A welding device for steel structures

By designing a welding device for steel structures, using wedge-shaped cutting grooves and bracket structures, the skew problem during stud welding is solved, and the crushing and cleaning of ceramic rings is simplified, improving the stability and cleaning efficiency of welding.

CN120133673BActive Publication Date: 2025-07-11CHINA RAILWAY CONSTR ENG GRP NO 5 CONSTR CO LTD +2
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Patent Information

Application Number
CN202510623365.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-15
Publication Date
2025-07-11
Estimated Expiration
2045-05-15

AI Technical Summary

Technical Problem

Existing welding devices are prone to cause stud skew during stud welding, and there are too many debris when removing the ceramic ring after welding, making it difficult to clean.

Method used

A welding device for steel structures is designed, using an outer cylinder, ceramic ring and auxiliary mechanism. Through the cooperation of wedge-shaped cutting grooves and brackets, the studs are welded vertically with the workpiece, and the ceramic rings are easily broken through the prefabricated cutting groove structure to reduce debris.

Benefits of technology

The vertical stability of stud welding and the easy breakage of the ceramic ring after welding are achieved, reducing the skew and cleaning problems during the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of welding devices, and particularly relates to a welding device for steel structures. A welding device for steel structures includes an outer cylinder, a stud, a ceramic ring, and an auxiliary mechanism. The auxiliary mechanism includes a first pull ring and a plurality of brackets. A plurality of first cutting grooves are formed on the lower side surface of the ceramic ring. A plurality of first knocking bars are fixedly arranged on the inner side of the first pull ring. The outer cylinder descends until the stud abuts against the workpiece. Under the limitation of the plurality of brackets, it can basically ensure that the welding surface of the stud and the workpiece is perpendicular, and maintain the stability of the pressing direction, avoiding the skew of the stud during welding. The first knocking bars knock on the first cutting grooves to break the ceramic ring, reducing the fine particles generated by random breaking. The present invention provides a welding device for steel structures to solve the problems of the existing welding device that the stud is prone to skew during stud welding, and there are too many chips when removing the ceramic ring after welding, making it difficult to clean.
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Description

Technical Field

[0001] The present invention relates to the technical field of welding devices, and particularly to a welding device for steel structures. Background Art

[0002] Stud welding is a special arc welding technology, mainly used for firmly welding metal studs on the surface of steel structures to achieve rapid and efficient fixation and connection. Its core principle is to concentrate heat energy instantaneously, so that the stud and the base material are melted and fused simultaneously in the contact area to form a complete fusion weld. Main characteristics and advantages: High efficiency and speed: Stud welding can complete the welding process in an extremely short time, greatly improving production efficiency. Excellent connection performance: The formed full fusion weld has high strength, good shear resistance and fatigue resistance, meeting the requirements for structural stability in construction, shipbuilding, automobile manufacturing, etc. Beautiful welding: The weld is neat and has a beautiful appearance, without the need for secondary processing, suitable for application scenarios with high requirements for assembly appearance. High degree of automation: Suitable for the application of automated welding equipment to achieve standardized and precise control of the welding process. Application fields: Stud welding technology is widely used in fields such as building steel structures, bridges, shipbuilding, machinery manufacturing and household appliances, providing efficient and stable connection solutions for various structural components. By continuously optimizing welding processes and equipment, stud welding is increasingly becoming an indispensable key process in modern industry.

[0003] When the existing welding device firmly welds a metal stud on the surface of a steel structure, a ceramic ring is often required. The ceramic cylinder becomes an indispensable auxiliary tool in stud welding by accurately positioning, controlling the molten pool, isolating oxidation and protecting against spatter, directly affecting the weld quality and process stability. After welding, the ceramic ring needs to be removed, but there will be too many debris when removing the ceramic ring, resulting in difficult cleaning in the later stage.

[0004] For example, the invention patent with the publication number CN102310256B provides a drawn-arc stud welding gun, which can simply adjust the welding height of the stud and is suitable for studs with different welding heights. The process of adsorption and detachment of the male adapter sleeve and the fixed sleeve is fast and stable, the conductive shaft has little runout, and the welding quality is stable. However, when this invention welds the stud and the welding plate, the manual operation has unstable welding pressure, resulting in the stud being skewed. Summary of the Invention

[0005] The present invention provides a welding device for steel structures to solve the problems that when the existing welding device welds studs, the studs are prone to being skewed, and after welding, there are too many debris when removing the ceramic ring, making cleaning difficult.

