Automatic drilling equipment for ceramic roller

By using elastic sleeves and telescopic devices in the ceramic roller automatic drilling equipment, the vibration of the ceramic roller is slowed down, and by setting up a waste chip warehouse to collect debris, the problem of easy cracking of the ceramic roller and low waste chip discharge efficiency is solved, and the processing quality and production efficiency are improved.

CN120095969APending Publication Date: 2025-06-06COMROLLA LTD
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Patent Information

Application Number
CN202510373724.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

In actual application, existing ceramic roller roll blank drilling equipment is prone to cracking or cracking of ceramic rollers, and the waste chip discharge efficiency is insufficient, affecting the processing yield and production efficiency.

Method used

An automatic drilling equipment for ceramic rollers is designed, using an elastic sleeve and a telescopic device to slow down the vibration of the ceramic rollers during the drilling process, and collect the debris generated during drilling by providing the first and second waste bins.

Benefits of technology

Through the buffering effect of the elastic sleeve, the cracking of the ceramic roller is significantly reduced, and the processing yield and production efficiency are improved through an efficient waste chip collection mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

Automatic drilling equipment for ceramic rollers comprises a fixing assembly, and the fixing assembly comprises a fixing clamp, an elastic sleeve, a telescopic device, a moving column and a sliding device. An elastic sleeve is arranged on one side of the fixed clamping hand, the elastic sleeve is made of elastic rubber, the elastic sleeve is configured to buffer vibration between the ceramic roller and equipment during drilling, a telescopic device is fixedly connected to one side of the fixed clamping hand, the telescopic device is connected with the elastic sleeve, and the telescopic device is used for controlling stretching and retracting of the elastic sleeve. The lower portion of the fixed clamping hand is fixedly connected with a movable column, and a sliding device is arranged on the side portion of the fixed clamping hand, connected with the movable column and used for driving the movable column to move back and forth. The telescopic distance of the elastic sleeve is adjusted through the telescopic device, so that the elastic sleeve can completely wrap the to-be-treated ceramic roller; and through the buffering effect of the elastic sleeve, vibration generated in the drilling process of the ceramic roller can be relieved, and finally the situation that the ceramic roller cracks can be prevented.
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Description

Technical Field

[0001] The invention belongs to the field of ceramic roller drilling, and in particular relates to an automatic ceramic roller drilling device. Background Art

[0002] Ceramic roller is an industrial roller made of ceramic material, which is widely used in printing, coating, film processing, metallurgy, electronics and other industries.

[0003] The current ceramic roller blank drilling equipment has the following technical pain points in practical applications: Due to the brittle characteristics of the ceramic material itself and its low tensile strength, conventional machine tools can easily cause the blank body to crack or break. In addition, the existing equipment is not efficient in removing waste chips, which can easily cause secondary cutting damage, seriously affecting the processing yield and production efficiency. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a ceramic roller automatic drilling device, which at least partially solves the above technical problems.

[0005] The technical solution adopted by the present invention is as follows: a ceramic roller automatic drilling device, including a fixing component, the fixing component includes a fixed clamp, an elastic sleeve, a telescopic device, a movable column and a sliding device.

[0006] Furthermore, an elastic sleeve is provided on one side of the fixed clamp, and the elastic sleeve is made of elastic rubber material. The elastic sleeve is configured to buffer the vibration between the ceramic roller and the equipment during drilling. A telescopic device is fixedly connected to one side of the fixed clamp, and the telescopic device is connected to the elastic sleeve. The telescopic device is used to control the telescopic movement of the elastic sleeve. The lower part of the fixed clamp is fixedly connected to a moving column, and a sliding device is provided on the side of the fixed clamp, and the sliding device is connected to the moving column. The sliding device is used to drive the moving column to move back and forth.

[0007] Furthermore, the fixing assembly also includes a second waste chip bin and an air suction duct.

[0008] Furthermore, a second waste chip bin is provided on one side of the fixed clamping hand, and an air suction duct is provided inside the second waste chip bin, and the air suction duct is used to absorb the debris generated when the ceramic roller is drilled.

