Jacking and overturning method for supporting net rack of solar photovoltaic module

By using standard section filling and hydraulic axis vehicle flip device in the support grid of solar photovoltaic modules, the problems of cumbersome lifting and flip steps, high safety risks and high cost in the prior art are solved, and a more efficient, safe and economical construction process is achieved.

CN120097249APending Publication Date: 2025-06-06ZHANGJIAGANG FREE TRADE ZONE ZHONGTAI INTERNATIONAL LOGISTICS CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510319550.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The supporting grid of existing solar photovoltaic modules has cumbersome steps, large engineering volume and safety risks during the lifting and flip process, resulting in high construction costs.

Method used

The lifting and flipping method is carried out by using standard section filling and hydraulic axis car flip device. The specific steps include lifting to the first height as a whole, filling the standard section to the second height, and achieving the flip tilt of the support grid through the hydraulic axis car drive flip beam.

Benefits of technology

The lifting and flip steps are simplified, efficiency and safety are improved, construction costs are reduced, and construction personnel are reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120097249A_ABST
    Figure CN120097249A_ABST
Patent Text Reader

Abstract

The invention discloses a jacking and overturning method for a supporting net rack of a solar photovoltaic module. The jacking and overturning method comprises the following steps that firstly, the whole supporting net rack is lifted to a first height; secondly, a plurality of jacking positions are selected below the supporting net rack, a plurality of standard knots are filled at each jacking position, when the standard knots are filled, the previous standard knot is lifted, then the next standard knot is filled from the bottom of the previous standard knot, the previous standard knot is supported on the next standard knot, and the next standard knot is supported on the next standard knot; the standard knots at each jacking position are stacked in sequence until the supporting net rack is jacked to a second height, and the bottom of the supporting net rack at each jacking position is supported at the top of the first standard knot; and thirdly, at least two turnover devices are adopted, and one side of the supporting net rack is lifted, so that the whole supporting net rack is turned over and inclined. The method has the advantages that the method is simple, ingenious, stable, reliable, high in safety and convenient to control, the number of required constructors is small, and the jacking and overturning cost is effectively reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of installation of equipment or building components, and in particular to a method for lifting and flipping a supporting grid of a solar photovoltaic assembly. Background Art

[0002] The support frame of solar photovoltaic modules generally adopts a grid structure. The support grid is a spatial support structure composed of multiple rods connected by nodes in a certain grid form. It has the advantages of stable spatial force, light weight, high rigidity and good seismic resistance.

[0003] The structural forms of the support grid of the solar photovoltaic module are also diverse, usually including a number of space support rod units, the bottom support of the space support rod of each space support rod unit is connected to the ball node, and connecting rods are arranged between adjacent ball nodes.

[0004] The solar photovoltaic module support grid is set on the top of the solar photovoltaic module, and the support base is set at the bottom. In the northern hemisphere, the angle of sunlight is tilted, so the photovoltaic module panels usually need to be tilted to make the light-receiving surface as vertical as possible to the sunlight, thereby improving the power generation efficiency. For this reason, the solar photovoltaic module support grid needs to be tilted at a certain height to meet the setting requirements of the solar photovoltaic module panels.

[0005] Since the supporting grid of solar photovoltaic modules has the characteristics of large span and heavy weight, the lifting and flipping process is not only cumbersome and labor-intensive, but also involves certain risks. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide a method for lifting and flipping a supporting grid of a solar photovoltaic module, which has simple steps, greatly improves efficiency and safety factor, and effectively reduces construction costs.

[0007] To solve the above problems, the technical solution adopted by the present invention is: a method for lifting and flipping a support grid of a solar photovoltaic module, comprising the following steps: 1. first lifting the support grid as a whole to a first height H1; 2. selecting a number of lifting positions below the support grid, and filling a number of standard sections at each lifting position, when filling the standard sections, first lift the previous standard section, and then insert the next standard section from the bottom of the previous standard section, and make the previous standard section supported on the next standard section, and the standard sections at each lifting position are stacked in sequence until the support grid is lifted to a second height H2, and the bottom of the support grid at each lifting position is supported on the top of the first standard section; the first height H1 ensures that the first standard section is inserted below each lifting position; 3. using at least two flipping devices to lift one side of the support grid so that the entire support grid is flipped and tilted.

