Scrap treatment equipment for numerical control lathe
By designing a device that can automatically convey and process waste chips in CNC lathes, the problem of waste chip treatment equipment taking up a large space and manual processing is time-consuming and labor-intensive, efficient waste chip processing and liquid recycling are achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202510444458.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-06-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the CNC lathe production process, waste chip treatment equipment occupies a large space, and manual processing is time-consuming and labor-intensive, affecting processing efficiency.
Design a waste chip treatment equipment for CNC lathes, which can automatically transport and process waste chips generated by CNC lathes, including a treatment box, feed port, conveying device, filter cartridge and filter screen, to realize automatic treatment of waste chips and centrifugal dehydration.
It improves the efficiency of waste chip treatment, reduces the occupation of workshop equipment installation space, realizes rapid drying of waste chips and liquid recycling, and improves the efficiency of subsequent processing.
Smart Images

Figure CN120116013A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste chip treatment, in particular to a waste chip treatment device for a numerically controlled lathe. Background Art
[0002] CNC lathe is one of the most widely used CNC machine tools. It is mainly used for cutting inner and outer cylindrical surfaces of shaft parts or disc parts, inner and outer conical surfaces of arbitrary cone angles, complex rotary inner and outer curved surfaces, and cylindrical and conical threads, and can also perform grooving, drilling, reaming, reaming and boring, etc.
[0003] A waste chip treatment device is used in the production process of a CNC lathe. The utility model with the announcement number CN219562345U specifically discloses a waste chip treatment device for a CNC lathe. When in use, the driving motor is started to rotate the driving gear, and the driving gear transmits power to the driven gear. The driven gear rotates the filter bin on the rotating shaft at a high speed so that the water attached to the waste chips is thrown out into the filter bin through the water leakage hole, and the heater is turned on to blow hot air toward the feed hole into the filter bin, so that the waste chips are quickly dried;
[0004] Generally, multiple CNC lathes are set up in a workshop, and each CNC lathe is independently designed with a waste chip treatment device during the processing of the CNC lathe, or the waste chips are manually transferred to the waste chip treatment device. However, due to limited space in the workshop, the design of multiple waste chip treatment devices will occupy the limited processing space in the workshop, and manual processing is time-consuming and labor-intensive, affecting the processing efficiency of the CNC lathe.
[0005] Therefore, a waste chip processing device for a CNC lathe is proposed. Summary of the invention
[0006] The purpose of the present invention is to provide a waste chip processing equipment for CNC lathes. The waste chip processing device designed in this application can connect two groups of CNC lathes at a time and automatically transport the waste chips of the CNC lathes and process the waste chips. This method not only improves the waste chip processing efficiency, but also reduces the limited workshop equipment installation space to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a waste chip processing device for a CNC lathe, comprising a processing box, wherein feeding ports are symmetrically provided on both sides of the processing box, support plates are fixedly connected to positions corresponding to the feeding ports on both sides of the processing box, and a conveying device is arranged on the support plates, and a motor 1 is fixedly connected to a position of the front end surface of the support plate close to the processing box, and the motor 1 is drivingly connected to the conveying device;
[0008] A filter cylinder is rotatably connected inside the processing box. The top of the filter cylinder is open, and a filter screen is screwed to the bottom of the filter cylinder. A transmission shaft is fixedly connected to the bottom of the filter screen. A second motor is fixedly connected to the bottom of the processing box, and the output shaft of the second motor is fixedly connected to the transmission shaft. A drain pipe is fixedly connected and communicated with the left side of the processing box. An extrusion plate is arranged directly above the filter cylinder, and the outer diameter of the extrusion plate is equal to the inner diameter of the filter cylinder.
[0009] Preferably, the conveying device includes two conveying rollers rotatably connected to the support plate, and the conveying rollers are symmetrically distributed on the support plate. A conveyor belt is sleeved outside the conveying rollers. The output shaft of the first motor is fixed to the front end of the conveying roller, and one end of the conveyor belt extends into the processing box through the feeding port.
[0010] Preferably, the support plate is designed at an inclined angle. A liquid discharge hole is opened at a position near the bottom end of the support plate outside the processing box, and the liquid discharge hole is designed at an inclined angle.
[0011] Preferably, an electric push rod is fixedly connected to the top of the processing box, and the output shaft of the electric push rod penetrates and extends into the processing box and is fixedly connected to the center of the upper end face of the extrusion plate.
