Solar rotating support

By designing a solar rotary bracket, dynamic angle adjustment is achieved using tensioning components and locking mechanisms, the problem of low power generation efficiency of solar panels in the prior art is solved, the power generation efficiency is improved and emergency protection is provided.

CN120128050AInactive Publication Date: 2025-06-10NANJING JINTAIDA AUTOMATION SYST CO LTD
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Patent Information

Application Number
CN202510318658.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-06-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing solar panel brackets are not efficient in power generation during the day due to changes in the solar angle, and dynamic angle adjustment cannot be achieved.

Method used

A solar rotary bracket is designed, including a bracket, a mounting frame, a tensioning assembly and a locking mechanism. Through the cooperation of two sets of retracting and retracting mechanisms, the dynamic angle adjustment of the mounting frame is realized, and the solar panels rotate as the sun rises east and falls west. When the wire rope breaks, the locking mechanism prevents the mounting frame from rotating excessively and protects the solar panels.

Benefits of technology

It improves the power generation efficiency of solar panels, allows the solar panels to always receive optimal light radiation through dynamic angle adjustment, and provides emergency protection when the wire rope breaks to prevent damage to the solar panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a solar rotating support, and belongs to the technical field of solar cell panel supports, the solar rotating support comprises a support and a plurality of mounting racks, the plurality of mounting racks are rotatably mounted on the support and are used for mounting solar power generation panels, and included angles are formed between the mounting racks and the horizontal plane; the tensioning assemblies are located below the two ends of the mounting frame and used for adjusting the heights of the two ends of the mounting frame, and then the angle of the mounting frame is adjusted; the locking mechanism is installed in the installation frame and triggered by the tensioning assembly, the installation frame can be driven to rotate along with east rising and west falling of the sun in one day, the solar cell panel on the installation frame is made to rotate along with the sun, and the power generation efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of solar panel brackets, and particularly to a solar rotating bracket. Background Art

[0002] Solar power generation is the process of converting solar energy into electrical energy, mainly including two categories: photovoltaic power generation and solar thermal power generation. In photovoltaic power generation, solar panels (also known as photovoltaic panels) are required. In order to enable the solar panels to achieve optimal light irradiation reception, brackets are usually used to tilt the solar panels at a certain angle according to the current latitude (for example, in Nanjing, the tilt angle is maintained at 32 degrees). However, during the day, the sun rises in the east and sets in the west, and its angle is not fixed. Currently, most of the brackets have a fixed angle after installation, which will lead to low power generation efficiency of the solar panels. To solve the above problems, the present invention provides a solar rotating bracket. Summary of the Invention

[0003] Aiming at the above existing technical deficiencies, the purpose of the present invention is to provide a solar rotating bracket, which can drive the mounting frame to rotate with the rising and setting of the sun during the day, so that the solar panels thereon rotate with the sun, improving the power generation efficiency.

[0004] To solve the above technical problems, the present invention adopts the following technical solutions: The present invention provides a solar rotating bracket, including: A bracket; A plurality of mounting frames, which are rotatably mounted on the bracket for mounting solar power generation panels, and an included angle is provided between the mounting frame and the horizontal plane; A tensioning assembly, which is located below both ends of the mounting frame and is used to adjust the heights of both ends of the mounting frame, thereby adjusting the angle of the mounting frame; A locking mechanism, which is installed inside the mounting frame and is triggered by the tensioning assembly.

[0005] Preferably, the bracket includes: A first support rod and a plurality of second support rods, the height of the second support rod being greater than the height of the first support rod; A plurality of fixed shafts, the mounting frame being rotatably sleeved on the fixed shafts; Wherein, a fixed shaft is fixedly installed between the first support rod and the second support rod, and a fixed shaft is also fixedly installed between two adjacent second support rods, and the plurality of fixed shafts are parallel to each other.

