racks are often designed for a single size and are difficult to compatible with packs of multiple specifications, which increases the types and costs of material racks, which brings inconvenience to warehousing management.

Method used

A test transfer storage material rack is designed, using a square pass frame, square pass pipes are set at four bottom corners, and multiple longitudinal support ribs are installed inside. By adjusting the front seat slide assembly and removing the intermediate stop assembly, it is compatible with a variety of 52S and 104S specifications and sizes of energy storage packs, reducing the types of material racks, and stacking by diagonal positioning.

Benefits of technology

Through this design, the on-site and off-site transport efficiency is improved, the labor and time cost is reduced, the problem of low space utilization in multi-spec pack transport and warehousing is solved, and the types and costs of material racks are reduced.

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Abstract

The invention relates to the technical field of material transfer storage equipment, in particular to a test transfer storage rack. Comprising a square tube frame, a plurality of longitudinal supporting ribs and two transverse supporting ribs, square tube pipes are arranged at the four bottom corners of the square tube frame, rubber mats are arranged at the two ends of every two corresponding longitudinal supporting ribs, and two front blocking seat sliding block mounting plates are arranged at the two ends of the square tube frame; a front blocking seat sliding block mounting plate is arranged on the rack, a front blocking seat sliding block assembly is arranged above the front blocking seat sliding block mounting plate, a middle blocking seat mounting plate is arranged on the transverse supporting rib, a middle blocking seat assembly is arranged on the middle blocking seat mounting plate, the placing length of the rack Packs is changed by adjusting the front blocking seat sliding block assembly, and the rack is compatible with multiple types of energy storage Packs of 52S and 104S specifications and sizes by adjusting the front blocking seat sliding block assembly and detaching the middle blocking seat assembly. The types of material frames are reduced, the material frames are stacked in a diagonal positioning mode, the occupied area of the test room and the warehouse is released, and therefore the in-site and out-site transfer efficiency is improved, and the labor time cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of material transfer and storage equipment, and particularly to a test transfer and storage rack. Background Art

[0002] Material transfer and storage equipment refers to a series of equipment and technical devices used for operations such as material handling, loading and unloading, stacking, storage, etc. in a storage environment. These equipment include, but are not limited to, forklifts, handling trucks, stackers, conveyor belts, sorting equipment, automated warehouse systems, handling robots, etc., as well as auxiliary equipment such as shelves, pallets, storage containers, etc. They optimize the use of warehouse space through mechanized and automated means, improve the efficiency of material transfer, reduce the time and labor intensity of manual handling, and can also protect goods from damage. They are an essential and important part of the modern warehousing and logistics system.

[0003] However, in the current process of energy storage Pack testing, transfer, and storage, there are many challenges. Among them, Packs of specifications such as 52S and 104S are difficult to achieve unified transfer due to large differences in size and weight, and the coexistence of multiple specifications leads to low space utilization. Traditional racks are often designed for a single size and are difficult to be compatible with Packs of multiple specifications. This not only increases the types and costs of racks but also brings great inconvenience to warehouse management. Summary of the Invention

[0004] The purpose of the present invention is to provide a test transfer and storage rack, aiming to solve the technical problems in the prior art that in the current process of energy storage Pack testing, transfer, and storage, there are many challenges. Among them, Packs of specifications such as 52S and 104S are difficult to achieve unified transfer due to large differences in size and weight, and the coexistence of multiple specifications leads to low space utilization. Traditional racks are often designed for a single size and are difficult to be compatible with Packs of multiple specifications. This not only increases the types and costs of racks but also brings great inconvenience to warehouse management.