[0008] Further, in the aforementioned method for lifting and flipping the support grid of the solar photovoltaic assembly, in the second step, the method for filling the standard section includes: installing a bottom outer frame at each lifting position, the bottom outer frame includes a bottom support seat and a bottom outer frame body, the bottom support seat is fixedly arranged, the bottom outer frame body is fixed on the bottom support seat, the top of the bottom outer frame body is open, a standard section entrance is opened on one side of the bottom outer frame body, an inner frame body is arranged in the bottom outer frame body, the upper and lower ports of the inner frame body are both open, and the lifting drive mechanism is arranged on the bottom support seat and connected to the inner frame body; The lifting drive mechanism first drives the inner frame to move upward to ensure that the first standard section enters the bottom outer frame through the standard section entrance, and sends the first standard section into the bottom outer frame from the standard section entrance. The lifting drive mechanism then drives the inner frame back to the bottom outer frame and fits outside the first standard section. In this state, the inner frame and the first standard section are detachably fixed; Next, the lifting drive mechanism drives the inner frame to move upward together with the first standard section until a sufficient height is left for the entry of the second standard section, and then the second standard section is sent into the bottom outer frame from the standard section entrance. The lifting drive mechanism drives the first standard section downward to support it on the standard section below, and then the two standard sections are fixed, and then the inner frame is removed from the first standard section. The lifting drive mechanism drives the inner frame to move downward and fall back into the bottom outer frame and is sleeved on the outside of the second standard section. In this state, the inner frame and the second standard section are detachably fixed; then, the lifting drive mechanism drives the inner frame to move upward together with the second standard section until a sufficient height is left for the entry of the next standard section, and the forklift sends the next standard section from the standard section entrance into the bottom outer frame, and the above-mentioned action process is repeated until the support frame is lifted to the second height H2.

[0009] Furthermore, in the aforementioned method for lifting and flipping the supporting grid of the solar photovoltaic assembly, in the third step, the structure of each flipping device includes: a hydraulic axis vehicle, wherein the first tower and the second tower are respectively arranged at the two end positions of the hydraulic axis vehicle, and the top of the first tower and the second tower is provided with a flip beam, one end of the flip beam is hinged to the top of the first tower, and the other end of the flip beam is supported on the top of the second tower, and the end of the flip beam hinged to the first tower is the hinged end of the flip beam, and the other end is the free end of the flip beam; a stop mechanism is provided on the flip beam to prevent the supporting grid from sliding downward, and a flip support is provided on the hydraulic axis vehicle between the first tower and the second tower, and an oil cylinder is provided on the flip support, and the driving rod of the oil cylinder is connected to the flip beam, and the driving rod of the oil cylinder is extended outward to drive the free end of the flip beam to flip upward relative to the hinged end of the flip beam.

[0010] Furthermore, in the aforementioned method for lifting and flipping the support grid of the solar photovoltaic module, in the third step, the specific steps of flipping and tilting the support grid include: each hydraulic axis vehicle drives to the bottom of the support grid, the flipping beam on each hydraulic axis vehicle is supported on the ball node at the bottom of the support grid, and the stop mechanism on each flipping beam is blocked outside a ball node at the outermost end on one side of the hinged end of the flipping beam; thereafter, the driving rod of the oil cylinder on each hydraulic axis vehicle extends outward, driving the free end of the flipping beam to flip upward relative to the hinged end of the flipping beam, thereby flipping the support grid until it is tilted into place.

[0011] Furthermore, in the aforementioned method for lifting and flipping the supporting grid of the solar photovoltaic module, the structure of the stop mechanism includes a spherical stop support seat and a baffle, the top of the spherical stop support seat is provided with a supporting spherical surface that matches the outer wall of the ball node, and the baffle is fixedly arranged on the spherical stop support seat and blocks the outside of the corresponding ball node.

