Electric vehicle instrument panel polishing device and use method thereof
By designing an electric vehicle dashboard polishing device with a deformable rotating shell and an adjustable liquid outlet cover, the problems of uneven polishing liquid coverage and flow adjustment are solved, achieving efficient and uniform polishing effects and equipment cleaning.
Patent Information
- Application Number
- CN202510403665.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2045-04-01
AI Technical Summary
Existing polishing devices are difficult to adapt to the edges of instrument panels or areas with complex shapes. The polishing liquid covers unevenly, and the flow rate of the liquid outlet cannot be dynamically adjusted, which affects the polishing effect and liquid utilization.
A polishing device for electric vehicle dashboards was designed, which adopted a deformable rotating shell and an adjustable liquid outlet cover, combined with an airbag and a balancing ring system to achieve uniform supply and recovery of polishing liquid and adapt to the irregular areas of the dashboard.
It improves the uniformity and efficiency of polishing, reduces the damage to the instrument panel caused by frictional heat, keeps the equipment clean and the working comfort, and improves the polishing quality.
Smart Images

Figure CN120095697B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile parts processing devices, in particular to an electric vehicle instrument panel polishing device and a use method thereof. Background Art
[0002] As an environmentally friendly and energy-saving means of transportation, electric vehicles have been widely used around the world in recent years. With the rapid development of the electric vehicle market, consumers' requirements for the quality of vehicle appearance and interior are also increasing. The instrument panel is an important component inside the electric vehicle. Its surface finish and transparency directly affect the driver's visual experience and driving safety.
[0003] After searching, it was found that the prior art publication number is CN109719581B, which discloses a fully automatic flat plate polishing device and its working method, including: a fuselage, a lifting device, a polishing mechanism loading and unloading assembly, a dust suction device and a control instrument panel; the fuselage is composed of a support column, a support panel and a control box; a lifting bracket is provided on one side of the control box, and two groups of symmetrical lifting guide columns are provided on the side of the lifting bracket close to the workbench, a base plate is fixedly connected to the slider, a mounting bracket perpendicular to the base plate is fixedly connected to the bottom of the base plate, a mounting plate is provided on the mounting bracket, a connecting plate extends to one side of the lifting bracket, and one side of the connecting plate is fixedly connected to the power output shaft of the lifting cylinder, the lifting device is arranged on the fuselage, the polishing mechanism is arranged on the workbench, and the loading and unloading assembly is arranged on the polishing mechanism. The scheme uses multiple suction cups that automatically rise or fall to evenly absorb objects, ensure the stability of the picking process, reduce clamping scratches during loading and unloading, and achieve accurate processing accuracy.
[0004] Therefore, based on the above search and combined with existing technologies, most of the existing polishing devices are fixed in design, which are difficult to adapt to the edges of the dashboard or complex-shaped areas, resulting in uneven coverage of the polishing liquid. At the same time, the liquid outlet of the traditional polishing system is a fixed opening and cannot dynamically adjust the flow rate according to actual needs, which can easily cause excessive or insufficient supply of polishing liquid, thereby affecting the polishing effect and reducing the liquid utilization rate. For this reason, the present application proposes an electric vehicle dashboard polishing device and a method of use thereof. Summary of the Invention
[0005] The object of the present invention is to provide an electric vehicle instrument panel polishing device and a method of using the same to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a polishing device for an electric vehicle instrument panel, comprising a support frame, a workbench fixedly mounted on the upper end of the support frame, a sliding shell provided above the workbench, an outer supporting shell fixedly mounted on the bottom end of the sliding shell, a passive tube passed through the inner end of the outer supporting shell, the bottom end of the passive tube fixedly connected to a rotating shell, a polishing cloth is sleeved on the outer surface of the rotating shell for polishing the instrument panel, and the rotating shell grinds and polishes the outer surface of the instrument panel by rotation, a plurality of driving cylinders are provided inside the outer supporting shell, the bottom ends of the driving cylinders are each provided with a liquid outlet cap for spraying polishing liquid, an extraction device is provided between the liquid outlet cap and the driving cylinder for extracting polishing liquid, a plurality of recovery cylinders for recovering polishing liquid are fixedly connected to the inner bottom end of the outer supporting shell, and the opening at the bottom end of the recovery cylinder corresponds to the rotating shell.
