Rice hull ash collecting system for improved soil roadbed filling
By designing an improved rice husk ash collection system for soil subgrade filling, and using water-liquid spraying and compression treatment technology, the problem of poor working performance of existing rice husk ash collection equipment has been solved, efficient collection and treatment of rice husk ash has been achieved, and construction efficiency and working performance have been improved.
Patent Information
- Application Number
- CN202510510555.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-06-06
AI Technical Summary
The existing rice husk ash collection equipment has poor working performance, resulting in large volume of rice husk ash and occupying a lot of storage space, which affects construction efficiency.
A rice husk ash collection system for improved soil subgrade filling is designed, including a collection cylinder, treatment tank, water pipe, spray head, press plate and collection box. The volume of rice husk ash is reduced by water spraying and compression treatment, and the mechanical structure driven by gears and motors can be realized efficiently collecting and processing of rice husk ash.
This system can facilitate construction personnel to collect and wet compress the rice husk ash, reduce the volume and storage space of rice husk ash, improve construction efficiency, and avoid dust overflow of rice husk ash, and improve working performance.
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Figure CN120097124A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roadbed filling, in particular to a rice husk ash collection system for improving soil roadbed filling. Background Art
[0002] During the road construction process, the roadbed needs to be filled to improve the road's bearing capacity. Rice husk ash is one of the roadbed filling materials. As a low-cost, high-value-added environmentally friendly biomass waste, it can not only improve the engineering properties of the soil, but also improve the mechanical properties of the roadbed, reduce the settlement and deformation of the roadbed, and increase the service life of the road.
[0003] During the use of rice husk ash, corresponding collection equipment is needed to transport the rice husk ash to the construction site. Most of the existing collection equipment directly piles the rice husk ash inside the container and then transports it. Although this method can collect rice husk ash, the collected rice husk ash is large in volume and will occupy a large amount of storage space. For this reason, we propose a rice husk ash collection system for improved soil roadbed filling. Summary of the invention
[0004] In order to solve the technical problem that the working performance of rice husk ash collecting equipment is poor, the present invention provides a rice husk ash collecting system for improving soil roadbed filling.
[0005] The present invention is implemented by the following technical scheme: a rice husk ash collection system for improving soil roadbed filling, comprising a collecting cylinder and a base arranged below the collecting cylinder, characterized in that the collecting cylinder is provided with a processing tank, a mounting hole connected to the processing tank is provided at one end of the collecting cylinder away from the opening of the processing tank, a mounting shell is fixedly inserted inside the mounting hole, a through hole is provided in the mounting shell located outside the collecting cylinder, a water pipe is slidably penetrated inside the through hole, a plurality of nozzles fixed on the inner wall of the mounting shell are installed on the water pipe located inside the mounting shell, a feeding port provided on the collecting cylinder is provided between the mounting shell and the opening of the processing tank, the feeding port is communicated with the collecting cylinder, a pressing plate is slidably connected inside the collecting cylinder, a sliding groove provided on the collecting cylinder is provided on the side of the feeding port away from the mounting shell, a closing plate for closing the opening of the processing tank is slidably penetrated inside the sliding groove, a collecting box located below the collecting cylinder is provided on the top side of the base, and through the operation of the above components, the rice husk ash in the processing tank can be compressed and the compressed rice husk ash can be collected.
[0006] As a further improvement of the above scheme, a rack hole is provided at one end of the collecting cylinder away from the opening of the processing tank, and a rack plate fixed on the pressure plate is slidably penetrated inside the rack hole, and a driving shaft is provided on one side of the rack plate located inside the collecting cylinder, and a gear meshing with the rack plate is fixedly sleeved on the outer wall of the driving shaft, and one end of the driving shaft is transmission-connected to a motor fixed on the inner wall of the processing tank, and the other end of the driving shaft is rotatably connected to the inner wall of the processing tank. Through the operation of the motor, the driving shaft can be driven to rotate, which drives the gear to rotate, drives the rack plate to move, and drives the pressure plate to move.