[0012] Furthermore, in the aforementioned method for lifting and flipping the support grid of the solar photovoltaic assembly, an anti-skid pad for increasing friction is provided on the support beam at the contact position with each ball node.

[0013] Furthermore, in the aforementioned method for lifting and flipping the support grid of the solar photovoltaic assembly, a support module is first installed on the top of the first standard section, a support portion is provided on the top of the support module, the support portion is a spherical support structure for supporting a spherical surface or a pipe support structure for supporting pipes, and the first standard section with the support module installed is delivered into the bottom outer frame; the bottom of the support grid is supported on the support portion of the support module; the first height H1 ensures that the first standard section with the support module installed is inserted below each lifting position.

[0014] Furthermore, the aforementioned method for lifting and flipping the supporting grid of the solar photovoltaic assembly, wherein a plurality of inner frame connection holes are opened on the inner frame, and the inner frame connection holes are located on the inner frame on both sides of the front and rear of the standard node entrance; a plurality of standard node connection holes are set on the standard node body of each standard node, and the setting position of the standard node connection holes ensures that when the standard node is located in the bottom outer frame, the standard node connection holes are arranged on the standard node body on both sides of the front and rear of the standard node entrance, and the inner frame is sleeved on the outer state of the standard node, the inner frame connection holes correspond to the standard node connection holes one by one front and back, and pins can be passed between the corresponding inner frame connection holes and the standard node connection holes for detachable fixation; an outer frame working opening is opened on the bottom outer frame for facilitating the connection of the standard node with the inner frame, and an inner frame working opening is opened on the inner frame for facilitating the connection of the standard node with the inner frame.

[0015] Furthermore, the aforementioned method for lifting and flipping the supporting grid of the solar photovoltaic assembly, wherein a top plate is provided on the top of the standard section body of each standard section, and a plurality of top plate connecting holes are opened on the top plate, and a bottom plate is provided on the bottom of the standard section body of each standard section, and a plurality of bottom plate connecting holes are opened on the bottom plate; the top plate connecting holes of each standard section correspond one to one with the bottom plate connecting holes up and down; the bottom plate connecting holes of one standard section and the top plate connecting holes of another standard section are detachably fixedly connected by bolts to realize up and down stacking and fixing; a plurality of upwardly protruding positioning plug-in protrusions are provided at intervals around the top of each standard section, and a plurality of upwardly recessed positioning plug-in grooves are provided at intervals around the bottom of each standard section, and the positioning plug-in protrusions correspond one to one with the positioning plug-in grooves; for two standard sections stacked up and down, the positioning plug-in protrusion of the lower standard section is inserted into the positioning plug-in groove of the upper standard section.

[0016] The advantages of the present invention are as follows: First, it lifts by filling the next standard section at the bottom of the previous standard section. The method is simple but very clever, stable and reliable. The lifting drive mechanism only needs to lift the previous standard section up to the height of the next standard energy saving section, which effectively reduces the travel requirements of the lifting drive mechanism, thereby reducing the lifting and flipping cost; in addition, each time, it only needs to lift the previous standard section up to the height of the next standard energy saving section, so that the connection work between the upper and lower adjacent standard sections only needs to be carried out at this height each time, which greatly reduces the manual operation height, thereby reducing the difficulty of lifting and flipping of the support grid, greatly improving the safety of the lifting work, and effectively reducing the number of construction personnel, thereby further reducing the lifting and flipping cost. Second, a first tower frame and a second tower frame supporting a flipping beam are arranged on the hydraulic axis vehicle, and a cylinder is used to drive one side of the flipping beam to flip to realize the driving of the flipping of the support grid. Such operation has high safety, is easy to control, and requires a small number of construction personnel. Third, a stop mechanism is arranged on the flipping beam, which has a simple structure and can effectively prevent the support grid from sliding downward during the flipping process. Anti-skid pads that increase friction are set on the support beams at the contact position with each ball node, which can further effectively prevent the support grid from sliding down during the flipping process. Fourth, the setting of the bottom support frame with an inner frame facilitates the installation of the lifting drive and the filling and jacking of the standard section. Fifth, the entire jacking and flipping action is highly safe and stable, which greatly improves the installation efficiency of the support grid of the solar photovoltaic module. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the bottom outer frame used during jacking in the second step.