[0007] As a further solution of the present invention, a driving gear is fixedly sleeved on the outer surface of the passive tube, a passive ring is rotatably installed on the end of the driving cylinder away from the liquid outlet cover, and a passive gear is fixedly sleeved on the outer surface of the passive ring, and two adjacent passive gears are meshed with each other, and the passive gear close to the passive tube is meshed with the driving gear.
[0008] As a further solution of the present invention, the outer surface of the passive tube is provided with a shunt collar, the shunt collar is connected to the infusion tube by a guide tube, the upper end of the passive ring is provided with a sealing cover, the outer surface of the sealing cover is fixedly connected to the inner end of the outer support shell, wherein the sealing cover close to the passive tube is connected to the output end of the shunt collar, and two adjacent sealing covers are connected by a synchronization tube, and the bottom end of the liquid outlet cover is provided with a plurality of leakage holes, and the leakage holes are arranged in a ring shape.
[0009] As a further solution of the present invention, the extraction device includes a passive turbofan, which is fixedly connected to the inside of the passive ring. The inner end of the driving cylinder is slidably connected to a movable plug. The inner end of the driving cylinder is fixedly connected to two matching cylinders. The upper ends of the two matching cylinders are each penetrated by a guide tube. Two through holes are provided on the outer surface of the movable plug, and the ends of the guide tubes away from the matching cylinders are fixedly penetrated in the through holes. The fixed connection between the guide tube and the through hole of the movable plug can ensure that the path of the liquid is stable when flowing inside the matching cylinder, reduce turbulence, improve the guide effect, and ensure uniform liquid transportation.
[0010] As a further solution of the present invention, the upper end of the liquid outlet cover is fixedly connected to a spherical shell, and the spherical shell is movably installed on the bottom end of the driving cylinder. Under the action of the movable connection between the spherical shell and the driving cylinder, the liquid outlet cover can be offset in any direction. The upper end of the spherical shell is fixedly connected to a movable cylinder, and a center tube is passed through the inner end of the movable cylinder. The matching cylinder and the center tube are connected by a return pipe. The outer surface of the movable cylinder is fixedly connected to a balance ring, and an extrusion ring is provided at the upper end of the balance ring.
[0011] As a further solution of the present invention, the outer surface of the movable cylinder is provided with an airbag, which is located above the extrusion ring. The airbag and the movable cylinder are connected by an air pipe formed by an elastic hose. A passive plug is fixedly installed on the outer surface of the central tube, and the passive plug is located above the output port of the air pipe.
[0012] As a further solution of the present invention, the airbag and the movable cylinder are connected through an air tube formed by an elastic hose, and a passive plug is fixedly installed on the outer surface of the central tube, and the passive plug is located above the output port of the air tube.
[0013] As a further solution of the present invention, the inner end of the recovery cylinder is provided with filter cotton, the upper and lower ends of the filter cotton are fixedly connected to a stabilizing ring, and the inner end of the recovery cylinder is slidably installed with a passive sleeve to effectively intercept impurities and particulate matter in the polishing liquid, ensure the cleanliness of the recovery liquid, prevent blockage of the recovery pipeline, and improve the service life of the equipment.
[0014] As a further solution of the present invention, liquid outlet holes are provided on the outer surfaces of the passive sleeve and the recovery cylinder, and the two liquid outlet holes correspond to each other. When the filter cotton moves upward, the passive sleeve is pushed to move, so that the two liquid outlet holes are offset from each other. By adjusting the relative offset of the passive sleeve and the liquid outlet holes of the recovery cylinder, the liquid outlet flow rate can be dynamically adjusted according to the moving state of the filter cotton to ensure that the recovered liquid is discharged in an appropriate amount to avoid excessive or insufficient discharge that affects the system balance.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. When the present invention is used, the polishing liquid enters the liquid outlet cap through the central tube and evenly soaks the polishing cloth, making the polishing process more efficient and uniform, reducing manual intervention, and improving the polishing quality. At the same time, the continuous supply of polishing liquid can effectively reduce the friction heat generated during the polishing process, preventing the instrument panel surface from being damaged or deformed due to high temperature. The turbofan extracts excess liquid in a timely manner through the recovery pipe and recovery drum, reducing liquid scattering, keeping the equipment and the surrounding environment clean, and improving working comfort.