[0009] Furthermore, the fixing assembly also includes a placement table and a sliding groove.

[0010] Furthermore, a placing platform is provided at the lower part of the fixed clamping hand, and a sliding groove is provided inside the placing platform. The sliding groove is used to place the moving column and allow the moving column to slide back and forth along the sliding groove.

[0011] Furthermore, the fixing assembly also includes a base, a first waste bin and a baffle.

[0012] Furthermore, one side of the placing table is fixedly connected to the base table, and a first waste chip bin is provided on the upper part of the base table. A baffle is provided inside the first waste chip bin, and the first waste chip bin is used to absorb the debris generated when the ceramic roller is drilled.

[0013] Furthermore, the fixing assembly also includes a limiting plate and a positioning circular shaft.

[0014] Furthermore, one end of the base is fixedly connected to a limiting plate, a positioning circular shaft is provided inside the limiting plate, and the positioning circular shaft is configured to limit the movement of the ceramic roller.

[0015] Furthermore, the automatic ceramic roller drilling equipment proposed in the present invention includes a drilling component, which is arranged outside the fixing component and is used to drill the ceramic roller.

[0016] Furthermore, the drilling assembly includes a servo motor, a fixing platform, an air outlet and an air inlet duct.

[0017] Furthermore, a plurality of fixed platforms are provided on the outside of the servo motor, an air inlet duct is provided on the top of each fixed platform, the air inlet duct is externally connected to a gas tank, a blowing port is provided on the bottom of the fixed platform, the cross-sectional shape of the blowing port is trapezoidal, the air inlet duct passes through the inside of the fixed platform and is connected to the blowing port, and the blowing port is used to blow away debris generated during drilling.

[0018] Furthermore, the drilling assembly also includes a lifting device, a side connecting column and a control compartment.

[0019] Furthermore, a lifting device is provided on the upper part of the servo motor, and the lifting device is configured to control the up and down movement of the servo motor. Side connecting columns are fixed on both sides of the lifting device, and a control bin is provided on the other side of the side connecting column, and the control bin is movably connected to the side connecting column.

[0020] Furthermore, the drilling assembly also includes a moving bar, a supporting base and a placement slot.

[0021] Furthermore, a placement slot is provided on the inner side of the control compartment, and the placement slot is used to place the side connecting column. A moving bar is provided on the upper part of the control compartment, and the moving bar is used to control the side connecting column to move back and forth along the placement slot.

[0022] The beneficial effects achieved by the present invention using the above structure are as follows: (1) By adjusting the telescopic distance of the elastic sleeve through the telescopic device, the elastic sleeve can completely wrap the ceramic roller to be processed. Through the buffering effect of the elastic sleeve, the vibration generated by the ceramic roller during the drilling process can be slowed down, which can greatly reduce the cracking of the ceramic roller.

[0023] (2) The first waste chip bin and the second waste chip bin provided at the lower part of the fixed clamp can collect the debris generated during drilling, thereby reducing the influence of the debris on the drilling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of an automatic drilling device for ceramic rollers provided in an embodiment of the present invention; Figure 2 A three-dimensional diagram of a fixing assembly according to an embodiment of the present invention; Figure 3 A top view of a fixing assembly according to an embodiment of the present invention; Figure 4 A left side view of a fixing assembly according to an embodiment of the present invention; Figure 5 A three-dimensional diagram of a drilling assembly according to an embodiment of the present invention; Figure 6 It is a left side view of the drilling assembly proposed in the embodiment of the present invention.

[0025] Among them, 1. fixing component, 2. drilling component; 11. fixed gripper, 12. elastic sleeve, 13. telescopic device, 14. movable column, 15. sliding device, 16. placing table, 17. sliding groove, 18. bottom table, 19. first waste bin, 110. baffle, 111. collecting strip, 112. limiting plate, 113. positioning circular shaft, 114. second waste bin, 115. suction pipe; 21. servo motor, 22. drilling bit, 23. fixed platform, 24. air outlet, 25. air inlet duct, 26. lifting device, 27. side connecting column, 28. control compartment, 29. moving bar, 210. supporting base, 211. placement slot.

