Raw material liquid flash evaporation device

By designing a flash evaporation device for raw material liquid including a heating chamber, a condenser, a distributor, a separator and a cleaning mechanism, the problems of uneven heating, pressure fluctuations and internal deposition of the device in the prior art are solved, and the stability of the device and efficient heat transfer are achieved, and the production efficiency is improved.

CN120132377APending Publication Date: 2025-06-13ANHUI DONGZHI GUANGXIN AGROCHEMICAL CO LTD
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Patent Information

Application Number
CN202510524444.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

In the prior art, the flash evaporation device has problems such as uneven heating, changes in steam load or unstable control system during use, resulting in pressure fluctuations and uneven heating of raw materials, local overheating or insufficient heating. At the same time, the device cannot be cleaned, resulting in solid particles or organic matter deposition, affecting heat transfer efficiency.

Method used

A raw material liquid flash evaporation device is designed, including an evaporation mechanism on the bottom plate, and the evaporation mechanism includes a heating chamber, a condenser, a distributor, a separator and a cleaning mechanism. The position of the evaporation mechanism is fixed by the limiting mechanism, and the rotating motor in the distributor drives the stirring roller to rotate to ensure uniform distribution and heating of the raw material liquid; the separation plate and cleaning mechanism in the separator are used to separate liquids and solids, clean residual substances, and keep the device clean and efficient.

Benefits of technology

The stability and consistency of the device are achieved, heating uniformity is avoided, local overheating or insufficient heating is ensured, the heat transfer efficiency is improved, and manual operation is reduced through automated cleaning mechanisms and production efficiency is improved.

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Abstract

The invention discloses a raw material liquid flash evaporation device, and relates to the technical field of evaporators. An evaporation mechanism is arranged on the bottom plate and comprises a heating chamber and a condenser, the heating chamber is arranged above the bottom plate, a condensate water opening is formed in the heating chamber, a distributor is connected to one end, far away from the bottom plate, of the heating chamber, and a raw material liquid opening is connected to the distributor. A limiting mechanism is used for fixing the position of an evaporation mechanism, two supporting rings are placed on a heating chamber, a rotating rod rotates to drive a rotating nut to rotate, the rotating nut gets close to the position between two threaded rods, the distance between the two threaded rods is decreased, the distance between two connecting blocks is decreased, and the evaporation efficiency is improved. The distance between the two supporting rings is reduced, the position of the evaporation mechanism can be fixed, and in the evaporation process, due to thermal expansion, equipment vibration or other external factors, the evaporation mechanism may deviate. And the limiting mechanism can prevent the deviation, so that the consistency and the stability of the evaporation process are ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of evaporators, and in particular to a raw material liquid flash evaporation device. Background Art

[0002] A raw liquid flash evaporation device increases the concentration of the solution by rapidly evaporating the solvent in the raw liquid. This is very common in the fields of food industry, chemical industry, pharmaceutical industry, wastewater treatment, etc. In many industrial processes, the solvent is recyclable, and the flash evaporation device can be used to recycle these solvents, reduce waste, and reduce production costs. By controlling the evaporation conditions, different components in the mixture can be separated to achieve separation of substances. By concentrating and separating, impurities in the raw liquid can be removed to improve the purity and quality of the final product. The flash evaporation device usually works at a lower pressure, which means that evaporation can be achieved at a lower temperature, thereby saving energy. By recovering solvents and reducing waste generation, the flash evaporation device helps to reduce the impact on the environment.

[0003] The Chinese patent authorization announcement number is CN113945028B, and its name is a flash burner for an airborne evaporative cycle refrigeration system. The liquid separator ensures that the flash burner performs gas-liquid separation during full-attitude rotation, so that all the refrigerant discharged from the first outlet of the flash burner is gaseous, and all the refrigerant discharged from the second outlet is liquid. The full-attitude liquid suction device ensures that the flash burner can continuously absorb liquid during full-attitude rotation, so that when the aircraft is flying in full-attitude, the flash burner continuously discharges liquid refrigerant from the second outlet. It significantly reduces the energy consumption of the airborne evaporative cycle refrigeration system and improves the reliability and availability of the aircraft's full-attitude evaporative cycle refrigeration system.

