Correction method and device of bevel gear inspection machine, computer and storage medium
By using ball head rods and contact length measuring instruments in bevel gear inspection machine to measure the displacement of each axis and adjust the position according to these values, the problem of intersection errors between each axis during installation and commissioning of the inspection machine is solved, and higher accuracy and stability are achieved.
Patent Information
- Application Number
- CN202510549666.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-29
AI Technical Summary
During the installation and commissioning process, the bevel gear inspection machine has an intersection error between the shafts, resulting in the axis that cannot completely intersect, affecting the accuracy of the inspection machine. The prior art is difficult to accurately measure the alignment position between the transverse spindle and the vertical spindle, and the corrected effect cannot be directly verified.
By performing the inspection process at different axes included angles within the operating range, the displacements of the first and second horizontal spindles are measured using a ball head rod and a contact length measuring instrument, the displacement values at the angles included in each axis are recorded, and the position of the first and second horizontal spindles in the width direction is adjusted according to these values to achieve correction.
Through this method, the positions of the first horizontal spindle and the second horizontal spindle can be accurately adjusted, ensuring that the intersection points coincide with the axis center of the vertical spindle, reducing the correction scale required after each axis angle change, and improving the alignment accuracy and operation stability of the system.
Smart Images

Figure CN120063718A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of bevel gear inspection, and particularly to a correction method, device, computer, and storage medium for a bevel gear inspection machine. Background Art
[0002] In the inspection process of bevel gears, professional inspection machines are often used. Usually, the inspection machine includes three main shafts. One of the two horizontal main shafts provides the driving force for testing, and the other of the two horizontal main shafts is used to install the bevel gear to be tested. The main shaft on which the bevel gear is installed is driven to rotate in a plane by a vertical main shaft.
[0003] Due to the complexity in the processing and assembly processes of the inspection machine, during the installation and debugging process of the inspection machine, there will be an intersection error between the axes, and the axes cannot intersect completely, thus affecting the accuracy during the operation of the inspection machine. The intersection point of the horizontal main shafts should theoretically coincide with the central axis of the vertical main shaft, so as to complete an accurate testing process. The above limitations also imply that the positions of the central axes of the two horizontal main shafts themselves are also accurate. It is necessary to accurately measure the position offsets of the two horizontal main shafts relative to the vertical main shaft to determine the accuracy of the inspection machine itself and provide a basis for correction. However, since the alignment positions of the horizontal main shafts and the vertical main shaft are both on the extension lines and are not actual measurable points, it is very difficult to measure, and there is currently no measurement method for the structure of the inspection machine, and the effect after correction cannot be directly verified. By performing adjustments along the axial directions of the horizontal main shafts, the alignment of the two horizontal main shafts can be achieved. However, at this time, the intersection point of the two horizontal main shafts does not coincide with the axis center of the vertical main shaft. After each change in the shaft angle, a large-scale correction is required, and at the same time, the cooperation of the entire system is in a state of large deviation for a long time. Summary of the Invention
[0004] The main object of the present invention is to provide a correction method, device, computer, and storage medium for a bevel gear inspection machine, aiming to solve the problem that when the alignment of the two horizontal main shafts is achieved by performing adjustments along the axial directions of the horizontal main shafts, the intersection point of the two horizontal main shafts does not coincide with the axis center of the vertical main shaft. After each change in the shaft angle, a large-scale correction is required, and at the same time, the cooperation of the entire system is in a state of large deviation for a long time.
