Automatic cementing equipment for producing suspension porcelain insulator
By designing positioning drive components, glue injection components and switching components in automatic adhesive assembly equipment for suspended porcelain insulators, the problem that existing equipment cannot ensure the overlap of the axis in the components is solved, and high-quality assembly and automatic switching of suspended porcelain insulators are achieved.
Patent Information
- Application Number
- CN202510323310.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-03-19
AI Technical Summary
The existing automatic glue assembly equipment for hanging porcelain insulators cannot ensure that the steel cap, porcelain pieces and steel feet are located on the same central axis, affecting the quality of hanging porcelain insulators after glue assembly.
An automatic adhesive assembly device including a positioning drive assembly is designed, through the positioning drive assembly, the central axis of the steel cap, porcelain piece and steel feet overlap with each other, and precise assembly and automatic switching is achieved through the injection assembly and switching assembly.
The precise assembly of steel caps, porcelain pieces and steel feet is achieved, the quality of suspended porcelain insulators is ensured, and the production efficiency is improved through automatic switching.
Smart Images

Figure CN120108869A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glue-binding equipment, in particular to an automatic glue-binding equipment for producing suspension porcelain insulators. Background Art
[0002] Suspension porcelain insulators are generally made of porcelain parts and metal accessories (such as steel feet, iron caps, flanges, etc.) glued together or mechanically clamped together. Insulators are widely used in power systems. They are generally external insulation and work under atmospheric conditions. Overhead transmission lines, busbars of power plants and substations, and external live conductors of various electrical equipment must be supported by insulators and insulated from the earth (or grounding objects) or other conductors with potential differences.
[0003] In the process of manufacturing suspension porcelain insulators, the suspension porcelain insulator gluing machine is a device used to install and fix suspension porcelain insulators, mainly used to improve labor productivity. However, in the actual process of gluing the suspension porcelain insulators, the existing automatic gluing equipment for suspension porcelain insulators cannot ensure that the steel cap, porcelain parts and steel feet are located on the same central axis, which affects the quality of the suspension porcelain insulators after gluing.
[0004] To this end, the present invention provides an automatic gluing device for producing suspension porcelain insulators. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The present invention provides an automatic glue-assembly device for producing suspension porcelain insulators, comprising:
[0007] Equipment racks;
[0008] A positioning drive assembly, which is used to fix the steel cap, porcelain part and steel foot respectively, and drive the porcelain part and steel foot to be assembled, the positioning drive assembly includes two bases, the upper surface of the base is provided with a positioning ring matched with the steel cap, and the lower surface of the positioning ring is fixedly provided with four supporting legs, and the bottom ends of the four supporting legs are fixedly connected to the upper surface of the base, the inner wall of the equipment frame is slidably provided with a concave positioning plate for positioning the porcelain part, the inner wall of the concave positioning plate is provided with four arc-shaped positioning plates in a circular array, and the upper surface of the concave positioning plate is fixedly provided with a first motor for driving the four arc-shaped positioning plates to move toward the middle at the same time, the inner top wall of the equipment frame is provided with a circular disc for fixing the steel foot, and the lower surface of the circular disc is slidably provided with four clamping blocks, the upper surface of the circular disc is fixedly provided with a second motor for driving the four clamping blocks to move toward the middle at the same time, and the central axes of the positioning ring, the concave positioning disc and the circular disc coincide with each other.
[0009] Preferably, the inner bottom wall of the concave positioning plate is provided with a through hole compatible with the porcelain piece, and the interior of the concave positioning plate is provided with an annular cavity, the inner wall of the concave positioning plate is provided with a strip opening corresponding to the arc-shaped positioning plate and extending to the inside of the annular cavity, the inner wall of the strip opening is slidably provided with a rectangular internal threaded cylinder, and the arc-shaped positioning plate is fixed to the end of the rectangular internal threaded cylinder.
[0010] By adopting the above technical solution, the arc-shaped positioning plate can be driven to move by the movement of the rectangular internal threaded cylinder.
[0011] Preferably, the inner wall of the annular cavity is rotatably provided with a lead screw corresponding to the rectangular internal threaded cylinder, and the outer surface of the lead screw is threadedly connected to the inner wall of the rectangular internal threaded cylinder, a bevel gear is fixedly provided on the surface of the lead screw, and the inner top wall of the annular cavity is rotatably provided with a bevel gear ring that meshes with four bevel gears.
[0012] By adopting the above technical solution, the rectangular internal threaded cylinder can be driven to move by the rotation of the lead screw.