[0006] The welding device for steel structures of the present invention adopts the following technical solution: A welding device for steel structures includes an outer cylinder, a stud, a ceramic ring, and an auxiliary mechanism. The outer cylinder is vertically arranged, the ceramic ring and the stud are both coaxially arranged with the outer cylinder, and the stud, the ceramic ring, and the outer cylinder are distributed in sequence from the inside to the outside. The ceramic ring can move up and down relative to the stud and the outer cylinder. A plurality of first cutting grooves are formed on the lower side surface of the ceramic ring, and the plurality of first cutting grooves are distributed along the circumferential direction of the ceramic ring. Along the direction from top to bottom, the first cutting groove is wedge-shaped, and the width of the first cutting groove along the circumferential direction of the ceramic ring gradually increases.

[0007] The auxiliary mechanism includes a first pull ring and a plurality of brackets, and the plurality of brackets are distributed along the circumferential direction of the outer cylinder. A first connecting rod is rotatably arranged in the middle of the bracket, one end of the first connecting rod is rotatably connected to the outer cylinder, and the lower end of the bracket is used to abut against the workpiece.

[0008] The first pull ring is slidably arranged on the outside of the ceramic ring, and the first pull ring is coaxially arranged with the ceramic ring. A second connecting rod is rotatably arranged at the lower part of each bracket, and one end of the second connecting rod is rotatably connected to the first pull ring. The second connecting rod is obliquely arranged. A plurality of first knocking bars are fixedly arranged on the inner side of the first pull ring, and the first knocking bars are located in the first cutting grooves. The lower ends of the plurality of brackets are close to each other, and the brackets drive the first knocking bars to move upward, knocking the first cutting grooves to break the ceramic ring.

[0009] Furthermore, a welding device for steel structures further includes a clamping cylinder, the clamping cylinder is coaxially arranged with the outer cylinder, the clamping cylinder is slidably arranged in the outer cylinder, and the clamping cylinder is located above the ceramic ring. The clamping cylinder has elasticity, and the upper end of the stud is arranged in the clamping cylinder.

[0010] Furthermore, it further includes a driving mechanism, the driving mechanism includes an electric cylinder, the electric cylinder is fixedly arranged in the outer cylinder, and the extending end of the electric cylinder is vertically arranged. The clamping cylinder includes a plurality of elastic pieces, the plurality of elastic pieces are sequentially distributed along the circumferential direction of the stud, the extending end of the electric cylinder is fixedly connected to the upper ends of the elastic pieces, and the lower ends of the elastic pieces abut against the stud.

[0011] Furthermore, a moving ring is slidably arranged on the outside of the outer cylinder, and the moving ring is coaxially arranged with the outer cylinder. The upper end of the bracket is rotatably connected to the moving ring. The auxiliary mechanism further includes a tension spring, and the tension spring connects the moving ring and the outer cylinder.

[0012] Furthermore, a torsion spring is arranged at the rotational connection between the bracket and the moving ring.

[0013] Furthermore, a connecting block is fixedly arranged on the outer cylinder, a guiding groove is formed on the connecting block, and the guiding groove is vertically arranged. A limiting hole is formed on the connecting block, and the limiting hole communicates with the guiding groove.

[0014] The auxiliary mechanism further includes a limiting component, which includes a top frame, a pressing plate and a pin. A guide rod is fixedly arranged on the top frame. The guide rod is arranged vertically and is slidably arranged in the guiding groove. A plurality of connecting holes are formed in the guide rod, and the plurality of connecting holes are distributed in sequence along the vertical direction. The pin penetrates through the limiting hole and one of the connecting holes to limit the relative positions of the guide rod and the connecting block. The pressing plate is fixedly arranged on the top frame, and the pressing plate is used to abut against the upper side surface of the ceramic ring.

[0015] Furthermore, a wire is arranged on the outer cylinder, and the wire is connected to the stud.

[0016] Furthermore, each bracket includes a sliding rod and a roller. The roller is rotatably arranged at the lower end of the sliding rod, and the second connecting rod is rotatably connected to the sliding rod. The roller is used to abut against the workpiece.

[0017] Furthermore, an arc starting block is fixedly arranged at the lower end of the stud.