[0006] Preferably, the tensioning assembly includes two sets of winding and unwinding mechanisms, and the two sets of winding and unwinding mechanisms are symmetrically distributed with respect to the axis of the fixed shaft. The winding and unwinding mechanism includes: Multiple lower fixed pulleys, and multiple said lower fixed pulleys are fixedly installed on a support rod fixedly connected to a bracket; Multiple upper fixed pulleys, and multiple said upper fixed pulleys are fixedly installed on the lower side of the mounting frame; An electric winch, and the electric winch is installed on the support rod; A tension sensor, and the tension sensor is installed on the lower side of the corresponding mounting frame; A steel wire rope, one end of the steel wire rope is fixedly connected to the electric winch, and the other end sequentially bypasses multiple lower fixed pulleys and multiple upper fixed pulleys at intervals and is fixedly connected to the tension sensor; Among them, the two electric winches in the two sets of winding and unwinding mechanisms start and stop synchronously, and the rotation directions are opposite.

[0007] Preferably, the upper fixed pulley is rotatably installed with a slider through a shaft body fixedly connected to both sides thereof, the slider is slidably installed in a chute provided on the side wall of the mounting seat, the mounting seat is fixedly connected to the mounting frame, and a first spring is connected between the upper end groove wall of the chute and the corresponding slider, and the first spring has an elastic force for pulling the slider upward.

[0008] Preferably, the locking mechanism is installed inside the mounting seat, the upper end of the locking mechanism penetrates through the corresponding mounting seat and the mounting frame and abuts against a locking rod slidably installed inside the mounting frame, and one end of the locking rod away from the corresponding locking mechanism penetrates through the mounting frame and abuts against a fixed shaft.

[0009] Preferably, the locking mechanism includes: An arc-shaped elastic plate, the arc-shaped elastic plate is installed inside the mounting seat through a second spring and is located above the corresponding upper fixed pulley, and the opening of the arc-shaped elastic plate faces downward; Two abutting rods, the two said abutting rods are respectively fixedly installed at both ends of the arc-shaped elastic plate and are slidably installed on the mounting seat; A top rod, the top rod is fixedly installed on the arch top of the arc-shaped elastic plate, and the upper end of the top rod penetrates through the corresponding mounting seat and the mounting frame and abuts against a locking rod slidably installed inside the mounting frame.

[0010] Preferably, the lower ends of the two said abutting rods are both wedge-shaped and are folded toward the direction of approaching each other.

[0011] Preferably, one end of the locking rod close to the fixed shaft is wedge-shaped, and a card slot adapted to the locking rod is provided on the fixed shaft.

[0012] Preferably, the bracket is provided with a mounting arm, the mounting arm is provided with a touch switch, and a wind speed sensor is also installed on the bracket.

[0013] Preferably, light sensors are installed at both ends of the mounting frame.

[0014] The beneficial effects of the present invention are as follows: Through the setting of two sets of winding and unwinding mechanisms, the present invention realizes the cooperation of the two sets of winding and unwinding mechanisms, that is, one winding and unwinding mechanism unwinds the steel wire rope, and the other winding and unwinding mechanism winds the steel wire rope, so that the mounting frame can drive the solar panels thereon to rotate with the sun, thereby improving the power generation efficiency of the solar panels.

[0015] Through the setting of the arc-shaped elastic plate, the abutting rod and the ejector rod, the present invention realizes the emergency protection when the steel wire rope breaks. When the steel wire rope breaks, the upper fixed pulley moves upward and abuts against the abutting rod, driving the ejector rod to move upward, so that the ejector rod can abut against and lock the locking rod, and the locking rod abuts against the fixed shaft. At the same time, the ejector rod will receive a reaction force, generating a pressing force on the arc-shaped elastic plate, and then the abutting ends of the two abutting rods will have a force to move away from each other, enabling the abutting rod to fix the steel wire rope more stably. This can not only prevent the steel wire rope from being thrown out and colliding with the solar panels, causing damage, but also keep the angle between the mounting frame and the bracket fixed, avoiding damage to the solar panels due to collision. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention (first perspective).

