Horizontal twisting machine

By designing a horizontal twister, using technical means of heating and stress removal and cooling shaping, the efficiency and quality limitations of traditional twisters in processing high-strength yarns, high-density fabrics and functional yarns are solved, and the stability and efficient processing of yarn twist are achieved.

CN120061025AInactive Publication Date: 2025-05-30临泉辉阁纺织有限公司
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Patent Information

Application Number
CN202510423941.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-30
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional vertical twisting machines have efficiency and quality limitations when processing high-support yarns, high-density fabrics and functional yarns, especially in the processing of large packages and high-twist yarns.

Method used

A horizontal twisting machine is designed, adopting a horizontal layout and a specific mechanical structure, including a heating mechanism and a cooling mechanism arranged along the yarn conveying direction, to stabilize the twist of the yarn by heating destressing and cooling shaping.

Benefits of technology

Through heating and stress removal and cooling shaping, the stability of yarn twist is achieved, the strength and density of yarn is improved, the tendency to retwine is reduced, and the processing needs of high-support yarns, high-density fabrics and functional yarns are met.

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Abstract

The invention discloses a horizontal twisting machine, and belongs to the field of yarn spinning. A horizontal twisting machine comprises a bottom plate fixed to a machine base, and a heating mechanism and a cooling mechanism are sequentially arranged at the upper end of the bottom plate in the yarn conveying direction. The heating mechanism comprises two first mounting plates capable of synchronously and reversely sliding in the direction perpendicular to the yarn conveying direction, the two first mounting plates are each fixedly provided with a first L-shaped plate, and an annular space can be defined by the two first mounting plates. The inner sides of the two right-angle faces of the first L-shaped plate are each fixedly provided with a heater. The cooling mechanism comprises two second mounting plates capable of synchronously and reversely sliding in the direction perpendicular to the yarn conveying direction, a second L-shaped plate is fixed to each second mounting plate, and an annular space can be defined by the two second mounting plates; a plurality of second air blowing pipes are installed on the two right-angle faces of the second L-shaped plate to blow air to cool the yarn, and therefore the twist degree is stabilized in the adjusted state.
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Description

Technical Field

[0001] The present invention belongs to the field of yarn spinning, and particularly relates to a horizontal twisting machine. Background Art

[0002] With the increasing demand for high-count yarns, high-density fabrics, and functional yarns in the textile industry, traditional vertical twisting machines have limitations in processing efficiency and yarn quality. Due to its horizontal layout and mechanical structure characteristics, the horizontal twisting machine is more suitable for the processing requirements of large package and high-twist yarns, especially in fields such as yarn-dyed fabrics and non-iron fabrics that have high requirements for yarn strength and appearance.

[0003] In a horizontal twisting machine, the yarn is led out from the creel, horizontally transported to the twisting area through a yarn guide; the yarn first enters a horizontally placed spindle rotor and is initially twisted as the spindle rotates at high speed; then the yarn is secondarily twisted by a yarn storage disc in a horizontal yarn guiding path to form a double-twist structure, further enhancing the yarn strength and compactness.

[0004] After the yarn is twisted, internal stress is generated in the fibers due to the twisting. When heated, the fiber temperature rises above the glass transition temperature, the molecular chain segments become more active, the original weak secondary valence bonds are broken, and the fiber molecules are rearranged under the action of heat and the internal stress is released, making the twist distribution more uniform and reducing the subsequent tendency to untwist. After the heating stage is completed, the yarn also needs to be quickly cooled below the glass transition temperature, at which time the movement of the fiber molecular chains is "frozen" and the new arrangement state is fixed, thus stabilizing the twist in the adjusted form.

[0005] Therefore, it is necessary to heat and cool the twisted yarn to stabilize the twist, and for this purpose, a horizontal twisting machine is proposed. Summary of the Invention

[0006] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a horizontal twisting machine, which solves the problems in the prior art.

[0007] The purpose of the present invention can be achieved by the following technical solutions:

[0008] A horizontal twisting machine includes a bottom plate fixed on a machine base, and a heating mechanism and a cooling mechanism are sequentially arranged on the upper end of the bottom plate along the yarn conveying direction;

[0009] The heating mechanism includes two first mounting plates that can slide synchronously and reversely along a direction perpendicular to the yarn conveying direction. A first L-shaped plate is fixed on each of the two first mounting plates and can enclose an annular space; a heater is fixed on the inner side of each of the two right-angle faces of the first L-shaped plate;

[0010] The cooling mechanism includes two second mounting plates that can slide synchronously and in opposite directions perpendicular to the yarn conveying direction. A second L-shaped plate is fixed on each of the two second mounting plates and can enclose an annular space. A plurality of second air blowing pipes are installed on both right-angled surfaces of the second L-shaped plate to blow air on the yarn for cooling.