[0007] As a further improvement of the above scheme, a side of the closing plate away from the pressure plate is provided with a rack hole 2 opened on the collecting cylinder, the rack hole 2 is connected with the sliding groove, and a rack plate 2 fixed on the closing plate is slidably penetrated inside the rack hole 2, and a driving shaft 2 is provided on one side of the rack plate 2 located outside the collecting cylinder, and a gear 2 meshing with the rack plate 2 is fixedly sleeved on the outer wall of the driving shaft 2, and one end of the driving shaft 2 is transmission-connected to a motor 2, and through the operation of the motor 2, the driving shaft 2 can be driven to rotate, which drives the gear 2 to rotate, drives the rack plate 2 to vertically displace, and drives the closing plate to displace.
[0008] As a further improvement of the above scheme, rack plates three are fixed on both sides of the collecting barrel, a driving shaft three is provided on one side of the rack plate three, a gear three meshing with the rack plate three is fixedly sleeved on the outer wall of the driving shaft three, a loading block is provided on the outer side of the gear three, one end of the driving shaft three is transmission-connected with a motor three, the motor three is fixed on the inner wall of one end of the loading block, the other end of the driving shaft three is rotatably connected to the inner wall of the other end of the loading block, a transmission column is fixed on the side of the loading block away from the collecting barrel, and the end of the transmission column away from the loading block is rotatably connected to a support plate fixed on the top side of the base, the operation of the motor three can drive the driving shaft three to rotate, drive the gear three to rotate, and through the rotation of the gear three and the cooperation of the rack plate three, drive the rack plate three to move, and drive the collecting barrel to move.
[0009] As a further improvement of the above scheme, a gear four is fixedly sleeved on the outer wall of the transmission column, a rack plate four is provided on one side of the gear four, a pushing block is fixed on one end of the rack plate four, and a plurality of hydraulic cylinders fixed on adjacent support plates are provided on the side of the pushing block away from the rack plate four, and the piston ends of the hydraulic cylinders are fixed on adjacent pushing blocks. Through the operation of the hydraulic cylinders, the pushing blocks can be driven to move, the rack plate four can be driven to move, the transmission column can be driven to rotate, the loading block can be driven to rotate, and the collecting barrel can be driven to rotate, and the corresponding angles of the collecting barrel can be adjusted at this time.
[0010] As a further improvement of the above scheme, a fixing plate 1 is fixed to the outside of the motor 2, and the end of the drive shaft 2 away from the motor 2 is rotatably connected to the fixing plate 2. The fixing plate 1 and the fixing plate 2 are both fixed to the outside of the collecting tube. The motor 2 and the drive shaft 2 can be fixed to the outside of the collecting tube through the fixing plate 1 and the fixing plate 2.
[0011] As a further improvement of the above scheme, the collection box is located between two support plates, and a sliding groove is provided on the side of the base close to the collection box. The interior of the sliding groove is slidably connected to a sliding block fixed on the bottom side of the collection box. The stability of the collection box can be improved through the sliding cooperation between the sliding groove and the sliding block.
[0012] As a further improvement of the above solution, the processing tank is a rectangular tank, and the pressing plate is a rectangular plate. The rice husk ash can be compressed into rectangular blocks through the processing tank with a rectangular structure.
[0013] As a further improvement of the above scheme, guide plates are fixed on both sides of the rack plate three, a limiting groove is opened on the side of the guide plate away from the collecting cylinder, a limiting block is slidably connected inside the limiting groove, a linkage block is slidably passed through the groove of the limiting groove, one end of the linkage block is fixed on the limiting block, and the other end of the linkage block is fixed on the adjacent loading block, and the collecting cylinder can be limited on the support plate through the cooperation of the guide plate, the limiting groove, the limiting block and the linkage block.
