A wave height measuring device for corrugated beam guardrail
By designing a wave height measuring device for a corrugated beam guardrail plate that includes lifting, moving, leveling and cleaning mechanisms, the problems in the existing technology where measuring tools cannot maintain levelness and are not thoroughly cleaned are solved, thus achieving efficient and accurate wave height measurement.
Patent Information
- Application Number
- CN202510225134.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-02-27
AI Technical Summary
Existing corrugated plate measuring tools cannot maintain a horizontal state during the measurement process, are prone to measurement errors, and cannot effectively prevent the influence of metal debris and dust on the measurement results.
A wave height measuring device for corrugated beam guardrails was designed, which included lifting, moving, leveling, measuring and cleaning mechanisms. The leveling mechanism kept the measuring device level, and the cleaning mechanism removed metal debris and dust to ensure measurement accuracy.
The measurement accuracy and work efficiency are improved, the errors caused by human and environmental factors are reduced, and the practicality and operability of the device are enhanced.
Smart Images

Figure CN120063137B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of detection devices, in particular to a wave height measuring device for a corrugated beam guardrail. Background Art
[0002] Corrugated beam guardrails are a type of safety and protection structure commonly used in transportation facilities such as roads and railways. Their primary function is to reduce injuries and property damage in traffic accidents. Typically composed of corrugated steel plates and a supporting structure, the corrugated design of a corrugated beam guardrail effectively disperses impact forces, increasing its stability and strength, resulting in high impact resistance and protective properties. The wave height (the height of the corrugated cross-section) of a corrugated beam guardrail directly affects its impact resistance and energy absorption. A wave height that is too low can reduce the guardrail's rigidity and lead to excessive deformation; a wave height that is too high can affect the material's ductility and reduce its energy absorption.
[0003] Laser measuring instruments can provide high-precision measurement results and can accurately measure parameters such as the installation position, length, and height of corrugated beam guardrails. Compared with traditional measurement methods, laser measurement is faster and can complete a large range of measurement tasks in a short time, improving work efficiency. Through these functions, laser measuring instruments provide important technical support in the design, construction, and maintenance stages of corrugated beam guardrails, ensuring that the safety and functionality of the guardrails are fully utilized.
[0004] Prior art CN115325901A discloses a corrugated plate measuring tool. The technical proposal discloses that "the present invention discloses a corrugated plate measuring tool, which relates to the field of corrugated plate detection technology, including a corrugated plate and a measuring tool. The measuring tool includes a chuck A, a measuring substrate, a chuck B, and a digital depth gauge. The digital depth gauge includes a digital display screen and an extension end, the extension end passing through the chuck B, and the measuring substrate is arranged on the front lower surface of the chuck A; the front side of the measuring substrate is provided with a plurality of docking grooves, and the middle portion of the docking groove is provided with a through hole extending backward. The chuck B slides up and down in the docking groove, and the extension end passes through the through hole. The corrugated plate measuring tool is mounted on the top of the corrugated plate through the chuck A, and then the position of the digital depth gauge is positioned by means of the measuring substrate so that the digital depth gauge is located corresponding to the position to be measured on the corrugated plate. The depth of the position is then measured using the digital depth gauge, which can quickly and accurately measure the wave width, beam height, and wave height of the corrugated plate in an accurate and intuitive manner."
[0005] Although the prior art has disclosed a corrugated plate measuring tool, there are still some shortcomings. Specifically, during the actual production operation process, the corrugated plate measuring tool cannot ensure that the measuring tool is always in a horizontal state during the measurement process, resulting in deviations in the measurement results. In addition, during the measurement process, errors in the measurement results caused by metal debris and dust cannot be avoided. Moreover, the measuring tool needs to be measured manually, and errors in the measurement results caused by human factors cannot be avoided. Summary of the Invention
[0006] The purpose of the present invention is to provide a wave height measuring device for a corrugated beam guardrail plate to solve the problems raised in the prior art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a device for measuring the wave height of a corrugated beam guardrail, comprising a lifting mechanism, a moving mechanism mounted below the lifting mechanism, a horizontal mechanism mounted on one side of the lifting mechanism, a measuring mechanism mounted on one side of the horizontal mechanism, and a cleaning mechanism mounted on the other side of the lifting mechanism. The moving mechanism is used to drive the entire device, the lifting mechanism is used to drive the measuring mechanism and the cleaning mechanism up and down, the horizontal mechanism is used to ensure that the measuring device is in a horizontal position, the measuring mechanism is used to measure the wave height of the corrugated beam guardrail, and the cleaning mechanism cleans the corrugated beam guardrail before measurement, thereby reducing errors in the measurement results caused by metal debris, dust, etc.