[0013] Preferably, a rotating ring is rotatably provided on the inner top wall of the annular cavity, and the output end of the first motor extends to the interior of the annular cavity and is fixedly provided with a first gear disk, the inner ring surface of the rotating ring is fixedly provided with an inner gear ring meshing with the first gear disk, and the bevel gear ring is fixedly provided at the bottom end of the rotating ring.
[0014] By adopting the above technical solution, the rotating ring can be driven to rotate automatically through the rotation of the first motor.
[0015] Preferably, a rectangular groove is provided on the inner wall of the equipment frame, and a third motor is fixedly provided on the inner top wall of the rectangular groove, and a vertical threaded column is fixedly provided on the output end of the third motor, a rectangular slider is slidably provided on the inner wall of the rectangular groove, and the concave positioning plate is fixedly provided on the end of the rectangular slider, and two symmetrical limiting rods are fixedly provided on the inner wall of the rectangular groove, and threaded holes threadedly connected to the outer surface of the vertical threaded column and sliding holes slidably connected to the outer surfaces of the two limiting rods are respectively provided on the surface of the rectangular slider.
[0016] By adopting the above technical solution, the rotation of the third motor can drive the rotation of the vertical threaded column, thereby driving the rectangular sliding block to move automatically.
[0017] Preferably, the lower surface of the disc is provided with four strip grooves in a circular array, and a cavity is provided inside the disc, the inner walls of the four strip grooves are rotatably provided with screw rods extending into the cavity, and the ends of the four screw rods are fixed with driven bevel gears, the output end of the second motor extends into the cavity and is fixed with active bevel gears respectively meshing with the four driven bevel gears, a moving block is slidably provided on the inner wall of the strip groove, and the surface of the moving block is provided with threaded holes threadedly connected to the outer surface of the screw rod, the four clamping blocks are respectively fixed on the surfaces of the four moving blocks, a hydraulic rod is fixed on the inner top wall of the equipment frame, and a connecting frame is fixed on the upper surface of the disc, and the telescopic end of the hydraulic rod is fixedly connected to the upper surface of the connecting frame.
[0018] By adopting the above technical solution, the four clamping blocks can be driven to move toward the middle at the same time through the rotation of the second motor.
[0019] Preferably, a glue injection assembly is provided on the surface of the equipment frame, and the glue injection assembly includes a storage cylinder fixedly mounted on the top of the equipment frame, and a discharge pipe arranged at the bottom end of the storage cylinder, and a discharge valve is provided on the surface of the discharge pipe, and an L-shaped feed pipe is rotatably provided at the bottom end of the discharge pipe, a fourth motor is fixedly provided at the bottom end of the storage cylinder, and a second gear disc is fixedly provided at the output end of the fourth motor, and a third gear disc meshing with the second gear disc is fixedly provided on the outer surface of the top end of the L-shaped feed pipe.
[0020] By adopting the above technical solution, the L-shaped material conveying pipe can be driven to rotate by the rotation of the fourth motor, thereby facilitating the adjustment of the position of the L-shaped material conveying pipe.
[0021] Preferably, a mounting frame is fixedly provided on the upper surface of the storage cylinder, and a rotating rod extending to the interior of the storage cylinder is rotatably provided on the inner top wall of the mounting frame, stirring blades and scrapers are respectively fixedly provided on the outer surfaces of the rotating rod, a connecting shaft extending to the interior of the discharge pipe is fixedly provided on the bottom end of the rotating rod, and a spiral conveying blade is fixedly provided on the surface of the connecting shaft, and a fifth motor for driving the rotating rod to rotate is provided on the upper surface of the mounting frame.
[0022] By adopting the above technical solution, the spiral conveying blade can be driven to rotate by the rotation of the rotating rod.
[0023] Preferably, a pressurizing box is fixedly provided on the inner wall of the installation frame, and a rectangular plate and a sealing plate are respectively slidably provided on the inner wall of the pressurizing box, a push rod is fixedly provided in the middle of the rectangular plate and the sealing plate, a reciprocating screw extending to the inside of the pressurizing box is rotatably provided on the side of the pressurizing box, and one end of the reciprocating screw and the surface of the rotating rod are fixedly provided with mutually meshing bevel gears, a threaded hole threadedly connected to the outer surface of the reciprocating screw is opened on the surface of the rectangular plate, a pressurizing pipe and an air suction pipe are respectively provided on the side of the pressurizing box, and the other end of the pressurizing pipe extends to the inside of the storage cylinder, a filter cover is provided on the end of the air suction pipe, and an inflation one-way valve and an air suction one-way valve are respectively provided on the surfaces of the pressurizing pipe and the air suction pipe.