[0005] To achieve the above purpose, a test transfer and storage rack adopted by the present invention includes a square tube frame. Square tubes are provided at the four bottom corners of the square tube frame. A plurality of longitudinal support ribs are arranged inside the square tube frame. Rubber pads are provided at both ends of two corresponding longitudinal support ribs. Two front seat slider mounting plates are arranged at both ends of the square tube frame, and the two front seats are also fixedly connected to the corresponding longitudinal support ribs and are located above the longitudinal support ribs. A front seat slider assembly is arranged above the front seat slider mounting plates. Two transverse support ribs are arranged between the two longitudinal support ribs in the middle of the square tube frame, and the two transverse support ribs are symmetrically arranged. An intermediate seat mounting plate is arranged on the transverse support rib, and an intermediate seat assembly is arranged on the intermediate seat mounting plate.

[0006] Wherein, a positioning sleeve is arranged below the square through pipe, a positioning groove is formed below the positioning sleeve, and material rack support plates are further arranged at the four bottom corners of the square through pipe of the square frame. Moreover, a positioning seat is arranged above one side of the corresponding square through pipe on the material rack support plate, and the positioning seat is adapted to the positioning groove.

[0007] Wherein, lifting ring buckles are arranged on both sides of the square frame, a lifting ring pin is arranged on the lifting ring buckle, the number of the lifting ring buckles on each side is three, and the three lifting ring buckles are arranged symmetrically in pairs.

[0008] Wherein, side stoppers are further arranged at both ends of the corresponding two longitudinal support ribs, and the side stoppers are also located on one side of the rubber pad.

[0009] Wherein, the front stopper slider assembly includes a front stopper slider body, a front fixing plate, a front sliding seat and two positioning bolts. A plurality of positioning holes are formed on both sides of the front sliding seat. A sliding groove is formed in the front stopper slider mounting plate, and a plurality of fixing holes are formed on both sides of the sliding groove. The front stopper slider body is fixedly connected to the front fixing plate and is located above the front fixing plate. The front fixing plate is fixedly connected to the front sliding seat and is located above the front sliding seat. The front sliding seat is fixedly connected to the front stopper slider mounting plate through the positioning bolts and is located in the sliding groove, and the positioning bolts pass through the corresponding fixing holes and the corresponding positioning holes.

[0010] Wherein, the middle stopper assembly includes two middle stopper bodies, fixing bolts and a connecting block. A positioning pin is slidably arranged in the middle of the middle stopper body. Two grooves are formed in the middle stopper mounting plate. The two middle stopper bodies are respectively fixedly connected to the connecting block and are symmetrically arranged at both ends of the connecting block. The two middle stopper bodies are further respectively fixedly connected to the middle stopper mounting plate through the fixing bolts and are located on the middle stopper mounting plate, and the positioning pin is inserted into the corresponding groove.

[0011] Wherein, guide inclined surfaces are arranged on the side stopper, the front stopper slider body and the middle stopper body.

[0012] A test transfer and storage rack of the present invention includes a square pipe frame. Square pipes are provided at the four bottom corners of the square pipe frame. A plurality of longitudinal support ribs are arranged inside the square pipe frame. Rubber pads are provided at both ends of two corresponding longitudinal support ribs. Two front seat slider mounting plates are arranged at both ends of the square pipe frame. A front seat slider assembly is arranged above the front seat slider mounting plate. Two transverse support ribs are arranged between two longitudinal support ribs in the middle of the square pipe frame. An intermediate seat mounting plate is arranged on the transverse support rib. An intermediate seat assembly is arranged on the intermediate seat mounting plate. By adjusting the front seat slider assembly, the placement length of the storage rack Pack is changed, and by removing the intermediate block assembly, multiple specifications of energy storage Packs with sizes of 52S and 104S are compatible, reducing the types of storage racks. Moreover, the storage racks are stacked in a diagonal positioning manner, releasing the floor area of the test room and the storage warehouse, thereby improving the transfer efficiency inside and outside the field, reducing the labor time cost, and effectively solving the technical problems faced in the current process of energy storage Pack testing, transfer, and storage. Among them, Packs with specifications such as 52S and 104S are difficult to be uniformly transferred due to large differences in size and weight, and the coexistence of multiple specifications leads to low space utilization rate. Traditional storage racks are often designed for a single size and are difficult to be compatible with multiple specifications of Packs, which not only increases the types and costs of storage racks but also brings great inconvenience to warehouse management. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0014] Figure 1 is a three-dimensional perspective view of the test transfer and storage rack of the present invention.