[0018] Furthermore, a handle is fixedly arranged on the outer cylinder.

[0019] The beneficial effects of the present invention are as follows: For a welding device for steel structures of the present invention, by arranging the auxiliary mechanism, the outer cylinder is placed at the target position, and the lower side surface of the ceramic ring abuts against the workpiece. When pressing down the outer cylinder, when the outer cylinder moves downward, the bracket is driven to rotate through the first connecting rod, and the lower ends of the plurality of brackets move away from each other. The outer cylinder descends until the stud abuts against the workpiece. Under the limitation of the plurality of brackets, it can basically ensure that the welding surface of the stud and the workpiece is perpendicular and maintain the stability of the pressing direction, avoiding the skew of the stud during welding.

[0020] After the stud abuts against the workpiece, power is supplied to the stud, and the stud is moved upward. An arc is generated between the stud and the workpiece, and the lower end of the stud and the welding surface of the workpiece are melted. Then the stud is moved downward so that the lower end of the stud contacts and adheres to the workpiece.

[0021] After the welding is completed, the outer cylinder is quickly lifted upward. The lower ends of the plurality of brackets approach each other. The bracket drives the first pull ring to move upward through the second connecting rod, and the first pull ring drives the first knocking bar to move upward. The first knocking bar knocks on the first cutting groove to break the ceramic ring. Since the first cutting groove is a prefabricated stress concentration point, when a cutting force is applied along the first cutting groove, this stress concentration can cause cracks to preferentially initiate at the notch and expand along a predetermined direction, forming a controllable main crack and reducing the fine particles generated by random fragmentation. Description of the Drawings

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0023] Figure 1 Schematic diagram of a welding device for steel structures provided by an embodiment of the present invention;

[0024] Figure 2 Cross-sectional view of a welding device for steel structures provided by an embodiment of the present invention;

[0025] Figure 3 Schematic diagram of the structure of a welding device for steel structures provided by an embodiment of the present invention when the bracket is opened;

[0026] Figure 4 Schematic diagram of the structure of the first pull ring of a welding device for steel structures provided by an embodiment of the present invention;

[0027] Figure 5 Schematic diagram of the structure of the ceramic ring of a welding device for steel structures provided by an embodiment of the present invention;

[0028] Figure 6 Schematic diagram of a welding device for steel structures provided by one embodiment of the present invention;

[0029] Figure 7 Schematic diagram of the structure of the second pull ring of a welding device for steel structures provided by one embodiment of the present invention;

[0030] Figure 8 Schematic diagram of the structure of the ceramic ring of a welding device for steel structures provided by one embodiment of the present invention;

[0031] Figure 9 Schematic diagram of a welding device for steel structures provided by another embodiment of the present invention.

[0032] In the figure: 100, outer cylinder; 101, moving ring; 102, tension spring; 104, top frame; 105, guide rod; 107, bracket; 1071, roller; 108, first pull ring; 1081, first striking bar; 109, second connecting rod; 111, clamping cylinder; 112, third connecting rod; 113, second pull ring; 1131, second striking bar; 114, striking piece; 120, first connecting rod; 130, connecting block; 131, limiting hole; 140, pressing plate; 150, electric wire; 200, ceramic ring; 201, first cutting groove; 203, second cutting groove; 204, third cutting groove; 300, stud; 301, arc starting block; 310, handle. Detailed implementation mode

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0034] Refer to Figures 1 to 5 As shown, a welding device for steel structures provided by an embodiment of the present invention includes an outer cylinder 100, a stud 300, a ceramic ring 200 and an auxiliary mechanism. The outer cylinder 100 is vertically arranged, the ceramic ring 200 and the stud 300 are both coaxially arranged with the outer cylinder 100, and the stud 300, the ceramic ring 200 and the outer cylinder 100 are distributed in sequence from inside to outside. The ceramic ring 200 can move up and down relative to the stud 300 and the outer cylinder 100. A plurality of first cutting grooves 201 are formed on the lower side surface of the ceramic ring 200, and the plurality of first cutting grooves 201 are sequentially distributed along the circumferential direction of the ceramic ring 200. The first cutting groove 201 is wedge-shaped, and along the direction from top to bottom, the width of each first cutting groove 201 along the circumferential direction of the ceramic ring 200 gradually increases.