[0018] Figure 2 It is a schematic diagram of the structure of the inner frame in the bottom outer frame used during jacking in the second step.

[0019] Figure 3 It is a schematic diagram of the structure of the state in which the inner frame is sleeved outside the first inserted standard section during jacking in the second step.

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the standard section used in jacking in the second step.

[0021] Figure 5 It is a schematic diagram of the main structure of the standard section used in jacking in the second step.

[0022] Figure 6 It is a structural schematic diagram of a support module with a spherical support structure used during jacking in the second step.

[0023] Figure 7 yes Figure 6 Schematic diagram of the main structure of the middle support module.

[0024] Figure 8 It is a structural schematic diagram of a support module with a pipe support structure used during jacking in the second step.

[0025] Fig. 9 It is a schematic diagram of the state structure of the flipping device used for flipping in the third step.

[0026] Fig.10 yes Fig. 9 Schematic diagram of the enlarged structure of part A. DETAILED DESCRIPTION

[0027] The present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0028] The method for lifting and flipping the supporting grid of a solar photovoltaic module mainly includes the following steps.

[0029] 1. First, the support grid 10 is lifted to the first height H1. In this step, the method and device for lifting the height of the support grid 10 are not limited, as long as the support grid 10 can be lifted as a whole, such as using multiple lifting equipment for lifting.

[0030] Second, select several lifting positions below the support grid 10, and fill several standard sections 1 at each lifting position. When filling the standard section 1, first lift the previous standard section 1, then insert the next standard section 1 from the bottom of the previous standard section 1, and make the previous standard section 1 supported on the next standard section 1. The standard sections 1 at each lifting position are stacked in sequence until the support grid 10 is lifted to the second height H2. The bottom of the support grid 10 at each lifting position is supported on the top of the first standard section 1; the first height H1 ensures that the first standard section 1 can be inserted below each lifting position.

[0031] The specific steps are as follows. Figure 1 , Figure 2 , Figure 3 , a bottom outer frame 2 is installed at each jacking position, the bottom outer frame 2 includes a bottom support seat 21 and a bottom outer frame body 22, the bottom support seat 21 is fixedly arranged on the ground, and the bottom outer frame body 22 is fixed on the bottom support seat 21. The top of the bottom outer frame body 22 is open, and a standard node inlet is opened on one side of the bottom outer frame body 22. An inner frame body 3 is arranged in the bottom outer frame body, and the upper and lower ports of the inner frame body 3 are both open. The lifting drive mechanism is arranged on the bottom support seat 21 and connected to the inner frame body 3. In this embodiment, the lifting drive mechanism includes two hydraulic cylinders 4, and the two hydraulic cylinders 4 are respectively installed on the bottom support seat 21 on both sides of the standard node inlet 23. A lifting support plate 31 is respectively arranged on the outer wall on both sides of the top of the inner frame body 3 above the hydraulic cylinder 4, and each lifting support plate 31 protrudes from the bottom outer frame body 22, and the driving rods of the two hydraulic cylinders 4 are respectively connected to the corresponding lifting support plate 31. The setting of the lifting support plate 31 facilitates the connection of the hydraulic cylinder 4 and also plays a role in limiting the downward movement of the inner frame body 3.

[0032] The top of the first standard section 1 to be entered is first installed with a support module 5, and a support portion is provided on the top of the support module 5. The support portion is a spherical support structure 521 for supporting a spherical surface or a pipe support structure 54 for supporting a pipe. Figure 6 , Figure 7 , the support module 5 with the pipe support structure 54 see Figure 8 The pipe support structure 54 includes a pair of pipe baffles 541 for blocking pipes. According to the bottom of the support grid 10 at the jacking position, a suitable support module 5 is selected. The first height H1 ensures that the first standard section 1 with the support module 5 installed can be inserted under each jacking position.