[0024] By adopting the above technical solution, the reciprocating screw can be driven to rotate by the rotation of the rotating rod, thereby achieving the purpose of pressurizing the interior of the storage cylinder.
[0025] Preferably, a switching component for switching between two bases is provided on the surface of the equipment rack, and the switching component includes a switching plate slidably arranged on the inner bottom wall of the equipment rack, and two bases are symmetrically fixed on the upper surface of the switching plate. A concave groove is provided on the surface of the equipment rack, and a movable plate is slidably arranged on the inner wall of the concave groove, and the top of the movable plate is fixedly connected to the lower surface of the switching plate. A sixth motor is fixedly provided on the side of the equipment rack, and the output end of the sixth motor extends to the inside of the concave groove and is fixedly provided with a longitudinal threaded column, and a threaded hole threadedly connected to the surface of the longitudinal threaded column is provided on the surface of the movable plate.
[0026] By adopting the above technical solution, the automatic switching of the two steel caps can be achieved through the rotation of the sixth motor.
[0027] The beneficial effects of the present invention are:
[0028] The automatic gluing equipment for producing suspension porcelain insulators described in the present invention can make the central axes of the steel cap, the porcelain part and the steel foot coincide with each other when producing the suspension porcelain insulators by setting a positioning drive component. Finally, after the glue injection is completed, the suspension porcelain insulator can be accurately assembled, thereby ensuring the quality of the suspension porcelain insulator after production.
[0029] The automatic gluing equipment for producing suspension porcelain insulators described in the present invention can, by setting a glue injection component, convey the mortar in the storage tube to the discharge pipe after the steel cap, porcelain part and steel foot are fixed, and convey it to the steel cap through the L-shaped delivery pipe. At the same time, the interior of the storage tube can be injected with air through the pressurized pipe to pressurize the interior of the storage tube, so that the mortar can be quickly discharged through the discharge pipe and the L-shaped delivery pipe.
[0030] The automatic gluing equipment for producing suspension porcelain insulators described in the present invention can start the sixth motor by setting a switching component after a suspension porcelain insulator is assembled. The rotation of the sixth motor drives the longitudinal threaded column to rotate, the rotation of the longitudinal threaded column drives the moving plate to move, and the movement of the moving plate drives the switching plate to move, thereby realizing automatic switching of the two steel caps. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0032] Figure 2 It is a side structural schematic diagram of the present invention;
[0033] Figure 3 It is a schematic diagram of the cross-sectional structure of the concave positioning plate of the present invention;
[0034] Figure 4 The present invention Figure 3 The enlarged structural diagram at A in the middle;
[0035] Figure 5 It is a schematic diagram of the upward-looking structure of the disc of the present invention;
[0036] Figure 6 It is a schematic diagram of the cross-sectional structure of a disc of the present invention;
[0037] Figure 7 It is a schematic diagram of the cross-sectional structure of the storage tube of the present invention;
[0038] Figure 8 The present invention Figure 7 The enlarged structural diagram at B in the middle;
[0039] Fig. 9 The present invention Figure 7 The enlarged structural diagram at C in the middle;
[0040] Fig.10 It is a schematic diagram of the cross-sectional structure of the bottom of the equipment rack of the present invention.
[0041] Description of reference numerals:
[0042] 100. Equipment rack;
[0043] 200, positioning drive assembly; 201, base; 202, positioning ring; 203, concave positioning disk; 204, arc positioning plate; 205, first motor; 206, disc; 207, clamping block; 208, second motor; 209, rectangular internal threaded cylinder; 2010, lead screw; 2011, bevel gear; 2012, bevel gear ring; 2013, rotating ring; 2014, first toothed disk; 2015, internal gear ring; 2016, third motor; 2017, vertical threaded column; 2018, rectangular slider; 2019, lead screw; 2020, driven bevel gear; 2021, active bevel gear; 2022, moving block; 2023, hydraulic rod;
[0044] 300, steel cap;
[0045] 400, porcelain pieces;
[0046] 500, steel feet;
[0047] 600, glue injection assembly; 601, storage cylinder; 602, discharge pipe; 603, L-shaped feed pipe; 604, fourth motor; 605, second gear disc; 606, third gear disc; 607, rotating rod; 608, stirring blade; 609, scraper; 6010, connecting shaft; 6011, spiral conveying blade; 6012, fifth motor; 6013, pressurizing box; 6014, rectangular plate; 6015, sealing plate; 6016, ejector rod; 6017, reciprocating screw; 6018, bevel gear; 6019, pressurizing pipe; 6020, suction pipe;
[0048] 700, switching assembly; 701, switching plate; 702, moving plate; 703, sixth motor; 704, longitudinal threaded column. DETAILED DESCRIPTION
[0049] The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that the discussion of these embodiments is only to enable those skilled in the art to better understand and implement the subject matter described herein, and the functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the contents of this specification. Each example may omit, replace or add various processes or components as needed. In addition, the features described relative to some examples may also be combined in other examples.