[0017] 2. When the rotating shell reaches the edge of the instrument panel or an irregular area, it can automatically deform adaptively according to the shape. Through the linkage of the balance ring, extrusion ring and airbag, it can squeeze the internal gas, prompting the passive plug to move up and expand the opening of the leakage hole, thereby increasing the liquid output, avoiding the problem of insufficient polishing liquid supply due to irregular areas of the instrument panel, and improving the overall polishing uniformity. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural diagram of a polishing device for an electric vehicle instrument panel;
[0019] Figure 2 It is a structural diagram of the matching frame and the workbench;
[0020] Figure 3 Schematic diagram of the structure inside the outer support shell;
[0021] Figure 4 It is a schematic diagram of the enlarged structure inside the outer support shell;
[0022] Figure 5 Schematic diagram of the structure inside the driving cylinder;
[0023] Figure 6 To match the structural diagram inside the cylinder;
[0024] Figure 7 It is a structural diagram of the movable cylinder and the air bag;
[0025] Figure 8 Schematic diagram of the structure inside the movable cylinder;
[0026] Figure 9 Schematic diagram of the structure inside the liquid outlet cover;
[0027] Figure 10 It is a schematic diagram of the structure inside the recycling cylinder;
[0028] Figure 11 Schematic diagram of the structure of the outer support shell and the bottom end of the rotating shell.
[0029] In the figure: 1, support frame; 2, liquid storage barrel; 3, support column; 4, infusion tube; 5, movable beam; 51, travel screw; 6, fixed beam; 61, adjustment screw; 7, drive motor;
[0030] 101. Workbench; 102. Movable plate; 103. Coordination frame; 104. Return spring; 105. Movable column; 106. Push rod; 107. Clamping rod; 108. Lifting screw;
[0031] 201, sliding housing; 202, grinding motor; 203, diverter collar; 204, guide tube; 205, outer support housing; 206, passive tube; 207, rotating housing; 208, driving gear; 209, passive gear;
[0032] 301. Driving cylinder; 302. Passive ring; 303. Sealing cover; 304. Liquid outlet cover; 305. Synchronizing tube; 306. Movable plug; 307. Return pipe; 308. Center tube; 309. Air bag; 310. Ball shell; 311. Auxiliary spring; 312. Extrusion ring; 313. Matching cylinder; 314. Guide tube; 315. Passive turbofan; 316. Air pipe; 317. Balancing ring; 318. Movable cylinder;
[0033] 401, recovery cylinder; 402, recovery tube; 403, filter cotton; 404, passive sleeve; 405, liquid outlet;
[0034] 501, guide rod; 502, abutment spring; 503, guide groove; 504, passive plug; 505, movable spring; 506, leakage hole. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] Example 1: Please refer to Figure 1 - Figure 4 A polishing device for an electric vehicle instrument panel and a method for using the same include a support frame 1, a workbench 101 is fixedly installed on the upper end of the support frame 1 by bolts, two support columns 3 are fixedly installed on the upper end of the workbench 101 by bolts, and the upper ends of the support columns 3 are fixedly connected to a fixed beam 6, and the upper ends of the fixed beam 6 are slidably connected to a movable beam 5, a sliding shell 201 is provided above the workbench 101, and the sliding shell 201 is slidably installed on the bottom end of the movable beam 5, specifically, an adjusting screw 61 is rotatably installed on the inner end of the fixed beam 6, and the movable beam 5 is threadedly sleeved on the outer surface of the adjusting screw 61, the inner end of the movable beam 5 is rotatably mounted with the traveling screw 51, and the sliding shell 201 is threadedly sleeved on the outer surface of the traveling screw 51. The ends of the fixed beam 6 and the movable beam 5 are fixedly mounted with drive motors 7 by bolts. The output ends of the two drive motors 7 are respectively fixedly connected to the adjusting screw 61 and the traveling screw 51, and the adjusting screw 61 and the traveling screw 51 are respectively driven to rotate by the output ends of the two drive motors 7, so that the movable beam 5 and the sliding shell 201 can move;
[0037] The inner end of the support frame 1 is fixedly connected to a liquid storage barrel 2 for storing polishing liquid via a clamp, and a water pump is also provided inside the liquid storage barrel 2. The outer surface of the movable beam 5 is fixedly connected to a liquid infusion tube 4 via a clamp. The end of the liquid infusion tube 4 is passed through the interior of the sliding shell 201, and the other end is connected to the output end of the water pump. The liquid infusion tube 4 is a flexible tube and can be arbitrarily changed in appearance.