[0005] To achieve the above object, the present invention provides a correction method for a bevel gear inspection machine. The bevel gear inspection machine includes a vertically arranged main shaft, a first horizontal main shaft, and a second horizontal main shaft that are cooperatively arranged, and includes the following steps: S1. Perform an inspection process at different shaft angles within the operating range, including: S101. Install a ball-ended inspection rod on the second horizontal main shaft, and install a contact type length measuring instrument on the first horizontal main shaft and make it contact the ball head of the ball-ended inspection rod; S102. Control the first horizontal main shaft to rotate self - sufficiently, and according to the value of the contact - type length measuring instrument, control the displacement of the second horizontal main shaft until the value of the contact - type length measuring instrument remains unchanged, and record the displacement of the first horizontal main shaft at this time as the first shaft displacement x; S103. Exchange the installation positions of the contact - type length measuring instrument and the ball - end inspection rod; S104. Control the second horizontal main shaft to rotate self - sufficiently, and according to the value of the contact - type length measuring instrument, control the displacement of the first horizontal main shaft until the value of the contact - type length measuring instrument remains unchanged, and record the displacement of the second horizontal main shaft at this time as the second shaft displacement y; S2. Obtain the current shaft included angle α1, and adjust the shaft included angle to the test shaft included angle α2; S3. Obtain the first shaft displacement x1 and the second shaft displacement y1 under the shaft included angle α1 and obtain the first shaft displacement x2 and the second shaft displacement y2 under the shaft included angle α2; S4. Perform lateral position adjustments of Z1 and Z2 on the first horizontal main shaft and the second horizontal main shaft respectively in the width direction, where, , 。
[0006] Further, a first linear driver and a second linear driver are respectively provided corresponding to the first horizontal main shaft and the second horizontal main shaft. The steps of S4 include: Control the first linear driver and the second linear driver to respectively drive the first horizontal main shaft and the second horizontal main shaft to complete displacements of Z1 and Z2 in the width direction.
[0007] Further, after the steps of S1, it includes: S105. According to the numerical magnitudes of the first shaft displacement x and the second shaft displacement y under all shaft included angles within the operating range, calculate the transverse displacement values Zx and Zy that the first horizontal main shaft and the second horizontal main shaft respectively need to perform, and select a pair of median values from all pairs of Zx and Zy and use the corresponding shaft included angle as the base shaft included angle, and adjust the positions of the first horizontal main shaft and the second horizontal main shaft in the width direction according to Zx and Zy under the base shaft included angle to complete the correction process, where, ; S106. Update all the first shaft displacements x and the second shaft displacements y under all shaft included angle conditions.
[0008] Further, a first base and a second base for bearing are respectively provided corresponding to the first horizontal main shaft and the second horizontal main shaft. The first linear driver and the second linear driver respectively drive the first base and the second base to move in the width direction. In the steps of S105, the correction process under the base shaft included angle is to adjust the positions of the first horizontal main shaft and the second horizontal main shaft on the first base and the second base respectively.
[0009] Further, in the step S105, the selection rule of the basic axis angle is as follows: Obtain the sum values of Zx and Zy at each axis angle, and use the axis angle corresponding to the sum value that is closest to the average of the maximum sum value and the minimum sum value as the basic axis angle.
[0010] Further, after the step of S1 includes: S107. Receive the setting of the basic axis angle, and complete the correction process by adjusting the positions of the first horizontal main axis and the second horizontal main axis in the width direction according to Zx and Zy under the basic axis angle, where ; S108. Update all the first axis displacements x and the second axis displacements y under all axis angle conditions.
[0011] Further, linear grating components for detecting displacements are respectively provided corresponding to the widths of the first horizontal main axis and the second horizontal main axis.
[0012] The present invention also provides a device for running the correction method of the above bevel gear inspection machine, including: A storage module, configured to receive the first axis displacement x and the second axis displacement y under different axis angles within the operating range; A processing module, configured to receive the current axis angle α1 and the tested axis angle α2; An acquisition module, configured to obtain the first axis displacement x1 and the second axis displacement y1 under the axis angle α1 and obtain the first axis displacement x2 and the second axis displacement y2 under the axis angle α2; A calculation module, configured to calculate the lateral position adjustments Z1 and Z2 of the first horizontal main axis and the second horizontal main axis respectively in the width direction, where , 。
[0013] The present invention also provides a computer, including a memory and a processor, where a computer program is stored in the memory, and when the processor executes the computer program, the steps of the above correction method of the bevel gear inspection machine are implemented.
[0014] The present invention also provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the steps of the above correction method of the bevel gear inspection machine are implemented.