[0050] Example
[0051] The following is a further detailed description of the technical solution of the present invention in conjunction with the accompanying drawings and specific embodiments. Figures 1 to 10 , this application provides an automatic glue assembly equipment for producing suspension porcelain insulators, please refer to Figures 1 to 6, including: an equipment frame 100; a positioning drive assembly 200, which is used to fix the steel cap 300, the porcelain piece 400 and the steel foot 500 respectively, and drive the porcelain piece 400 and the steel foot 500 to be assembled, the positioning drive assembly 200 includes two bases 201, the upper surface of the base 201 is provided with a positioning ring 202 adapted to the steel cap 300, and the lower surface of the positioning ring 202 is fixed with four supporting legs, and the bottom ends of the four supporting legs are fixedly connected to the upper surface of the base 201, and the inner wall of the equipment frame 100 is slidably provided with a concave positioning plate 203 for positioning the porcelain piece 400, and the concave positioning plate 203 is provided with a concave positioning plate 203 for positioning the porcelain piece 400. The inner wall of the positioning plate 203 is provided with four arc-shaped positioning plates 204 in a circular array, and the upper surface of the concave positioning plate 203 is fixedly provided with a first motor 205 for driving the four arc-shaped positioning plates 204 to move toward the middle at the same time, the inner top wall of the equipment frame 100 is provided with a disc 206 for fixing the steel foot 500, and four clamping blocks 207 are slidably provided on the lower surface of the disc 206, and the upper surface of the disc 206 is fixedly provided with a second motor 208 for driving the four clamping blocks 207 to move toward the middle at the same time, and the central axes of a positioning ring 202, the concave positioning plate 203 and the disc 206 coincide with each other.
[0052] Please refer to Figure 3 and Figure 4 The inner bottom wall of the concave positioning plate 203 is provided with a through hole compatible with the porcelain piece 400, and the interior of the concave positioning plate 203 is provided with an annular cavity, the inner wall of the concave positioning plate 203 is provided with a strip opening corresponding to the arc-shaped positioning plate 204 and extending to the inside of the annular cavity, the inner wall of the strip opening is slidably provided with a rectangular internal threaded tube 209, and the arc-shaped positioning plate 204 is fixed at the end of the rectangular internal threaded tube 209.
[0053] Specifically, the arc-shaped positioning plate 204 can be driven to move by the movement of the rectangular internal threaded cylinder 209 .
[0054] Please refer to Figure 3 and Figure 4 The inner wall of the annular cavity is rotatably provided with a lead screw 2010 corresponding to the rectangular internal threaded tube 209, and the outer surface of the lead screw 2010 is threadedly connected to the inner wall of the rectangular internal threaded tube 209, a bevel gear 2011 is fixedly provided on the surface of the lead screw 2010, and the inner top wall of the annular cavity is rotatably provided with a bevel gear ring 2012 that meshes with the four bevel gears 2011.
[0055] Specifically, the rectangular internally threaded cylinder 209 can be driven to move by the rotation of the lead screw 2010 .
[0056] Please refer to Figure 3 and Figure 4A rotating ring 2013 is rotatably provided on the inner top wall of the annular cavity, and the output end of the first motor 205 extends to the inside of the annular cavity and is fixedly provided with a first gear disc 2014. An inner ring surface of the rotating ring 2013 is fixedly provided with an inner gear ring 2015 meshing with the first gear disc 2014, and a conical gear ring 2012 is fixedly provided at the bottom end of the rotating ring 2013.
[0057] Specifically, the rotation of the first motor 205 can drive the rotating ring 2013 to rotate automatically.
[0058] Please refer to Figure 2 A rectangular groove is provided on the inner wall of the equipment frame 100, and a third motor 2016 is fixedly provided on the inner top wall of the rectangular groove, and a vertical threaded column 2017 is fixedly provided on the output end of the third motor 2016, a rectangular slider 2018 is slidably provided on the inner wall of the rectangular groove, and a concave positioning plate 203 is fixedly provided on the end of the rectangular slider 2018, two symmetrical limit rods are fixedly provided on the inner wall of the rectangular groove, and threaded holes threadedly connected to the outer surface of the vertical threaded column 2017 and sliding holes slidably connected to the outer surfaces of the two limit rods are respectively provided on the surface of the rectangular slider 2018.
