Automatic cleaning device for numerical control gear hobbing machine

By designing an automatic cleaning device on the CNC gear hobbing machine, the problem of waste chips and coolant falling on the placing table is solved, automatic cleaning and collection is achieved, and work efficiency and equipment stability are improved.

CN120095611AInactive Publication Date: 2025-06-06JIANGSU SHALONG MECHANICAL & ELECTRICAL TECH CO LTD

Patent Information

Application Number
CN202510600011.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the processing process of existing CNC gear hobbing machines, waste chips and coolant are prone to fall on the surface of the workpiece placement table, and the waste chips and coolant splash due to the rotation of the placement table, which increases the difficulty and time of cleaning and affects work efficiency. At the same time, the filter plate of the recycling device is prone to clogging and needs to be shut down and cleaned, which has limitations.

Method used

An automatic cleaning device for CNC gear hobbing machine is designed, including a base, baffle, rolling cutting mechanism, clamping mechanism, cleaning mechanism one and cleaning mechanism two. The cleaning mechanism automatically cleans up waste chips and coolant falling on the placing table through the rotating rod and spur gear system, cleaning brushes and sweeping brushes, and realizes automatic collection of waste chips and recycling of filtrate through impurity filter plates and collection boxes.

Benefits of technology

Automatic cleaning and collection of waste chips and coolant is realized, manual intervention is reduced, and work efficiency is improved. Through automatic filtration and recycling, filter plates are avoided, the number of shutdowns and cleaning is reduced, and the operation stability of the equipment is improved.

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Abstract

The invention provides an automatic cleaning device for a numerical control gear hobbing machine, and belongs to the technical field of numerical control gear hobbing machines, the automatic cleaning device comprises a base, baffles are arranged on the periphery of the upper surface of the base, a hobbing mechanism is arranged on the left side of the upper surface of the base, a clamping mechanism is arranged on the right side of the upper surface of the base, and a first cleaning mechanism is arranged below the clamping mechanism; a second cleaning mechanism is arranged in the front end of the baffle, an impurity falling opening is formed in the middle of the upper surface of the base, an impurity filtering plate is arranged below the impurity falling opening, and an impurity discharging opening is formed in the left end of the base. Through the arrangement of the first cleaning mechanism and the second cleaning mechanism, sweeps and cooling liquid falling on the upper end of the placing table can be cleaned down and pushed to the impurity falling opening, so that the sweeps and the cooling liquid cannot be carried and thrown to all positions of the machine by the rotating placing table, the generated sweeps are automatically cleaned and collected, manual intervention is reduced, and the production efficiency is improved. And the overall working efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of numerically controlled gear hobbing machines, and in particular relates to an automatic cleaning device for numerically controlled gear hobbing machines. Background Art

[0002] CNC gear hobbing machine is the most widely used type of gear processing machine tool. It mainly uses hobs to process spur and helical cylindrical gears according to the development method. It can also process worm gears, sprockets, etc. When the gear hobbing machine processes the gear, it is usually equipped with coolant, which is used to spray coolant on the cut gear and flush the waste chips generated by gear cutting.

[0003] However, in the existing arrangement, when the waste chips are flushed away by the coolant, 1. some of the waste chips and coolant will fall on the surface of the workpiece placement table below. At the same time, because the placement table will rotate during the workpiece processing, the waste chips and coolant falling on its surface will be rotated and splashed to various parts of the machine, making it more difficult, time-consuming and labor-intensive for the staff to clean the machine later, affecting the overall work efficiency; 2. Although the existing equipment generally has a recycling and reuse mechanism to recycle the coolant and reduce resource loss, during the long processing process, the filter plate inside the recovery device is prone to clogging after accumulating a lot of waste chips, affecting the filtration efficiency, requiring the staff to stop the machine for cleaning, which has certain limitations.

[0004] Therefore, we propose an automatic cleaning device for a CNC gear hobbing machine to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to solve the problem that some waste chips and coolant will fall on the surface of the workpiece placement table below. At the same time, because the placement table will rotate during the workpiece processing, the waste chips and coolant falling on its surface will be rotated and splashed to various parts of the machine, making it more difficult, time-consuming and labor-intensive for the staff to clean the machine later, affecting the overall work efficiency; although the existing equipment generally has a recycling and reuse mechanism to recycle the coolant and reduce resource loss, during the long processing process, the filter plate inside the recovery device is prone to blockage after accumulating a lot of waste chips, affecting the filtration efficiency, and the staff needs to stop the machine for cleaning, which has certain limitations. Therefore, an automatic cleaning device for CNC gear hobbing machine is proposed.