[0011] Further, a plurality of first air blowing pipes are installed on both right-angled surfaces of the first L-shaped plate. The air blown by the first air blowing pipes reaches the yarn after being heated by a heater.

[0012] Further, both of the two first mounting plates are slidably connected to the bottom plate. Two first fixing plates are provided at the upper end of the bottom plate. A rotatable first lead screw is provided between the two first fixing plates. The two ends of the first lead screw are respectively provided with a first external thread and a second external thread with opposite helix directions and equal pitches. The first external thread and the second external thread respectively penetrate through the two first mounting plates and are threadedly connected thereto.

[0013] Further, the helix angles of the first external thread and the second external thread are both smaller than the equivalent friction angle.

[0014] Further, both of the two second mounting plates are slidably connected to the bottom plate. Two second fixing plates are provided at the upper end of the bottom plate. A rotatable second lead screw is provided between the two second fixing plates. The two ends of the second lead screw are respectively provided with a third external thread and a fourth external thread with opposite helix directions and equal pitches. The third external thread and the fourth external thread respectively penetrate through the two second mounting plates and are threadedly connected thereto.

[0015] Further, the helix angles of the third external thread and the fourth external thread are both smaller than the equivalent friction angle.

[0016] Further, a spiral water pipe is provided between the two second L-shaped plates, and the yarn passes through the spiral water pipe. Circulating cold water flows in the bolt water pipe. The air blown by the second air blowing pipes reaches the yarn after being cooled by passing through the spiral water pipe.

[0017] Further, a baffle assembly is provided between the heating mechanism and the cooling mechanism. The baffle assembly includes two connecting rods respectively fixed to the two first mounting plates. A fixing rod is fixed on each of the two connecting rods. A baffle is installed on each of the two fixing rods. When the two first L-shaped plates enclose an annular space, the two baffles are spliced and can block the cold air in the cooling mechanism from entering the heating mechanism.

[0018] A semi-circular groove is respectively formed on one side of the two baffles close to each other. When the two baffles are spliced, the two semi-circular grooves are spliced into a through hole, and the yarn passes through the through hole and enters the cooling mechanism.

[0019] Further, two guide rods are provided on the side of the baffle plate facing away from the semi-circular groove. The guide rods penetrate through the fixed rod and are slidably connected thereto. Springs are sleeved on the guide rods, and the two ends of the springs are fixed to the fixed rod and the baffle plate respectively, realizing the elastic connection between the baffle plate and the fixed rod; and before the two first L-shaped plates enclose an annular space, the two baffle plates have been spliced.

[0020] Further, a frustum is provided at the end of the guide rod away from the baffle plate. The diameter of the frustum is larger than that of the guide rod. Under the action of the elastic force of the spring, the frustum has a tendency to approach the fixed rod.

[0021] Advantages of the present invention:

[0022] 1. By sequentially arranging a heating mechanism and a cooling mechanism along the conveying direction of the yarn, the twisted yarn is heated to remove stress and cooled and shaped respectively, so as to achieve the purpose of stabilizing the twist.

[0023] 2. By arranging a baffle plate assembly between the heating mechanism and the cooling mechanism, and two baffle plates that can move synchronously with the two first mounting plates are arranged in the baffle plate assembly, it serves to isolate the air path and reduce the mutual influence between the heating mechanism and the cooling mechanism; at the same time, it is also convenient for installing the yarn into the heating mechanism during maintenance. Description of the drawings

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0025] Figure 1 It is a partial structural schematic diagram of the horizontal twisting machine of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the heating mechanism of the present invention;

[0027] Figure 3 It is a structural schematic diagram of the heating component of the present invention;

[0028] Figure 4 It is a structural schematic diagram of the cooling mechanism of the present invention;

[0029] Figure 5 It is a structural schematic diagram of the cooling component of the present invention;

[0030] Figure 6 It is a structural schematic diagram of the baffle plate assembly of the present invention;

[0031] Figure 7 It is a structural schematic diagram of the baffle plate of the present invention. Detailed implementation mode

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present invention.