[0059] Specifically, the rotation of the third motor 2016 can drive the rotation of the vertical threaded column 2017, thereby driving the rectangular slider 2018 to move automatically.
[0060] Please refer to Figure 5 and Figure 6 The lower surface of the disc 206 is provided with four strip grooves in a circular array, and a cavity is provided inside the disc 206. The inner walls of the four strip grooves are rotatably provided with screw rods 2019 extending into the cavity, and the ends of the four screw rods 2019 are fixed with driven bevel gears 2020. The output end of the second motor 208 extends into the cavity and is fixed with active bevel gears 2021 respectively meshing with the four driven bevel gears 2020. A moving block 2022 is slidably provided on the inner wall of the strip groove, and a threaded hole threadedly connected to the outer surface of the screw rod 2019 is provided on the surface of the moving block 2022. Four clamping blocks 207 are respectively fixed on the surfaces of the four moving blocks 2022. A hydraulic rod 2023 is fixed on the inner top wall of the equipment frame 100, and a connecting frame is fixed on the upper surface of the disc 206. The telescopic end of the hydraulic rod 2023 is fixedly connected to the upper surface of the connecting frame.
[0061] Specifically, the rotation of the second motor 208 can drive the four clamping blocks 207 to move toward the middle at the same time.
[0062] The present invention provides a positioning drive assembly 200. When producing a suspension porcelain insulator, the steel cap 300 can be placed in the positioning ring 202 so that the central axis of the steel cap 300 and the positioning ring 202 coincide. After that, the porcelain part 400 is placed in the concave positioning disk 203, and the first motor 205 is started. The rotation of the first motor 205 drives the first toothed disk 2014 to rotate. The rotation of the first toothed disk 2014 drives the inner gear ring 2015 and the rotating ring 2013 to rotate. The rotation of the rotating ring 2013 drives the bevel gear ring 2012 to rotate. The rotation of the bevel gear ring 2012 drives the four bevel gears 2011 to rotate simultaneously, thereby driving the four lead screws 2010 to rotate simultaneously, and the rotation of the lead screw 2010 drives the rectangular internal thread cylinder 209 to move toward the middle, thereby driving the four arc-shaped positioning plates 204 to move toward the middle at the same time, fixing the porcelain piece 400 at the center position of the concave positioning plate 203, so that the central axis of the porcelain piece 400 coincides with the central axis of the concave positioning plate 203, and then placing the steel foot 500 on the lower surface of the disc 206, and starting the second motor 208, the second motor 208 The rotation of the active bevel gear 2021 drives the four driven bevel gears 2020 to rotate, thereby driving the four screw rods 2019 to rotate, and the rotation of the screw rods 2019 drives the moving block 2022 to move toward the middle, thereby driving the four clamping blocks 207 to move toward the middle at the same time, effectively clamping and fixing the top of the steel foot 500, and making the central axis of the steel foot 500 coincide with the central axis of the disk 206, so that the central axes of the steel cap 300, the porcelain part 400 and the steel foot 500 can coincide with each other. Finally, After the glue injection is completed, the third motor 2016 and the hydraulic rod 2023 are started respectively. The rotation of the third motor 2016 drives the vertical threaded column 2017 to rotate. The rotation of the vertical threaded column 2017 drives the rectangular slider 2018 to move downward, thereby driving the porcelain part 400 to move downward and insert it into the interior of the steel cap 300. At the same time, the extension of the hydraulic rod 2023 drives the steel foot 500 to move downward and pass through the porcelain part 400 and insert it into the interior of the steel cap 300, thereby realizing the precise assembly of the suspension porcelain insulator, thereby ensuring the quality of the suspension porcelain insulator after production.
[0063] Please refer to Figure 7 and Fig. 9 A glue injection assembly 600 is arranged on the surface of the equipment frame 100, and the glue injection assembly 600 includes a storage cylinder 601 fixedly mounted on the top of the equipment frame 100, and a discharge pipe 602 arranged at the bottom end of the storage cylinder 601, and a discharge valve is arranged on the surface of the discharge pipe 602, and an L-shaped feed pipe 603 is rotatably arranged at the bottom end of the discharge pipe 602, a fourth motor 604 is fixedly mounted at the bottom end of the storage cylinder 601, and a second gear disc 605 is fixedly mounted at the output end of the fourth motor 604, and a third gear disc 606 meshing with the second gear disc 605 is fixedly mounted on the outer surface of the top end of the L-shaped feed pipe 603.
[0064] Specifically, the L-shaped material conveying pipe 603 can be driven to rotate by the rotation of the fourth motor 604 , thereby facilitating the adjustment of the position of the L-shaped material conveying pipe 603 .