[0015] The correction method, device, computer, and storage medium of the bevel gear inspection machine provided by the present invention are used to solve the problem that when the first horizontal main shaft and the second horizontal main shaft are adjusted in the axial coordinate to achieve work alignment, the intersection point does not coincide with the axis center of the vertical main shaft, and a large-scale correction is required every time the shaft angle changes. The specific correction process is achieved through the position adjustment of the first horizontal main shaft and the second horizontal main shaft in the width direction based on the first axial displacement x and the second axial displacement y. It has the advantages of small adjustment and more accurate alignment of the entire system, and the operation process is more stable and precise. Brief Description of the Drawings
[0016] Figure 1 It is a schematic diagram of the steps of the correction method of the bevel gear inspection machine in the first embodiment of the present invention; Figure 2 It is a schematic diagram of the bevel gear inspection machine in the first embodiment of the present invention; Figure 3 It is the geometric relationship of the correction method of the bevel gear inspection machine in the first embodiment of the present invention; Figure 4 It is a conceptual diagram of step S1 in the correction method of the bevel gear inspection machine in the first embodiment of the present invention (not aligned and the contact length measuring instrument cannot scan a circle at the position of the ball head inspection rod); Figure 5 It is a conceptual diagram of step S1 in the correction method of the bevel gear inspection machine in the first embodiment of the present invention (aligned and the contact length measuring instrument scans a circle at the position of the ball head inspection rod); Figure 6 It is a schematic diagram of the device for running the correction method of the bevel gear inspection machine in the second embodiment of the present invention.
[0017] The realization, functional characteristics, and advantages of the object of the present invention will be further described with reference to the embodiments and the accompanying drawings. Detailed Embodiments
[0018] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0019] Those skilled in the art of the present technology can understand that, unless specifically stated otherwise, the singular forms "a", "an", "the", "above-mentioned", and "said" used herein may also include the plural forms. It should be further understood that the term "comprising" used in the specification of the present invention means the presence of the described features, integers, steps, operations, elements, units, modules, and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, units, modules, components, and / or their groups. It should be understood that when we say an element is "connected" or "coupled" to another element, it can be directly connected or coupled to other elements, or there may also be intermediate elements. In addition, the "connection" or "coupling" used herein may include wireless connection or wireless coupling. The phrase "and / or" used herein includes all or any unit and all combinations of one or more related listed items.
[0020] Those skilled in the art of the present technology can understand that, unless otherwise defined, all terms used herein (including technical terms and scientific terms) have the same meaning as the general understanding of those of ordinary skill in the art to which the present invention belongs. It should also be understood that terms such as those defined in a general dictionary should be understood to have a meaning consistent with the meaning in the context of the prior art, and will not be interpreted with an idealized or overly formal meaning unless specifically defined as here.
[0021] Referring to Figures 1 to 5 , in an embodiment of the present invention, a correction method for a bevel gear inspection machine, the bevel gear inspection machine includes a vertically arranged main shaft 1, a first horizontally arranged main shaft 2, and a second horizontally arranged main shaft 3 which are cooperatively arranged, and includes the following steps: S1. Perform an inspection process at different shaft angles within the operating range, including: S101. Install a ball head inspection rod 4 on the second horizontally arranged main shaft 3, and install a contact type length measuring instrument 5 on the first horizontally arranged main shaft 2 and abut against the ball head of the ball head inspection rod 4; S102. Control the first horizontally arranged main shaft 2 to rotate self - sufficiently, and according to the value of the contact type length measuring instrument 5, control the second horizontally arranged main shaft 3 to displace until the value of the contact type length measuring instrument 5 remains unchanged, and record the displacement of the first horizontally arranged main shaft 2 at this time as the first shaft displacement x; S103. Exchange the installation positions of the contact type length measuring instrument 5 and the ball head inspection rod 4; S104. Control the second horizontally arranged main shaft 3 to rotate self - sufficiently, and according to the value of the contact type length measuring instrument 5, control the first horizontally arranged main shaft 2 to displace until the value of the contact type length measuring instrument 5 remains unchanged, and record the displacement of the second horizontally arranged main shaft 3 at this time as the second shaft displacement y; S2. Obtain the current shaft angle α1, and adjust the shaft angle to the tested shaft angle α2; S3. Obtain the first axial displacement x1 and the second axial displacement y1 at the shaft included angle α1, and obtain the first axial displacement x2 and the second axial displacement y2 at the shaft included angle α2; S4. Perform transverse position adjustments of Z1 and Z2 on the first horizontal main shaft 2 and the second horizontal main shaft 3 respectively in the width direction, where , .