[0014] As a further improvement of the above solution, the limiting block is a rectangular block, and the width of the limiting block is greater than the width of the limiting groove opening. By using the limiting block with a width greater than the width of the limiting groove opening, the limiting block can be prevented from escaping from the inside of the limiting groove.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention can facilitate construction workers to collect rice husk ash, and can perform moist compression treatment on the collected rice husk ash, thereby reducing the volume and storage space of the rice husk ash and improving construction efficiency. The processed rice husk ash can be neatly stacked and placed, thereby facilitating construction workers to use the rice husk ash, and is easy to use.
[0017] 2. The present invention can prevent the construction workers from being affected by the dust of rice husk ash when they are taking the rice husk ash. The corresponding angle of the collecting device can be adjusted according to the use requirements, and the processed rice husk ash can be quickly discharged from the collecting device to prevent the rice husk ash from accumulating inside the device. The size of the prepared rice husk ash block can be adjusted according to the construction requirements, and the working performance is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of a rice husk ash collection system for improving soil roadbed filling;
[0019] Figure 2 A schematic diagram of a collection box in a rice husk ash collection system for improving soil roadbed filling;
[0020] Figure 3 A schematic diagram of the horizontal state of a collecting drum in a rice husk ash collecting system for improving soil roadbed filling;
[0021] Figure 4 A schematic diagram of a collection cylinder in a rice husk ash collection system for improving soil roadbed filling;
[0022] Figure 5 A cross-sectional view of a collecting cylinder in a rice husk ash collecting system for improving soil roadbed filling;
[0023] Figure 6 for Figure 2 Schematic diagram of the structure enlarged at point A in the middle.
[0024] Description of main symbols:
[0025] 1. Collecting cylinder; 2. Base; 3. Collecting box; 4. Processing tank; 5. Feeding port; 6. Mounting shell; 7. Water pipe; 8. Nozzle; 9. Pressing plate; 10. Closing plate; 11. Gear 1; 12. Rack plate 1; 13. Gear 2; 14. Rack plate 2; 15. Fixing plate 1; 16. Rack plate 3; 17. Loading block; 18. Motor 3; 19. Transmission column; 20. Gear 4; 21. Rack plate 4; 22. Pushing block; 23. Hydraulic cylinder; 24. Support plate; 25. Gear 3; 26. Rack hole 1; 27. Drive shaft 2; 28. Drive shaft 1; 29. Guide plate; 30. Limiting groove. DETAILED DESCRIPTION
[0026] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0027] Embodiment 1:
[0028] Combination Figure 1 , Figure 2 and Figure 3A rice husk ash collection system for improving soil roadbed filling in this embodiment includes a collecting cylinder 1 and a base 2 arranged below the collecting cylinder 1, the collecting cylinder 1 is provided with a processing tank 4, and the end of the collecting cylinder 1 away from the opening of the processing tank 4 is provided with a mounting hole connected with the processing tank 4, a mounting shell 6 is fixedly inserted inside the mounting hole, the mounting shell 6 located outside the collecting cylinder 1 is provided with a through hole, a water pipe 7 is slidably penetrated inside the through hole, and a plurality of nozzles 8 fixed on the inner wall of the mounting shell 6 are installed on the water pipe 7 located inside the mounting shell 6, a feeding port 5 opened on the collecting cylinder 1 is provided between the mounting shell 6 and the opening of the processing tank 4, the feeding port 5 is communicated with the collecting cylinder 1, and a pressing plate 9 is slidably connected inside the collecting cylinder 1, a sliding groove opened on the collecting cylinder 1 is provided on the side of the feeding port 5 away from the mounting shell 6, and a closing plate 10 for closing the opening of the processing tank 4 is slidably penetrated inside the sliding groove, and a collecting box 3 located below the collecting cylinder 1 is provided on the top side of the base 2.