[0018] Figure 2 It is a schematic diagram of the overall structure of the present invention (second perspective).

[0019] Figure 3 It is a schematic diagram of the overall structure of the present invention (third perspective).

[0020] Figure 4 It is a cross-sectional view of the mounting frame of the present invention.

[0021] Figure 5 For the present invention Figure 4 Enlarged view of part A.

[0022] Figure 6 For the present invention Figure 4 Enlarged view of part B.

[0023] Figure 7 For the present invention Figure 4 Enlarged view of part C.

[0024] Figure 8Cross-sectional view of the mounting base of the present invention.

[0025] Figure 9 Structural schematic diagram of the mounting bracket of the present invention.

[0026] Figure 10 Structural schematic diagram of the locking rod and the fixed shaft of the present invention.

[0027] Explanation of reference numerals: 1. Mounting bracket, 2. First support rod, 3. Second support rod, 4. Fixed shaft, 5. Lower fixed pulley, 6. Upper fixed pulley, 7. Electric winch, 8. Tension sensor, 9. Steel wire rope, 10. Slide block, 11. Mounting base, 12. Chute, 13. First spring, 14. Touch switch, 15. Locking rod, 16. Light sensor, 17. Wind speed sensor, 18. Arc-shaped elastic plate, 19. Second spring, 20. Tightening rod, 21. Thrust rod, 22. Mounting arm, 23. Control module, 24. Return spring, 25. Angle sensor. Detailed implementation manners

[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0029] The present invention provides a solar rotating bracket, as Figures 1 to 10 shown.

[0030] Embodiment 1: A solar rotating bracket includes a bracket which is installed on the ground at a specified position (fixed at the specified position on the ground by piling, and the position is determined by measuring in advance according to the array distribution mode of the solar panels). The bracket includes a first support rod 2 and a plurality of second support rods 3. The height of the second support rod 3 is higher than that of the first support rod 2. A fixed shaft 4 is fixedly installed between the first support rod 2 and the adjacent second support rod 3, and a fixed shaft 4 is also fixedly installed between two adjacent second support rods 3. The plurality of fixed shafts 4 are parallel to each other. A mounting bracket 1 is rotatably sleeved on the fixed shaft 4. The mounting bracket 1 is used to mount the solar panels. An angle is formed between the mounting bracket 1 and the horizontal plane (this angle can be adjusted according to the latitude of the specific use location. For example, when located in Nanjing, the inclination angle is maintained at 32 degrees to improve the power generation efficiency).

[0031] Below the two ends of the mounting frame 1, there are tensioning components. The tensioning components are used to adjust the heights of the two ends of the mounting frame 1, and then make the mounting frame 1 rotate around the corresponding fixed shaft 4 to adjust the angle of the mounting frame 1. The mounting frame 1 can be rotated according to the angle of the sun during the day to ensure that the sunlight is perpendicular to the solar panels on the mounting frame 1, thereby ensuring the power generation efficiency.

[0032] The tensioning components include two sets of winding and unwinding mechanisms. The two sets of winding and unwinding mechanisms are symmetrically distributed on both sides of the axis of the fixed shaft 4. The winding and unwinding mechanism includes multiple lower fixed pulleys 5, multiple upper fixed pulleys 6, an electric winch 7, and a tension sensor 8. Among them, multiple lower fixed pulleys 5 and multiple upper fixed pulleys 6 are staggered. The lower fixed pulleys 5 are fixedly installed on the support rods, the support rods are fixedly connected to the brackets, and multiple upper fixed pulleys 6 are fixedly installed on the lower side of the mounting frame 1.

[0033] The electric winch 7 is installed on the corresponding support rod, the tension sensor 8 is installed on the corresponding mounting frame 1. The electric winch 7 houses a steel wire rope 9. One end of the steel wire rope 9 is fixedly connected to the mounting frame 1, and the other end is connected to the tension sensor 8 after passing around the lower fixed pulley 5 and the upper fixed pulley 6 in sequence.