[0065] Please refer to Figure 7 and Figure 8 A mounting frame is fixedly provided on the upper surface of the storage cylinder 601, and a rotating rod 607 extending to the inside of the storage cylinder 601 is rotatably provided on the inner top wall of the mounting frame, and stirring blades 608 and scrapers 609 are fixedly provided on the outer surfaces of the rotating rod 607, and a connecting shaft 6010 extending to the inside of the discharge pipe 602 is fixedly provided at the bottom end of the rotating rod 607, and a spiral conveying blade 6011 is fixedly provided on the surface of the connecting shaft 6010, and a fifth motor 6012 for driving the rotating rod 607 to rotate is provided on the upper surface of the mounting frame.
[0066] Specifically, the spiral conveying blade 6011 can be driven to rotate by the rotation of the rotating rod 607 .
[0067] Please refer to Figure 7 and Fig. 9 The inner wall of the installation frame is fixed with a pressurizing box 6013, and the inner wall of the pressurizing box 6013 is slidably provided with a rectangular plate 6014 and a sealing plate 6015, a push rod 6016 is fixed between the rectangular plate 6014 and the sealing plate 6015, and a reciprocating screw 6017 extending to the inside of the pressurizing box 6013 is rotatably provided on the side of the pressurizing box 6013, and one end of the reciprocating screw 6017 and the surface of the rotating rod 607 are fixed with mutually meshing helical teeth. Wheel 6018, the surface of the rectangular plate 6014 is provided with a threaded hole threadedly connected to the outer surface of the reciprocating screw 6017, the sides of the pressurizing box 6013 are respectively provided with a pressurizing pipe 6019 and an air suction pipe 6020, and the other end of the pressurizing pipe 6019 extends to the interior of the storage cylinder 601, and a filter cover is provided at the end of the air suction pipe 6020, and the surfaces of the pressurizing pipe 6019 and the air suction pipe 6020 are respectively provided with an inflation one-way valve and an air suction one-way valve.
[0068] Specifically, the rotation of the rotating rod 607 can drive the reciprocating screw 6017 to rotate, thereby achieving the purpose of pressurizing the interior of the storage cylinder 601 .
[0069] The present invention sets a glue injection assembly 600. After the steel cap 300, the porcelain part 400 and the steel foot 500 are fixed, the fifth motor 6012 can be started and the discharge valve can be opened. The rotation of the fifth motor 6012 drives the rotating rod 607 to rotate. The rotation of the rotating rod 607 drives the stirring blade 608 and the scraper 609 to stir the inner wall of the storage cylinder 601 to achieve full mixing of the mortar. At the same time, the rotation of the rotating rod 607 drives the connecting shaft 6010 to rotate. The rotation of the connecting shaft 6010 drives the spiral conveying blade 6011 to rotate, and the mortar in the storage cylinder 601 is stirred. The mortar is transported to the discharge pipe 602 and is transported to the steel cap 300 through the L-shaped delivery pipe 603. At the same time, the rotation of the rotating rod 607 drives the reciprocating screw 6017 to rotate through the two bevel gears 6018. The rotation of the reciprocating screw 6017 drives the rectangular plate 6014 to move back and forth, thereby driving the sealing plate 6015 to move back and forth. When the sealing plate 6015 moves back and forth, it can inject air into the interior of the storage tube 601 through the pressurizing pipe 6019, so that the interior of the storage tube 601 is pressurized, allowing the mortar to be quickly discharged through the discharge pipe 602 and the L-shaped delivery pipe 603.
[0070] Please refer to Fig.10 A switching assembly 700 for switching the two bases 201 is provided on the surface of the equipment rack 100, and the switching assembly 700 includes a switching plate 701 slidably arranged on the inner bottom wall of the equipment rack 100, and the two bases 201 are symmetrically fixed on the upper surface of the switching plate 701. A concave groove is provided on the surface of the equipment rack 100, and a movable plate 702 is slidably provided on the inner wall of the concave groove, and the top of the movable plate 702 is fixedly connected to the lower surface of the switching plate 701. A sixth motor 703 is fixedly provided on the side of the equipment rack 100, and the output end of the sixth motor 703 extends to the inside of the concave groove and is fixedly provided with a longitudinal threaded column 704, and a threaded hole threadedly connected to the surface of the longitudinal threaded column 704 is provided on the surface of the movable plate 702.
[0071] Specifically, the automatic switching of the two steel caps 300 can be achieved through the rotation of the sixth motor 703 .