[0006] The object of the present invention can be achieved by the following technical solutions: It includes a base. Baffles are arranged around the upper surface of the base. A rotary cutting mechanism is arranged on the left side of the upper surface of the base. A clamping mechanism is arranged on the right side of the upper surface of the base. And a cleaning mechanism I is arranged below the clamping mechanism. A cleaning mechanism II is arranged inside the front end of the baffle. An impurity falling opening is formed in the middle of the upper surface of the base. An impurity filtering plate is arranged below the impurity falling opening. And both the left and right ends of the impurity filtering plate are movably installed inside the base through a spring reset mechanism. An impurity discharge opening is formed at the left end of the base. And a sealing plate is hinged inside the impurity discharge opening. The left end of the impurity filtering plate is arranged inside the impurity discharge opening. And a collection box is arranged below the left end of the impurity filtering plate. The right end of the collection box is plugged into the left outer wall of the base through a plug block.

[0007] As a preferred embodiment of the present invention, the cleaning mechanism I includes a first rotating rod, and the first rotating rod is rotatably installed inside the upper end of the base. A rotating spur gear is arranged on the circumferential surface of the upper end of the first rotating rod. The front end of the rotating spur gear is meshed and connected with a first driven spur gear. The front end of the first driven spur gear is meshed and connected with a second driven spur gear. A second rotating rod is arranged in the middle of the upper surface of the second driven spur gear. The upper end of the second rotating rod penetrates through the base and is fixedly connected with a cleaning brush.

[0008] As a preferred embodiment of the present invention, the lower end of the first rotating rod penetrates through the upper end of the base and is fixedly connected with a turntable. Five convex blocks are arranged on the circumferential surface of the turntable. The turntable and the convex blocks are both arranged on the right side of the impurity filtering plate. And the convex blocks can contact the right end of the impurity filtering plate.

[0009] As a preferred embodiment of the present invention, the clamping mechanism includes a U-shaped fixed seat, and the U-shaped fixed seat is arranged on the right side of the upper surface of the base. A placing table is rotatably installed on the lower surface of the U-shaped fixed seat. The upper end of the first rotating rod penetrates through the lower end of the U-shaped fixed seat and is connected with the middle of the lower surface of the placing table. A hydraulic cylinder is arranged on the upper surface of the U-shaped fixed seat. The lower end of the hydraulic cylinder penetrates through the upper end of the U-shaped fixed seat and is connected with a first servo motor. The power output end of the first servo motor is drivingly connected with a limiting table.

[0010] As a preferred embodiment of the present invention, a workpiece is plugged into the upper end of the placing table. The rear end and the lower surface of the rear end of the cleaning brush are respectively abutted against the upper surface and the side surface of the placing table. And the upper surface of the rear end of the cleaning brush does not contact the lower surface of the front end of the workpiece. A拨动 plate is abutted against the left front of the cleaning brush. And the拨动 plate is installed on the lower surface of the U-shaped fixed seat through a mounting rod.

[0011] As a preferred embodiment of the present invention, a first movable groove is provided inside the lower end of the U-shaped fixing seat, and the rotating spur gear, the first driven spur gear and the second driven spur gear are all arranged inside the first movable groove.

[0012] As a preferred embodiment of the present invention, the second cleaning mechanism includes a horizontally moving plate, and the horizontally moving plate is slidably installed in front of the baffle. An elevating plate is slidably installed inside the front end of the horizontally moving plate. A second servo motor is provided at the front end of the elevating plate. The power output end of the second servo motor is drivingly connected to a first rotating shaft. A grooved pulley is provided on the circumferential surface of the first rotating shaft. A row of pins matching the grooved pulley are evenly arranged on the front surface of the baffle. The upper end of the elevating plate is fixedly connected to an L-shaped scraping plate through a connecting plate, and the lower end of the L-shaped scraping plate abuts against the upper surface of the base. A second rotating shaft is rotatably installed inside the upper left end of the L-shaped scraping plate, and there are two second rotating shafts arranged front and back. Sweeping brushes are provided at the lower ends of the two second rotating shafts. Driving spur gears one and two are respectively provided on the circumferential surfaces of the upper ends of the two second rotating shafts, and the rear end of the driving spur gear one meshes with the front end of the driving spur gear two. The front end of the driving spur gear one is meshingly connected to a fixed toothed plate, and the fixed toothed plate is arranged on the surface of the baffle.