[0033] At each lifting position, the two hydraulic cylinders 4 first drive the inner frame 3 to move upward to ensure that the first standard section 1 can enter the bottom outer frame 22 through the standard section entrance 23. The forklift will deliver the first standard section 1 equipped with the support module 5 into the bottom outer frame 22. The hydraulic cylinder 4 then drives the inner frame 3 back into the bottom outer frame 22 and is sleeved on the outside of the first standard section 1. In this state, the inner frame 3 and the first standard section 1 are detachably fixed.

[0034] In this embodiment, a plurality of inner frame connection holes 32 are provided on the inner frame 3, and the inner frame connection holes 32 are located on the inner frame 3 on the front and rear sides of the standard node inlet 23; a plurality of standard node connection holes 111 are provided on the standard node body 11 of each standard node 1, and the setting position of the standard node connection holes 111 ensures that when the standard node 1 is located in the bottom outer frame 22, the standard node connection holes 111 are arranged on the standard node body 11 on the front and rear sides of the standard node inlet 23, and when the inner frame 3 is sleeved on the outside of the standard node 1, the inner frame connection holes 32 correspond to the standard node connection holes 111 one by one front and back, and a pin shaft 6 is passed through the corresponding inner frame connection holes 32 and the standard node connection holes 111 for detachable fixation; an outer frame working port 24 is provided on the bottom outer frame 22 for facilitating the connection between the standard node 1 and the inner frame 3, and an inner frame working port 33 is provided on the inner frame 3 for facilitating the connection between the standard node 1 and the inner frame 3.

[0035] In this embodiment, a top plate 12 is provided at the top of the standard section body 11 of each standard section 1, and a plurality of top plate connection holes 121 are provided on the top plate 12. A bottom plate 13 is provided at the bottom of each standard section body 11, and a plurality of bottom plate connection holes 131 are provided on the bottom plate 13. The top plate connection holes 121 of each standard section 1 correspond one to one with the bottom plate connection holes 131; the bottom plate connection holes 131 of one standard section 1 are detachably fixedly connected with the top plate connection holes 121 of another standard section 1 by bolts to achieve stacking up and down. In order to facilitate installation and positioning, a plurality of upwardly protruding positioning plug-in protrusions 122 are provided at intervals around the top of each standard section 1, and a plurality of upwardly concave positioning plug-in grooves 132 are provided at intervals around the bottom of each standard section 1, and the positioning plug-in protrusions 122 correspond one to one with the positioning plug-in grooves 132; for two standard sections 1 stacked up and down, the positioning plug-in protrusions 122 of the standard section 1 at the bottom are inserted into the positioning plug-in grooves 132 of the standard section 1 at the top.

[0036] In this embodiment, the support module 5 comprises: a support module body 51, a support module top plate 52 is arranged on the top of the support module body 51, a support module bottom plate 53 is arranged on the bottom of the support module body 51, and a support module connection hole 531 is opened on the support module bottom plate 53, and the support module connection hole 531 corresponds to the top plate connection hole 121 on the standard section 1. The support module connection hole 531 on the support module 5 is used to be bolted and fixed with the top plate connection hole 121 on the standard section 1. In order to facilitate installation, a plurality of upwardly concave support connection grooves 532 are arranged at intervals around the bottom of the support module body 51, and the positioning plug-in protrusion 122 on the standard section 1 at the top position after stacking can be correspondingly inserted into the support connection groove 532 at the bottom of the support module 5 located above it.

[0037] Next, the hydraulic cylinder 4 drives the inner frame 3 to move upward together with the first standard section 1 until a sufficient height is left for the entry of the second standard section 1. The forklift then delivers the second standard section 1 into the bottom outer frame 22 from the standard section entrance 23. The hydraulic cylinder 4 drives the first standard section 1 downward to support it on the standard section 1 below. The two standard sections 1 are then fixed, and the inner frame 3 is removed from the first standard section 1. The hydraulic cylinder 4 drives the inner frame 3 to move downward and fall back into the bottom outer frame 22 and is sleeved onto the outside of the second standard section 1. In this state, the inner frame 3 and the second standard section are detachably fixed.