[0022] In the prior art, the alignment positions of the horizontal main shaft and the vertical main shaft are both on the extension line, which are not actual measurable points. Therefore, it is very difficult to measure, and there is currently no measurement method for the structure of the inspection machine, and the corrected effect cannot be directly verified.
[0023] The correction method of the bevel gear inspection machine provided by the present invention. The bevel gear inspection machine includes a vertically arranged main shaft 1, a first horizontal main shaft 2 and a second horizontal main shaft 3 which are cooperatively arranged. The first horizontal main shaft 2 and the second horizontal main shaft 3 complete the rotational drive of the bevel gear. The operation of the vertical main shaft 1 changes the angle of the second horizontal main shaft 3, that is, the included angle between the first horizontal main shaft 2 and the second horizontal main shaft 3. By changing the included angle, the tests of bevel gears of different models can be completed. The correction method includes the following steps: In step S1, the inspection process is performed at different shaft included angles within the operating range. The operating range refers to the range of shaft included angles that need to be used during the application of the bevel gear inspection machine. The inspection process includes: In step S101, the ball head inspection rod 4 is installed on the second horizontal main shaft 3, and the contact type length measuring instrument 5 is installed on the first horizontal main shaft 2 and abuts against the ball head of the ball head inspection rod 4. When the test end of the contact type length measuring instrument 5 is pressed, the test value of the contact type length measuring instrument 5 changes. The model of the contact type length measuring instrument 5 is not limited, and it is specifically based on the realization of the work. One end of the ball head inspection rod 4 is a ball head with a standard spherical shape, and the detection process is completed through the standard shape of the ball head. The other end of the ball head inspection rod 4 is a clamping end. The clamping position of the ball head inspection rod 4 needs to be limited during the test process and needs to correspond to the bevel gear to play a substitution role.
[0024] In step S102, control the first horizontal main shaft 2 to rotate self, and according to the value of the contact type length measuring instrument 5, control the second horizontal main shaft 3 to displace until the value of the contact type length measuring instrument 5 remains unchanged, and record the displacement of the first horizontal main shaft 2 at this time as the first axial displacement x. If the axis of the first horizontal main shaft 2 does not coincide with the center of the ball head, then during the self-rotation process of the first horizontal main shaft 2, the degree of compression of the working end of the contact type length measuring instrument is different and the value changes. By adjusting the first horizontal main shaft 2 and cooperating with the value of the contact type length measuring instrument 5, determine the position where the axis of the first horizontal main shaft 2 coincides with the center of the ball head. At this time, the displacement of the first horizontal main shaft 2 is the first axial displacement x.
[0025] In step S103, the installation positions of the contact length measuring instrument 5 and the ball-ended probe 4 are exchanged; In step S104, the second horizontal main shaft 3 is controlled to rotate on its own axis, and according to the value of the contact length measuring instrument 5, the first horizontal main shaft 2 is controlled to displace until the value of the contact length measuring instrument 5 remains unchanged, and the displacement of the second horizontal main shaft 3 at this time is recorded as the second axis displacement y. The acquisition of the second axis displacement y refers to the foregoing description. In step S2, the current axis angle α1 is acquired, and the axis angle is adjusted to the test axis angle α2.
[0026] In step S3, the first axis displacement x1 and the second axis displacement y1 at the axis angle α1 are obtained, and the first axis displacement x2 and the second axis displacement y2 at the axis angle α2 are obtained. In step S1, the first axis displacement x and the second axis displacement y for all axis angles have been tested in advance. When the values of the axis angle α1 and the axis angle α2 are known, the relevant first axis displacement x and second axis displacement y can be known.