[0013] As a preferred embodiment of the present invention, a through groove is provided at the front end of the L-shaped scraping plate, and the fixed toothed plate and the through groove are on the same horizontal line. A second movable groove is provided on the left side of the L-shaped scraping plate, and the right ends of the driving spur gear one and the driving spur gear two are both arranged inside the second movable groove.

[0014] As a preferred embodiment of the present invention, a moving groove and an annular groove are provided on the front surface of the baffle. The two moving grooves are symmetrically arranged up and down. The rear sides of the upper and lower ends of the horizontally moving plate are respectively slidably installed inside the two moving grooves. A movable block is slidably installed inside the annular groove. The rear end of the first rotating shaft penetrates through the horizontally moving plate and is rotatably installed inside the front end of the movable block.

[0015] As a preferred embodiment of the present invention, a sealing groove and a storage groove are provided on the left side wall of the base, and two groups of the storage grooves are symmetrically arranged front and back. Both groups of the storage grooves communicate with the sealing groove. The size of the sealing groove matches that of the sealing plate. Support rods are rotatably installed inside the lower ends of both groups of the storage grooves, and the upper ends of the two support rods are respectively inserted into the right sides inside the front and back ends of the sealing plate.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] (1) Through the cleaning mechanism 1 and the cleaning mechanism 2, the waste chips and coolant falling on the upper end of the placement table can be cleaned up and pushed to the impurity drop port, so that the waste chips and coolant will not be carried and thrown to various parts of the machine by the rotating placement table, thereby automatically cleaning and collecting the generated waste chips, reducing manual intervention and improving the overall work efficiency;

[0018] (2) By tilting the impurity filter plate, the waste chips filtered out by the impurity filter plate can be transferred to the left during the processing. During the transfer process, the coolant on the waste chips falls through the filter holes into the inner bottom of the base, and the waste chips fall into the collection box through the impurity discharge port on the left, thus preventing the waste chips from accumulating on the filter plate and affecting the filtering efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0020] Figure 1 It is a schematic diagram of a first three-dimensional structure of the present invention;

[0021] Figure 2 It is a schematic diagram of a second three-dimensional structure of the present invention;

[0022] Figure 3 It is a front cutaway perspective view of the present invention;

[0023] Figure 4 It is a first left-cut stereoscopic view of the present invention;

[0024] Figure 5 It is a second left-cut stereoscopic view of the present invention;

[0025] Figure 6 It is a three-dimensional structural schematic diagram of the cleaning mechanism 1 of the present invention;

[0026] Figure 7 It is a three-dimensional structural schematic diagram of the first cleaning mechanism 2 of the present invention;

[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the second cleaning mechanism 2 of the present invention;

[0028] Fig. 9 It is a partial enlarged view of the impurity discharge port of the present invention.

[0029] In the figure: 1. Base; 2. Baffle; 3. Hobbing mechanism; 4. Clamping mechanism; 401. C-shaped fixed seat; 402. Placing table; 403. Hydraulic cylinder; 404. Servo motor 1; 405. Limiting table; 5. Cleaning mechanism 1; 501. Rotating rod 1; 502. Rotating spur gear; 503. Driven spur gear 1; 504. Driven spur gear 2; 505. Rotating rod 2; 506. Cleaning brush; 507. Poking plate; 508. Mounting rod; 509. Turntable; 510. Protrusion; 6. Cleaning mechanism 2; 601. Horizontally moving plate; 602. Lifting plate; 603. Servo motor 2; 604. Shaft 1; 605. Groove wheel; 606. Pin; 607. Connecting plate; 608. L-shaped scraping plate; 609. Shaft 2; 610. Sweeping brush; 611. Driving spur gear 1; 612. Fixed toothed plate; 613. Driving spur gear 2; 7. Workpiece; 8. Moving groove; 9. Annular groove; 10. Movable block; 11. Through groove; 12. Movable groove 1; 13. Movable groove 2; 14. Impurity falling opening; 15. Impurity filtering plate; 16. Spring return mechanism; 17. Impurity discharge opening; 18. Sealing plate; 19. Support rod; 20. Collection box; 21. Sealing groove; 22. Storage groove. Detailed implementation mode

[0030] The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.