[0008] The lifting mechanism includes a lifting bracket, four support columns mounted above the lifting mechanism, a second mounting plate mounted above the four support columns, a second motor mounted above the second mounting plate, a lead screw mounted on the output shaft of the second motor, a lead screw nut mounted inside the lifting bracket, the lead screw and the lead screw nut being threadedly connected. The second mounting plate provides support for the second motor, which in turn provides power to the moving mechanism, driving the measuring mechanism and cleaning mechanism up and down.
[0009] The mobile mechanism includes a crawler frame located at the bottom of a lifting bracket. Two mounting plates (one) are mounted on either side of the lifting bracket. A motor (one) is mounted on one side of each mounting plate. A drive wheel (in the form of a gear) is mounted on the output shaft of the motor (one). The drive wheel is provided with a track on the outer side of the drive wheel, and the drive wheel is meshed with the track. Guide wheels are mounted on the other two mounting plates (one) and are rotatably connected to the track. The crawler frame provides support for the lifting and moving mechanisms. The motor (one) provides power to the drive wheels, thereby driving the entire device. The track increases the contact area with the ground, improving the stability of the device. The guide wheels ensure that the track maintains the correct trajectory during movement, preventing deviation. The mobile mechanism can adapt to various complex terrains and ensure that the wave height measurement device can accurately reach the measurement position.
[0010] The horizontal mechanism includes two mounting plates (3), two of which are located on one end surface of the lifting bracket. A rotating shaft is mounted between the two mounting plates (3). A motor (3) is mounted on one side of the mounting plate (3). The output shaft of the motor (3) is rotatably connected to the rotating shaft, and a connecting plate is sleeved on the outer side of the rotating shaft. Mounting plates (3) provide support for the motor (3), which powers the rotation of the horizontal mechanism, and the motor (3) drives the connecting plate to rotate.
[0011] The measuring mechanism includes a telescopic plate, which is connected to a connecting plate. A cylinder is mounted on one side of the telescopic plate, and a push rod of the cylinder is connected to the telescopic plate. A fourth motor is mounted above the telescopic plate, and a gear is mounted on the output shaft of the fourth motor. Two racks are provided on either side of the gear, and a protrusion is provided on one side of the rack. Two grooves are provided on the inner side of the telescopic plate. The protrusions on the racks are slidably connected to the grooves on the inner side of the telescopic plate. Two through grooves are provided on the lower side of the telescopic plate, and a movable plate is mounted below each of the two racks. The telescopic plate is the main supporting component of the entire measuring mechanism. The telescopic plate adjusts the horizontal distance between the measuring mechanism and the corrugated beam guardrail plate through telescopic movement. The cylinder is responsible for providing power to the telescopic plate. The fourth motor is the driving device of the measuring mechanism, driving the gear mounted on its output shaft. The gear drives the racks on both sides to move linearly within the grooves, thereby driving the two movable plates to move toward each other and contact the corrugated beam guardrail plate.
[0012] Pressure sensors are installed inside both movable plates, a level gauge is mounted on the upper side of the telescopic plate, and a laser distance sensor is mounted on the lower side. The pressure sensors detect changes in pressure applied to them, determining whether the connecting plate is in contact with the W-beam guardrail. The level gauge verifies that the telescopic plate is horizontal, ensuring accuracy and stability during measurement. The laser distance sensor measures the distance between the two connecting plates to determine the wave height of the W-beam guardrail.
[0013] The cleaning mechanism includes a mounting plate 4, which is L-shaped and located on one end face of the lifting bracket. A visual sensor is provided on one side of the mounting plate 4. Two fixed plates are installed on the lower side of the mounting plate 4. Two flat fan-shaped nozzles are installed on the inner side of the fixed plate. The two flat fan-shaped nozzles are located on the upper and lower sides of the fixed plate, respectively. A motor 5 is installed on the outer side of the fixed plate. An adjustable nozzle is installed on the output shaft of the motor 5. The adjustable nozzle is located on the inner wall of the fixed plate. The mounting plate 4 provides support for the cleaning mechanism. The visual sensor is used to detect and identify the area or object to be cleaned and to detect whether the measuring mechanism is located at the center of the corrugated beam guardrail. The fixed plate provides support and stability for the flat fan-shaped nozzle and the adjustable nozzle. The spray direction of the two flat fan-shaped nozzles has a large spray angle, which can cover a wider area. The motor 5 is used to drive the adjustable nozzle. The adjustable nozzle can adjust the spray angle and pressure to suit different cleaning needs.