[0015] Figure 2 is a bottom view of the test transfer and storage rack of the present invention.

[0016] Figure 3 is a top view of the test transfer and storage rack of the present invention.

[0017] Figure 4 is a structural schematic diagram of the front seat slider mounting plate in the test transfer and storage rack of the present invention.

[0018] Figure 5 is a structural schematic diagram of the intermediate seat assembly in the test transfer and storage rack of the present invention.

[0019] Figure 6It is a schematic structural diagram of a lifting ring buckle in the test transfer storage rack of the present invention.

[0020] Figure 7 It is a schematic structural diagram of placing 52SPack One and 52SPack Two in the test transfer storage rack of the present invention.

[0021] Figure 8 It is a schematic structural diagram of placing 104SPack in the test transfer storage rack of the present invention.

[0022] Figure 9 It is a stacking schematic diagram of the test transfer storage rack of the present invention.

[0023] 1 - Square pipe frame, 2 - Square pipe, 3 - Longitudinal support rib, 4 - Rubber pad, 5 - Front stop slider mounting plate, 6 - Front stop slider assembly, 7 - Transverse support rib, 8 - Intermediate stop mounting plate, 9 - Intermediate stop assembly, 10 - Positioning sleeve, 11 - Positioning groove, 12 - Positioning seat, 13 - Rack support plate, 14 - Lifting ring buckle, 15 - Lifting ring pin, 16 - Side stop, 17 - Front stop slider body, 18 - Front fixing plate, 19 - Front sliding seat, 20 - Positioning bolt, 21 - Positioning hole, 22 - Intermediate stop body, 23 - Fixing bolt, 24 - Connecting block, 25 - Positioning pin, 26 - Guide inclined plane, 27 - 52SPack One, 28 - 52SPack Two, 29 - 104SPack. Detailed implementation manners

[0024] The embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

[0025] Please refer to Figures 1 to 9 , the present invention provides a test transfer storage rack, including a square pipe frame 1. Square pipes 2 are provided at the four bottom corners of the square pipe frame 1. A plurality of longitudinal support ribs 3 are provided inside the square pipe frame 1. Rubber pads 4 are provided at both ends of two corresponding longitudinal support ribs 3. Two front stop slider mounting plates 5 are provided at both ends of the square pipe frame 1, and the two front stops are also fixedly connected to the corresponding longitudinal support ribs 3 and are located above the longitudinal support ribs 3. A front stop slider assembly 6 is provided above the front stop slider mounting plate 5. Two transverse support ribs 7 are provided between the two longitudinal support ribs 3 in the middle of the square pipe frame 1, and the two transverse support ribs 7 are symmetrically arranged. An intermediate stop mounting plate 8 is provided on the transverse support rib 7, and an intermediate stop assembly 9 is provided on the intermediate stop mounting plate 8.

[0026] In this embodiment, by adjusting the front block slider assembly 6, the placement length of the storage rack Pack is changed, and the intermediate block assembly is removed to accommodate multiple energy storage Packs of 52S and 104S specifications and sizes, reducing the types of storage racks. Moreover, the storage racks are stacked in a diagonal positioning manner, releasing the floor area of the test room and the storage warehouse, thereby improving the transfer efficiency inside and outside the field, reducing the labor time cost, and effectively solving the technical problems faced in the current energy storage Pack testing, transfer, and storage processes. Among them, Packs of specifications such as 52S and 104S are difficult to be uniformly transferred due to large differences in size and weight, and the coexistence of multiple specifications results in low space utilization. Traditional storage racks are often designed for a single size and are difficult to accommodate Packs of multiple specifications, which not only increases the types and costs of storage racks but also brings great inconvenience to warehouse management.