[0034] When the tensioning components are started, the electric winches 7 in the two sets of winding and unwinding mechanisms rotate synchronously in opposite directions. By controlling the winding and unwinding of the two steel wire ropes 9, the height difference between the two ends of the mounting frame 1 is adjusted to achieve angle adjustment.

[0035] Embodiment 2: On the basis of Embodiment 1, in order to prevent the mounting frame 1 from deflecting and damaging the solar panels installed thereon when the steel wire rope 9 breaks, a locking mechanism is provided inside the mounting frame 1. The locking mechanism can abut against the fixed shaft 4 when the steel wire rope 9 breaks, so that the angle of the mounting frame 1 is fixed.

[0036] In order to stably trigger the locking mechanism when the steel wire rope 9 breaks, sliders 10 are rotatably arranged on both sides of the upper fixed pulley 6. The sliders 10 are rotatably connected to the shaft bodies fixedly arranged on the side surfaces of the upper fixed pulley 6. The sliders 10 are slidably installed in the chutes 12 provided on the side walls of the mounting seat 11. The mounting seat 11 is fixedly connected to the mounting frame 1. A first spring 13 is provided between the sliders 10 and the top wall of the chute 12. The first spring 13 has an elastic force that pulls the first spring 13 upward. When the steel wire rope 9 breaks, the upper fixed pulley 6 loses the pulling force, and the sliders 10 move upward under the pulling force of the first spring 13, thereby triggering the locking mechanism.

[0037] The locking mechanism is installed on the mounting seat 11. The upper end of the locking mechanism penetrates through the corresponding mounting seat 11 and the mounting frame 1 and abuts against the locking rod 15 slidably installed inside the mounting frame 1. One end of the locking rod 15 away from the corresponding locking mechanism penetrates through the mounting frame 1 and fits against the fixed shaft 4.

[0038] The locking mechanism includes: an arc-shaped elastic plate 18 with its opening facing downward. The crown of the arc-shaped elastic plate 18 is installed inside the mounting seat 11 through a second spring 19 and is located above the upper fixed pulley 6. Both ends of the arc-shaped elastic plate 18 are fixedly connected with abutting rods 20. The two abutting rods 20 are slidably installed on the mounting seat 11. The crown of the arc-shaped elastic plate 18 is fixedly connected with a top rod 21. The upper end of the top rod 21 penetrates through the corresponding mounting seat 11 and the mounting frame 1 and abuts against the locking rod 15 slidably installed inside the mounting frame 1. The lower ends of the two abutting rods 20 are both wedge-shaped and are folded toward the direction of approaching each other.

[0039] When the steel wire rope 9 breaks, the upper fixed pulley 6 loses the pulling force, and the slider 10 moves upward under the pulling force of the first spring 13, causing the upper fixed pulley 6 to drive the steel wire rope 9 thereon to move upward. At this time, the abutting rod 20 will abut against the steel wire rope 9. During the upward movement of the abutting rod 20, the top rod 21 will be driven to rise through the arc-shaped elastic plate 18. The top rod 21 pushes the locking rod 15, causing the locking rod 15 to abut against the fixed shaft 4, so that the angle of the mounting frame 1 can be fixed, avoiding the large-scale unrestricted rotation of the mounting frame 1 caused by the breakage of the steel wire rope 9, resulting in the collision damage of the solar power generation panel thereon.

[0040] When the top rod 21 pushes the locking rod 15, the arc-shaped elastic plate 18 receives a reaction force, causing the two abutting rods 20 to obliquely abut against the steel wire rope 9, so that the abutting rod 20 can better fix the steel wire rope 9, avoiding the steel wire rope 9 from being thrown out and colliding with the solar panel, resulting in the collision damage of the solar panel.