[0012] Preferably, a filtering component is arranged at a position below the filter cylinder inside the processing box, and the filtering component is rotatably connected to the transmission shaft. A first push-pull plate is movably connected to the front end face and the rear end face of the processing box, and the first push-pull plate is fixed to the filtering component.
[0013] Preferably, the filtering component includes a first filter plate and a second filter plate with the same size and structure. Rotating grooves for the rotation of the transmission shaft are opened at the adjacent ends of the first filter plate and the second filter plate.
[0014] Preferably, notch openings are opened at positions on the inner wall of the processing box corresponding to the first filter plate and the second filter plate. One end of the first filter plate and the second filter plate extends through the notch openings and is fixed to the first push-pull plate, and the first filter plate and the second filter plate are movably connected to the inner wall of the processing box through the notch openings. The first push-pull plate is magnetically fixed to the processing box.
[0015] Preferably, a guide plate is fixedly connected inside the processing box at the opening of the top of the filter cylinder. The inner wall of the guide plate is designed at an inclined angle corresponding to the opening of the top of the filter cylinder. The outer periphery of the guide plate is rectangular and fixed to the inner wall of the processing box. The inner wall of the guide plate is distributed in an annular structure and fits the outer diameter of the filter cylinder.
[0016] Preferably, a second push-pull plate is magnetically fixed at a position below the filtering component on the left side of the processing box. An aggregate box is arranged below the first filter plate and the second filter plate. The aggregate box penetrates through the processing box and is movably connected to the processing box, and the aggregate box is fixed to the second push-pull plate.
[0017] Preferably, a scraping blade with an inclined angle design is fixedly connected inside the aggregate box, and the top of the scraping blade is in a fitting design with the lower end faces of the first filter plate and the second filter plate.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] 1. The waste chip treatment device designed in this application can connect two numerically controlled lathes at a time, automatically convey the waste chips of the numerically controlled lathes, and process the waste chips. This method not only improves the waste chip treatment efficiency but also reduces the installation space of equipment in the limited workshop.
[0020] 2. This application can perform centrifugal dehydration and further filtration treatment on waste chip treatment, extract the cutting fluid or cutting oil doped in the waste chips, and be used for the subsequent recycling treatment of cutting fluid or cutting oil, improving the subsequent processing efficiency of waste chips. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 It is a view of the overall structure of the present invention;
[0023] Figure 2 It is a rear view of the overall structure of the present invention;
[0024] Figure 3 It is a front view of the overall structure of the present invention;
[0025] Figure 4 It is a sectional view of the overall structure of the present invention;
[0026] Figure 5 It is a view of the structure of the filtering component of the present invention;
[0027] Figure 6 It is a view of the structure of the filtering component and the aggregate box of the present invention.
[0028] Explanation of the reference numerals:
[0029] 1. Processing box; 2. Support plate; 3. Conveying device; 4. Pushing and pulling plate one; 5. Pushing and pulling plate two; 6. Motor one; 7. Electric push rod; 8. Drain pipe; 9. Extrusion plate; 10. Conveyor belt; 11. Conveying roller; 12. Liquid discharge hole; 13. Feeding port; 14. Filter cylinder; 15. Filter assembly; 16. Filter screen; 17. Motor two; 18. Guide plate; 19. Filter plate one; 20. Filter plate two; 21. Transmission shaft; 22. Aggregate box; 23. Rotating groove; 24. Scraping blade. Detailed implementation manner
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0031] Please refer to Figures 1 to 6 , the present invention provides a technical solution:
[0032] A waste chip processing device for a numerically controlled lathe includes a processing box 1. Feeding ports 13 are symmetrically opened on both sides of the processing box 1. Support plates 2 are fixedly connected to the positions corresponding to the feeding ports 13 on both sides of the processing box 1, and a conveying device 3 is arranged on the support plates 2. A motor one 6 is fixedly connected to the front end face of the support plate 2 close to the processing box 1, and the motor one 6 is in transmission connection with the conveying device 3;
[0033] A filter cylinder 14 is rotatably connected inside the processing box 1. The top of the filter cylinder 14 is open, and a filter screen 16 is screwed to the bottom of the filter cylinder 14. A transmission shaft 21 is fixedly connected to the bottom of the filter screen 16. A motor two 17 is fixedly connected to the bottom of the processing box 1. The output shaft of the motor two 17 is fixedly connected to the transmission shaft 21. A drain pipe 8 is fixedly connected to the left side of the processing box 1 and communicated with the processing box 1. An extrusion plate 9 is arranged directly above the filter cylinder 14, and the outer diameter of the extrusion plate 9 is equal to the inner diameter of the filter cylinder 14.