[0031] Embodiment 1:

[0032] Please refer to Figure 1 - Fig. 9 As shown in the figure, an automatic cleaning device for a numerical control hobbing machine includes a base 1. The base 1 is designed to be hollow so that coolant can be stored in its interior in advance, facilitating the use of the device. Baffles 2 are provided around the upper surface of the base 1. The setting of the baffles 2 can prevent the coolant from splashing and avoid polluting the surrounding working environment by splashing the coolant to the surroundings. A hobbing mechanism 3 is provided on the left side of the upper surface of the base 1. The hobbing mechanism 3 is a hobbing component on the numerical control hobbing machine. Since it is a prior art, it will not be elaborated here. A clamping mechanism 4 is provided on the right side of the upper surface of the base 1, and a cleaning mechanism 1 5 is provided below the clamping mechanism 4. A cleaning mechanism 2 6 is provided inside the front end of the baffle 2. An impurity falling opening 14 is opened in the middle of the upper surface of the base 1. Among them, the right end of the impurity falling opening 14 is located below the left end of the clamping mechanism 4, so that most of the waste chips and coolant generated during the processing can directly fall into the interior of the base 1 from the impurity falling opening 14;

[0033] The cleaning mechanism 15 includes a first rotating rod 501, and the first rotating rod 501 is rotatably installed inside the upper end of the base 1. A rotating spur gear 502 is provided on the circumferential surface of the upper end of the first rotating rod 501. The front end of the rotating spur gear 502 is meshed and connected with a first driven spur gear 503. The front end of the first driven spur gear 503 is meshed and connected with a second driven spur gear 504. A second rotating rod 505 is provided in the middle of the upper surface of the second driven spur gear 504. The upper end of the second rotating rod 505 penetrates through the base 1 and is fixedly connected with a cleaning brush 506. Through the setting of the first driven spur gear 503, the rotating directions of the rotating spur gear 502 and the cleaning brush 506 are the same, that is, both rotate counterclockwise, so that the cleaning brush 506 can sweep the waste chips to the left to the impurity falling port 14;

[0034] The clamping mechanism 4 includes a U-shaped fixed seat 401, and the U-shaped fixed seat 401 is arranged on the right side of the upper surface of the base 1. A first movable groove 12 is opened inside the lower end of the U-shaped fixed seat 401. The rotating spur gear 502, the first driven spur gear 503 and the second driven spur gear 504 are all arranged inside the first movable groove 12. The setting of the first movable groove 12 provides a rotating space for the rotating spur gear 502, the first driven spur gear 503 and the second driven spur gear 504, so that when the rotating spur gear 502 rotates, it can smoothly drive the first driven spur gear 503 and the second driven spur gear 504 to rotate. Among them, the lower end of the first driven spur gear 503 is rotatably installed inside the U-shaped fixed seat 401 through a positioning shaft. A placing table 402 is rotatably installed on the lower surface of the U-shaped fixed seat 401. The upper end of the first rotating rod 501 penetrates through the lower end of the U-shaped fixed seat 401 and is connected with the middle of the lower surface of the placing table 402. A hydraulic cylinder 403 is arranged on the upper surface of the U-shaped fixed seat 401. The lower end of the hydraulic cylinder 403 penetrates through the upper end of the U-shaped fixed seat 401 and is connected with a first servo motor 404. The power output end of the first servo motor 404 is drivingly connected with a limiting table 405;

[0035] The cleaning mechanism 2 6 includes a horizontal moving plate 601, and the horizontal moving plate 601 is slidably installed in front of the baffle 2. A lifting plate 602 is slidably installed inside the front end of the horizontal moving plate 601, so that the lifting plate 602 can move vertically on the horizontal moving plate 601. A servo motor 2 603 is arranged at the front end of the lifting plate 602 through a motor seat. The power output end of the servo motor 2 603 is connected to a rotating shaft 1 604 through a coupling transmission. The circumferential surface of the rotating shaft 1 604 is provided with a groove wheel 605. A row of pins 606 matching the groove wheel 605 are evenly arranged on the surface. The upper end of the lifting plate 602 is fixedly connected to an L-shaped scraper 608 through a connecting plate 607, and the lower end of the L-shaped scraper 608 abuts against the upper surface of the base 1. A rotating shaft 609 is rotatably installed inside the upper left end of the L-shaped scraper 608, and two rotating shafts 609 are arranged in front and behind. The lower ends of the two rotating shafts 609 are both provided with sweeping brushes 610. The sweeping brush 610 can sweep up the waste on the base 1 when moving to the left, and then The L-shaped scraper 608 can push the waste to the left more smoothly into the impurity drop port 14. The circumferential surfaces of the upper ends of the two rotating shafts 609 are respectively provided with a transmission spur gear 1 611 and a transmission spur gear 2 613, and the rear end of the transmission spur gear 1 611 is meshed with the front end of the transmission spur gear 2 613. The front end of the transmission spur gear 1 611 is meshed with a fixed tooth plate 612, and the fixed tooth plate 612 is arranged on the surface of the baffle 2. The arrangement enables the transmission spur gear 1 611 and the transmission spur gear 2 613 to rotate when the L-shaped scraper 608 moves horizontally to the left, thereby causing the sweeping brush 610 to rotate, and the waste on the base 1 to be smoothly stirred up. A through groove 11 is provided at the front end of the L-shaped scraper 608, and the fixed tooth plate 612 is arranged on the same horizontal line as the through groove 11. A movable groove 2 13 is provided on the left side of the L-shaped scraper 608, and the right ends of the transmission spur gear 1 611 and the transmission spur gear 2 613 are both arranged inside the movable groove 2 13.