[0014] A high-pressure centrifugal fan is mounted on the crawler frame, a water pump is mounted on the other side of the crawler frame, and a water tank is mounted inside the crawler frame. The water pump and the water tank are connected via a pipeline, which in turn is connected to the adjustable nozzle via a pipeline. The high-pressure centrifugal fan is also connected to the flat fan nozzle via a pipeline. The high-pressure centrifugal fan provides high-pressure airflow to the flat fan nozzle, while the water pump delivers high-pressure water to the adjustable nozzle, effectively removing metal debris and dust from the corrugated beam guardrail, thereby enhancing the cleaning effect.
[0015] An electronic display is mounted on one side of the lifting bracket. The display, along with a visual sensor, pressure sensor, laser rangefinder, and level gauge, are electrically connected to the control system. The display displays real-time wave height data, cleaning status, and the device's operating status, facilitating operator monitoring and operation.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The wave height measuring device is equipped with a horizontal mechanism to ensure that the measuring mechanism is always in a horizontal state during the measurement process, avoiding measurement errors caused by the unevenness of the device and improving the accuracy of the measurement.
[0018] 2. The wave height measuring device can automatically clean the corrugated beam guardrail plate before measurement through the setting of the measuring mechanism and cleaning mechanism, and then measure the corrugated beam guardrail plate without human intervention, thereby reducing the error in the measurement results caused by human factors, metal debris and dust, and improving work efficiency.
[0019] 3. The adjustable nozzle in the cleaning mechanism of the wave height measuring device can adjust the spray angle and pressure to adapt to different cleaning needs, ensuring the cleaning effect; the electronic display screen can display the measured wave height data, cleaning status and working status of the device in real time, which is convenient for operators to monitor and operate, and improves the practicality and operability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The present invention is a three-dimensional Figure 1 ;
[0021] Figure 2 The present invention is a three-dimensional Figure 2 ;
[0022] Figure 3 is a cross-sectional view of the present invention;
[0023] Figure 4 It is a three-dimensional diagram of the horizontal mechanism and the measuring mechanism of the present invention;
[0024] Figure 5 This is a diagram of the internal structure of the measuring mechanism of the present invention;
[0025] Figure 6 It is a three-dimensional diagram of the cleaning mechanism of the present invention.
[0026] In the figure: 1. Moving mechanism; 101. Track frame; 102. Motor 1; 103. Mounting plate 1; 104. Driving wheel; 105. Guide wheel; 106. Track; 2. Lifting mechanism; 201. Lifting bracket; 202. Motor 2; 203. Mounting plate 2; 204. Support column; 205. Screw; 206. Screw nut; 3. Horizontal mechanism; 301. Mounting plate 3; 302. Motor 3; 303. Rotating shaft; 304. Connecting plate; 4. Measuring mechanism; 401. Telescopic plate; 402. Cylinder; 403. Motor 4; 404. Gear; 405. Rack; 406. Moving plate; 407. Laser ranging sensor; 408. Pressure sensor; 5. Cleaning mechanism; 501. Mounting plate 4; 502. Fixed plate; 503. Flat fan nozzle; 504. Motor 5; 505. Adjustable nozzle; 6. High-pressure centrifugal fan; 7. Level measuring instrument; 8. Visual sensor; 9. Electronic display screen; 10. Water pump; 11. Water tank. DETAILED DESCRIPTION
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figures 1-6 The present invention provides a technical solution: a device for measuring the wave height of a corrugated beam guardrail. The device comprises a lifting mechanism 2, with a moving mechanism 1 mounted below the lifting mechanism 2. A horizontal mechanism 3 is mounted on one side of the lifting mechanism 2, a measuring mechanism 4 is mounted on one side of the horizontal mechanism 3, and a cleaning mechanism 5 is mounted on the other side of the lifting mechanism 2. The moving mechanism 1 is used to drive the entire device, the lifting mechanism 2 is used to drive the measuring mechanism 4 and the cleaning mechanism 5 up and down, the horizontal mechanism 3 is used to ensure that the measuring device is in a horizontal state, the measuring mechanism 4 is used to measure the wave height of the corrugated beam guardrail, and the cleaning mechanism 5 cleans the corrugated beam guardrail before measurement to reduce errors in the measurement results caused by metal debris, dust, etc.