[0034] Specifically, the conveying device 3 includes two groups of conveying rollers 11 rotatably connected to the support plates 2, and the conveying rollers 11 are symmetrically distributed on the support plates 2. A conveyor belt 10 is sleeved outside the conveying rollers 11. The output shaft of the motor one 6 is fixed to the front end of the conveying roller 11. One end of the conveyor belt 10 extends into the processing box 1 through the feeding port 13. The support plate 2 is designed at an inclined angle. A liquid discharge hole 12 is opened at a position close to the bottom end of the support plate 2 outside the processing box 1, and the liquid discharge hole 12 is designed at an inclined angle.
[0035] Specifically, an electric push rod 7 is fixedly connected to the top of the processing box 1, and the output shaft of the electric push rod 7 penetrates and extends into the interior of the processing box 1 and is fixedly connected to the center of the upper end surface of the extrusion plate 9.
[0036] By adopting the above technical solution, the electric push rod 7 is started to operate regularly according to the working week, driving the extrusion plate 9 to move downward and enter the filter cylinder 14 to extrude the waste chips in the filter cylinder 14, further accelerating the discharge of the liquid doped in the waste chips.
[0037] Specifically, a filter assembly 15 is arranged at a position below the filter cylinder 14 inside the processing box 1, and the filter assembly 15 is rotatably connected to the transmission shaft 21. A push-pull plate one 4 is movably connected to the front end face and the rear end face of the processing box 1, and the push-pull plate one 4 is fixed to the filter assembly 15. The filter assembly 15 includes a filter plate one 19 and a filter plate two 20 with the same size and structure. A rotation groove 23 for the rotation of the transmission shaft 21 is provided at the adjacent ends of the filter plate one 19 and the filter plate two 20. Groove openings are provided at positions on the inner wall of the processing box 1 corresponding to the filter plate one 19 and the filter plate two 20. One ends of the filter plate one 19 and the filter plate two 20 extend through the groove openings and are fixed to the pull plate one, and the filter plate one 19 and the filter plate two 20 are movably connected to the inner wall of the processing box 1 through the groove openings. The push-pull plate one 4 is magnetically fixed to the processing box 1.
[0038] By adopting the above technical solution, since the filter assembly 15 processes the liquid in the waste chips for a long time, it is inevitable that fine iron chips, dust, etc. will accumulate on the surface. Therefore, it is necessary to clean the filter assembly 15 regularly, otherwise it will block the filter assembly 15 and affect the operation of the filter plate one 19 and the filter plate two 20 in the filter assembly 15. Therefore, the user holds the push-pull plate one 4 and pulls the filter plate one 19 or the filter plate two 20 outward. The impurities accumulated on the upper end surface of the filter plate one 19 or the filter plate two 20 are continuously scraped and cleaned through the surface of the groove opening until the filter plate one 19 or the filter plate two 20 is completely pulled out, and the impurities fall into the aggregate box 22. The impurities on the lower end surfaces of the filter plate one 19 and the filter plate two 20 are scraped and cleaned by the scraping blade 24 and enter the aggregate box 22 to prevent the impurities from being taken out of the processing box 1. Then, the user pulls out the aggregate box 22 through the push-pull plate two 5, cleans the impurities inside the aggregate box 22, and then reinstalls the filter assembly 15 and the aggregate box 22.
[0039] Specifically, a guide plate 18 is fixed at the top opening of the filter cylinder 14 inside the processing box 1. The inner wall of the guide plate 18 is designed with an inclined angle corresponding to the top opening of the filter cylinder 14. The outer periphery of the guide plate 18 is rectangular and is fixed to the inner wall of the processing box 1. The inner wall of the guide plate 18 is distributed in an annular structure and fits the outer diameter of the filter cylinder 14.
[0040] By adopting the above technical solution, the waste chips fed into the processing box 1 enter the filter cylinder 14 under the action of the material guide plate 18 and are filtered through the filter screen 16 installed inside the filter cylinder 14.