[0036] It should be noted that the arrangement of the groove wheel 605 and the pin 606 enables the servo motor 2 603 to drive the groove wheel 605 to rotate when it is working, so that the groove wheel 605 contacts the bottom of the pin 606, so that the horizontal movable plate 601 is subjected to a leftward thrust and moves to the left, and then after the leftmost end, the groove wheel 605 contacts the leftmost pin 606 to generate an upward thrust, so that the lifting plate 602 moves upward, and then the groove wheel 605 contacts the upper surface of the pin 606, generating a rightward thrust, pushing the horizontal movable plate 601 to move to the right, and finally the groove wheel 605 contacts the right end of the pin 606 again, generating a downward force, thereby resetting and realizing a cyclic reciprocating movement.

[0037] The front surface of the baffle 2 is provided with a moving groove 8 and an annular groove 9. There are two moving grooves 8 symmetrically arranged up and down. The rear sides of the upper and lower ends of the horizontal moving plate 601 are respectively slidably installed inside the two moving grooves 8. The setting of the moving groove 8 can limit the installation of the horizontal moving plate 601 while not affecting the left - right horizontal movement of the horizontal moving plate 601. An active block 10 is slidably installed inside the annular groove 9. The rear end of the first rotating shaft 604 penetrates through the horizontal moving plate 601 and is rotatably installed inside the front end of the active block 10. The setting of the annular groove 9 can limit the moving paths of the active block 10 and the first rotating shaft 604, and then enable the first rotating shaft 604 and the active block 10 to reciprocate inside the annular groove 9;

[0038] A workpiece 7 is inserted into the upper end of the placing table 402. The rear end and the lower surface of the rear end of the cleaning brush 506 are respectively abutted against the upper surface and the side surface of the placing table 402, and the upper surface of the rear end of the cleaning brush 506 does not contact the lower surface of the front end of the workpiece 7. Because the placing table 402 is designed in a similar circular stepped shape, after the workpiece 7 is placed on the surface of the placing table 402, the lower end of the workpiece 7 does not contact the upper surface of the lowermost end of the placing table 402. At this time, during the rotary cutting process, some waste chips generated will fall on the surface of this part of the placing table 402 along with the coolant. The setting of the cleaning brush 506 can clean this surface, so as to sweep the waste chips and the coolant to the impurity falling port 14, avoiding the waste chips remaining on the placing table 402, which may cause the waste chips to be thrown everywhere when the placing table 402 rotates and pollute the working environment. A拨动板507 is abutted against the left front of the cleaning brush 506, and the拨动板507 is installed on the lower surface of the U - shaped fixed seat 401 through a mounting rod 508. The setting of the拨动板507 can, when the cleaning brush 506 rotates,拨动 the left front of the cleaning brush 506, so that the waste chips that may adhere to the cleaning brush 506 are pulled off. Among them, the left front end of the U - shaped fixed seat 401 is designed as a slope, so that the pulled - off waste chips can fall on this slope, and then fall to the impurity falling port 14 through the vibration of the device and natural falling.