[0033] A horizontal twisting machine includes a machine base. As Figure 1 shown, a bottom plate 1 is fixed on the machine base. Along the transmission direction of the yarn at the upper end of the bottom plate 1, a heating mechanism 2 and a cooling mechanism 3 are sequentially arranged to heat the stress-relieved twisted yarn and cool and shape it respectively.

[0034] As Figure 2 and Figure 3 shown, the heating mechanism 2 includes two first mounting plates 21 that can slide synchronously and reversely on the upper end of the bottom plate 1, and the sliding direction is perpendicular to the transmission direction of the yarn. A heating component 22 is arranged at the upper end of each of the two first mounting plates 21. The heating component 22 includes a first L-shaped plate 221 fixed to the upper end of the first mounting plate 21. When the two first mounting plates 21 approach synchronously, the two first L-shaped plates 221 can enclose a circular space, and the yarn can pass through the circular space and be heated in the circular space.

[0035] A heater 22 is fixed to the inner side of each of the two right-angled surfaces of the first L-shaped plate 221. A heating tube is arranged on the heater 22 to generate heat after being powered on, thereby realizing the heating of the yarn. In addition, a plurality of first air blowing pipes 223 are installed on both right-angled surfaces of the first L-shaped plate 221. The first air blowing pipes 223 are connected to an air blowing pump. After the blown air is heated by the heater 22, it reaches the yarn to improve the heating effect.

[0036] When it is necessary to install the yarn or repair the heater 22, by controlling the two first mounting plates 21 to move away from each other, the circular space is opened to facilitate subsequent installation and repair operations.

[0037] In this embodiment, both of the two first mounting plates 21 are slidably connected to the bottom plate 1, and the sliding direction is perpendicular to the transmission direction of the yarn. Two first fixing plates 23 are arranged at the upper end of the bottom plate 1. A first lead screw 24 is rotatably connected between the two first fixing plates 23. The two ends of the first lead screw 24 are respectively provided with a first external thread 241 and a second external thread 242 with opposite helix directions and equal pitches. The first external thread 241 and the second external thread 242 respectively penetrate through the two first mounting plates 21 and are threadedly connected thereto. By arranging a motor on one of the first fixing plates 23 to drive the first lead screw 24 to rotate, the synchronous reverse sliding of the two first mounting plates 21 can be realized.

[0038] Moreover, in order to ensure the stability of the two first mounting plates 21 after position adjustment, the first lead screw 24 needs to have self-locking, that is, the lead angles of the first external thread 241 and the second external thread 242 are both smaller than the equivalent friction angle.

[0039] Of course, the method of controlling the synchronous reverse sliding of the two first mounting plates 21 includes but is not limited to the structure of the first lead screw 24 in this embodiment. In some embodiments, two cylinders can also be arranged on the bottom plate 1 to drive the two first mounting plates 21 to slide synchronously in the reverse direction.

[0040] As Figure 4 shown, the cooling mechanism 3 includes two second mounting plates 31 that can slide synchronously in the reverse direction, and the sliding direction is perpendicular to the conveying direction of the yarn. A second L-shaped plate 32 is fixed to the upper end of each of the two second mounting plates 31. By controlling the synchronous approach of the two second mounting plates 32, the two second L-shaped plates 32 can also enclose an annular space, and the yarn passes through the annular space and is cooled therein; a plurality of second air pipes 33 are arranged on both right-angled surfaces of the second L-shaped plate 32. The second air pipes 33 are communicated with an air blowing pump and can blow air to cool the yarn.

[0041] In addition, a cooling assembly 4 is arranged between the two second L-shaped plates 32. As Figure 5 shown, the cooling assembly 4 includes a spiral water pipe 41, and the yarn passes through the spiral water pipe 41. Two support rods 42 are arranged at the upper end of the bottom plate 1 to fix the spiral water pipe 41. Circulating cold water flows through the bolt water pipe 41. The air blown by the second air pipe 33 is cooled after passing through the spiral water pipe 41 and then reaches the yarn to cool and shape the yarn.

[0042] When it is necessary to repair the second air pipe 33 and the bolt water pipe 41, the two second mounting plates 31 can be controlled to move away from each other, so that the annular space enclosed by the two second L-shaped plates 32 is opened to facilitate the repair operation.