[0035] The auxiliary mechanism includes a first pull ring 108 and a plurality of brackets 107, and the plurality of brackets 107 are distributed along the circumferential direction of the outer cylinder 100. A first connecting rod 120 is rotatably arranged in the middle of the bracket 107, one end of the first connecting rod 120 is rotatably connected with the outer cylinder 100, and the lower end of the bracket 107 is used to abut against the workpiece.

[0036] The first pull ring 108 is slidably disposed on the outer side of the ceramic ring 200, and the first pull ring 108 and the ceramic ring 200 are coaxially arranged. A second connecting rod 109 is rotatably disposed at the lower part of each support 107, and one end of the second connecting rod 109 is rotatably connected to the first pull ring 108. The second connecting rod 109 is inclined, and along the direction from top to bottom, the first connecting rod 120 gradually moves away from the first pull ring 108. A plurality of first knocking bars 1081 are fixedly disposed on the inner side of the first pull ring 108, and the first knocking bars 1081 are located in the first cutting groove 201. The lower ends of the plurality of supports 107 are close to each other, and the support 107 drives the first knocking bar 1081 to move upward, knocking the first cutting groove 201 to break the ceramic ring 200.

[0037] Place the outer cylinder 100 at the target position, and the lower side surface of the ceramic ring 200 abuts against the workpiece. Press down the outer cylinder 100. When the outer cylinder 100 moves downward, the support 107 is driven to rotate through the first connecting rod 120, and the lower ends of the plurality of supports 107 move away from each other. The outer cylinder 100 descends until the stud 300 abuts against the workpiece. Under the limitation of the plurality of supports 107, it can be basically ensured that the welding surface of the stud 300 and the workpiece is perpendicular, and the pressing direction is kept stable, so as to avoid the stud 300 from being skewed during welding.

[0038] After the stud 300 abuts against the workpiece, power is supplied to the stud 300, and the stud 300 is moved upward. An arc is generated between the stud 300 and the workpiece, and the lower end of the stud 300 and the welding surface of the workpiece are melted. Then the stud 300 is moved downward so that the lower end of the stud 300 contacts and adheres to the workpiece.

[0039] After the welding is completed, quickly lift the outer cylinder 100 upward. The lower ends of the plurality of supports 107 are close to each other. The support 107 drives the first pull ring 108 to move upward through the second connecting rod 109. The first pull ring 108 drives the first knocking bar 1081 to move upward, and the first knocking bar 1081 knocks the first cutting groove 201 to break the ceramic ring 200. Since the first cutting groove 201 is a prefabricated stress concentration point, when a cutting force is applied along the first cutting groove 201, this stress concentration can cause cracks to preferentially initiate at the notch and expand along a predetermined direction, forming a controllable main crack and reducing the fine particles generated by random fragmentation.

[0040] As Figures 6 to 8As shown, in one embodiment, the auxiliary mechanism further includes a second pull ring 113. The second pull ring 113 is slidably disposed outside the ceramic ring 200 in the up and down direction, and the second pull ring 113 and the ceramic ring 200 are coaxially arranged. The second pull ring 113 is located above the first pull ring 108. A plurality of third connecting rods 112 are rotatably disposed on the second pull ring 113. The plurality of third connecting rods 112 are sequentially distributed along the circumferential direction of the second pull ring 113, and each third connecting rod 112 is rotatably connected to the bracket 107. The third connecting rod 112 is inclined, and along the direction from top to bottom, the third connecting rod 112 gradually approaches the second pull ring 113. A plurality of second knocking bars 1131 are fixedly disposed inside the second pull ring 113. Each second knocking bar 1131 corresponds to a first knocking bar 1081.

[0041] A plurality of second cutting grooves 203 are formed on the upper side of the ceramic ring 200. The plurality of second cutting grooves 203 are sequentially distributed along the circumferential direction of the ceramic ring 200. The second cutting groove 203 is wedge-shaped, and along the direction from top to bottom, the width of the second cutting groove 203 along the circumferential direction of the ceramic ring 200 gradually decreases. The second knocking bar 1131 is disposed in the second cutting groove 203.

[0042] When the lower ends of the plurality of brackets 107 move away from each other, the third connecting rod 112 drives the second pull ring 113 to move upward. When the lower ends of the plurality of brackets 107 approach each other, the third connecting rod 112 drives the second pull ring 113 to move downward, and the second knocking bar 1131 knocks the second cutting groove 203 to break the ceramic ring 200. Combining with the knocking of the first knocking bar 1081 on the first cutting groove 201, the breaking effect is better.