[0029] The implementation principle of a rice husk ash collection system for improving soil roadbed filling in the embodiment of the present application is as follows: when the rice husk ash needs to be transported to the construction site, the collecting cylinder 1 is deflected, and when the collecting cylinder 1 is in a horizontal state, the rice husk ash can be transported to the feeding port 5, and the rice husk ash entering the feeding port 5 will enter the processing tank 4, and then the water pipe 7 located outside the collecting cylinder 1 is connected to the water conveying equipment, and water is transported to the water pipe 7 through the water conveying equipment, and the water inside the water pipe 7 is sprayed into the processing tank 4 through the nozzle 8 on the water pipe 7. When an appropriate amount of water inside the processing tank 4 is After mixing with the rice husk ash in the processing tank 4, the rice husk ash in the processing tank 4 can be compressed by the displacement of the pressing plate 9 and the cooperation of the pressing plate 9 and the closing plate 10. When the compression of the rice husk ash in the processing tank 4 is completed, the collecting cylinder 1 is deflected. When the collecting cylinder 1 is in a vertical state and the opening of the processing tank 4 corresponds to the collecting box 3, the closing plate 10 is displaced. When the closing plate 10 opens the opening of the processing tank 4, the compressed rice husk ash blocks inside the processing tank 4 are pushed into the collecting box 3 through the displacement of the pressing plate 9. At this time, the compressed rice husk ash can be collected by the collecting box 3.
[0030] Embodiment 2:
[0031] Combination Figure 5On the basis of Example 1, this embodiment is further improved in that: a rack hole 26 is opened at one end of the collecting barrel 1 away from the opening of the processing tank 4, and a rack plate 12 fixed on the pressure plate 9 is slidably penetrated inside the rack hole 26, and a driving shaft 28 is provided on one side of the rack plate 12 located inside the collecting barrel 1, and a gear 11 meshing with the rack plate 12 is fixedly sleeved on the outer wall of the driving shaft 28, and one end of the driving shaft 28 is transmission-connected to a motor 1 fixed on the inner wall of the processing tank 4, and the motor 1 is a forward and reverse stepping motor, and the other end of the driving shaft 28 is rotatably connected to the inner wall of the processing tank 4. Through the operation of the motor 1, the driving shaft 28 can be driven to rotate, drive the gear 11 to rotate, drive the rack plate 12 to move, and drive the pressure plate 9 to move.
[0032] A rack hole 2 is provided on the side of the closing plate 10 away from the pressure plate 9, and the rack hole 2 is connected to the sliding groove. A rack plate 24 fixed on the closing plate 10 is slidably penetrated inside the rack hole 2. A driving shaft 27 is provided on one side of the rack plate 14 located outside the collecting cylinder 1. A gear 24 meshing with the rack plate 14 is fixedly sleeved on the outer wall of the driving shaft 24. One end of the driving shaft 24 is transmission-connected to a motor 2, which is a forward and reverse stepping motor. Through the operation of the motor 2, the driving shaft 24 can be driven to rotate, thereby driving the gear 24 to rotate, driving the rack plate 14 to vertically displace, and driving the closing plate 10 to displace.
[0033] Embodiment 3:
[0034] Combination Figure 4 and Figure 6 On the basis of the embodiment 1, the present embodiment is further improved in that: rack plates 3 16 are fixed on both sides of the collecting barrel 1, a driving shaft 3 is provided on one side of the rack plates 3 16, a gear 3 25 meshing with the rack plates 3 16 is fixedly sleeved on the outer wall of the driving shaft 3, a loading block 17 is provided on the outer side of the gear 3 25, one end of the driving shaft 3 is transmission-connected with a motor 3 18, the motor 3 18 is a forward and reverse stepping motor, the motor 3 18 is fixed on the inner wall of one end of the loading block 17, the other end of the driving shaft 3 is rotationally connected to the inner wall of the other end of the loading block 17, and a transmission column 1 is fixed on the side of the loading block 17 away from the collecting barrel 1 9. One end of the transmission column 19 away from the loading block 17 is rotatably connected to a support plate 24 fixed on the top side of the base 2. Through the operation of the motor three 18, the driving shaft three can be driven to rotate, and the gear three 25 can be driven to rotate. Through the rotation of the gear three 25 and the cooperation of the rack plate three 16, the rack plate three 16 is driven to move, and the collecting barrel 1 is driven to move. When the compressed rice husk ash blocks inside the collecting box 3 are about to contact the collecting barrel 1, the compressed rice husk ash blocks inside the collecting box 3 can be prevented from contacting the collecting barrel 1 by the displacement of the collecting barrel 1, thereby facilitating the construction personnel to stack the compressed rice husk ash blocks inside the collecting box 3.