[0027] Further, a positioning sleeve 10 is provided below the square tube 2, a positioning groove 11 is provided below the positioning sleeve 10, a positioning seat 12 is provided above the square tube 2, and the positioning seat 12 is adapted to the positioning groove 11.

[0028] In this embodiment, through the arrangement of the positioning sleeve 10 and the positioning seat 12, it is convenient to stack multiple storage racks. At the same time, the stacked storage racks above can be automatically positioned when descending and will be firmly stuck after the storage racks are completely stable, ensuring the stability of the storage racks.

[0029] Further, rack support plates 13 are provided at the four bottom corners of the square tube frame 1, and the rack support plates 13 are also located on one side of the corresponding square tubes 2.

[0030] In this embodiment, the additional support provided by the rack support plates 13 enhances the overall stability of the storage racks, especially when the load is heavy.

[0031] Further, lifting ring buckles 14 are provided on both sides of the square tube frame 1, lifting ring pins 15 are provided on the lifting ring buckles 14, the number of the lifting ring buckles 14 on each side is three, and the three lifting ring buckles 14 are arranged symmetrically in pairs.

[0032] In this embodiment, the design of the lifting ring buckles 14 facilitates the handling and moving of the storage racks, improving the convenience of operation.

[0033] Further, side blocks 16 are provided at both ends of the corresponding two longitudinal support ribs 3, and the side blocks 16 are also located on one side of the rubber pads 4.

[0034] In this embodiment, the additional fixing points provided by the side blocks 16 further prevent the lateral displacement of items during transportation.

[0035] Further, the front stop slider assembly 6 includes a front stop slider body 17, a front fixing plate 18, a front sliding seat 19, and two positioning bolts 20. Both sides of the front sliding seat 19 are provided with a plurality of positioning holes 21. The front stop slider mounting plate 5 has a chute, and both sides of the chute are provided with a plurality of fixing holes. The front stop slider body 17 is fixedly connected to the front fixing plate 18 and is located above the front fixing plate 18. The front fixing plate 18 is fixedly connected to the front sliding seat 19 and is located above the front sliding seat 19. The front sliding seat 19 is fixedly connected to the front stop slider mounting plate 5 through the positioning bolts 20 and is located in the chute, and the positioning bolts 20 pass through the corresponding fixing holes and the corresponding positioning holes 21.

[0036] In this embodiment, by translating the front stop slider body 17 to the required size and inserting the positioning bolts 20 into the positioning holes 21 and the fixing holes, the current 104SPack size can be adapted.

[0037] Further, the middle stop assembly 9 includes two middle stop bodies 22, fixing bolts 23, and a connecting block 24. A positioning pin 25 is slidably disposed in the middle of the middle stop body 22. The middle stop mounting plate 8 has two grooves. The two middle stop bodies 22 are respectively fixedly connected to the connecting block 24 and are symmetrically disposed at both ends of the connecting block 24. The two middle stop bodies 22 are also respectively fixedly connected to the middle stop mounting plate 8 through the fixing bolts 23 and are located on the middle stop mounting plate 8, and the positioning pin 25 is inserted into the corresponding groove.

[0038] In this embodiment, when switching back from 104S to 52SPack, the middle stop assembly is installed into the middle stop mounting plate. When installing, the positioning pin 25 needs to be placed in the groove, and after adjusting the height, the fixing bolts 23 are used to lock it. When switching from 52S to 104SPack, only the middle stop assembly needs to be removed and the front stop slider assemblies 6 on both sides need to be adjusted.

[0039] Further, the side stop 16, the front stop slider body 17, and the middle stop body 22 are all provided with guiding inclined surfaces 27.

[0040] In this embodiment, through the guiding inclined surfaces 27, the positioning during Pack feeding into the rack is facilitated.