[0038] Next, the hydraulic cylinder 4 drives the inner frame 3 and the second standard section 1 to move upward until a sufficient height is left for the entry of the next standard section 1. The forklift then delivers the next standard section 1 from the standard section entrance 23 into the bottom outer frame 22, and the above-mentioned action process is repeated until the support grid 10 is lifted to the second height H2. The number of standard sections is set according to the second height H2.

[0039] 3. Use at least two flipping devices to lift one side of the support grid 10 so that the entire support grid 10 flips and tilts. The flipping devices are evenly spaced at the bottom of the support grid 10 as much as possible to ensure that the support grid 10 is evenly stressed.

[0040] like Fig. 9 , Fig.10 As shown, the structure of each flipping device includes: a hydraulic axis vehicle 7, a first tower 71 and a second tower 72 are respectively arranged at the two end positions of the hydraulic axis vehicle 7, a flip beam 8 is arranged on the top of the first tower 71 and the second tower 72, one end of the flip beam 8 is hinged to the top of the first tower 71, and the other end of the flip beam 8 is supported on the top of the second tower 72. One end of the flip beam 8 hinged to the first tower 71 is the hinged end of the flip beam, and the other end is the free end of the flip beam. A stopper mechanism is arranged on the flip beam 8 to prevent the support grid 10 from sliding downward during the flipping process, and a flip support 73 is arranged on the hydraulic axis vehicle 7 between the first tower 71 and the second tower 72, and an oil cylinder 74 is arranged on the flip support 73, and a driving rod of the oil cylinder 74 is connected to the flip beam 8, and the driving rod of the oil cylinder 74 extends outward to drive the free end of the flip beam to flip upward relative to the hinged end of the flip beam. In this embodiment, the structure of the stop mechanism 75 includes a stop spherical support seat 751 and a baffle 752. The top of the stop spherical support seat 751 is provided with a support spherical surface 7511 that matches the outer wall of the ball node 20. The baffle 752 is fixedly arranged on the spherical support seat 751 and blocks the outer side of the ball node 20. In order to further prevent slipping, an anti-skid pad for increasing friction is arranged on the support beam 8 at the contact position with each ball node.

[0041] The specific steps include: each hydraulic axis vehicle 7 drives to the bottom of the support grid 10, and the flip beam 8 on each hydraulic axis vehicle 7 is supported on the ball node 20 at the bottom of the support grid 10, and the stop mechanism 75 on each flip beam 8 is blocked outside a ball node 20 at the outermost end of the flip beam hinge end. Afterwards, the drive rod of the oil cylinder 74 on each hydraulic axis vehicle 7 extends outward, driving the free end of the flip beam to flip upward relative to the hinge end of the flip beam, so that the support grid 10 flips until it is tilted in place. The hydraulic axis vehicle 7 has the advantages of easy walking, can assist in precise support positioning, and has strong bearing capacity.

[0042] It can be seen from the above that the lifting and flipping method of the support grid of the solar photovoltaic assembly described in the present application has the following advantages: First, it is lifted by filling the next standard section at the bottom of the previous standard section 1. The method is simple but very clever, stable and reliable. The lifting drive mechanism only needs to lift the previous standard section up to the height filled by the next standard energy saving each time, which effectively reduces the travel requirements of the lifting drive mechanism, thereby reducing the lifting and flipping cost; in addition, each time, only the previous standard section needs to be lifted up to the height filled by the next standard energy saving, so that the connection work between the upper and lower adjacent standard sections only needs to be carried out at this height each time, which greatly reduces the manual operation height, thereby reducing the difficulty of lifting and flipping of the support grid, greatly improving the safety of the lifting work, and effectively reducing the number of construction personnel, thereby further reducing the lifting and flipping cost. Second, a first tower 71 and a second tower 72 supporting a flip beam 8 are set on the hydraulic axis vehicle 7, and a cylinder 74 is used to drive one side of the flip beam 8 to flip to realize the driving of flipping the support grid 10. Such operation is highly safe, easy to control, and requires a small number of construction personnel. 3. A stop mechanism is provided on the flipping beam 8, which has a simple structure and can effectively prevent the support grid 10 from sliding downward during the flipping process. Anti-skid pads are provided on the support beams at the contact position with each ball node to increase the friction, which can further effectively prevent the support grid 10 from sliding downward during the flipping process. 4. The provision of the bottom support frame 2 with the inner frame 3 facilitates the installation of the lifting drive and the filling and jacking of the standard section. 5. The entire jacking and flipping action has high safety and good stability, which greatly improves the installation efficiency of the support grid of the solar photovoltaic module.