[0004] The shortcomings of the above scheme are: although the above scheme can perform gas-liquid separation, it cannot guarantee the stability of the device during use. Due to uneven heating, changes in steam load or unstable control system, pressure fluctuations may be encountered during operation. In addition, it cannot guarantee that the raw materials are heated evenly during use, resulting in local overheating or insufficient heating, and the inside of the device cannot be cleaned. Solid particles or organic matter in the raw material liquid may form deposits inside the device, which will affect the heat transfer efficiency. Technical problems. Summary of the invention

[0005] The purpose of the present invention is to provide a raw material liquid flash evaporation device to solve the technical problems in the prior art that the stability of the device cannot be guaranteed when used, pressure fluctuations may be encountered during operation due to uneven heating, changes in steam load or unstable control system, and the raw materials cannot be heated evenly during use, resulting in local overheating or insufficient heating, and the inside of the device cannot be cleaned, and solid particles or organic matter in the raw material liquid may form deposits inside the device, affecting the heat transfer efficiency.

[0006] The technical problem to be solved by the present invention can be achieved through the following technical solutions:

[0007] A raw material liquid flash evaporation device includes a bottom plate;

[0008] An evaporation mechanism is provided on the bottom plate. The evaporation mechanism includes a heating chamber and a condenser. The heating chamber is arranged above the bottom plate. A condensate water inlet is opened on the heating chamber. One end of the heating chamber away from the bottom plate is connected to a distributor, and a raw material liquid inlet is connected to the distributor;

[0009] One end of the distributor away from the heating chamber is connected to a separator. A rotating groove is provided on the separator, and a separating plate is rotatably arranged in the rotating groove. A cleaning mechanism is provided on the separating plate; A top cover is connected to one side of the separator away from the distributor. The condenser is arranged on one side of the separator. A connecting pipe is connected between the separator and the condenser, and a flow meter is connected to the connecting pipe; A liquid outlet is connected to the condenser, and a condensate pipe is connected between the condenser and the heating chamber; A support is connected to the bottom plate, and a limiting mechanism is connected between one end of the support away from the bottom plate and the evaporation mechanism; A guide plate is arranged in the condenser, and a disassembly mechanism is connected between the guide plate and the condenser.

[0010] As a further solution of the present invention: A rotating motor is arranged in the distributor, and a stirring roller is connected to the rotating end of the rotating motor.

[0011] As a further solution of the present invention: A protective box is connected to the outer periphery of the rotating motor.

[0012] As a further solution of the present invention: The cleaning mechanism includes a cleaning roller and a plurality of baffles. A rotating shaft is connected to the separating plate, the cleaning roller is connected to the rotating shaft, and the plurality of baffles are detachably connected to the cleaning roller. One end of the cleaning roller away from the rotating shaft is connected to a connecting rod, and one end of the connecting rod away from the cleaning roller is connected to a sliding rod. A locking bolt is detachably connected between the sliding rod and the side wall of the separator.

[0013] As a further solution of the present invention: The cleaning roller is arranged in contact with the separating plate.

[0014] As a further solution of the present invention: The limiting mechanism includes two support rings. The two support rings are respectively connected to the support. Connecting blocks are connected to the ends of the two support rings. A threaded rod is connected to each connecting block, and a rotating nut is rotatably connected between the two threaded rods. A rotating rod is connected to the rotating nut.

[0015] As a further solution of the present invention: A handle is connected to the top cover, and a sealing ring is connected between the top cover and the separator.

[0016] As a further solution of the present invention: the deflector is obliquely arranged in the condenser.

[0017] As a further solution of the present invention: the disassembly mechanism includes a chute and a sliding rod, the chute is arranged on the condenser, and the sliding rod is slidably connected to the chute.

[0018] As a further solution of the present invention: a limit head is connected to the end of the sliding rod.

[0019] Advantages of the present invention:

[0020] 1. The limiting mechanism of the present invention is used to fix the position of the evaporation mechanism. Place the two support rings on the heating chamber. By rotating the rotating rod, the rotating nut is driven to rotate. The rotating nut moves closer between the two threaded rods, so that the distance between the two threaded rods becomes smaller, and the distance between the two connecting blocks decreases, that is, the distance between the two support rings decreases, and the position of the evaporation mechanism can be fixed. During the evaporation process, due to thermal expansion, equipment vibration or other external factors, the evaporation mechanism may shift. The limiting mechanism can prevent such a shift and ensure the consistency and stability of the evaporation process.