[0038] The bottom end of the sliding shell 201 is fixedly installed with an outer supporting shell 205 by bolts, and the inner end of the outer supporting shell 205 is penetrated by a passive tube 206, and the bottom end of the passive tube 206 is fixedly connected to a rotating shell 207. The outer surface of the rotating shell 207 is covered with a polishing cloth for polishing the instrument panel. The outer surface of the instrument panel is polished by the rotation of the rotating shell 207. The inner end of the sliding shell 201 is fixedly connected with a polishing motor 202 by bolts, and the output end of the polishing motor 202 is fixedly connected to the upper end of the passive tube 206. The interior of the outer supporting shell 205 is provided with multiple The outer supporting shell 205 has a plurality of driving cylinders 301, and the driving cylinders 301 are arranged in a ring shape. The bottom end of the driving cylinders 301 is provided with a liquid outlet cover 304 for spraying polishing liquid. An extraction device is provided between the liquid outlet cover 304 and the driving cylinder 301 for extracting polishing liquid. The bottom end of the outer supporting shell 205 is provided with a plurality of through holes, which correspond to each liquid outlet cover 304, and the liquid outlet covers 304 are all penetrated inside the through holes. The inner bottom end of the outer supporting shell 205 is fixedly connected with a plurality of recovery cylinders 401 for recovering polishing liquid, and the opening at the bottom end of the recovery cylinder 401 corresponds to the rotating shell 207.
[0039] like Figure 2 As shown, a movable plate 102 is provided at the upper end of the support frame 1, and a matching frame 103 is fixedly welded to the upper end of the movable plate 102. A plurality of clamping rods 107 for clamping the instrument panel are rotatably installed on the outer surface of the matching frame 103. A movable column 105 is provided at the center of the matching frame 103, and a plurality of push rods 106 are rotatably installed on the outer surface of the movable column 105. The push rods 106 are arranged in a ring shape, and one end of the push rod 106 away from the movable column 105 is rotatably connected to the bottom end of the clamping rod 107. The rotation connection between the push rod 106 and the movable column 105 is higher than the height of the clamping rod 107. When the movable column 105 moves downward, the push rod 106 pushes the bottom end of the clamping rod 107, so that the upper end of the clamping rod 107 moves toward the movable column 105, thereby clamping the instrument panel.
[0040] The movable column 105 is connected to the matching frame 103 by a return spring 104, and the upper end of the clamping rod 107 is fixedly installed with a protrusion, which corresponds to the movable column 105, and its outer surface is covered with a rubber pad to prevent it from hanging on the outer surface of the instrument panel. After the clamping rod 107 is rotated, the instrument panel is buckled by the protrusion. When the instrument panel needs to be taken out, the clamping rod 107 is simultaneously moved away from the movable column 105 to achieve its removal. The bottom end of the workbench 101 is threadedly sleeved with a lifting screw 108, and the upper end of the lifting screw 108 is rotatably connected to the bottom end of the movable plate 102. The bottom end of the lifting screw 108 is penetrated by an auxiliary rod, and by rotating the lifting screw 108, the lifting screw 108 is moved upward, and at the same time, the movable plate 102 is driven to move upward, so as to achieve corresponding adjustment according to instrument panels of different thicknesses.
[0041] Example 2: Please refer to Figure 3 - Figure 5 , an electric vehicle instrument panel polishing device and its use method, based on the basis of Example 1, the outer surface of the passive tube 206 is fixedly sleeved with a driving gear 208, and the end of the driving cylinder 301 away from the liquid outlet cover 304 is rotatably mounted with a passive ring 302, and the outer surface of the passive ring 302 is fixedly sleeved with a passive gear 209, and two adjacent passive gears 209 are meshed with each other, wherein the passive gear 209 close to the passive tube 206 is meshed with the driving gear 208;
[0042] The outer surface of the passive tube 206 is provided with a diversion collar 203, and the diversion collar 203 is connected to the infusion tube 4 through a guide tube 204. The upper end of the passive ring 302 is provided with a sealing cover 303, and the outer surface of the sealing cover 303 is fixedly connected to the inner end of the outer support shell 205. The sealing cover 303 close to the passive tube 206 is connected to the output end of the diversion collar 203, and two adjacent sealing covers 303 are connected by a synchronization tube 305. The polishing liquid flowing out of the infusion tube 4 passes through the guide tube 204 and the diversion collar 203 and flows into the interior of the sealing cover 303.