[0027] Through the execution of the first axis displacement x and the second axis displacement y, the alignment of the first horizontal main shaft 2 and the second horizontal main shaft 3 can be achieved, and stable operation can be realized after installing the bevel gear. However, at this time, the intersection point of the first horizontal main shaft 2 and the second horizontal main shaft 3 does not coincide with the axis of the vertical main shaft 1. After each change in the axis angle, a large-scale correction is required, and at the same time, the cooperation of the entire system is in a state of large deviation for a long time. Therefore, in the present invention, the first axis displacement x and the second axis displacement y are only executed during the inspection process, and the specific correction process is realized by adjusting the positions of the first horizontal main shaft 2 and the second horizontal main shaft 3 in the width direction; the above adjustment method is different from the method of the first axis displacement x and the second axis displacement y, and has the advantages of small adjustment and more accurate alignment of the entire system.
[0028] In step S4, the first horizontal main shaft 2 and the second horizontal main shaft 3 are respectively adjusted transversely by Z1 and Z2 in the width direction. During this process, alignment is achieved through the transverse position adjustment of the first horizontal main shaft 2 and the second horizontal main shaft 3. The above position adjustment methods can be various. For example, if the first horizontal main shaft 2 and the second horizontal main shaft 3 are fixed by bolts with adjustable positions, then precise position adjustment can be achieved through a position measuring scale.
[0029] Assuming that the axis position of the vertical main shaft 1 is C, the working points of the first horizontal main shaft 2 and the second horizontal main shaft 3 are A and B respectively, and the corrected intersection point is D. Since the distances between AD and BD (that is, the first axis displacement x and the second axis displacement y) are very small, the angles between AC (i.e., Zx) and AD and between BC (i.e., Zy) and BD can both be approximated as 90 degrees, and can be calculated through trigonometric relations Assume that the correction has been performed at the position of the shaft angle α1. Based on the shaft angle α1, further perform the position adjustments Z1 and Z2 in the width direction for the first horizontal main shaft 2 and the second horizontal main shaft 3.
[0030] , .
[0031] The specific calculation process also utilizes the calculation formula.
[0032] It should be noted that under different shaft angle conditions, the difference between Zx and Zy is not significant. However, due to the assembly and operation problems of the entire inspection machine, the correction amount can be calculated at each shaft angle, thereby making the operation process more stable and accurate.
[0033] In summary, to solve the problem that when achieving workpiece alignment through the axial coordinate adjustment of the first horizontal main shaft 2 and the second horizontal main shaft 3, the intersection point does not coincide with the axis of the vertical main shaft 1 and a large-scale correction is required every time the shaft angle changes, a specific correction process is realized through the position adjustment of the first horizontal main shaft 2 and the second horizontal main shaft 3 in the width direction based on the first shaft displacement x and the second shaft displacement y; it has the advantages of small adjustment and more accurate alignment of the entire system, and the operation process is more stable and accurate.
[0034] In one embodiment, a first linear driver and a second linear driver are respectively provided corresponding to the first horizontal main shaft 2 and the second horizontal main shaft 3. The steps of S4 include: Control the first linear driver and the second linear driver to respectively drive the first horizontal main shaft 2 and the second horizontal main shaft 3 to complete displacements of Z1 and Z2 in the width direction.
[0035] In this embodiment, the types of the first linear driver and the second linear driver can be lead screw type or linear servo drive, etc., to complete the control drive of the positions of the first horizontal main shaft 2 and the second horizontal main shaft 3 in the width direction, thereby improving the automation of the entire correction method. Taking the first horizontal main shaft 2 as an example above, the width direction of the first horizontal main shaft 2 refers to the horizontal direction perpendicular to the central axis of the first horizontal main shaft 2.
[0036] In one embodiment, after the step of S1, it includes: S105. According to the numerical magnitudes of the first shaft displacement x and the second shaft displacement y at all shaft angles within the operating range, calculate the transverse displacement values Zx and Zy that the first horizontal main shaft 2 and the second horizontal main shaft 3 respectively need to perform, and select a pair of median values from all pairs of Zx and Zy and use the corresponding shaft angle as the base shaft angle. And at the base shaft angle, adjust the positions of the first horizontal main shaft 2 and the second horizontal main shaft 3 in the width direction according to Zx and Zy to complete the correction process, where ; S106. Update all the first-axis displacements x and second-axis displacements y under all axis angle conditions.