[0039] Embodiment 2:

[0040] Please refer to Figure 1 - Figure 3 and Fig. 9 It should be noted that there is an unclear "拨动板" in the original Chinese text. It may need to be further clarified according to the actual situation to ensure the accuracy of the translation.As shown, an impurity filter plate 15 is arranged below the impurity drop port 14, and the left and right ends of the impurity filter plate 15 are movably mounted inside the base 1 through a spring return mechanism 16, wherein the spring return mechanism 16 is a prior art, so it is not described in detail. The impurity filter plate 15 is arranged to block the waste on the upper surface of the impurity filter plate 15, so that the coolant falls into the inner bottom of the base 1 through the filter hole for recycling. An impurity discharge port 17 is provided at the left end of the base 1, and a sealing plate 18 is hinged inside the impurity discharge port 17. The sealing plate 18 is arranged to close the impurity discharge port 17 when not in use. The left end of the impurity filter plate 15 is arranged on the impurity filter plate 15. The inside of the material discharge port 17, and a collection box 20 is arranged below the left end of the impurity filter plate 15, and the right end of the collection box 20 is plugged into the left outer wall of the base 1 through an insert block, so as to facilitate the quick disassembly and replacement of the collection box 20, and then during the continuous processing, when the collection box 20 is full of waste chips, the collection box 20 can be quickly replaced without affecting the work. The lower end of the rotating rod 501 passes through the upper end of the base 1 and is fixedly connected with a rotating disk 509, and five protrusions 510 are arranged on the circumferential surface of the rotating disk 509, and the rotating disk 509 and the protrusions 510 are both arranged on the right side of the impurity filter plate 15, and the protrusions 510 can contact the right end of the impurity filter plate 15;

[0041] It should be noted that, through the arrangement of the five protrusions 510 on the turntable 509, when the turntable 509 drives the protrusions 510 to rotate, when the protrusions 510 contact the right end of the impurity filter plate 15, the impurity filter plate 15 is pushed to the left, and when the protrusions 510 do not contact the impurity filter plate 15, the impurity filter plate 15 is reset to the right under the action of the spring reset mechanism 16, achieving left and right reciprocating movement, and then the impurities on the surface of the impurity filter plate 15 can be vibrated to shake the impurities to the left, and then fall into the interior of the collection box 20 through the impurity discharge port 17.

[0042] A sealing groove 21 and a storage groove 22 are provided on the left side wall of the base 1, and two groups of storage grooves 22 are symmetrically arranged front and back. The two groups of storage grooves 22 are connected to the sealing groove 21, and the size of the sealing groove 21 matches the sealing plate 18. The setting of the sealing groove 21 provides installation space for the front and rear ends of the sealing plate 18. Support rods 19 are rotatably installed inside the lower ends of the two groups of storage grooves 22. The upper ends of the two support rods 19 are respectively inserted into the right side inside the front and rear ends of the sealing plate 18. The setting of the storage grooves 22 provides storage space for the support rods 19, so that the support rods 19 can be stored inside the storage grooves 22 when not in use.

[0043] When the present invention is in use, the workpiece 7 is first inserted and placed on the placement table 402, and then the hydraulic cylinder 403 is started. The hydraulic cylinder 403 drives the servo motor 404 and the limiting table 405 to move downward. The limiting table 405 cooperates with the placement table 402 to limit and fix the workpiece 7. Then the rolling mechanism 3 works to roll the workpiece 7. At the same time, the servo motor 404 rotates, and the workpiece 7 and the placement table 402 are driven to rotate through the limiting table 405, so that the rolling mechanism 3 can cut the gear teeth on the entire circumferential surface of the workpiece 7. At the same time, during the working process, the coolant sprayed from the rolling mechanism 3 can wash away the waste chips downward, so that most of the waste chips and coolant directly pass through the inside of the impurity drop port 14 base 1, and a small part of the waste chips and coolant will fall on the surface of the placement table 402.

[0044] When the placement table 402 rotates, it can simultaneously drive the rotating rod 1 501 and the rotating spur gear 502 to rotate, and then drive the driven spur gear 2 504, the rotating rod 2 505 and the cleaning brush 506 to rotate through the driven spur gear 1 503. Here, the placement table 402 and the cleaning brush 506 both rotate counterclockwise. The rotation of the cleaning brush 506 will sweep away the waste chips and coolant on the placement table 402, and then drop them into the interior of the base 1 through the impurity drop port 14, so as to prevent the waste chips from being thrown to various parts of the machine and affecting subsequent cleaning under the rotation of the placement table 402.