[0029] Lifting mechanism 2 includes a lifting bracket 201, with four support columns 204 mounted above it. A second mounting plate 203 is mounted above the four support columns 204. A second motor 202 is mounted above the second mounting plate 203. A lead screw 205 is mounted on the output shaft of the second motor 202. A lead screw nut 206 is mounted inside the lifting bracket 201, threadedly connected to the lead screw nut 206. The second mounting plate 203 provides support for the second motor 202, which in turn provides power for the lifting mechanism 2, driving the measuring mechanism 4 and the cleaning mechanism 5 up and down.
[0030] The mobile mechanism 1 includes a crawler frame 101, which is located at the bottom of the lifting bracket 201. Two mounting plates 103 are installed on both sides of the lifting bracket 201. A motor 102 is installed on one side of each mounting plate 103. A driving wheel 104 is installed on the output shaft of the motor 102. The driving wheel 104 is in a gear shape, and a crawler 106 is provided on the outside of the driving wheel 104. The driving wheel 104 is meshed with the crawler 106. Guide wheels 105 are installed on the two mounting plates 103 on the other side, and the guide wheels 105 are rotatably connected to the crawler 106. The crawler frame 101 provides support for the lifting mechanism 2 and the mobile mechanism 1, the motor 102 provides power to the drive wheel 104 to drive the entire device to move, the crawler 106 increases the contact area with the ground and improves the stability of the device. The guide wheel 105 ensures that the crawler 106 maintains the correct track during movement to prevent deviation. The mobile mechanism 1 can adapt to various complex terrains and ensure that the wave height measurement device can accurately reach the measurement position.
[0031] The horizontal mechanism 3 comprises two mounting plates 301, located on one end surface of the lifting bracket 201. A rotating shaft 303 is mounted between the two mounting plates 301. A motor 302 is mounted on one side of the mounting plates 301. The output shaft of the motor 302 is rotatably connected to the rotating shaft 303. A connecting plate 304 is sleeved on the outer side of the rotating shaft 303. The mounting plates 301 provide support for the motor 302, which in turn powers the rotation of the horizontal mechanism 3. The motor 302 drives the connecting plate 304 to rotate.
[0032] The measuring mechanism 4 includes a telescopic plate 401, which is connected to the connecting plate 304. A cylinder 402 is installed on one side of the telescopic plate 401, and the cylinder 402 pushes the rod connected to the telescopic plate 401. A motor 403 is installed above the telescopic plate 401, and a gear 404 is installed on the output shaft of the motor 403. Two racks 405 are respectively provided on both sides of the gear 404, and a protrusion is provided on one side of the rack 405. Two grooves are provided on the inner side of the telescopic plate 401. The protrusion on the rack 405 is slidably connected to the groove on the inner side of the telescopic plate 401. Two through grooves are provided on the lower side of the telescopic plate 401, and a movable plate 406 is installed under the two racks 405. The telescopic plate 401 is the main supporting component of the entire measuring mechanism 4. The telescopic plate 401 adjusts the horizontal distance between the measuring mechanism 4 and the corrugated beam guardrail plate through telescopic movement. The cylinder 402 is responsible for providing power for the telescopic plate 401. The motor 403 is the driving device of the measuring mechanism 4, driving the gear 404 installed on its output shaft. The gear 404 drives the racks 405 on both sides to move linearly in the groove, thereby driving the two movable plates 406 to move toward each other and contact the corrugated beam guardrail plate.
[0033] Both movable plates 406 are equipped with pressure sensors 408. A level gauge 7 is mounted on the upper side of the telescopic plate 401, and a laser rangefinder 407 is mounted on the lower side. Pressure sensors 408 detect changes in pressure applied to them to determine whether movable plates 406 are in contact with the corrugated beam guardrail. Level gauge 7 verifies that telescopic plate 401 is horizontal, ensuring accuracy and stability during measurement. Laser rangefinder 407 measures the distance between movable plates 406 to determine the wave height of the corrugated beam guardrail.