[0037] In this embodiment, considering that the bevel gear inspection machine needs to be corrected in advance under specific axis angle conditions, in order to reduce the difficulty of the correction process for customers before testing, a setting method for the basic axis angle is provided. The adjustment process of the first-axis displacement x and the second-axis displacement y is relatively simple, and the above position process aims to provide the basic data for calculating Z1 and Z2. Therefore, their numerical values are not used as a reference. It is relatively difficult to achieve the displacement of the first transverse main shaft 2 and the second transverse main shaft 3 in the width direction. Therefore, select a pair of median values from all pairs of Zx and Zy and use the corresponding axis angle as the basic axis angle to correct the bevel gear inspection machine under the basic axis angle condition, and update all the first-axis displacements x and second-axis displacements y under all axis angle conditions. At this time, under different axis angles, the correction degree for the first transverse main shaft 2 and the second transverse main shaft 3 can be reduced. The method of selecting the axis angle based on Zx and Zy can be diverse, and an appropriate angle can be selected as the axis angle with reference to the average value or the weighted average value.
[0038] In one embodiment, a first base for bearing and a second base for bearing are respectively provided corresponding to the first transverse main shaft 2 and the second transverse main shaft 3. The first linear driver and the second linear driver respectively drive the first base and the second base to move in the width direction. In the step S105, the correction process under the basic axis angle is to adjust the positions of the first transverse main shaft 2 and the second transverse main shaft 3 on the first base and the second base respectively.
[0039] In this embodiment, a relatively convenient method is provided. Taking the first linear driver as an example, the first transverse main shaft 2 is installed on the first base, and the overall structure of the first transverse main shaft 2 and the first base is driven to move in the width direction by the first linear driver. The position of the first transverse main shaft 2 on the first base can be fixed by means of bolts or the like. The above fixing method has the advantages of reliability and simplicity. At this time, the initial driving position of the first linear driver corresponds to the basic axis angle. At other angles, the driving values executed by the first linear driver are all smaller.
[0040] In one embodiment, in the step S105, the selection rule for the basic axis angle is as follows: Obtain the sum values of Zx and Zy under each axis angle, and use the axis angle corresponding to the sum value that is closest to the average of the largest sum value and the smallest sum value as the basic axis angle.
[0041] In this embodiment, a basic axis angle is selected with reference to the average value of the maximum sum value and the small sum value, so that during the correction process, the lateral drive that the first transverse main axis 2 and the second transverse main axis 3 need to execute is minimized, and at the same time, it is the simplest and the possibility of forming an error is also the lowest.
[0042] In one embodiment, after the step of S1, it includes: S107. Receive the setting of the basic axis angle, and complete the correction process by adjusting the positions of the first transverse main axis 2 and the second transverse main axis 3 in the width direction according to Zx and Zy under the basic axis angle, where, ; S108. Update all the first axis displacements x and the second axis displacements y under all axis angle conditions.
[0043] In this embodiment, considering that the customer experiments with different models of bevel gears during the use of the bevel gear inspection machine, but there is a most common model range, so a basic axis angle is set. Then, during the use of the bevel gear inspection machine, the correction process can be corrected as much as possible. For example, the axis angle ranges required for various bevel gears that the customer needs to test are in the range of 45 degrees to 70 degrees. Then, the basic axis angle can be set to 60 degrees. After the correction is completed at 60 degrees, that is, the positions of the first transverse main axis 2 and the second transverse main axis 3 in the width direction are adjusted, and then all the first axis displacements x and the second axis displacements y under all axis angle conditions are updated to provide a reference for the subsequent process.
[0044] In one embodiment, linear grating components for detecting displacements are efficiently arranged corresponding to the widths of the first transverse main axis 2 and the second transverse main axis 3.
[0045] In this embodiment, through the operation of the linear grating components, the displacements of the first transverse main axis 2 and the second transverse main axis 3 in the width direction can be monitored, so that the working accuracies of the first linear driver and the second linear driver can be detected and analyzed. Specifically, the model of the linear grating component is not the focus.