[0035] A gear 4 20 is fixedly sleeved on the outer wall of the transmission column 19, and a rack plate 4 21 is provided on one side of the gear 4 20, and a push block 22 is fixed on one end of the rack plate 4 21. A plurality of hydraulic cylinders 23 fixed on adjacent support plates 24 are provided on the side of the push block 22 away from the rack plate 4 21, and the piston ends of the hydraulic cylinders 23 are fixed on adjacent push blocks 22. Through the operation of the hydraulic cylinders 23, the push blocks 22 can be driven to move, the rack plate 4 21 can be driven to move, the transmission column 19 can be driven to rotate, the loading block 17 can be driven to rotate, and the collecting barrel 1 can be driven to rotate. At this time, the corresponding angle of the collecting barrel 1 can be adjusted.
[0036] A fixing plate 15 is fixed to the outside of motor 2, and one end of drive shaft 27 away from motor 2 is rotatably connected to fixing plate 2. Both fixing plate 15 and fixing plate 2 are fixed to the outside of collecting tube 1. Motor 2 and drive shaft 2 27 can be fixed to the outside of collecting tube 1 through fixing plate 15 and fixing plate 2.
[0037] The collection box 3 is located between the two support plates 24. A sliding groove is provided on one side of the base 2 close to the collection box 3. The interior of the sliding groove is slidably connected to a sliding block fixed on the bottom side of the collection box 3. The sliding cooperation between the sliding groove and the sliding block can improve the stability of the collection box 3.
[0038] The processing tank 4 is a rectangular tank, and the pressing plate 9 is a rectangular plate. The rice husk ash can be compressed into rectangular blocks through the processing tank 4 with a rectangular structure.
[0039] Guide plates 29 are fixed on both sides of the rack plate 3 16, and a limiting groove 30 is opened on the side of the guide plate 29 away from the collecting cylinder 1. A limiting block is slidably connected inside the limiting groove 30, and a linkage block is slidably passed through the notch of the limiting groove 30. One end of the linkage block is fixed on the limiting block, and the other end of the linkage block is fixed on the adjacent loading block 17. Through the cooperation of the guide plate 29, the limiting groove 30, the limiting block and the linkage block, the collecting cylinder 1 can be limited on the support plate 24.
[0040] The limiting block is a rectangular block, and the width of the limiting block is greater than the width of the notch of the limiting groove 30. The limiting block having a width greater than the width of the notch of the limiting groove 30 can prevent the limiting block from escaping from the interior of the limiting groove 30.
[0041] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A rice husk ash collection system for improving soil roadbed filling, comprising a collection cylinder and a base arranged below the collection cylinder, characterized in that: The collecting tube is provided with a processing tank, and a mounting hole connected with the processing tank is provided at one end of the collecting tube away from the opening of the processing tank, a mounting shell is fixedly inserted inside the mounting hole, and a through hole is provided in the mounting shell located outside the collecting tube, a water pipe is slidably penetrated inside the through hole, and a plurality of nozzles fixed on the inner wall of the mounting shell are installed on the water pipe located inside the mounting shell, a feeding port provided on the collecting tube is provided between the mounting shell and the opening of the processing tank, the feeding port is communicated with the collecting tube, a pressure plate is slidably connected inside the collecting tube, a sliding groove provided on the collecting tube is provided on the side of the feeding port away from the mounting shell, a closing plate for closing the opening of the processing tank is slidably penetrated inside the sliding groove, and a collecting box located below the collecting tube is provided on the top side of the base.