[0041] In the present invention, the overall dimensions and load of the rack exceed those of existing market racks. The overall rack is supported by rectangular square tubes welded and supplemented with reinforcing ribs to ensure that the rack meets the static load of stacking and the dynamic load strength during transportation. The design of the rubber pad 4 not only provides an operating space for the forklift arm + protective sleeve when it is inconvenient to hoist outside the factory and the forklift is used for transfer, but also protects the Pack liquid-cooled bottom plate from being knocked and damaged. During off-site transportation and operation, the stacked racks can be placed on a flatbed trailer to improve transportation efficiency. And a protective rain cloth is provided to facilitate the morning dew and occasional rainy weather during open-air operation, playing a protective role.

[0042] The above-disclosed is only a preferred embodiment of the present invention. Of course, it cannot be used to limit the scope of the rights of the present invention. Those of ordinary skill in the art can understand the whole or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present invention still fall within the scope covered by the invention.

Claims

1. A test transfer storage rack, characterized in that: It includes a square frame, wherein square tubes are provided at the four bottom corners of the square frame, a plurality of longitudinal support ribs are provided inside the square frame, wherein rubber pads are provided at both ends of two corresponding longitudinal support ribs, two front block seat slider mounting plates are provided at both ends of the square frame, and the two front block seats are also fixedly connected to the corresponding longitudinal support ribs and are located above the longitudinal support ribs, a front block seat slider assembly is provided above the front block seat slider mounting plate, two transverse support ribs are provided between the two longitudinal support ribs in the middle part of the square frame, and the two transverse support ribs are symmetrically arranged, an intermediate block seat mounting plate is provided on the transverse support ribs, and an intermediate block seat assembly is provided on the intermediate block seat mounting plate.

2. The test transfer storage rack according to claim 1, characterized in that: A positioning sleeve is arranged below the square tube, a positioning groove is arranged below the positioning sleeve, a positioning seat is arranged above the square tube, and the positioning seat is matched with the positioning groove.

3. The test transfer storage rack according to claim 2, characterized in that: A material rack support plate is also provided at each of the four bottom corners of the square tube frame, and the material rack support plate is also located on one side of the corresponding square tube.

4. The test transfer storage rack according to claim 3, characterized in that: Both sides of the square frame are provided with hanging ring buckles, each of which has a hanging ring pin, and the number of the hanging ring buckles on each side is three, and the three hanging ring buckles are symmetrically arranged in pairs.

5. The test transfer storage rack according to claim 4, characterized in that: Both ends of the corresponding two longitudinal support ribs are also provided with side blocks, and the side blocks are also located on one side of the rubber pad.

6. The test transfer storage rack according to claim 5, characterized in that: The front block seat slider assembly includes a front block seat slider body, a front fixed plate, a front slide and two positioning bolts, both sides of the front slide have multiple positioning holes, the front block seat slider mounting plate has a slide groove, and both sides of the slide groove have multiple fixing holes, the front block seat slider body is fixedly connected to the front fixed plate and is located above the front fixed plate, the front fixed plate is fixedly connected to the front slide and is located above the front slide, the front slide is fixedly connected to the front block seat slider mounting plate by the positioning bolts and is located in the slide groove, and the positioning bolts pass through the corresponding fixing holes and the corresponding positioning holes.

7. The test transfer storage rack according to claim 6, characterized in that: The intermediate block seat assembly includes two intermediate block seat bodies, fixing bolts and connecting blocks. A positioning pin is slidably arranged in the middle of the intermediate block seat body. Two grooves are provided in the intermediate block seat mounting plate. The two intermediate block seat bodies are respectively fixedly connected to the connecting blocks and are symmetrically arranged at the two ends of the connecting block. The two intermediate block seat bodies are also respectively fixedly connected to the intermediate block seat mounting plate by the fixing bolts and are located on the intermediate block seat mounting plate, and the positioning pins are inserted into the corresponding grooves.

8. The test transfer storage rack according to claim 7, characterized in that: The side block seat, the front block seat slider body and the middle block seat body are all provided with guiding inclined surfaces.