[0026] The accompanying drawings are used to provide further understanding of the embodiments of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] In the description of the embodiments of the present invention, it should be understood that terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an embodiment of the present invention proposes an automatic ceramic roller drilling device, including a fixing component 1, wherein the fixing component 1 includes a fixing clamp 11, an elastic sleeve 12, a telescopic device 13, a movable column 14, a sliding device 15, a placing table 16, a sliding groove 17, a base 18, a first waste chip bin 19, a baffle 110, a collecting strip 111, a limiting plate 112, a positioning circular shaft 113, a second waste chip bin 114 and an air suction duct 115.

[0030] In the embodiment of the present invention, a plurality of placing tables 16 are provided on the upper part of the base 18, and there is a certain distance between each placing table 16, two groups of fixed clamps 11 are provided on the upper part of the placing tables 16, and movable columns 14 are fixedly connected to the lower part of the fixed clamps 11, wherein one group of movable columns 14 is fixed on the upper surface of the placing tables 16, and the other group of movable columns 14 is movably connected to the upper surface of the placing tables 16, and a sliding groove 17 is provided inside the placing tables 16, wherein one group of movable columns 14 is arranged inside the sliding groove 17, and a sliding device 15 is fixedly provided on one side of the placing tables 16, and the interior of the sliding device 15 is connected to the side of the movable column 14, so the sliding device 15 can control the movable column 14 to move back and forth along the direction of the sliding groove 17, and with the movement of the movable column 14, it can eventually drive the fixed clamps 11 on its upper part to move back and forth along the direction of the sliding groove 17.

[0031] An elastic sleeve 12 is provided on the inner side of the fixed clamp 11. The elastic sleeve 12 is made of a material with elastic properties such as rubber. A telescopic device 13 is provided on the outer side of the fixed clamp 11. The telescopic device 13 passes through the fixed clamp 11 and is connected to the elastic sleeve 12. The telescopic device 13 can control the telescopic movement of the elastic sleeve 12. The outer surface of the elastic sleeve 12 is provided with multiple groups of grooves, which can further increase the friction between the elastic sleeve 12 and the ceramic roller. The ceramic roller is placed on the inner side of the fixed clamp 11. When the sliding device 15 drives the fixed clamp 11 to move, the ceramic roller placed inside the fixed clamp 11 can be fixed. After the fixed clamp 11 completely fixes the ceramic roller, the telescopic device 13 adjusts the elastic sleeve 12 to move outward. As the elastic sleeve 12 moves, the ceramic roller fixed inside the fixed clamp 11 can be compacted, which is convenient for subsequent drilling processing.

[0032] A second waste chip bin 114 is provided at the lower part between the two sets of fixed clamps 11, and an air suction pipe 115 is provided inside the second waste chip bin 114. The air suction pipe 115 is externally connected to a compressed gas tank, so that a negative pressure can be generated in the air suction pipe 115. The air suction pipe 115 can absorb the debris generated by the ceramic roller during the punching process. Most of the debris will be sucked from the second waste chip bin 114 and collected.

[0033] A first waste bin 19 is provided in the middle and upper part of the base 18, a baffle 110 is provided inside the first waste bin 19, a collecting strip 111 is provided inside the baffle 110, and an adsorption device is provided in the first waste bin 19 to enable the first waste bin 19 to have adsorption capacity. The drilling process of the ceramic roller is above the first waste bin 19, so during the drilling process of the ceramic roller, most of the debris generated passes through the collecting strip 111 and is collected inside the first waste bin 19.

[0034] A limit plate 112 is fixedly provided on one side of the base 18, and a positioning circular shaft 113 is provided inside the limit plate 112. The positioning circular shaft 113 is used to place the ceramic roller that needs to be processed. The bottom of the ceramic roller needs to be placed in the positioning circular shaft 113 during the drilling process. The positioning circular shaft 113 can now move the ceramic roller.