Claims

1. A method for lifting and flipping a support grid of a solar photovoltaic module, comprising the following steps:

1. First, lift the entire support grid to a first height H1; 2. Select several lifting positions below the support grid, and fill several standard sections at each lifting position. When filling the standard sections, first lift the previous standard section, and then insert the next standard section from the bottom of the previous standard section, and make the previous standard section supported on the next standard section. The standard sections at each lifting position are stacked in sequence until the support grid is lifted to a second height H2, and the bottom of the support grid at each lifting position is supported on the top of the first standard section; the first height H1 ensures that the first standard section can be inserted below each lifting position; 3. Use at least two flipping devices to lift one side of the support grid so that the entire support grid is flipped and tilted.

2. The method for lifting and flipping the support grid of a solar photovoltaic assembly according to claim 1, characterized in that: In the second step, the method of plugging the standard section includes: installing a bottom outer frame at each jacking position, the bottom outer frame includes a bottom support seat and a bottom outer frame body, the bottom support seat is fixedly arranged, the bottom outer frame body is fixed on the bottom support seat, the top of the bottom outer frame body is open, a standard section entrance is opened on one side of the bottom outer frame body, an inner frame body is arranged in the bottom outer frame body, the upper and lower ports of the inner frame body are both open, and the lifting drive mechanism is arranged on the bottom support seat and connected to the inner frame body; The lifting drive mechanism first drives the inner frame to move upward to ensure that the first standard section enters the bottom outer frame through the standard section entrance, and sends the first standard section into the bottom outer frame from the standard section entrance. The lifting drive mechanism then drives the inner frame back to the bottom outer frame and fits outside the first standard section. In this state, the inner frame and the first standard section are detachably fixed; Next, the lifting drive mechanism drives the inner frame to move upward together with the first standard section until a sufficient height is left for the entry of the second standard section, and then the second standard section is sent into the bottom outer frame from the standard section entrance. The lifting drive mechanism drives the first standard section downward to support it on the standard section below, and then the two standard sections are fixed, and then the inner frame is removed from the first standard section. The lifting drive mechanism drives the inner frame to move downward and fall back into the bottom outer frame and is sleeved on the outside of the second standard section. In this state, the inner frame and the second standard section are detachably fixed; then, the lifting drive mechanism drives the inner frame to move upward together with the second standard section until a sufficient height is left for the entry of the next standard section, and the forklift sends the next standard section from the standard section entrance into the bottom outer frame, and the above-mentioned action process is repeated until the support frame is lifted to the second height H2.

3. The method for lifting and flipping the support grid of a solar photovoltaic assembly according to claim 2, characterized in that: In the third step, the structure of each flipping device includes: a hydraulic axis car, a first tower and a second tower are respectively arranged at the two end positions of the hydraulic axis car, a flip beam is arranged on the top of the first tower and the second tower, one end of the flip beam is hinged to the top of the first tower, and the other end of the flip beam is supported on the top of the second tower, one end of the flip beam hinged to the first tower is the hinged end of the flip beam, and the other end is the free end of the flip beam; a stop mechanism is arranged on the flip beam to prevent the supporting grid from sliding downward, a flip support is arranged on the hydraulic axis car between the first tower and the second tower, and an oil cylinder is arranged on the flip support, the driving rod of the oil cylinder is connected to the flip beam, and the driving rod of the oil cylinder extends outward to drive the free end of the flip beam to flip upward relative to the hinged end of the flip beam.