[0072] Among them, the present invention sets a switching component 700. When a suspension porcelain insulator is assembled, the sixth motor 703 can be started. The rotation of the sixth motor 703 drives the longitudinal threaded column 704 to rotate. The rotation of the longitudinal threaded column 704 drives the moving plate 702 to move. The movement of the moving plate 702 drives the switching plate 701 to move, thereby realizing automatic switching of the two steel caps 300.
[0073] An example of the present specific implementation mode is described above, but the present embodiment is not limited to the above-mentioned specific implementation mode, which is merely illustrative and not restrictive. A person skilled in the art may make many forms inspired by the present embodiment, all of which are protected by the present embodiment.
Claims
1. An automatic glue-binding device for producing suspension porcelain insulators, characterized in that: include: Equipment rack (100); A positioning drive assembly (200) is used to fix the steel cap (300), the porcelain piece (400) and the steel foot (500) respectively, and drive the porcelain piece (400) and the steel foot (500) to be assembled. The positioning drive assembly (200) includes two bases (201). The upper surface of the base (201) is provided with a positioning ring (202) adapted to the steel cap (300), and the lower surface of the positioning ring (202) is fixed with four supporting legs, and the bottom ends of the four supporting legs are fixedly connected to the upper surface of the base (201). The inner wall of the equipment frame (100) is slidably provided with a concave positioning plate (203) for positioning the porcelain piece (400). The concave positioning plate (203 ) is provided with four arc-shaped positioning plates (204) in a circular array on the inner wall, and the upper surface of the concave positioning plate (203) is fixedly provided with a first motor (205) for driving the four arc-shaped positioning plates (204) to move simultaneously toward the middle, the inner top wall of the equipment frame (100) is provided with a disc (206) for fixing the steel foot (500), and four clamping blocks (207) are slidably provided on the lower surface of the disc (206), and the upper surface of the disc (206) is fixedly provided with a second motor (208) for driving the four clamping blocks (207) to move simultaneously toward the middle, and the central axes of the positioning ring (202), the concave positioning plate (203) and the disc (206) coincide with each other.
2. The automatic gluing equipment for producing suspension porcelain insulators according to claim 1 is characterized in that: The inner bottom wall of the concave positioning plate (203) is provided with a through hole compatible with the porcelain piece (400), and the interior of the concave positioning plate (203) is provided with an annular cavity, and the inner wall of the concave positioning plate (203) is provided with a strip opening corresponding to the arc-shaped positioning plate (204) and extending to the inside of the annular cavity, and the inner wall of the strip opening is slidably provided with a rectangular internal threaded tube (209), and the arc-shaped positioning plate (204) is fixed to the end of the rectangular internal threaded tube (209).
3. The automatic gluing equipment for producing suspension porcelain insulators according to claim 2 is characterized in that: The inner wall of the annular cavity is rotatably provided with a lead screw (2010) corresponding to the rectangular internal threaded cylinder (209), and the outer surface of the lead screw (2010) is threadedly connected to the inner wall of the rectangular internal threaded cylinder (209), the surface of the lead screw (2010) is fixedly provided with a bevel gear (2011), and the inner top wall of the annular cavity is rotatably provided with a bevel gear ring (2012) that meshes with four bevel gears (2011).
4. The automatic gluing equipment for producing suspension porcelain insulators according to claim 3 is characterized in that: A rotating ring (2013) is rotatably provided on the inner top wall of the annular cavity, and the output end of the first motor (205) extends into the interior of the annular cavity and is fixedly provided with a first toothed disc (2014); an inner ring surface of the rotating ring (2013) is fixedly provided with an inner toothed ring (2015) meshing with the first toothed disc (2014); and the bevel gear ring (2012) is fixedly provided at the bottom end of the rotating ring (2013).
5. The automatic gluing equipment for producing suspension porcelain insulators according to claim 1 is characterized in that: The inner wall of the equipment frame (100) is provided with a rectangular groove, and the inner top wall of the rectangular groove is fixedly provided with a third motor (2016), and the output end of the third motor (2016) is fixedly provided with a vertical threaded column (2017), the inner wall of the rectangular groove is slidably provided with a rectangular slider (2018), the concave positioning plate (203) is fixedly provided at the end of the rectangular slider (2018), the inner wall of the rectangular groove is fixedly provided with two symmetrical limit rods, and the surface of the rectangular slider (2018) is respectively provided with threaded holes threadedly connected to the outer surface of the vertical threaded column (2017), and sliding holes slidably connected to the outer surfaces of the two limit rods.