[0043] See also Figure 5 - Figure 9The extraction device includes a passive turbofan 315, which is fixedly connected to the inside of the passive ring 302, and an isolation plate is fixedly welded to the inner upper end of the inner side of the driving cylinder 301. The outer surface of the isolation plate is provided with a plurality of holes, and the inner end of the driving cylinder 301 is slidably connected to a movable plug 306. The outer surface of the movable plug 306 is fixedly sleeved with a sealing rubber ring and fits tightly with the inner wall of the driving cylinder 301 to achieve increased sealing performance. The inner end of the driving cylinder 301 is fixedly connected to two matching cylinders 313, and the upper ends of the two matching cylinders 313 are both penetrated by a guide tube 314. The outer surfaces of the guide tubes 314 are fixedly sleeved with a sealing rubber ring and fit with the inner wall of the matching cylinder 313 to increase the sealing performance. The outer surface of the movable plug 306 is provided with two through holes, and the end of the guide tube 314 away from the matching cylinder 313 is fixedly penetrated in the through hole and communicates with the chamber above the movable plug 306.
[0044] Specifically, a guide rod 501 is fixedly welded to the inner end of the matching cylinder 313, and the guide tube 314 is sleeved on the outer surface of the guide rod 501. The outer surface of the guide rod 501 is provided with multiple annular guide grooves 503 with gradually decreasing heights. When the guide tube 314 moves downward, the guide grooves 503 are gradually wrapped by the guide tube 314, thereby increasing the channel volume for liquid flow, and the guide tube 314 and the matching cylinder 313 are connected by abutting springs 502.
[0045] The upper end of the liquid outlet cover 304 is fixedly connected to a spherical shell 310, which is movably mounted on the bottom end of the drive cylinder 301. The spherical shell 310 is movably connected to the drive cylinder 301, so that the liquid outlet cover 304 can be deflected in any direction. The upper end of the spherical shell 310 is fixedly connected to a movable cylinder 318. The liquid outlet cover 304 and the drive cylinder 301 are connected by an auxiliary spring 311.
[0046] Specifically, the rotating shell 207 is made of soft rubber, the liquid outlet cover 304 is exposed for a distance from the bottom end of the outer supporting shell 205, and its bottom end is in contact with the inner end of the rotating shell 207. The diameter of the through hole at the bottom end of the outer supporting shell 205 is larger than the diameter of the liquid outlet cover 304. When the rotating shell 207 encounters an irregular area of the instrument panel during rotation, it produces adaptive deformation, and at the same time causes the liquid outlet cover 304 to deflect accordingly.
[0047] The inner end of the movable cylinder 318 is penetrated by a central tube 308. The matching cylinder 313 and the central tube 308 are connected by a return pipe 307. A balancing ring 317 is fixedly welded to the outer surface of the movable cylinder 318. An extrusion ring 312 is provided on the upper end of the balancing ring 317. The outer surface of the extrusion ring 312 abuts against the inner wall of the driving cylinder 301. The diameter of the balancing ring 317 is smaller than that of the extrusion ring 312. Therefore, when the movable cylinder 318 deflects, the balancing ring 317 is driven to move, and the edge of the balancing ring 317 pushes the extrusion ring 312 upward.
[0048] like Figure 5 、 Figure 7 、 Figure 8 、 Figure 9 As shown, the outer surface of the movable cylinder 318 is provided with an airbag 309, which is located above the extrusion ring 312, and the upper part of the airbag 309 abuts against the bottom ends of the two matching cylinders 313. A spring is provided inside the airbag 309. When the airbag 309 is deformed by force, it can be restored to its original state under the elastic force of the spring. The airbag 309 and the movable cylinder 318 are connected by an air pipe 316 composed of an elastic hose. The connection between the air pipe 316 and the movable cylinder 318 adopts a sealed bearing structure, which not only ensures air tightness, but also effectively prevents the air pipe 316 from being entangled and knotted during movement.