[0043] In this embodiment, both of the two second mounting plates 31 are slidably connected to the bottom plate 1, and the sliding direction is perpendicular to the conveying direction of the yarn. Two second fixing plates 34 are arranged at the upper end of the bottom plate 1. A second lead screw 35 is rotatably connected between the two second fixing plates 34. Third external threads 351 and fourth external threads 352 with opposite helix directions and equal pitches are arranged at both ends of the second lead screw 35. The third external thread 351 and the fourth external thread 352 respectively penetrate through the two second mounting plates 31 and are threadedly connected thereto. By arranging a motor on one of the second fixing plates 34 to drive the second lead screw 35 to rotate, the synchronous reverse sliding of the two second mounting plates 31 can be realized.

[0044] Moreover, to ensure the stability of the two second mounting plates 312 after position adjustment, the first lead screw 35 needs to have self-locking property, that is, the thread lead angles of the third external thread 351 and the fourth external thread 352 are both smaller than the equivalent friction angle.

[0045] In other embodiments, two cylinders can also be provided on the base plate 1 to respectively drive the two second mounting plates 31 to slide synchronously and in opposite directions.

[0046] It is worth mentioning that when the cooling mechanism 3 and the heating mechanism 2 are operating simultaneously, the cold air generated by the cooling mechanism 3 enters the heating mechanism 2, thus affecting the heating effect. Therefore, in this embodiment, a baffle assembly 5 is provided between the heating mechanism 2 and the cooling mechanism 3 to isolate the air path and reduce the mutual influence effect;

[0047] As Figure 6 shown, the baffle assembly 5 includes two connecting rods 51, the two connecting rods 51 are respectively fixed to the two first mounting plates 21, a fixing rod 52 is respectively fixed on the two connecting rods 51, and a baffle 53 is respectively installed on the two fixing rods 52. When the two first L-shaped plates 221 enclose to form an annular space, the two baffles 53 are spliced to block the cold air in the cooling mechanism 3 from entering the heating mechanism 2;

[0048] Moreover, as Figure 6 shown, a semi-circular groove 531 is respectively opened on one side of the two baffles 53 close to each other. When the two baffles 53 are spliced, the two semi-circular grooves 531 are spliced into a through hole, and the yarn can pass through the through hole and enter the cooling mechanism 3.

[0049] It should be noted that when installing the yarn, control the two first L-shaped plates 221 to move away from each other. At this time, the two baffles 53 will also move away from each other, so as to facilitate the installation of the yarn into the heating mechanism 2.

[0050] In this embodiment, as Figure 6 shown, two guide rods 532 are provided on the side of the baffle 53 facing away from the semi-circular groove 531. The guide rods 532 penetrate through the fixing rod 52 and are slidably connected thereto. A spring 54 is sleeved on the guide rods 532, and the two ends of the spring 54 are respectively fixed to the fixing rod 52 and the baffle 53, so as to realize the elastic connection between the baffle 53 and the fixing rod 52; thus, before the two first L-shaped plates 221 enclose to form an annular space, the two baffles 53 can be spliced to improve the splicing tightness;

[0051] A frustum 533 is provided at one end of the guide rod 532 away from the baffle 53. The diameter of the frustum 533 is larger than that of the guide rod 532. Under the elastic force of the spring 54, the frustum 533 has a tendency to approach the fixing rod 52 and can prevent the guide rod 532 from detaching from the fixing rod 52.

[0052] Working principle:

[0053] By sequentially arranging a heating mechanism 2 and a cooling mechanism 3 along the conveying direction of the yarn, the twisted yarn is heated to remove stress and cooled and shaped respectively, so as to achieve the purpose of stabilizing the twist. By arranging a baffle assembly 5 between the heating mechanism 2 and the cooling mechanism 3, and two baffles 53 that can move synchronously with two first mounting plates 21 are arranged in the baffle assembly 5, to isolate the air path and reduce the mutual influence between the heating mechanism 2 and the cooling mechanism 3; at the same time, it is also convenient to install the yarn into the heating mechanism 2 during maintenance.