[0041] In order to better lock the angle of the fixed shaft 4 by the locking rod 15, the end of the locking rod 15 close to the fixed shaft 4 is set as a wedge shape, and a card slot adapted to the locking rod 15 is provided on the fixed shaft 4. When the locking rod 15 receives the abutting force of the top rod 21, the wedge-shaped end of the locking rod 15 will be inserted into the corresponding card slot, so that the angle of the fixed shaft 4 can be locked. A return spring 24 is installed between the locking rod 15 and the mounting frame 1, which can reset the locking rod 15 when the top rod 21 no longer abuts against the locking rod 15, that is, the wedge-shaped end of the locking rod 15 exits the card slot.

[0042] Embodiment 3: Mounting arms 22 are installed on the bracket, that is, on both sides of the first support rod 2 or on both sides of the second support rod 3. Touch switches 14 are provided at both ends of the mounting arms 22. The touch switches 14 are electrically connected to the tensioning assembly through a control module 23. The setting of the touch switches 14 can limit the maximum rotation angle of the mounting frame 1 (for example, limit the rotation angle of the mounting frame 1 to 270 degrees), avoiding the excessive rotation angle of the mounting frame 1 from affecting the work.

[0043] A wind speed sensor 17 is also installed on the support. The wind speed sensor 17 is electrically connected to the tensioning assembly through the control module 23. The wind speed sensor 17 can detect the wind speed in real time. When the wind speed exceeds the set threshold (this value can be modified according to the actual usage situation), the control module 23 can be used to control the tensioning assembly to stop moving, so as to avoid excessive wind speed, resulting in swinging with the wind during rotation and causing damage to the support and the mounting frame.

[0044] Light sensors 16 are installed at both ends of the mounting frame 1. The light sensors 16 can detect the difference in sunlight at both ends of the mounting frame 1. The light sensors 16 are electrically connected to the tensioning assembly through the control module 23. The control module 23 is installed on the support. The control module 23 can collect the difference between the two light sensors 16. The staff can control the tensioning assembly to rotate once every certain period of time through the program pre-entered into the control module 23, and rotate until the difference between the two light sensors 16 is zero, so as to ensure that the sunlight is perpendicular to the solar panel, and then ensure the power generation efficiency of the solar panel.

[0045] Two light sensors 16, one wind speed sensor 17 and one control module 23 form a set of electric control components, and a set of electric control components is installed every certain distance (for example, 5 kilometers).

[0046] The staff can remotely send a signal to the control module 23, so that when the sun rises every day, the mounting frame 1 can be controlled to drive the solar panel thereon to rotate to the angle facing east and directly face the sun.

[0047] An angle sensor 25 is also installed on the support. The probe of the angle sensor 25 is connected to the corresponding mounting frame 1. When adjusting the angle of the mounting frame 1, the angle sensor 25 can be used to determine whether the angle of the mounting frame 1 has rotated to the adjusted angle, so as to judge whether a fault occurs. When a fault occurs, it is convenient for the staff to repair in time.

[0048] The tension sensor 8, the light sensor 16, the wind speed sensor 17, the control module 23 and the angle sensor 25 are all prior arts and have been widely used. Moreover, their specific structures and working principles are not the technical features of the present invention, so the present invention will not be described in detail. For example, the tension sensor 8 can adopt the QLS-10 model, the light sensor 16 can adopt the ALS-PT19-315C model, the wind speed sensor 17 can adopt the VMS-FSJT model, the control module 23 can adopt the Internet of Things module, and the angle sensor 25 can adopt the GTS200 model.

[0049] The electric winch 7, the tension sensor 8, the light sensor 16, the wind speed sensor 17, the control module 23 and the angle sensor 25 are respectively electrically connected to an external power supply through cables.

[0050] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.