6. The automatic gluing equipment for producing suspension porcelain insulators according to claim 1, characterized in that: The lower surface of the disk (206) is provided with four strip grooves in a circumferential array, and a cavity is provided inside the disk (206), the inner walls of the four strip grooves are rotatably provided with screw rods (2019) extending into the cavity, and the ends of the four screw rods (2019) are fixed with driven bevel gears (2020), and the output end of the second motor (208) extends into the cavity and is fixed with active bevel gears (221) respectively meshing with the four driven bevel gears (2020) ), a moving block (2022) is slidably provided on the inner wall of the strip groove, and a threaded hole is provided on the surface of the moving block (2022) which is threadedly connected to the outer surface of the screw rod (2019), and the four clamping blocks (207) are respectively fixed on the surfaces of the four moving blocks (2022), a hydraulic rod (2023) is fixed on the inner top wall of the equipment frame (100), and a connecting frame is fixed on the upper surface of the disc (206), and the telescopic end of the hydraulic rod (2023) is fixedly connected to the upper surface of the connecting frame.
7. The automatic gluing equipment for producing suspension porcelain insulators according to claim 1 is characterized in that: The surface of the equipment frame (100) is provided with a glue injection assembly (600), and the glue injection assembly (600) includes a storage cylinder (601) fixedly mounted on the top of the equipment frame (100), and a discharge pipe (602) arranged at the bottom end of the storage cylinder (601), and a discharge valve is arranged on the surface of the discharge pipe (602), and an L-shaped feed pipe (603) is rotatably arranged at the bottom end of the discharge pipe (602), a fourth motor (604) is fixedly mounted at the bottom end of the storage cylinder (601), and a second toothed disc (605) is fixedly mounted at the output end of the fourth motor (604), and a third toothed disc (606) meshing with the second toothed disc (605) is fixedly mounted on the outer surface of the top end of the L-shaped feed pipe (603).
8. The automatic gluing equipment for producing suspension porcelain insulators according to claim 7, characterized in that: The upper surface of the storage cylinder (601) is fixedly provided with a mounting frame, and the inner top wall of the mounting frame is rotatably provided with a rotating rod (607) extending into the interior of the storage cylinder (601), the outer surface of the rotating rod (607) is respectively fixedly provided with a stirring blade (608) and a scraper (609), the bottom end of the rotating rod (607) is fixedly provided with a connecting shaft (6010) extending into the interior of the discharge pipe (602), and the surface of the connecting shaft (6010) is fixedly provided with a spiral conveying blade (6011), and the upper surface of the mounting frame is provided with a fifth motor (6012) for driving the rotating rod (607) to rotate.
9. The automatic gluing equipment for producing suspension porcelain insulators according to claim 8, characterized in that: A pressurizing box (6013) is fixedly arranged on the inner wall of the installation frame, and a rectangular plate (6014) and a sealing plate (6015) are slidably arranged on the inner wall of the pressurizing box (6013), and a push rod (6016) is fixedly arranged between the rectangular plate (6014) and the sealing plate (6015). A reciprocating screw (6017) extending into the interior of the pressurizing box (6013) is rotatably arranged on the side of the pressurizing box (6013), and one end of the reciprocating screw (6017) and the surface of the rotating rod (607) are fixedly provided with mutually meshing inclined screws. gear (6018), a threaded hole threadedly connected to the outer surface of the reciprocating screw (6017) is provided on the surface of the rectangular plate (6014), a pressurizing pipe (6019) and an air suction pipe (6020) are respectively provided on the side of the pressurizing box (6013), and the other end of the pressurizing pipe (6019) extends to the interior of the storage cylinder (601), and a filter cover is provided at the end of the air suction pipe (6020), and an inflation one-way valve and an air suction one-way valve are respectively provided on the surface of the pressurizing pipe (6019) and the air suction pipe (6020).
10. The automatic gluing equipment for producing suspension porcelain insulators according to claim 1, characterized in that: The surface of the equipment rack (100) is provided with a switching assembly (700) for switching the two bases (201), the switching assembly (700) comprising a switching plate (701) slidably arranged on the inner bottom wall of the equipment rack (100), the two bases (201) are symmetrically fixed on the upper surface of the switching plate (701), the surface of the equipment rack (100) is provided with a concave groove, and the inner wall of the concave groove is slidably provided with a moving plate (702), the top of the moving plate (702) is fixedly connected to the lower surface of the switching plate (701), the side of the equipment rack (100) is fixedly provided with a sixth motor (703), and the output end of the sixth motor (703) extends to the inside of the concave groove and is fixedly provided with a longitudinal threaded column (704), and the surface of the moving plate (702) is provided with a threaded hole threadedly connected to the surface of the longitudinal threaded column (704).
Citation Information
Patent Citations
Automatic cementing machine for ultrahigh-voltage high-strength disc suspension porcelain insulator
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Dish type suspended insulator multi- station flow operation cementing machine
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