[0045] During the processing, servo motor 2 603 is started at the same time, and servo motor 2 603 drives shaft 1 604 and groove wheel 605 to rotate. The groove wheel 605 rotates in cooperation with pin 606 and movable block 10, first driving horizontal moving plate 601 and the lifting plate 602 inside it to move horizontally to the left, and then move to the leftmost end of the annular groove 9. Due to the limitation of the horizontal moving plate 601, the groove wheel 605 continues to rotate at this time, so that the lifting plate 602 moves upward, and then the horizontal moving plate 601 and the lifting plate 602 move horizontally to the right. After moving to the rightmost end of the annular groove 9, the lifting plate 602 moves downward again, realizing a one-time movement and closure of the horizontal moving plate 601 and the lifting plate 602, and the water During the movement of the horizontal moving plate 601 and the lifting plate 602, the L-shaped scraper 608 connected by the connecting plate 607 will also perform the working steps of horizontally moving to the left, moving upward, moving horizontally to the right, and moving downward, so that when the L-shaped scraper 608 moves horizontally to the left, the waste chips that may fall on the front end surface of the base 1 are pushed to the left into the impurity drop opening 14, and then the L-shaped scraper 608 moves upward, so that the lower end of the L-shaped scraper 608 is no longer in contact with the upper surface of the base 1, so as to avoid pushing the waste chips and impurities generated during the movement to the right when the L-shaped scraper 608 moves to the right, and then moves downward again, so that the lower end of the L-shaped scraper 608 is in contact with the upper surface of the base 1, and can wait for the next material pushing work;

[0046] The rotating rod 501 also drives the rotating disk 509 and the protrusion 510 to rotate during the rotation, so that the impurity filter plate 15 can vibrate left and right under the cooperation of the protrusion 510 and the spring return mechanism 16, so that the impurities are smoothly shaken off to the left side, and then discharged through the impurity discharge port 17 into the interior of the collection box 20, so as to avoid the accumulation of impurities and clogging the filter holes.

[0047] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic cleaning device for a CNC gear hobbing machine, comprising a base (1), baffles (2) are arranged around the upper surface of the base (1), and a hobbing mechanism (3) is arranged on the left side of the upper surface of the base (1), characterized in that: On the right side of the upper surface of the base (1), a clamping mechanism (4) is provided, and below the clamping mechanism (4), a first cleaning mechanism (5) is provided. Inside the front end of the baffle (2), a second cleaning mechanism (6) is provided. In the middle of the upper surface of the base (1), an impurity falling opening (14) is formed. Below the impurity falling opening (14), an impurity filtering plate (15) is provided, and both the left and right ends of the impurity filtering plate (15) are movably installed inside the base (1) through a spring reset mechanism (16). On the left end of the base (1), an impurity discharge opening (17) is formed, and inside the impurity discharge opening (17), a sealing plate (18) is hinged. The left end of the impurity filtering plate (15) is arranged inside the impurity discharge opening (17), and below the left end of the impurity filtering plate (15), a collection box (20) is provided. The right end of the collection box (20) is inserted into the left outer wall of the base (1) through a plug.

2. The automatic cleaning device for a CNC gear hobbing machine according to claim 1, characterized in that: The first cleaning mechanism (5) includes a first rotating rod (501), and the first rotating rod (501) is rotatably installed inside the upper end of the base (1). On the circumferential surface of the upper end of the first rotating rod (501), a rotating spur gear (502) is provided. The front end of the rotating spur gear (502) is meshed with a first driven spur gear (503). The front end of the first driven spur gear (503) is meshed with a second driven spur gear (504). In the middle of the upper surface of the second driven spur gear (504), a second rotating rod (505) is provided. The upper end of the second rotating rod (505) penetrates through the base (1) and is fixedly connected to a cleaning brush (506).

3. The automatic cleaning device for a CNC gear hobbing machine according to claim 2, characterized in that: The lower end of the first rotating rod (501) penetrates through the upper end of the base (1) and is fixedly connected to a turntable (509). On the circumferential surface of the turntable (509), five convex blocks (510) are provided. The turntable (509) and the convex blocks (510) are both arranged on the right side of the impurity filtering plate (15), and the convex blocks (510) can contact the right end of the impurity filtering plate (15).

4. The automatic cleaning device for a CNC gear hobbing machine according to claim 2, characterized in that: The clamping mechanism (4) includes a U-shaped fixed seat (401), and the U-shaped fixed seat (401) is arranged on the right side of the upper surface of the base (1). On the lower surface of the U-shaped fixed seat (401), a placement table (402) is rotatably installed. The upper end of the first rotating rod (501) penetrates through the lower end of the U-shaped fixed seat (401) and is connected to the middle of the lower surface of the placement table (402). On the upper surface of the U-shaped fixed seat (401), a hydraulic cylinder (403) is provided. The lower end of the hydraulic cylinder (403) penetrates through the upper end of the U-shaped fixed seat (401) and is connected to a first servo motor (404). The power output end of the first servo motor (404) is drivingly connected to a limiting table (405).