2. A rice husk ash collection system for improving soil roadbed filling as claimed in claim 1, characterized in that: A rack hole is provided at one end of the collecting cylinder away from the opening of the processing tank, a rack plate fixed on the pressure plate is slidably penetrated inside the rack hole, a driving shaft is provided on one side of the rack plate located inside the collecting cylinder, a gear meshing with the rack plate is fixedly sleeved on the outer wall of the driving shaft, one end of the driving shaft is transmission-connected to a motor fixed on the inner wall of the processing tank, and the other end of the driving shaft is rotatably connected to the inner wall of the processing tank.
3. The rice husk ash collection system for improving soil roadbed filling as claimed in claim 1, characterized in that: A rack hole 2 opened on the collecting cylinder is provided on the side of the closing plate away from the pressure plate, the rack hole 2 is communicated with the sliding groove, a rack plate 2 fixed on the closing plate is slidably penetrated inside the rack hole 2, a driving shaft 2 is provided on one side of the rack plate 2 located outside the collecting cylinder, a gear 2 meshing with the rack plate 2 is fixedly sleeved on the outer wall of the driving shaft 2, and one end of the driving shaft 2 is transmission-connected to a motor 2.
4. The rice husk ash collection system for improving soil roadbed filling as claimed in claim 1, characterized in that: Rack plates three are fixed on both sides of the collecting barrel, a driving shaft three is provided on one side of the rack plate three, a gear three meshing with the rack plate three is fixedly sleeved on the outer wall of the driving shaft three, a loading block is provided on the outer side of the gear three, one end of the driving shaft three is transmission-connected with a motor three, the motor three is fixed on the inner wall of one end of the loading block, the other end of the driving shaft three is rotatably connected to the inner wall of the other end of the loading block, a transmission column is fixed on the side of the loading block away from the collecting barrel, and the end of the transmission column away from the loading block is rotatably connected to a support plate fixed on the top side of the base.
5. The rice husk ash collection system for improving soil roadbed filling as claimed in claim 4, characterized in that: The outer wall of the transmission column is fixedly sleeved with a gear four, one side of the gear four is provided with a rack plate four, one end of the rack plate four is fixed with a push block, and the side of the push block away from the rack plate four is provided with multiple hydraulic cylinders fixed on adjacent support plates, and the piston ends of the hydraulic cylinders are fixed on adjacent push blocks.
6. The rice husk ash collection system for improving soil roadbed filling as claimed in claim 3, characterized in that: A fixing plate 1 is fixed to the outer side of the motor 2, and one end of the driving shaft 2 away from the motor 2 is rotatably connected to the fixing plate 2, and both the fixing plate 1 and the fixing plate 2 are fixed to the outer side of the collecting tube.
7. The rice husk ash collection system for improving soil roadbed filling as claimed in claim 4, characterized in that: The collection box is located between two support plates, and a sliding groove is provided on a side of the base close to the collection box. A sliding block fixed on the bottom side of the collection box is slidably connected inside the sliding groove.
8. The rice husk ash collection system for improving soil roadbed filling as claimed in claim 1, characterized in that: The processing tank is a rectangular tank, and the pressing plate is a rectangular plate.
9. The rice husk ash collection system for improving soil roadbed filling as claimed in claim 4, characterized in that: Guide plates are fixed on both sides of the rack plate three, a limiting groove is opened on the side of the guide plate away from the collecting tube, a limiting block is slidably connected inside the limiting groove, a linkage block is slidably passed through the notch of the limiting groove, one end of the linkage block is fixed on the limiting block, and the other end of the linkage block is fixed on the adjacent loading block.
10. The rice husk ash collection system for improving soil roadbed filling as claimed in claim 9, characterized in that: The limiting block is a rectangular block, and the width of the limiting block is greater than the width of the notch of the limiting groove (30).