[0054] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0055] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and the above embodiments and the description in the specification only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A horizontal twisting machine, comprising a bottom plate (1) fixed on a machine base, characterized in that: A heating mechanism (2) and a cooling mechanism (3) are sequentially arranged on the upper end of the bottom plate (1) along the yarn conveying direction; The heating mechanism (2) comprises two first mounting plates (21) capable of synchronously sliding in opposite directions perpendicular to the yarn transmission direction, a first L-shaped plate (221) being fixed on each of the two first mounting plates (21) and capable of enclosing an annular space; a heater (22) is fixed on each of the two right-angled surfaces of the first L-shaped plate (221); The cooling mechanism (3) comprises two second mounting plates (31) which can synchronously slide in opposite directions perpendicular to the yarn transmission direction, and a second L-shaped plate (32) is fixed on each of the two second mounting plates (31) to enclose an annular space; and a plurality of second air blowing pipes (223) are installed on the two right-angled surfaces of the second L-shaped plate (32) to blow air to cool the yarn.

2. A horizontal twisting machine according to claim 1, characterized in that: A plurality of first air blowing pipes (223) are installed on both right-angled surfaces of the first L-shaped plate (221), and the air blown by the first air blowing pipes (223) reaches the yarn after being heated by the heater (22).

3. A horizontal twisting machine according to claim 1, characterized in that: The two first mounting plates (21) are both slidably connected to the base plate (1); two first fixing plates (23) are arranged at the upper end of the base plate 1; a rotatable first screw rod (24) is arranged between the two first fixing plates (23); two ends of the first screw rod (24) are respectively provided with a first external thread (241) and a second external thread (242) with opposite rotation directions and equal pitches; the first external thread (241) and the second external thread (242) respectively penetrate the two first mounting plates (21) and are threadedly connected thereto.

4. A horizontal twisting machine according to claim 3, characterized in that: The thread lead angles of the first external thread (241) and the second external thread (242) are both smaller than the equivalent friction angle.

5. A horizontal twisting machine according to claim 1, characterized in that: The two second mounting plates (31) are both slidably connected to the bottom plate (1); two second fixing plates (34) are arranged at the upper end of the bottom plate (1); a rotatable second screw rod (35) is arranged between the two second fixing plates (34); two ends of the second screw rod (35) are respectively provided with a third external thread (351) and a fourth external thread (352) with opposite rotation directions and equal pitches; the third external thread (351) and the fourth external thread (352) respectively penetrate the two second mounting plates (31) and are threadedly connected thereto.

6. A horizontal twisting machine according to claim 5, characterized in that: The thread lead angles of the third external thread (351) and the fourth external thread (352) are both smaller than the equivalent friction angle.

7. A horizontal twisting machine according to claim 1, characterized in that: A spiral water pipe (41) is arranged between the two second L-shaped plates (32), and the yarn passes through the spiral water pipe (41). Circulating cold water flows in the bolt water pipe (41), and the air blown by the second air blowing pipe (33) passes through the spiral water pipe (41) and cools down before reaching the yarn.

8. A horizontal twisting machine according to claim 7, characterized in that: A baffle assembly (5) is provided between the heating mechanism (2) and the cooling mechanism (3), the baffle assembly (5) comprising two connecting rods (51) respectively fixed to the two first mounting plates 21, a fixing rod (52) being fixed to each of the two connecting rods (51), and a baffle (53) being installed to each of the two fixing rods (52), and when the two first L-shaped plates (221) are combined to form an annular space, the two baffles (53) are spliced ​​together and can prevent cold air in the cooling mechanism (3) from entering the heating mechanism (2); A semicircular groove (531) is respectively provided on one side of the two baffles (53) close to each other. When the two baffles (53) are spliced ​​together, the two semicircular grooves (531) are spliced ​​together to form a through hole, and the yarn passes through the through hole and enters the cooling mechanism (3).

9. A horizontal twisting machine according to claim 8, characterized in that: Two guide rods (532) are arranged on one side of the baffle plate (53) facing away from the semicircular groove (531), the guide rods (532) penetrate the fixed rod (52) and are slidably connected thereto, a spring (54) is sleeved on the guide rod (532), and two ends of the spring (54) are respectively fixed to the fixed rod (52) and the baffle plate (53), so as to realize an elastic connection between the baffle plate (53) and the fixed rod (52); and before the two first L-shaped plates (221) are closed to form an annular space, the two baffle plates (53) have been spliced.

10. A horizontal twisting machine according to claim 9, characterized in that: A truncated cone (533) is provided at one end of the guide rod (532) away from the baffle (53). The diameter of the truncated cone (533) is larger than the diameter of the guide rod (532). Under the elastic force of the spring (54), the truncated cone (533) tends to approach the fixed rod (52).