[0034] The cleaning mechanism 5 includes a mounting plate four 501, which is L-shaped and located on one end face of the lifting bracket 201. A visual sensor 8 is provided on one side of the mounting plate four 501. Two fixed plates 502 are installed on the lower side of the mounting plate four 501. Two flat fan-shaped nozzles 503 are installed on the inner side of the fixed plate 502. The two flat fan-shaped nozzles 503 are respectively located on the upper and lower sides of the fixed plate 502. A motor five 504 is installed on the outer side of the fixed plate 502. An adjustable nozzle 505 is installed on the output shaft of the motor five 504. The adjustable nozzle 505 is located on the inner wall of the fixed plate 502. The mounting plate four 501 provides support for the cleaning mechanism 5, the visual sensor 8 is used to detect and identify the area or object that needs to be cleaned, and detect whether the measuring mechanism 4 is located at the center of the corrugated beam guardrail plate, the fixed plate 502 provides support and stability for the flat fan nozzle 503 and the adjustable nozzle 505, the spray direction of the two flat fan nozzles 503 has a larger spray angle, which can cover a wider area, and the motor five 504 is used to drive the adjustable nozzle 505, and the adjustable nozzle 505 can adjust the spray angle and pressure to meet different cleaning needs.
[0035] A high-pressure centrifugal fan 6 is mounted on the crawler frame 101. A water pump 10 is mounted on the other side of the crawler frame 101. A water tank 11 is mounted inside the crawler frame 101. The water pump 10 is connected to the water tank 11 via a pipeline. The water pump 10 is also connected to the adjustable nozzle 505 via a pipeline. The high-pressure centrifugal fan 6 is also connected to the flat fan nozzle 503 via a pipeline. The high-pressure centrifugal fan 6 provides high-pressure airflow to the flat fan nozzle 503, while the water pump 10 delivers high-pressure water to the adjustable nozzle 505, effectively removing metal debris and dust from the corrugated beam guardrail, thereby enhancing the cleaning effect.
[0036] An electronic display screen 9 is mounted on one side of the lifting bracket 201. The electronic display screen 9, visual sensor 8, pressure sensor 408, and laser ranging sensor 407 are electrically connected to the control system. The electronic display screen 9 displays real-time wave height data, cleaning status, and the device's operating status, facilitating operator monitoring and operation.
[0037] Working principle of the present invention: The wave height measuring device can realize the quality inspection of the guardrail board in the horizontal state and the vertical state through the horizontal mechanism 3 and the measuring mechanism 4. Before the quality inspection of the guardrail board in the horizontal state after production, the guardrail board is first placed on the horizontal platform, and the motor 302 is driven to rotate the rotating shaft 303, and the telescopic plate 401 rotates under the drive of the rotating shaft 303. When the level measuring instrument 7 detects that the telescopic plate 401 is in the vertical state, the motor 302 stops running, and the motor 202 is driven to rotate the screw rod 205, and the screw rod 205 drives the lifting bracket 201 to move through the screw nut 206. When the visual sensor 8 detects that the guardrail board is located between the two movable plates 406, Motor 2 202 stops running and pushes the guardrail plate between the two movable plates 406. The high-pressure centrifugal fan 6 transports the high-pressure gas to the flat fan nozzle 503 through the pipeline. The flat fan nozzle 503 sprays high-pressure gas to clean the metal debris on the guardrail plate. Motor 403 drives the gear 404 to rotate. The two racks 405 move toward each other driven by the gear 404. The two movable plates 406 move toward each other driven by the rack 405 until the pressure sensor 408 detects that the movable plate 406 is under pressure. Then the motor 403 stops running and the laser ranging sensor 407 detects the distance between the two movable plates 406. This distance is the wave height of the guardrail plate here.