[0043] As Figure 9 shown, in another embodiment, the auxiliary mechanism includes a plurality of brackets 107. The plurality of brackets 107 are sequentially distributed along the circumferential direction of the outer cylinder 100. A first connecting rod 120 is rotatably disposed in the middle of the bracket 107. One end of the first connecting rod 120 is rotatably connected to the outer cylinder 100, and the lower end of the bracket 107 is used to abut against the workpiece. A knocking piece 114 is fixedly disposed at the lower part of each bracket 107. A plurality of third cutting grooves 204 are formed on the circumferential wall of the ceramic ring 200. The plurality of third cutting grooves 204 are distributed along the circumferential direction of the ceramic ring 200, and each third cutting groove 204 is vertically arranged. Each knocking piece 114 is used to be disposed in a third cutting groove 204. When the lower ends of the plurality of brackets 107 approach each other, the bracket 107 drives the knocking piece 114 to knock the third cutting groove 204 to break the ceramic ring 200.

[0044] In this embodiment, a welding device for steel structures further includes a clamping cylinder 111. The clamping cylinder 111 is coaxially arranged with the outer cylinder 100. The clamping cylinder 111 is located above the ceramic ring 200, and the clamping cylinder 111 is slidably arranged up and down within the outer cylinder 100. The clamping cylinder 111 is elastic, and the upper end of the stud 300 is arranged within the clamping cylinder 111.

[0045] In this embodiment, a welding device for steel structures further includes a driving mechanism. The driving mechanism includes an electric cylinder. The electric cylinder is fixedly arranged within the outer cylinder 100, and the extending end of the electric cylinder is arranged vertically. The clamping cylinder 111 includes a plurality of elastic pieces. The plurality of elastic pieces are sequentially distributed along the circumference of the stud 300. The extending end of the electric cylinder is fixedly connected to the upper ends of the elastic pieces, and the lower ends of the elastic pieces abut against the stud 300. After the plurality of elastic pieces clamp the stud 300, the electric cylinder is started, and the electric cylinder drives the stud 300 to move up and down through the clamping cylinder 111.

[0046] In this embodiment, a moving ring 101 is slidably arranged on the outer side of the outer cylinder 100. The moving ring 101 is coaxially arranged with the outer cylinder 100. The upper end of the support 107 is rotatably connected to the moving ring 101. The auxiliary mechanism further includes a tension spring 102. The tension spring 102 connects the moving ring 101 and the outer cylinder 100.

[0047] After the support 107 contacts the workpiece, the outer cylinder 100 is pressed downward, and the lower ends of the plurality of supports 107 move away from each other. At this time, the support 107 drives the moving ring 101 to move upward, and the tension spring 102 is stretched. When the outer cylinder 100 is pulled upward, under the action of the tension spring 102, the auxiliary support 107 resets.

[0048] In this embodiment, a torsion spring is arranged at the rotational connection between the support 107 and the moving ring 101. When the outer cylinder 100 is pressed downward and the lower ends of the plurality of supports 107 move away from each other, the torsion spring stores energy. When the outer cylinder 100 is pulled upward, under the action of the torsion spring, the auxiliary support 107 resets.

[0049] In this embodiment, a connection block 130 is fixedly arranged on the outer cylinder 100. A guiding groove is formed in the connection block 130, and the guiding groove is arranged vertically. A limiting hole 131 is formed in the connection block 130, and the limiting hole 131 communicates with the guiding groove.

[0050] The auxiliary mechanism further includes a limiting component. The limiting component includes a top frame 104, a pressing plate 140, and a pin. A guide rod 105 is fixedly arranged on the top frame 104. The guide rod 105 is arranged vertically, and the guide rod 105 is slidably arranged within the guiding groove. A plurality of connection holes are formed in the guide rod 105, and the plurality of connection holes are sequentially distributed along the vertical direction. The pin penetrates through the limiting hole 131 and a connection hole to limit the relative positions of the guide rod 105 and the connection block 130. The pressing plate 140 is fixedly arranged on the top frame 104, and the pressing plate 140 is used to abut against the upper side surface of the ceramic ring 200.