[0041] Specifically, a second drag plate is magnetically fixed at the lower side of the filter assembly 15 on the left side of the processing box 1. An aggregate box 22 is arranged below the first filter plate 19 and the second filter plate 20. The aggregate box 22 penetrates through the processing box 1 and is movably connected to the processing box 1, and the aggregate box 22 is fixedly connected to the second drag plate. A scraping blade 24 with an inclined angle design is fixedly connected inside the aggregate box 22, and the top of the scraping blade 24 is in a fitting design with the lower end surfaces of the first filter plate 19 and the second filter plate 20.
[0042] Working principle: During operation, the conveying devices 3 on both sides of the device are connected to the waste chip collection chamber of the CNC lathe. The conveying devices 3 convey the waste chips generated by the CNC lathe into the interior of the treatment box 1. Mainly, the first motor 6 drives the conveying roller 11 to rotate, driving the conveyor belt 10 to rotate, and running the waste chips that fall on the conveyor belt 10. The waste chips are sent into the treatment box 1 through the feeding port 13. And during the process of the conveyor belt 10 conveying the waste chips, some of the liquid mixed in the waste chips will drip along the surface of the conveyor belt 10 into the interior of the support plate 2, and along the inclination angle of the inner wall of the support plate 2, it flows into the filter assembly 15 in the treatment box 1 through the drain hole 12. The filter assembly 15 filters the waste liquid. The waste chips sent into the treatment box 1 enter the filter cylinder 14 under the action of the guide plate 18 and are filtered through the filter screen 16 installed inside the filter cylinder 14. Then the liquid drips downward onto the filter assembly 15 for further filtration treatment. The filtered waste liquid is concentrated and precipitated in the waste liquid collection area inside the treatment box 1. Then the user regularly discharges the internal waste liquid into the designated equipment for recycling through the drain pipe 8. When the waste chips inside the filter cylinder 14 accumulate to a certain extent, or start the electric push rod 7 to run regularly according to the working cycle, driving the pressing plate 9 to move downward, entering the filter cylinder 14 to extrude the waste chips in the filter cylinder 14, further accelerating the discharge of the liquid mixed in the waste chips, and also being able to extrude the waste chips into blocks to ensure the storage capacity of the waste chips inside the filter cylinder 14. Since most of the waste chips processed by the CNC lathe are bent iron wires, they have tension, so they will occupy a large amount of internal storage space of the filter cylinder 14. Subsequently, start the second motor 17 to run, drive the filter cylinder 14 to rotate through the transmission shaft 21. The top of the transmission shaft 21 is fixed to the filter screen 16, so it can drive the filter cylinder 14 to rotate, performing high-speed centrifugal treatment on the iron chips inside to further accelerate the discharge of the waste liquid mixed in the iron chips. The filter screen 16 is actually a plate-shaped mesh structure with a certain extrusion strength. Since the filter assembly 15 processes the liquid in the waste chips for a long time, inevitably, fine iron chips, dust, etc. will accumulate on the surface. Therefore, it is necessary to clean the filter assembly 15 regularly, otherwise it will block the filter assembly 15 and affect the operation of the first filter plate 19 and the second filter plate 20 in the filter assembly 15. Therefore, the user holds the push-pull plate 1 and pulls the first filter plate 19 or the second filter plate 20 outward. The impurities accumulated on the upper end area of the first filter plate 19 or the second filter plate 20 are continuously scraped and cleaned through the surface of the notch until the first filter plate 19 or the second filter plate 20 is completely pulled out, and the impurities fall into the aggregate box 22. The impurities on the lower end surface of the first filter plate 19 and the second filter plate 20 are scraped and cleaned by the scraping blade 24 and enter the aggregate box 22 to prevent the impurities from being carried out of the treatment box 1. Then the user pulls out the aggregate box 22 through the push-pull plate 2, cleans the impurities inside the aggregate box 22, and then reinstalls the filter assembly 15 and the aggregate box 22.