[0038] Before quality inspection of the vertical guardrail panels after production, the guardrail panels to be inspected are fixed on the inspection columns. Before measurement, the control system controls the motor 102 to operate and drive the driving wheel 104 to rotate. The crawler 106 moves driven by the driving wheel 104 and the guide wheel 105, and moves to the side of the guardrail panel to be inspected with the cooperation of the visual sensor 8, ensuring that the wave height measuring device is horizontally docked on one side of the guardrail panel and the guardrail panel is located on the lower side of the two fixed plates 502. The motor 202 operates to drive the screw rod 205 to rotate, and the screw rod 205 drives the lifting bracket 201 to move downward through the screw nut 206. After the visual sensor 8 detects that the guardrail panel is located between the two fixed plates 502, the motor 202 stops running, and the control system controls the high-pressure centrifugal fan 6 to operate. The high-pressure centrifugal fan 6 transports the high-pressure gas to the flat fan nozzle 503 through the pipeline. The flat fan nozzle 503 sprays high-pressure gas to clean the metal debris on the guardrail plate to ensure that there is no metal debris on the guardrail plate at the measuring position to affect the measurement results. After the visual sensor 8 detects that there is no metal debris on the guardrail plate, the high-pressure centrifugal fan 6 stops running, and the control system controls the motor 102 to drive the crawler 106 to move forward. After the visual sensor 8 detects that the cleaned guardrail plate is located between the two movable plates 406, the motor 102 stops running, and the motor four 403 runs to drive the gear 404 to rotate. The two racks 405 move toward each other under the drive of the gear 404, and the two movable plates 406 move toward each other under the drive of the rack 405. Until the pressure sensor 408 detects that the movable plate 406 is under pressure, the motor four 403 stops running, and the laser ranging sensor 407 detects the distance between the two movable plates 406. This distance is the wave height of the guardrail plate here.
[0039] In addition to quality inspection of guardrail panels after production, the wave height measuring device can also inspect guardrail panels installed on the roadside. Before the guardrail panels on the roadside need to be inspected, the motor 102 is driven to drive the measuring device to the side of the guardrail to be inspected, the motor 202 is driven to drive the screw 205 to rotate, and the screw 205 drives the lifting bracket 201 to move downward through the screw nut 206. After the visual sensor 8 detects that the guardrail panel is located between the two fixed plates 502, the motor 202 stops running, and the control system controls the water pump 10 to operate, and the water in the water tank 11 is transported to the adjustable nozzle 505 through the pipe. The adjustable nozzle 505 sprays high-pressure water to clean the dust, sludge, etc. on the guardrail panel. The water pump 10 is turned off, and the high-pressure centrifugal fan 6 is operated. The high-pressure centrifugal fan 6 transports the high-pressure gas through the pipe to the flat fan nozzle 503 to dry the moisture on the guardrail panel to be inspected, ensuring that there is no dust, water stains, etc. on the guardrail panel at the measuring position that affect the measurement results. The level measuring instrument 7 detects Whether the telescopic plate 401 is in a horizontal state, if the telescopic plate 401 is in a tilted state, the motor three 302 runs to drive the rotating shaft 303 to rotate, and the rotating shaft 303 drives the connecting plate 304 to rotate, and the telescopic plate 401 rotates under the drive of the connecting plate 304. After the level measuring instrument 7 detects that the telescopic plate 401 is in a horizontal state, the motor three 302 stops running, the cylinder 402 runs to drive the push rod to move, and the push rod drives the telescopic plate 401 to move. When the visual sensor 8 detects that the guardrail plate is located in the middle position of the two movable plates 406, the cylinder 402 stops running, and the motor four 403 runs to drive the gear 404 to rotate. The two racks 405 move toward each other under the drive of the gear 404, and the two movable plates 406 move toward each other under the drive of the rack 405. Until the pressure sensor 408 detects that the movable plate 406 is under pressure, the motor four 403 stops running, and the laser ranging sensor 407 detects the distance between the two movable plates 406. This distance is the wave height of the guardrail plate at this location.
[0040] After a measurement is completed, motor four 403 runs in the reverse direction, and the output shaft of motor four 403 drives gear 404 to rotate in the reverse direction. The two racks 405 move in the reverse direction driven by gear 404, and motor two 202 runs in the reverse direction to drive the screw rod 205 to rotate. The lifting bracket 201 moves upward driven by the screw nut 206. After the visual sensor 8 detects that the fixed plate 502 and the movable plate 406 move to the top of the guardrail, motor two 202 stops running, and motor one 102 runs to drive the wave height measuring device to move forward to detect the wave height of the next guardrail. The actual wave height of this section of guardrail is obtained by taking the average value of multiple measurements.