[0051] Place the outer cylinder 100 at the target position, and the lower side of the ceramic ring 200 abuts against the workpiece. Then move the top bracket 104 so that the pressing plate 140 abuts against the upper side of the ceramic ring 200, and fixedly connect the guide rod 105 and the connecting block 130 through a pin.

[0052] In this embodiment, a wire 150 is provided on the outer cylinder 100. The wire 150 is connected to the stud 300, and power is supplied to the stud 300 through the wire 150.

[0053] In this embodiment, each bracket 107 includes a sliding rod and a roller 1071. The roller 1071 is rotatably provided at the lower end of the sliding rod. The roller 1071 is used to abut against the workpiece, and the roller 1071 facilitates the sliding of the bracket 107 on the workpiece. The second connecting rod 109 is rotatably connected to the sliding rod.

[0054] In this embodiment, an arc starting block 301 is fixedly provided at the lower end of the stud 300. In the initial state, the arc starting block 301 is above the roller 1071. Place the outer cylinder 100 at the target position, and the roller 1071 first abuts against the workpiece. Press down the outer cylinder 100. After the lower ends of the plurality of brackets 107 move away from each other, the arc starting block 301 abuts against the workpiece.

[0055] In this embodiment, a handle 310 is fixedly provided on the outer cylinder 100.

[0056] Working process: First, manually rotate the bracket 107 so that the lower ends of the plurality of brackets 107 move away from each other. Then place the ceramic ring 200 in the first pull ring 108, and place the first knocking bar 1081 in the first cutting groove 201. At this time, the first knocking bar 1081 limits the ceramic ring 200. Finally, install the stud 300, connect the upper end of the stud 300 to the clamping cylinder 111, and the lower end of the stud 300 is inside the ceramic ring 200. Then release the bracket 107, and under the action of the tension spring 102, the bracket 107 resets.

[0057] After installation, place the outer cylinder 100 at the target position, the roller 1071 abuts against the workpiece, and the lower side of the ceramic ring 200 abuts against the workpiece. Then move the top bracket 104 so that the pressing plate 140 abuts against the upper side of the ceramic ring 200, and fixedly connect the guide rod 105 and the connecting block 130 through a pin.

[0058] Hold the handle 310 and press down the outer cylinder 100. When the outer cylinder 100 moves downward, drive the bracket 107 to rotate through the first connecting rod 120, and the lower ends of the plurality of brackets 107 move away from each other. When the plurality of brackets 107 move away from each other, drive the first pull ring 108 to move downward through the second connecting rod 109, so that a gap is generated between the first knocking bar 1081 and the upper end of the first cutting groove 201.

[0059] The outer cylinder 100 continues to descend until the arc starting block 301 abuts against the workpiece. Under the limitation of the multiple brackets 107, it can basically ensure that the welding surface of the stud 300 and the workpiece is perpendicular, and maintain the stability of the pressing direction, avoiding the skew of the stud 300 during welding.

[0060] After the arc starting block 301 abuts against the workpiece, the stud 300 is energized through the wire 150. Then the electric cylinder is started, and the electric cylinder drives the stud 300 to move upward. At this time, an arc is generated between the arc starting block 301 and the workpiece, and the lower end of the stud 300 and the welding surface of the workpiece are melted. Finally, the electric cylinder drives the stud 300 to move downward, so that the lower end of the stud 300 contacts and adheres to the workpiece.

[0061] After the welding is completed, the outer cylinder 100 is quickly lifted upward. Under the action of the tension spring 102, the bracket 107 resets, the lower ends of the multiple brackets 107 approach each other, the bracket 107 drives the first pull ring 108 to move upward through the second connecting rod 109, the first pull ring 108 drives the first knocking bar 1081 to move upward, and the first knocking bar 1081 knocks on the first cutting groove 201 to break the ceramic ring 200. Since the first cutting groove 201 is a prefabricated stress concentration point, when a cutting force is applied along the first cutting groove 201, the stress concentration coefficient can reach 1.8 - 2.5. This stress concentration can cause cracks to preferentially initiate at the notch and expand along a predetermined direction, forming a controllable main crack and reducing the fine particles generated by random fragmentation.