[0046] Refer to Figure 6 Furthermore, the present invention also provides a device for operating the correction method of the above bevel gear inspection machine, including: A storage module 10 for receiving the first axis displacement x and the second axis displacement y under different axis angles within the operating range; A processing module 20 for receiving the current axis angle α1 and the tested axis angle α2; An acquisition module 30 for obtaining the first axis displacement x1 and the second axis displacement y1 under the axis angle α1 and obtaining the first axis displacement x2 and the second axis displacement y2 under the axis angle α2; A calculation module 40 for calculating the lateral position adjustments Z1 and Z2 of the first horizontal main shaft 2 and the second horizontal main shaft 3 in the width direction respectively, where, , .
[0047] In this embodiment, the working logic of the device refers to the foregoing embodiment and will not be elaborated herein.
[0048] The present invention also provides a computer, including a memory and a processor. A computer program is stored in the memory, and when the processor executes the computer program, the steps of the above-mentioned correction method of the bevel gear inspection machine are implemented.
[0049] The computer device includes a processor, a storage, a communication interface, a display screen, and an input device connected through a system bus. Among them, the processor of the computer device is used to provide computing and control capabilities. The storage of the computer device includes a non-volatile storage medium and an internal storage. The non-volatile storage medium stores an operating system and a computer program. The internal storage provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The communication interface of the computer device is used to communicate with an external terminal in a wired or wireless manner, and the wireless manner can be achieved through WIFI, a mobile cellular network, NFC (Near Field Communication) or other technologies. When the computer program is executed by the processor, a file storage method is implemented. The display screen of the computer device can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer device can be a touch layer covered on the display screen, or a button, a trackball or a touchpad provided on the shell of the computer device, or an external keyboard, a touchpad or a mouse, etc.
[0050] The present invention also provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the steps of the above-mentioned correction method of the bevel gear inspection machine are implemented.
[0051] Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be completed by instructing relevant hardware through a computer program. The computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above methods. Among them, any reference to a memory, storage, database, or other medium provided in this application and used in the embodiments can include non-volatile and / or volatile memories. Non-volatile memory can include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), or flash memory. Volatile memory can include random access memory (RAM) or external cache memory. By way of illustration and not limitation, there are various forms of RAM, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (SSRSDRAM), enhanced SDRAM (ESDRAM), synchronous link DRAM (SLDRAM), Rambus direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and Rambus dynamic RAM (RDRAM), etc.
[0052] In summary, the correction method, device, computer, and storage medium of the bevel gear inspection machine provided by the present invention are used to solve the problem that when the work alignment is achieved by adjusting the axial coordinates of the first horizontal main shaft 2 and the second horizontal main shaft 3, the intersection point does not coincide with the axis of the vertical main shaft 1, and a large-scale correction is required every time the shaft angle changes. The specific correction process is realized by adjusting the positions of the first horizontal main shaft 2 and the second horizontal main shaft 3 in the width direction based on the first axial displacement x and the second axial displacement y; it has the advantages of small adjustment and more accurate alignment of the entire system, and the operation process is more stable and precise.
[0053] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be included in the patent protection scope of the present invention by the same token.