[0049] A passive plug 504 is fixedly mounted on the outer surface of the central tube 308. The passive plug 504 is located above the outlet of the trachea 316. Specifically, a plurality of stoppers are fixedly mounted on the inner end of the movable cylinder 318. The stoppers are located below the passive plug 504 to prevent the passive plug 504 from blocking the outlet of the trachea 316.
[0050] A plurality of leakage holes 506 are provided at the bottom end of the liquid outlet cover 304, and the leakage holes 506 are arranged in a ring shape. A plurality of movable spring pieces 505 are slidably installed at the inner bottom end of the liquid outlet cover 304. The movable spring pieces 505 are made of elastic metal material, and the ends of the movable spring pieces 505 are fixedly connected to the outer surface of the central tube 308. A plurality of auxiliary wheels are rotatably installed at the inner end of the liquid outlet cover 304. The outer surfaces of the auxiliary wheels contact the movable spring pieces 505 and change their direction, so that the movable spring pieces 505 block the leakage holes 506 and retain an opening. The outer surface of the central tube 308 is provided with a plurality of holes and is exposed inside the liquid outlet cover 304.
[0051] Example 3: Please refer to Figure 4 、 Figure 10 , a polishing device for an electric vehicle instrument panel and a method of using the same, based on embodiments 1 and 2, a filter cotton 403 is passed through the inner end of the recovery cylinder 401, and the upper and lower ends of the filter cotton 403 are fixedly connected to a stabilizing ring, and the two stabilizing rings are fixed to each other to support the filter cotton 403 to prevent collapse, and a passive sleeve 404 is slidably installed on the inner end of the recovery cylinder 401, and the passive sleeve 404 is connected to the recovery cylinder 401 by a limit spring. Liquid outlet holes 405 are provided on the outer surfaces of the passive sleeve 404 and the recovery cylinder 401, and the two liquid outlet holes 405 correspond to each other. When the filter cotton 403 moves upward, it pushes the passive sleeve 404 to move, so that the two liquid outlet holes 405 are dislocated from each other;
[0052] The upper end of the recovery cylinder 401 is fixedly connected to a recovery pipe 402 , and the free end of the recovery pipe 402 is connected to the synchronization pipe 305 .
[0053] like Figure 1 、 Figure 11 As shown, the outer support shell 205 is provided with a liquid trough at one end close to the rotating shell 207 to facilitate the flow of liquid. The outer surface of the rotating shell 207 is provided with multiple liquid holes corresponding to the liquid trough. A controller is also provided at the upper end of the workbench 101 for controlling the start and stop of the device and the start and stop of the water pump inside the liquid storage barrel 2. This is an existing mature technology and will not be elaborated here.
[0054] The working principle of the present invention is:
[0055] When in use, the instrument panel to be polished is placed on the top of the matching frame 103, and then it is clamped by the clamping rod 107. Then the polishing motor 202 is started, and its output end drives the rotating shell 207 to rotate through the passive tube 206. The polishing cloth sleeved on the outer surface of the rotating shell 207 contacts the outer surface of the instrument panel. When the passive tube 206 rotates, it drives the driving gear 208 to rotate. The passive gear 209 engages with it and drives the passive ring 302 to rotate. The water pump inside the liquid storage barrel 2 starts to extract a small amount of polishing liquid into the inside of the diverter ring 203. When the passive ring 302 rotates, it drives the passive turbofan 315 to rotate, and the polishing liquid inside the diverter ring 203 is pumped into the inside of the driving cylinder 301. At the same time, the two driving motors 7 respectively drive the traveling screw 51 and the adjusting screw 61 to rotate, so that the movable beam 5 and the sliding shell 201 move;
[0056] The polishing liquid then reaches the top of the movable plug 306 and, under the action of pressure, drives the movable plug 306 downward. As the movable plug 306 moves downward, it also drives the guide tube 314 downward and covers the guide groove 503, allowing the polishing liquid to flow through the guide groove 503 and into the center tube 308 through the return pipe 307. If the instrument panel requires a large flow of polishing liquid to assist in polishing, the controller controls the water pump to increase the power, allowing a large amount of polishing liquid to flow into the driving cylinder 301. The movable plug 306 continues to move downward under the action of pressure and covers all the guide grooves 503 on the outer surface of the guide rod 501, thereby increasing the channel volume for liquid flow (the water pump stops working after a period of time under the control of the controller).