[0035] First, one end of the ceramic roller is placed in the positioning circular shaft 113, and the shaft body of the ceramic roller passes through the fixed clamp 11. Then the sliding device 15 controls the moving column 14 to retract inward. As the moving column 14 retracts, the fixed clamp 11 is slowly clamped. Then the telescopic device 13 drives the elastic sleeve 12 to extend outward. As the elastic sleeve 12 moves, the ceramic roller to be processed will be completely fixed and firmly fixed. Then the drilling component 2 drills the ceramic roller. During the drilling process, the ceramic roller may break due to the loose structure of the ceramic blank, and the debris generated during drilling will affect the drilling progress. The elastic sleeve 12 has a buffering effect on the ceramic roller, which can reduce the generation of cracks in the ceramic roller. The generated debris will be sucked away by the first waste bin 19 and the second waste bin 114 below, thereby ultimately improving the quality of drilling.

[0036] like Figure 1 , Figure 5 and Figure 6 As shown, an embodiment of the present invention provides an automatic drilling device for a ceramic roller, comprising a drilling component 2, wherein the drilling component 2 is arranged outside the fixing component 1, and the drilling component 2 is used for drilling the ceramic roller.

[0037] The drilling assembly 2 includes a servo motor 21, a drilling drill 22, a fixing platform 23, an air outlet 24, an air inlet duct 25, a lifting device 26, a side connecting column 27, a control compartment 28, a moving bar 29, a supporting base 210 and a placement slot 211.

[0038] In an embodiment of the present invention, a drilling drill 22 is provided at the lower portion of the servo motor 21, and the servo motor 21 can drive the drilling drill 22 to rotate. The drilling drill 22 is used to drill holes in the ceramic roller. A fixed table 23 is fixedly connected to both sides of the servo motor 21, and an air inlet duct 25 is provided at the upper portion of the fixed table 23. The air inlet duct 25 is connected to an external gas tank, and a blowing port 24 is provided at the lower portion of the fixed table 23. The air inlet duct 25 passes through the fixed table 23 and is connected to the blowing port 24. The cross-section of the blowing port 24 is trapezoidal, and the wind blown out from the blowing port 24 blows toward the position of the drilling drill 22. A lifting device 26 is provided above the servo motor 21, and the lifting device 26 can drive the servo motor 21 to move up and down, thereby driving the drilling drill 22 to move up and down.

[0039] Side connecting columns 27 are fixedly provided on both sides of the lifting device 26, and control chambers 28 are provided on the outside of the side connecting columns 27. A placement slot 211 is provided inside the control chamber 28, and the side connecting columns 27 pass through the placement slot 211 and are connected to the control chamber 28. A moving bar 29 is provided on the upper part of each control chamber 28, and a support base 210 is provided on one side of each control chamber 28. The support base 210 is used to support the operation of the drilling assembly 2. The moving bar 29 can drive the side connecting columns 27 to move back and forth inside the placement slot 211. As the side connecting columns 27 move, the drilling bit 22 will be driven to move. Then, after the fixing assembly 1 completes the fixation of the ceramic roller, the moving bar 29 drives the drilling bit 22 to move to a suitable position, and then the lifting device 26 drives the drilling bit 22 to move downward to finally complete the drilling of the ceramic roller.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

[0042] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the creative purpose of the embodiments of the present invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A ceramic roller automatic drilling device, characterized in that: The invention comprises a fixing assembly (1), wherein the fixing assembly (1) comprises a fixing clamp (11), an elastic sleeve (12), a telescopic device (13), a movable column (14) and a sliding device (15); An elastic sleeve (12) is provided on the inner side of the fixed clamp (11), and the elastic sleeve (12) is configured to be sleeved on a ceramic roller. A telescopic device (13) is fixedly connected to the other side of the fixed clamp (11), and the telescopic device (13) passes through the fixed clamp (11) and is connected to the elastic sleeve (12). The telescopic device (13) is used to control the radial telescopic movement of the elastic sleeve (12). The lower part of the fixed clamp (11) is fixedly connected to a movable column (14). A sliding device (15) is provided on the side of the fixed clamp (11), and the sliding device (15) is connected to the movable column (14). The sliding device (15) is used to drive the movable column (14) to move back and forth.