[0043] The charged components in this application are controlled by an external controller to achieve automated control operation;
[0044] The top of the processing box 1 of this application is sealed with a screw-connected cover. Therefore, when a certain amount of iron filings accumulate inside the filter cartridge 14 or according to the working week, the user can open the sealed cover to centrally transport and process the iron filings collected inside the filter cartridge 14.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A waste chip treatment device for a CNC lathe, comprising a treatment box (1), characterized in that: Feeding ports (13) are symmetrically provided on both sides of the processing box (1), support plates (2) are fixedly connected at positions corresponding to the feeding ports (13) on both sides of the processing box (1), and a conveying device (3) is arranged on the support plate (2), and a motor (6) is fixedly connected at a position close to the processing box (1) on the front end surface of the support plate (2), and the motor (6) is drivingly connected to the conveying device (3); The processing box (1) is rotatably connected to a filter cartridge (14) inside, the top of the filter cartridge (14) is open, and the bottom of the filter cartridge (14) is screwed to a filter screen (16), the bottom of the filter screen (16) is fixedly connected to a transmission shaft (21), the bottom of the processing box (1) is fixedly connected to a second motor (17), the output shaft of the second motor (17) is fixedly connected to the transmission shaft (21), the left side of the processing box (1) is connected to the processing box (1) and is fixedly connected to a drain pipe (8), and an extrusion plate (9) is arranged directly above the filter cartridge (14), and the outer diameter of the extrusion plate (9) is equal to the inner diameter of the filter cartridge (14).
2. The waste chip treatment device for a CNC lathe according to claim 1, characterized in that: The conveying device (3) comprises two groups of conveying rollers (11) rotatably connected to the support plate (2), and the conveying rollers (11) are symmetrically distributed on the support plate (2), and the outer part of the conveying rollers (11) is sleeved with a conveying belt (10), the output shaft of the motor (6) is fixed to the front end of the conveying rollers (11), and one end of the conveying belt (10) extends into the processing box (1) through the feeding port (13).
3. The waste chip treatment device for a CNC lathe according to claim 2, characterized in that: The support plate (2) is designed to be inclined, and a drainage hole (12) is provided on the outside of the processing box (1) near the bottom end of the support plate (2), and the drainage hole (12) is designed to be inclined.
4. The waste chip treatment device for a CNC lathe according to claim 3 is characterized in that: An electric push rod (7) is fixedly connected to the top of the processing box (1), and the output shaft of the electric push rod (7) penetrates and extends into the interior of the processing box (1) and is fixedly connected to the center of the upper end surface of the extrusion plate (9).
5. The waste chip treatment device for a CNC lathe according to claim 4, characterized in that: A filter assembly (15) is provided inside the processing box (1) at a position below the filter cartridge (14), and the filter assembly (15) is rotatably connected to the transmission shaft (21). A push-pull plate (4) is movably connected between the front and rear faces of the processing box (1), and the push-pull plate (4) is fixed to the filter assembly (15).
6. The waste chip treatment device for a CNC lathe according to claim 5, characterized in that: The filter assembly (15) comprises a filter plate 1 (19) and a filter plate 2 (20) of the same size and structure. A rotation groove (23) for rotating a transmission shaft (21) is provided at adjacent ends of the filter plate 1 (19) and the filter plate 2 (20).
7. The waste chip treatment device for a CNC lathe according to claim 6, characterized in that: The inner wall of the processing box (1) is provided with slots at positions corresponding to the filter plate 1 (19) and the filter plate 2 (20); one end of the filter plate 1 (19) and the filter plate 2 (20) extends through the slots to be fixed to the pull plate 1; the filter plate 1 (19) and the filter plate 2 (20) are movably connected to the inner wall of the processing box (1) through the slots; and the push-pull plate 1 (4) is fixed to the processing box (1) by magnetic attraction.
8. The waste chip treatment device for a CNC lathe according to claim 7, characterized in that: A material guide plate (18) is fixed at the top opening of the filter cartridge (14) in the processing box (1), and the inner wall of the material guide plate (18) is designed to have an inclination angle corresponding to the top opening of the filter cartridge (14). The outer periphery of the material guide plate (18) is rectangular and fixed to the inner wall of the processing box (1), and the inner wall of the material guide plate (18) is distributed in an annular structure and matches the outer diameter of the filter cartridge (14).
9. The waste chip treatment device for a CNC lathe according to claim 8, characterized in that: A drag plate 2 is magnetically fixed to the left side of the processing box (1) at the lower side of the filter assembly (15); a material collecting box (22) is provided at the lower side of the filter plate 1 (19) and the filter plate 2 (20); the material collecting box (22) penetrates the processing box (1) and is movably connected to the processing box (1); and the material collecting box (22) is fixedly connected to the drag plate 2.
10. The waste chip treatment device for a CNC lathe according to claim 9, characterized in that: A scraper (24) designed with an inclined angle is fixedly connected inside the collecting box (22), and the top filter plate 1 (19) of the scraper (24) is designed to fit the lower end surface of the filter plate 2 (20).
Citation Information
Patent Citations
Scrap treatment device for numerical control lathe
CN219562345U
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