[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A wave height measuring device for a corrugated beam guardrail, characterized in that: The wave height measuring device comprises a lifting mechanism (2), a moving mechanism (1) is installed below the lifting mechanism (2), a horizontal mechanism (3) is installed on one side of the lifting mechanism (2), a measuring mechanism (4) is installed on one side of the horizontal mechanism (3), and a cleaning mechanism (5) is installed on the other side of the lifting mechanism (2); The lifting mechanism (2) comprises a lifting bracket (201); The horizontal mechanism (3) includes two mounting plates (301), the two mounting plates (301) are located on one end surface of the lifting bracket (201), a rotating shaft (303) is installed between the two mounting plates (301), a motor (302) is installed on one side of one mounting plate (301), the output shaft of the motor (302) is rotatably connected to the rotating shaft (303), and a connecting plate (304) is sleeved on the outer side of the rotating shaft (303); The measuring mechanism (4) includes a telescopic plate (401), the telescopic plate (401) is connected to the connecting plate (304), a cylinder (402) is installed on one side of the telescopic plate (401), a push rod of the cylinder (402) is connected to the telescopic plate (401), a motor (403) is installed above the telescopic plate (401), a gear (404) is installed on the output shaft of the motor (403), two racks (405) are respectively provided on both sides of the gear (404), a protrusion is provided on one side of the rack (405), two grooves are provided on the inner side of the telescopic plate (401), the protrusion on the rack (405) is slidably connected to the groove on the inner side of the telescopic plate (401), two through grooves are provided on the lower side of the telescopic plate (401), and a movable plate (406) is installed below the two racks (405).
2. The device for measuring the wave height of a corrugated beam guardrail according to claim 1, characterized in that: Four support columns (204) are installed above the lifting mechanism (2), a second mounting plate (203) is installed above the four support columns (204), a second motor (202) is installed above the second mounting plate (203), a screw rod (205) is installed on the output shaft of the second motor (202), a screw rod nut (206) is installed on the inner side of the lifting bracket (201), and the screw rod (205) is threadedly connected to the screw rod nut (206).
3. The device for measuring the wave height of a corrugated beam guardrail according to claim 2, characterized in that: The mobile mechanism (1) includes a crawler frame (101), the crawler frame (101) is located at the bottom of a lifting bracket (201), two mounting plates (103) are respectively installed on both sides of the lifting bracket (201), a motor (102) is installed on one side of the two mounting plates (103), a driving wheel (104) is installed on the output shaft of the motor (102), the driving wheel (104) is in a gear shape, a crawler (106) is provided on the outside of the driving wheel (104), the driving wheel (104) is meshed with the crawler (106), and a guide wheel (105) is installed on the two mounting plates (103) on the other side, and the guide wheel (105) is rotatably connected to the crawler (106).
4. The device for measuring wave height of a corrugated beam guardrail according to claim 3, characterized in that: Pressure sensors (408) are provided inside the two movable plates (406), a level measuring instrument (7) is installed on the upper side of the telescopic plate (401), and a laser distance sensor (407) is installed on the lower side of the telescopic plate (401).
5. The device for measuring the wave height of a corrugated beam guardrail according to claim 4, characterized in that: The cleaning mechanism (5) includes a mounting plate four (501), the mounting plate four (501) is L-shaped, the mounting plate four (501) is located on one end face of the lifting bracket (201), a visual sensor (8) is provided on one side of the mounting plate four (501), two fixed plates (502) are installed on the lower side of the mounting plate four (501), two flat fan-shaped nozzles (503) are installed on the inner side of the fixed plate (502), and the two flat fan-shaped nozzles (503) are respectively located on the upper and lower sides of the fixed plate (502), a motor five (504) is installed on the outer side of the fixed plate (502), an adjustable nozzle (505) is installed on the output shaft of the motor five (504), and the adjustable nozzle (505) is located on the inner wall of the fixed plate (502).
6. The device for measuring wave height of a corrugated beam guardrail according to claim 5, characterized in that: A high-pressure centrifugal fan (6) is installed on the crawler frame (101), a water pump (10) is installed on the other side of the crawler frame (101), a water tank (11) is installed inside the crawler frame (101), the water pump (10) and the water tank (11) are connected through a pipeline, the water pump (10) and the adjustable nozzle (505) are connected through a pipeline, and the high-pressure centrifugal fan (6) and the flat fan nozzle (503) are connected through a pipeline.
7. The device for measuring the wave height of a corrugated beam guardrail according to claim 6, characterized in that: An electronic display screen (9) is installed on one side of the lifting bracket (201), and the electronic display screen (9), the visual sensor (8), the pressure sensor (408), the level meter (7) and the laser distance sensor (407) are electrically connected to the control system.