[0057] At the same time, after the polishing liquid enters the liquid outlet cover 304 from the central tube 308, it flows out through the leakage hole 506 and then soaks the polishing cloth through the liquid holes on the outer surface of the rotating shell 207, which not only assists the instrument panel polishing operation, but also effectively reduces the temperature generated by friction. In order to prevent the polishing liquid from being thrown out by the rotating rotating shell 207, the passive turbofan 315 extracts the polishing liquid attached to the outer surface of the instrument panel through the recovery pipe 402 and the recovery cylinder 401 when rotating. After being wetted, the filter cotton 403 generates an upward adsorption force, which drives the passive sleeve 404 to move upward synchronously, causing the passive sleeve 404 and the liquid outlet hole 405 on the surface of the recovery cylinder 401 to be misaligned with each other. At this time, the liquid can enter the interior of the driving cylinder 301 along the recovery pipe 402, thereby realizing the reuse of the polishing liquid.
[0058] If the rotating shell 207 reaches the edge of the instrument panel (or an irregular area of the instrument panel), the rotating shell 207 will produce adaptive deformation in the irregular area, and at the same time drive the liquid outlet cover 304 to deflect accordingly, the movable cylinder 318 to deflect, drive the balance ring 317 to move, and its edge pushes the extrusion ring 312 to move upward, so that the airbag 309 is deformed by force, squeezing the gas inside, and the internal gas enters the interior of the movable cylinder 318 through the air pipe 316. The passive plug 504 moves upward under the pressure of the gas and drags the movable spring piece 505 to expose the remaining leakage holes 506, thereby increasing the liquid discharge efficiency and preventing the irregular area of the instrument panel from not being able to contact the polishing liquid in time.
[0059] When the rotating shell 207 returns to the flat area, the liquid outlet cover 304 returns to the horizontal state, and the air bag 309 also returns to the initial state, so that the central tube 308 moves downward and pushes the movable spring 505 to the initial state.
[0060] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An electric vehicle instrument panel polishing device, comprising a support frame (1), characterized in that: A workbench (101) is fixedly mounted on the upper end of the support frame (1), a sliding shell (201) is provided above the workbench (101), an outer support shell (205) is fixedly mounted on the bottom end of the sliding shell (201), a passive tube (206) is passed through the inner end of the outer support shell (205), and a rotating shell (207) is fixedly connected to the bottom end of the passive tube (206), and a polishing cloth is sheathed on the outer surface of the rotating shell (207) for polishing the instrument panel. The rotating shell (207) rotates to polish the instrument panel. The outer surface is ground and polished, a plurality of driving cylinders (301) are provided inside the outer supporting shell (205), a liquid outlet cover (304) for spraying polishing liquid is provided at the bottom end of each driving cylinder (301), an extraction device is provided between the liquid outlet cover (304) and the driving cylinder (301) for extracting the polishing liquid, a plurality of recovery cylinders (401) for recovering the polishing liquid are fixedly connected to the inner bottom end of the outer supporting shell (205), and the bottom opening of the recovery cylinder (401) corresponds to the rotating shell (207); The extraction device includes a passive turbofan (315), the passive turbofan (315) is fixedly connected to the inside of the passive ring (302), the inner end of the driving cylinder (301) is slidably connected to a movable plug (306), the inner end of the driving cylinder (301) is fixedly connected to two matching cylinders (313), the upper ends of the two matching cylinders (313) are both penetrated by a guide tube (314), the outer surface of the movable plug (306) is provided with two through holes, and the end of the guide tube (314) away from the matching cylinder (313) is fixedly penetrated in the through hole; The upper end of the liquid outlet cover (304) is fixedly connected to a spherical shell (310), and the spherical shell (310) is movably mounted on the bottom end of the driving cylinder (301). The liquid outlet cover (304) can be deflected in any direction by the spherical shell (310) and the driving cylinder (301) being movably connected. The upper end of the spherical shell (310) is fixedly connected to a movable cylinder (318). The inner end of the movable cylinder (318) is penetrated by a central tube (308), the matching cylinder (313) and the central tube (308) are connected via a return pipe (307), the outer surface of the movable cylinder (318) is fixedly connected to a balance ring (317), the upper end of the balance ring (317) is provided with an extrusion ring (312), the outer surface of the movable cylinder (318) is sleeved with an air bag (309), and the air bag (309) is located above the extrusion ring (312); The air bag (309) and the movable cylinder (318) are connected via an air pipe (316); a passive plug (504) is fixedly mounted on the outer surface of the central tube (308); the passive plug (504) is located above the output port of the air pipe (316); a plurality of leakage holes (506) are formed at the bottom end of the liquid outlet cover (304); and a plurality of movable springs (505) are slidably mounted on the inner bottom end of the liquid outlet cover (304); The end of the movable spring piece (505) is fixedly connected to the outer surface of the central tube (308), and a plurality of auxiliary wheels are rotatably installed on the inner end of the liquid outlet cover (304), and the outer surface of the auxiliary wheel contacts the movable spring piece (505) and changes its direction, so that the movable spring piece (505) blocks the leakage hole (506) and retains an opening. The outer surface of the central tube (308) is provided with a plurality of holes, which are exposed inside the liquid outlet cover (304).