Claims

1. A solar rotating bracket, characterized in that: include: Bracket; A plurality of mounting frames, wherein the plurality of mounting frames are rotatably mounted on the bracket and used for mounting solar panels, and an angle is set between the mounting frames and the horizontal plane; A tensioning assembly, which is located below the two ends of the mounting frame and is used to adjust the height of the two ends of the mounting frame, thereby adjusting the angle of the mounting frame; A locking mechanism is installed inside the mounting frame and is triggered by the tensioning assembly.

2. A solar rotating bracket as claimed in claim 1, characterized in that: The support comprises: A first support rod and a plurality of second support rods, wherein the height of the second support rods is greater than the height of the first support rods; A plurality of fixed shafts, the mounting frame is rotatably sleeved on the fixed shafts; A fixed shaft is fixedly installed between the first support rod and the second support rod, a fixed shaft is also fixedly installed between two adjacent second support rods, and the multiple fixed shafts are parallel to each other.

3. A solar rotating bracket as claimed in claim 2, characterized in that: The tensioning assembly includes two sets of retractable mechanisms, and the two sets of retractable mechanisms are symmetrically distributed with the axis of the fixed shaft as a reference, and the retractable mechanisms include: A plurality of lower fixed pulleys, wherein the plurality of lower fixed pulleys are fixedly mounted on a support rod fixedly connected to the bracket; A plurality of upper fixed pulleys, wherein the plurality of upper fixed pulleys are fixedly mounted on the lower side of the mounting frame; An electric winch, wherein the electric winch is mounted on a support rod; A tension sensor, wherein the tension sensor is mounted on the lower side of the corresponding mounting frame; A steel wire rope, one end of which is fixedly connected to the electric winch, and the other end of which is sequentially passed around a plurality of lower fixed pulleys and a plurality of upper fixed pulleys at intervals and fixedly connected to the tension sensor; Among them, the two electric winches in the two sets of retracting and releasing mechanisms start and stop synchronously and rotate in opposite directions.

4. A solar rotating bracket as claimed in claim 3, characterized in that: The upper fixed pulley is rotatably installed with a slider via an axle body fixedly connected on both sides thereof; the slider is slidably installed in a slide groove provided on the side wall of the mounting seat; the mounting seat is fixedly connected to the mounting frame; a first spring is connected between the upper end groove wall of the slide groove and the corresponding slider; the first spring has an elastic force to pull the slider upward.

5. A solar rotating bracket as claimed in claim 4, characterized in that: The locking mechanism is installed inside the mounting seat, the upper end of the locking mechanism passes through the corresponding mounting seat and the mounting frame and contacts with a locking rod slidably installed inside the mounting frame, and one end of the locking rod away from the corresponding locking mechanism passes through the mounting frame and fits with the fixed shaft.

6. A solar rotating bracket as claimed in claim 5, characterized in that: The locking mechanism comprises: An arc-shaped spring plate, which is installed inside the mounting seat through a second spring and is located above the corresponding upper fixed pulley, with an opening of the arc-shaped spring plate facing downward; Two abutting rods, which are respectively fixedly mounted on two ends of the arc-shaped spring plate and slidably mounted on the mounting seat; A push rod is fixedly mounted on the arch of the arc-shaped spring plate, and the upper end of the push rod passes through the corresponding mounting seat and the mounting frame and contacts with a locking rod slidably mounted inside the mounting frame.

7. A solar rotating bracket as claimed in claim 6, characterized in that: The lower ends of the two abutting rods are both wedge-shaped and folded toward a direction approaching each other.

8. A solar rotating bracket as claimed in claim 5, characterized in that: One end of the locking rod close to the fixed shaft is set in a wedge shape, and the fixed shaft is provided with a slot matched with the locking rod.

9. The solar rotating bracket according to claim 1, characterized in that: The bracket is provided with a mounting arm, the mounting arm is provided with a touch switch, and the bracket is also provided with a wind speed sensor.

10. The solar rotating bracket according to claim 1, characterized in that: Optical sensors are installed at both ends of the mounting frame.