[0021] 2. The rotating motor in the distributor of the present invention drives the stirring roller to rotate, so that the raw material liquid is evenly distributed in the distributor. The raw material liquid in the distributor is heated by the heat generated by the heating chamber. The heating chamber evaporates the raw material liquid by heating to generate steam. A condensate water outlet is provided on the heating chamber for discharging condensate water. The steam rises to the condenser and is cooled and condensed into a liquid in the condenser. A liquid outlet is connected to the condenser for collecting the condensed liquid. The condensed liquid and the unevaporated raw material liquid enter the separator, and the liquid and solid substances are separated by the separation plate. Separating the unevaporated raw material liquid helps in recycling and reuse, reducing waste. Effective separation can reduce the impact of solid waste on the environment, reduce manual operation, and improve production efficiency.

[0022] 3. The cleaning mechanism of the present invention is used to clean the residual substances on the separation plate. By rotating the sliding rod, the connecting rod is driven to rotate, and the connecting rod drives the cleaning roller to rotate. The cleaning roller rotates around the rotating shaft. The baffle is used to collect the impurities cleaned from the separation plate. The design of the cleaning mechanism makes the cleaning process automated. The cleaning roller rotates around the rotating shaft, which can effectively scrape and remove the residual substances on the separation plate. The baffle collects the impurities cleaned from the separation plate during the cleaning process, which helps to keep the working environment clean and facilitates subsequent waste treatment. Description of the Drawings

[0023] The present invention will be further described below with reference to the drawings.

[0024] Figure 1 is the schematic diagram of the overall structure of the present invention;

[0025] Figure 2 is the overall structural schematic diagram of the present invention;

[0026] Figure 3 is the structural schematic diagram of the limiting mechanism in the present invention;

[0027] Figure 4 is the structural schematic diagram of the separator in the present invention;

[0028] Figure 5 is Figure 4 the upward view structural schematic diagram;

[0029] Figure 6 is the structural schematic diagram of the distributor in the present invention;

[0030] Figure 7 is the structural schematic diagram of the installation of the deflector in the present invention.

[0031] In the figure: 1, bottom plate; 2, bracket; 3, support ring; 4, heating chamber; 5, condensing pipe; 6, condenser; 7, liquid outlet; 8, distributor; 9, separator; 10, sealing ring; 11, top cover; 12, handle; 13, connecting pipe; 14, flowmeter; 15, condensate water outlet; 16, raw liquid inlet; 17, threaded rod; 18, connecting block; 19, rotating nut; 20, rotating rod; 21, rotating shaft; 22, cleaning roller; 23, baffle; 24, connecting rod; 25, rotating groove; 26, sliding rod; 27, locking bolt; 28, protective box; 29, stirring roller; 30, deflector; 31, chute; 32, sliding bar; 33, separation plate. Detailed implementation manners

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0033] Such as Figures 1-7As shown in the figure, a raw material flash evaporation device includes a bottom plate 1, on which an evaporation mechanism is provided. The evaporation mechanism includes a heating chamber 4 and a condenser 6. The heating chamber 4 is arranged above the bottom plate 1. A condensate water outlet 15 is provided on the heating chamber 4. One end of the heating chamber 4 away from the bottom plate 1 is connected to a distributor 8. A raw material liquid inlet 16 is connected to the distributor 8. A rotating motor is arranged inside the distributor 8. A protective box 28 is connected to the outer periphery of the rotating motor. The rotating end of the rotating motor is connected to a stirring roller 29. The rotating motor inside the distributor 8 drives the stirring roller 29 to rotate, so that the raw material liquid is evenly distributed inside the distributor 8, and the heat generated by the heating chamber 4 can be more effectively transferred to the raw material liquid, improving the evaporation efficiency.