2. The electric vehicle instrument panel polishing device according to claim 1, characterized in that: The outer surface of the passive tube (206) is fixedly sleeved with a driving gear (208), and the end of the driving cylinder (301) away from the liquid outlet cover (304) is rotatably mounted with a passive ring (302), and the outer surface of the passive ring (302) is fixedly sleeved with a passive gear (209), and two adjacent passive gears (209) are meshed with each other, wherein the passive gear (209) close to the passive tube (206) is meshed with the driving gear (208).
3. The electric vehicle instrument panel polishing device according to claim 2, characterized in that: The outer surface of the passive tube (206) is sleeved with a shunt collar (203), and the shunt collar (203) is connected to the infusion tube (4) via a guide tube (204). The upper end of the passive ring (302) is sleeved with a sealing cover (303), and the outer surface of the sealing cover (303) is fixedly connected to the inner end of the outer support shell (205), wherein the sealing cover (303) close to the passive tube (206) is connected to the output end of the shunt collar (203), and two adjacent sealing covers (303) are connected via a synchronization tube (305). The upper end of the recovery cylinder (401) is fixedly connected to the recovery tube (402), and the free end of the recovery tube (402) is connected to the synchronization tube (305), and is used to recover the polishing liquid attached to the outer surface of the instrument panel.
4. The electric vehicle instrument panel polishing device according to claim 1, characterized in that: The inner end of the recovery cylinder (401) is provided with filter cotton (403), the upper and lower ends of the filter cotton (403) are fixedly connected to a stabilizing ring, and the inner end of the recovery cylinder (401) is slidably provided with a passive sleeve (404).
5. The electric vehicle instrument panel polishing device according to claim 4, characterized in that: Liquid outlet holes (405) are provided on the outer surfaces of the passive sleeve (404) and the recovery cylinder (401), and the two liquid outlet holes (405) correspond to each other. When the filter cotton (403) moves upward, it pushes the passive sleeve (404) to move, so that the two liquid outlet holes (405) are dislocated from each other.
6. A method for using an electric vehicle instrument panel polishing device, used for an electric vehicle instrument panel polishing device according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1: The polishing liquid comes to the top of the movable plug (306) and drives the movable plug (306) downward under the action of pressure. As the movable plug (306) moves downward, it drives the guide tube (314) downward, and sets the guide groove (503) so that the polishing liquid enters the interior of the central tube (308) through the return pipe (307) and wets the polishing cloth through the liquid holes on the outer surface of the rotating shell (207), which can not only assist the instrument panel polishing operation, but also effectively reduce the temperature generated by friction; S2: If the rotating shell (207) reaches the edge of the instrument panel, the rotating shell (207) generates adaptive deformation in the irregular area, and at the same time drives the liquid outlet cover (304) to deflect accordingly, the movable cylinder (318) deflects, drives the balance ring (317) to move, and its edge pushes the extrusion ring (312) to move upward, so that the air bag (309) is deformed by force, squeezing the internal gas, and the internal gas enters the interior of the movable cylinder (318) from the air pipe (316), and the passive plug (504) moves upward under the pressure of the gas, so that the remaining leakage holes (506) are exposed, thereby improving the liquid discharge efficiency and avoiding the situation where the irregular area of the instrument panel cannot be exposed to the polishing liquid in time.
Citation Information
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