5. The automatic cleaning device for a CNC gear hobbing machine according to claim 4, characterized in that: A workpiece (7) is inserted into the upper end of the placing table (402). The rear end and the lower surface of the rear end of the cleaning brush (506) are respectively in contact with the upper surface and the side surface of the placing table (402), and the upper surface of the rear end of the cleaning brush (506) is not in contact with the lower surface of the front end of the workpiece (7). A拨动板 (507) is in contact with the left front of the cleaning brush (506), and the拨动板 (507) is installed on the lower surface of the U-shaped fixing seat (401) through a mounting rod (508).

6. The automatic cleaning device for a CNC gear hobbing machine according to claim 4, characterized in that: An activity groove one (12) is opened inside the lower end of the U-shaped fixing seat (401), and the rotating spur gear (502), the driven spur gear one (503) and the driven spur gear two (504) are all arranged inside the activity groove one (12).

7. The automatic cleaning device for a CNC gear hobbing machine according to claim 1, characterized in that: The cleaning mechanism two (6) includes a horizontal moving plate (601), and the horizontal moving plate (601) is slidably installed in front of the baffle (2). A lifting plate (602) is slidably installed inside the front end of the horizontal moving plate (601). A servo motor two (603) is arranged at the front end of the lifting plate (602). A rotating shaft one (604) is传动连接 to the power output end of the servo motor two (603). A grooved pulley (605) is arranged on the circumferential surface of the rotating shaft one (604). A row of pins (606) matching the grooved pulley (605) are evenly arranged on the front surface of the baffle (2). The upper end of the lifting plate (602) is fixedly connected with an L-shaped scraping plate (608) through a connecting plate (607), and the lower end of the L-shaped scraping plate (608) is in contact with the upper surface of the base (1). Two rotating shafts two (609) are rotatably installed inside the upper left end of the L-shaped scraping plate (608), and the two rotating shafts two (609) are arranged front and back. Sweeping brushes (610) are arranged at the lower ends of the two rotating shafts two (609). Driving spur gears one (611) and two (613) are arranged on the circumferential surfaces of the upper ends of the two rotating shafts two (609), and the rear end of the driving spur gear one (611) is meshed with the front end of the driving spur gear two (613). The front end of the driving spur gear one (611) is meshed and connected with a fixed toothed plate (612), and the fixed toothed plate (612) is arranged on the surface of the baffle (2).

8. The automatic cleaning device for a CNC gear hobbing machine according to claim 7, characterized in that: A through groove (11) is opened at the front end of the L-shaped scraping plate (608), and the fixed toothed plate (612) and the through groove (11) are on the same horizontal line. An activity groove two (13) is opened on the left side of the L-shaped scraping plate (608), and the right ends of the driving spur gear one (611) and the driving spur gear two (613) are both arranged inside the activity groove two (13).

9. The automatic cleaning device for a CNC gear hobbing machine according to claim 7, characterized in that: Moving grooves (8) and annular grooves (9) are opened on the front surface of the baffle (2). Two moving grooves (8) are symmetrically arranged up and down. The rear sides of the upper and lower ends of the horizontal moving plate (601) are respectively slidably installed inside the two moving grooves (8). An activity block (10) is slidably installed inside the annular groove (9). The rear end of the rotating shaft one (604) penetrates through the horizontal moving plate (601) and is rotatably installed inside the front end of the activity block (10).

10. The automatic cleaning device for a CNC gear hobbing machine according to claim 1, characterized in that: The left side wall of the base (1) is provided with a sealing groove (21) and a receiving groove (22), and two groups of receiving grooves (22) are symmetrically arranged in front and back, and the two groups of receiving grooves (22) are both connected to the sealing groove (21), and the size of the sealing groove (21) matches the sealing plate (18). Support rods (19) are rotatably installed inside the lower ends of the two groups of receiving grooves (22), and the upper ends of the two support rods (19) are respectively inserted into the right side of the front and rear ends of the sealing plate (18).

Citation Information

Patent Citations

  • Punching machine capable of automatically removing chips

    CN108162052A

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    CN213080297U

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    CN218745311U

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    CN218800872U

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