Claims
1. A correction method for a bevel gear testing machine, the bevel gear testing machine comprising a vertical main shaft (1), a first transverse main shaft (2) and a second transverse main shaft (3) which are arranged in a coordinated manner, characterized in that: The following steps are involved: S1. Perform the inspection process at different shaft angles within the operating range, including: S101, installing a ball head inspection rod (4) on the second transverse main shaft (3), and installing a contact length measuring instrument (5) on the first transverse main shaft (2) so as to contact the ball head of the ball head inspection rod (4); S102, controlling the first transverse main axis (2) to rotate, and controlling the second transverse main axis (3) to move according to the value of the contact length measuring instrument (5) until the value of the contact length measuring instrument (5) remains unchanged, and recording the displacement of the first transverse main axis (2) at this time as the first axis displacement x; S103, exchanging the installation positions of the contact length measuring instrument (5) and the ball head inspection rod (4); S104, controlling the second transverse main axis (3) to rotate, and according to the value of the contact length measuring instrument (5), controlling the displacement of the first transverse main axis (2) until the value of the contact length measuring instrument (5) remains unchanged, and recording the displacement of the second transverse main axis (3) at this time as the second axis displacement y; S2, obtaining the current shaft angle α1, and adjusting the shaft angle to the tested shaft angle α2; S3, obtaining the first axis displacement x1 and the second axis displacement y1 at the axis angle α1, and obtaining the first axis displacement x2 and the second axis displacement y2 at the axis angle α2; S4, adjusting the transverse positions of the first transverse main axis (2) and the second transverse main axis (3) in the width direction by Z1 and Z2 respectively, wherein: , 。 2. The correction method of the bevel gear testing machine according to claim 1, characterized in that: A first linear drive and a second linear drive are respectively provided corresponding to the first transverse main axis (2) and the second transverse main axis (3), and the step S4 comprises: The first linear drive and the second linear drive are controlled to drive the first transverse main axis (2) and the second transverse main axis (3) respectively to complete displacements of Z1 and Z2 in the width direction.
3. The correction method of the bevel gear testing machine according to claim 2, characterized in that: After the steps of S1 include: S105, according to the values of the first axis displacement x and the second axis displacement y under all axis angles within the operating range, calculate the transverse displacement values Zx and Zy required for the first transverse main axis (2) and the second transverse main axis (3), respectively, and select a pair of median values from all Zx and Zy pairs and use the corresponding axis angle as the basic axis angle, and adjust the positions of the first transverse main axis (2) and the second transverse main axis (3) in the width direction according to Zx and Zy under the basic axis angle to complete the correction process, wherein: ; S106, updating the first axis displacement x and the second axis displacement y under all axis angle conditions.
4. The correction method of the bevel gear testing machine according to claim 3, characterized in that: A first base and a second base for bearing are respectively provided corresponding to the first transverse main axis (2) and the second transverse main axis (3), and the first linear drive and the second linear drive respectively drive the first base and the second base to move in the width direction. In the step S105, the correction process under the basic axis angle is to adjust the positions of the first transverse main axis (2) and the second transverse main axis (3) on the first base and the second base respectively.
5. The correction method of the bevel gear testing machine according to claim 3, characterized in that: In step S105, the selection rule of the basic axis angle is: The sum of Zx and Zy at each axis angle is obtained, and the axis angle corresponding to the sum closest to the average of the maximum sum and the minimum sum is taken as the basic axis angle.
6. The correction method of the bevel gear testing machine according to claim 2, characterized in that: After the steps of S1 include: S107, receiving the setting of the basic axis angle, and adjusting the positions of the first transverse main axis (2) and the second transverse main axis (3) in the width direction according to Zx and Zy under the basic axis angle to complete the correction process, wherein: ; S108, updating the first axis displacement x and the second axis displacement y under all axis angle conditions.
7. The correction method of a bevel gear testing machine according to any one of claims 1 to 6, characterized in that: A linear grating component for detecting displacement is efficiently provided corresponding to the width of the first transverse main axis (2) and the second transverse main axis (3).
8. A device for running the correction method of a bevel gear testing machine according to any one of claims 1 to 7, characterized in that: include: A storage module (10) is used to receive a first axis displacement x and a second axis displacement y at different axis angles within an operating range; A processing module (20) is used to receive the current shaft angle α1 and the tested shaft angle α2; An acquisition module (30) is used to obtain a first axis displacement x1 and a second axis displacement y1 at an axis angle α1, and to obtain a first axis displacement x2 and a second axis displacement y2 at an axis angle α2; The calculation module (40) is used to calculate the lateral position adjustments Z1 and Z2 of the first lateral main axis (2) and the second lateral main axis (3) in the width direction, respectively, wherein: , 。 9. A computer, comprising a memory and a processor, wherein a computer program is stored in the memory, wherein: When the processor executes the computer program, the steps of the correction method of the bevel gear testing machine according to any one of claims 1 to 7 are implemented.
10. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the correction method of the bevel gear testing machine according to any one of claims 1 to 7 are implemented.
Citation Information
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