[0034] One end of the distributor 8 away from the heating chamber 4 is connected to a separator 9. A rotating groove 25 is provided on the separator 9. A separating plate 33 is rotatably arranged inside the rotating groove 25. A cleaning mechanism is provided on the separating plate 33. The cleaning mechanism includes a cleaning roller 22 and a plurality of baffles 23. A rotating shaft 21 is connected to the separating plate 33. The cleaning roller 22 is connected to the rotating shaft 21. The plurality of baffles 23 are all detachably connected to the cleaning roller 22. The cleaning roller 22 is arranged in contact with the separating plate 33. One end of the cleaning roller 22 away from the rotating shaft 21 is connected to a connecting rod 24. One end of the connecting rod 24 away from the cleaning roller 22 is connected to a sliding rod 26. A locking bolt 27 is detachably connected between the sliding rod 26 and the side wall of the separator 9. One side of the separator 9 away from the distributor 8 is connected to a top cover 11. A handle 12 is connected to the top cover 11. A sealing ring 10 is connected between the top cover 11 and the separator 9. The condenser 6 is arranged on one side of the separator 9. A connecting pipe 13 is connected between the separator 9 and the condenser 6. A flow meter 14 is connected to the connecting pipe 13. A liquid outlet 7 is connected to the condenser 6. A condensate pipe 5 is connected between the condenser 6 and the heating chamber 4. The condensate water outlet 15 provided on the heating chamber 4 can discharge condensate water to prevent the condensate water from affecting the evaporation efficiency. The condenser 6 cools and condenses the steam, and the condensate liquid is collected through the liquid outlet 7 for subsequent treatment. The separating plate 33 in the separator 9 can effectively separate liquid and solid substances, improving the purity of the product. The cleaning mechanism can clean the residual substances on the separating plate 33 to maintain the separation efficiency.

[0035] A support 2 is connected to the bottom plate 1. A limiting mechanism is connected between the end of the support 2 away from the bottom plate 1 and the evaporation mechanism. The limiting mechanism includes two support rings 3. The two support rings 3 are respectively connected to the support 2. Connecting blocks 18 are connected to the ends of the two support rings 3. A threaded rod 17 is connected to each connecting block 18. A rotating nut 19 is rotatably connected between the two threaded rods 17. A rotating rod 20 is connected to the rotating nut 19.

[0036] A deflector plate 30 is provided inside the condenser 6. The deflector plate 30 is obliquely arranged inside the condenser 6. A disassembly mechanism is connected between the deflector plate 30 and the condenser 6. The disassembly mechanism includes a chute 31 and a slide bar 32. The chute 31 is arranged on the condenser 6. The slide bar 32 is slidably connected to the chute 31. A limit head is connected to the end of the slide bar 32. The detachable deflector plate 30 and slide bar 32 facilitate cleaning and inspection. The design of the handle 12 and the sealing ring 10 on the top cover 11 makes the opening and closing of the top cover 11 safe and reliable.

[0037] The working principle of the present invention: The raw material liquid enters the distributor 8 through the raw material liquid port 16. The rotating motor in the distributor 8 drives the stirring roller 29 to rotate, so that the raw material liquid is evenly distributed in the distributor 8. The raw material liquid in the distributor 8 is heated by the heat generated by the heating chamber 4. The heating chamber 4 evaporates the raw material liquid by heating to generate steam. A condensate water outlet 15 is provided on the heating chamber 4 for discharging condensate water. The steam rises to the condenser 6 and is cooled and condensed into a liquid in the condenser 6. A liquid outlet 7 is connected to the condenser 6 for collecting the condensed liquid. The condensed liquid and the unevaporated raw material liquid enter the separator 9. The liquid and solid substances are separated by the separation plate 33. The cleaning mechanism includes a cleaning roller 22 and a plurality of baffles 23 for cleaning the residual substances on the separation plate 33. By rotating the sliding rod 26, the connecting rod 24 is driven to rotate. The connecting rod 24 drives the cleaning roller 22 to rotate. The cleaning roller 22 rotates around the rotating shaft 21. The baffle 23 is used to collect the impurities cleaned from the separation plate 33.

[0038] Remove the sealing ring 10 from between the top cover 11 and the separator 9. The top cover 11 can be separated from the separator 9 through the handle 12 on the top cover 11. A limiting mechanism is connected between the bracket 2 on the bottom plate 1 and the evaporation mechanism for fixing the position of the evaporation mechanism. Place the two support rings 3 on the heating chamber 4. By rotating the rotating rod 20, the rotating nut 19 is driven to rotate. The rotating nut 19 moves closer between the two threaded rods 17, so that the distance between the two threaded rods 17 becomes smaller, and the distance between the two connecting blocks 18 is reduced, that is, the distance between the two support rings 3 is reduced, and the position of the evaporation mechanism can be fixed.