4. The method for lifting and flipping the support grid of a solar photovoltaic assembly according to claim 3, characterized in that: In the third step, the specific steps of flipping and tilting the support grid include: each hydraulic axis vehicle drives to the bottom of the support grid, the flip beam on each hydraulic axis vehicle is supported on the ball node at the bottom of the support grid, and the stop mechanism on each flip beam is blocked outside a ball node at the outermost end of the flip beam on one side of the hinge end of the flip beam; thereafter, the driving rod of the oil cylinder on each hydraulic axis vehicle extends outward, driving the free end of the flip beam to flip upward relative to the hinge end of the flip beam, thereby flipping the support grid until it is tilted into place.

5. The method for lifting and flipping the support grid of a solar photovoltaic assembly according to claim 3, characterized in that: The structure of the stop mechanism includes a spherical stop support seat and a baffle. The top of the spherical stop support seat is provided with a supporting spherical surface that matches the outer wall of the ball node. The baffle is fixedly arranged on the spherical stop support seat and blocks the outer side of the corresponding ball node.

6. The method for lifting and flipping the support grid of a solar photovoltaic assembly according to claim 3, characterized in that: An anti-skid pad for increasing friction is arranged on the support beam at the contact position with each ball node.

7. The method for lifting and flipping the support grid of a solar photovoltaic assembly according to any one of claims 2 to 6, characterized in that: A supporting module is first installed on the top of the first standard section. A supporting portion is provided on the top of the supporting module. The supporting portion is a spherical supporting structure for supporting a spherical surface or a pipe supporting structure for supporting pipes. The first standard section with the supporting module installed is delivered into the bottom outer frame; the bottom of the supporting grid is supported on the supporting portion of the supporting module; the first height H1 ensures that the first standard section with the supporting module installed can be inserted under each jacking position.

8. The method for lifting and flipping the support grid of a solar photovoltaic assembly according to any one of claims 2 to 6, characterized in that: A number of inner frame connecting holes are provided on the inner frame, and the inner frame connecting holes are located on the inner frame on both sides of the front and rear of the standard section entrance; a number of standard section connection holes are provided on the standard section body of each standard section, and the setting position of the standard section connection holes ensures that when the standard section is located in the bottom outer frame, the standard section connection holes are arranged on the standard section body on both sides of the front and rear of the standard section entrance, and the inner frame is sleeved on the outside of the standard section, the inner frame connecting holes correspond to the standard section connection holes one by one front and back, and pins can be passed between the corresponding inner frame connecting holes and the standard section connection holes for detachable fixation; an outer frame working opening is provided on the bottom outer frame for facilitating the connection of the standard section to the inner frame, and an inner frame working opening is provided on the inner frame for facilitating the connection of the standard section to the inner frame.

9. The method for lifting and flipping the support grid of a solar photovoltaic assembly according to any one of claims 2 to 6, characterized in that: A top plate is provided on the top of the standard section body of each standard section, and a plurality of top plate connecting holes are opened on the top plate; a bottom plate is provided on the bottom of the standard section body, and a plurality of bottom plate connecting holes are opened on the bottom plate; the top plate connecting holes of each standard section correspond one to one with the bottom plate connecting holes up and down; the bottom plate connecting holes of one standard section and the top plate connecting holes of another standard section are detachably fixedly connected by bolts to realize up and down stacking and fixing; a plurality of upwardly protruding positioning plug-in protrusions are arranged at intervals around the top of each standard section, and a plurality of upwardly recessed positioning plug-in grooves are arranged at intervals around the bottom of each standard section, and the positioning plug-in protrusions correspond one to one with the positioning plug-in grooves; for two standard sections stacked up and down, the positioning plug-in protrusion of the lower standard section is inserted into the positioning plug-in groove of the upper standard section.

Citation Information

Cited By

  • Automatic turnover device and working method thereof

    CN121492215A