2. The automatic drilling device for ceramic rollers according to claim 1 is characterized in that: The fixing assembly (1) further comprises a second waste bin (114) and an air suction duct (115); A second waste chip bin (114) is provided on one side of the fixed clamp (11), and an air suction duct (115) is provided inside the second waste chip bin (114), wherein the air suction duct (115) is used to absorb the debris generated when the ceramic roller is drilled.

3. The automatic drilling device for ceramic rollers according to claim 2 is characterized in that: The fixing assembly (1) further comprises a placement platform (16) and a sliding groove (17); A placement platform (16) is provided at the bottom of the fixed clamp (11), and a sliding groove (17) is provided inside the placement platform (16). The sliding groove (17) is used to place the movable column (14) and enable the movable column (14) to slide back and forth along the sliding groove (17).

4. The automatic drilling device for ceramic rollers according to claim 3 is characterized in that: The fixing assembly (1) further comprises a base (18), a first waste bin (19) and a baffle (110); One side of the placement platform (16) is fixedly connected to the base platform (18), a first waste chip bin (19) is provided on the top of the base platform (18), a baffle (110) is provided inside the first waste chip bin (19), and the first waste chip bin (19) is used to absorb chips generated when the ceramic roller is drilled.

5. The automatic drilling device for ceramic rollers according to claim 4 is characterized in that: The fixing assembly (1) further comprises a limiting plate (112) and a positioning circular shaft (113); One end of the base (18) is fixedly connected to a limiting plate (112), a positioning circular shaft (113) is provided inside the limiting plate (112), and the positioning circular shaft (113) is configured to limit the movement of the ceramic roller.

6. The automatic drilling device for ceramic rollers according to claim 5, characterized in that: The invention comprises a drilling component (2), wherein the drilling component (2) is arranged outside the fixing component (1), and the drilling component (2) is used for drilling a ceramic roller.

7. The automatic drilling device for ceramic rollers according to claim 6 is characterized in that: The drilling assembly (2) comprises a servo motor (21), a fixing platform (23), an air outlet (24) and an air inlet duct (25); A plurality of fixed platforms (23) are provided on the outside of the servo motor (21); an air inlet duct (25) is provided on the top of each fixed platform (23); the air inlet duct (25) is externally connected to an air tank; an air blowing port (24) is provided on the bottom of the fixed platform (23); the cross-sectional shape of the air blowing port (24) is trapezoidal; the air inlet duct (25) passes through the inside of the fixed platform (23) and is connected to the air blowing port (24); the air blowing port (24) is used to blow away debris generated during drilling.

8. The automatic drilling device for ceramic rollers according to claim 7, characterized in that: The drilling assembly (2) further comprises a lifting device (26), a side connecting column (27) and a control compartment (28); A lifting device (26) is provided on the upper part of the servo motor (21), and the lifting device (26) is configured to control the servo motor (21) to move up and down. Side connecting columns (27) are fixedly connected to both sides of the lifting device (26), and a control compartment (28) is provided on the other side of the side connecting column (27), and the control compartment (28) is movably connected to the side connecting column (27).

9. The automatic drilling device for ceramic rollers according to claim 8, characterized in that: The drilling assembly (2) further comprises a moving bar (29), a supporting base (210) and a placement slot (211); A placement slot (211) is provided on the inner side of the control compartment (28), the placement slot (211) being used to place the side connection column (27), and a moving bar (29) is provided on the upper part of the control compartment (28), the moving bar (29) being used to control the side connection column (27) to move back and forth along the placement slot (211).