[0039] A deflector plate 30 is provided inside the condenser 6 for guiding the condensate flow to the liquid outlet 7. A disassembly mechanism is connected between the deflector plate 30 and the condenser 6. By sliding the slide bar 32 on the chute 31, the limit head leaves the chute 31, and the deflector plate 30 is separated from the condenser 6 for convenient maintenance and cleaning. The evaporation, condensation, separation and cleaning of the raw material liquid are realized, which is an efficient treatment process.

[0040] The above has described in detail an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made in accordance with the scope of the application of the present invention shall still fall within the scope covered by the patent of the present invention.

Claims

1. A raw material liquid flash evaporation device, comprising a bottom plate (1); characterized in that: An evaporation mechanism is arranged on the bottom plate (1), and the evaporation mechanism comprises a heating chamber (4) and a condenser (6); the heating chamber (4) is arranged above the bottom plate (1), a condensation water outlet (15) is provided on the heating chamber (4), and a distributor (8) is connected to one end of the heating chamber (4) away from the bottom plate (1), and a raw material liquid outlet (16) is connected to the distributor (8); The end of the distributor (8) away from the heating chamber (4) is connected to a separator (9), the separator (9) is provided with a rotating groove (25), a separation plate (33) is rotatably provided in the rotating groove (25), and a cleaning mechanism is provided on the separation plate (33); the side of the separator (9) away from the distributor (8) is connected to a top cover (11), the condenser (6) is provided on one side of the separator (9), and a connecting pipe (11) is connected between the separator (9) and the condenser (6). 13), a flow meter (14) is connected to the connecting pipe (13); a liquid outlet (7) is connected to the condenser (6), and a condensing pipe (5) is connected between the condenser (6) and the heating chamber (4); a bracket (2) is connected to the bottom plate (1), and an end of the bracket (2) away from the bottom plate (1) is connected to the evaporation mechanism by a limiting mechanism; a guide plate (30) is arranged in the condenser (6), and a disassembly mechanism is connected between the guide plate (30) and the condenser (6).

2. A raw material liquid flash evaporation device according to claim 1, characterized in that: A rotating motor is arranged inside the distributor (8), and a stirring roller (29) is connected to the rotating end of the rotating motor.

3. A raw material liquid flash evaporation device according to claim 2, characterized in that: A protection box (28) is connected to the outer periphery of the rotating motor.

4. A raw material liquid flash evaporation device according to claim 1, characterized in that: The cleaning mechanism comprises a cleaning roller (22) and a plurality of baffles (23); the separation plate (33) is connected to a rotating shaft (21); the cleaning roller (22) is connected to the rotating shaft (21); the plurality of baffles (23) are detachably connected to the cleaning roller (22); one end of the cleaning roller (22) away from the rotating shaft (21) is connected to a connecting rod (24); one end of the connecting rod (24) away from the cleaning roller (22) is connected to a sliding rod (26); a locking bolt (27) is detachably connected between the sliding rod (26) and the side wall of the separator (9).

5. A raw material liquid flash evaporation device according to claim 4, characterized in that: The cleaning roller (22) is arranged in contact with the separation plate (33).

6. A raw material liquid flash evaporation device according to claim 1, characterized in that: The limiting mechanism comprises two support rings (3), the two support rings (3) are respectively connected to the bracket (2), the ends of the two support rings (3) are connected to a connecting block (18), each of the connecting blocks (18) is connected to a threaded rod (17), a rotating nut (19) is rotatably connected between the two threaded rods (17), and the rotating nut (19) is connected to a rotating rod (20).

7. A raw material liquid flash evaporation device according to claim 1, characterized in that: The top cover (11) is connected to a handle (12), and a sealing ring (10) is connected between the top cover (11) and the separator (9).

8. A raw material liquid flash evaporation device according to claim 1, characterized in that: The guide plate (30) is arranged obliquely inside the condenser (6).

9. A raw material liquid flash evaporation device according to claim 1, characterized in that: The disassembly mechanism comprises a slide groove (31) and a slide rod (32); the slide groove (31) is arranged on the condenser (6); and the slide rod (32) is slidably connected to the slide groove (31).

10. A raw material liquid flash evaporation device according to claim 9, characterized in that: The end of the sliding rod (32) is connected to a limiting head.

Citation Information

Patent Citations

  • A flash evaporator for an airborne evaporative cycle refrigeration system

    CN113945028B