[0062] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A welding device for steel structures, characterized in that: It includes an outer cylinder, a stud, a ceramic ring and an auxiliary mechanism; the outer cylinder is arranged vertically, the ceramic ring and the stud are both coaxially arranged with the outer cylinder, and the stud, the ceramic ring and the outer cylinder are distributed in sequence from inside to outside; the ceramic ring can move up and down relative to the stud and the outer cylinder; a plurality of first cutting grooves are formed on the lower side surface of the ceramic ring, and the plurality of first cutting grooves are distributed along the circumferential direction of the ceramic ring; along the direction from top to bottom, the first cutting groove is wedge-shaped, and the width of the first cutting groove along the circumferential direction of the ceramic ring gradually increases; The auxiliary mechanism includes a first pull ring and a plurality of brackets, and the plurality of brackets are distributed along the circumferential direction of the outer cylinder; a first connecting rod is rotatably arranged in the middle of the bracket, one end of the first connecting rod is rotatably connected to the outer cylinder, and the lower end of the bracket is used to abut against the workpiece; The first pull ring is slidably arranged outside the ceramic ring, and the first pull ring is coaxially arranged with the ceramic ring; a second connecting rod is rotatably arranged at the lower part of each bracket, and one end of the second connecting rod is rotatably connected to the first pull ring; the second connecting rod is inclined; a plurality of first knocking bars are fixedly arranged on the inner side of the first pull ring, and the first knocking bars are located in the first cutting grooves; the lower ends of the plurality of brackets are close to each other, and the brackets drive the first knocking bars to move upward to knock the first cutting grooves to break the ceramic ring.

2. The welding device for steel structures according to claim 1, characterized in that: It further includes a clamping cylinder, the clamping cylinder is coaxially arranged with the outer cylinder, the clamping cylinder is slidably arranged in the outer cylinder, and the clamping cylinder is located above the ceramic ring; the clamping cylinder has elasticity, and the upper end of the stud is arranged in the clamping cylinder.

3. The welding device for steel structures according to claim 2, characterized in that: It further includes a driving mechanism, the driving mechanism includes an electric cylinder, the electric cylinder is fixedly arranged in the outer cylinder, and the extending end of the electric cylinder is arranged vertically; the clamping cylinder includes a plurality of elastic pieces, the plurality of elastic pieces are sequentially distributed along the circumferential direction of the stud, the extending end of the electric cylinder is fixedly connected to the upper ends of the elastic pieces, and the lower ends of the elastic pieces abut against the stud.

4. The welding device for steel structures according to claim 1, characterized in that: A moving ring is slidably arranged on the outer side of the outer cylinder, and the moving ring is coaxially arranged with the outer cylinder; the upper end of the bracket is rotatably connected to the moving ring; the auxiliary mechanism further includes a tension spring, and the tension spring connects the moving ring and the outer cylinder.

5. The welding device for steel structures according to claim 4, characterized in that: A torsion spring is arranged at the rotational connection between the bracket and the moving ring.

6. The welding device for steel structures according to claim 1, characterized in that: A connecting block is fixedly arranged on the outer cylinder, a guiding groove is formed in the connecting block, and the guiding groove is arranged vertically; a limiting hole is formed in the connecting block, and the limiting hole communicates with the guiding groove; The auxiliary mechanism further includes a limiting component, the limiting component includes a top frame, a pressing plate and a pin; a guide rod is fixedly arranged on the top frame, the guide rod is arranged vertically, and the guide rod is slidably arranged in the guiding groove; a plurality of connecting holes are formed in the guide rod, and the plurality of connecting holes are sequentially distributed along the vertical direction; the pin penetrates through the limiting hole and a connecting hole to limit the relative position between the guide rod and the connecting block; the pressing plate is fixedly arranged on the top frame, and the pressing plate is used to abut against the upper side surface of the ceramic ring.

7. A welding device for steel structures according to claim 1, characterized in that: A wire is provided on the outer cylinder, and the wire is connected to the stud.

8. A welding device for steel structures according to claim 1, characterized in that: Each bracket includes a sliding rod and a roller. The roller is rotatably arranged at the lower end of the sliding rod, and the second connecting rod is rotatably connected to the sliding rod. The roller is used to abut against the workpiece.

9. A welding device for steel structures according to claim 1, characterized in that: An arc starting block is fixedly arranged at the lower end of the stud.

10. A welding device for steel structures according to claim 1, characterized in that: A handle is fixedly arranged on the outer cylinder.

Citation Information

Patent Citations

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