Stud welding mistake proofing device
Through the anti-stud welding device, the stud welding position is automatically adjusted by using laser ranging sensors and electric push rod components, which solves the welding error problem caused by relying on manual identification in the prior art, and achieves efficient and accurate stud welding, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422138551.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the existing stud welding production lines, welding errors rely on manual identification or additional processes, the total inspection efficiency is low and susceptible to human factors, resulting in unstable product quality.
A stud welding error prevention device is adopted, and the laser ranging sensor and electric push rod assembly are used to automatically adjust the position of the auxiliary plate to make the stud welding position accurate. The laser ranging sensor is used to detect whether the welding is correct after completion, and avoid errors caused by human visual fatigue.
It improves welding efficiency, reduces the generation of defective products, ensures the consistency and accuracy of welding quality, is suitable for a variety of equipment, and reduces the influence of human factors.
Smart Images
Figure CN223070618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to an anti-misoperation device for stud welding. Background Art
[0002] Due to the superiority of stud welding technology in welding, it has been widely promoted and applied. Because of the advantages of fast speed, reliability, simple operation and low cost, stud welding technology can replace riveting, drilling and manual arc welding, and can weld metals such as carbon steel, stainless steel, aluminum, copper and alloys. Now it has been widely used in the fields of automobile and ship manufacturing.
[0003] In the existing stud welding production line, welding errors may occur in stud welding. In order to avoid the production of defective products, anti-misoperation treatment of studs is often required. However, the existing anti-misoperation of stud welding often relies on manual identification during production or adds processes for full inspection by manual scribing. This production method not only has low efficiency, but also is prone to affecting product quality due to human factors. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides an anti-misoperation device for stud welding to solve the problems put forward in the above background art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An anti-misoperation device for stud welding, including a workbench. A connecting plate is fixedly arranged at the rear side of the workbench. A support frame is fixedly arranged at the top of the connecting plate. A first electric push rod is fixedly arranged inside the support frame. A driving component is arranged at the extending end of the first electric push rod. A first screw rod is arranged through the driving component by the first electric push rod. A first moving block is threadedly arranged on the surface of the first screw rod. A second electric push rod is fixedly arranged at the front side of the first moving block. A connecting block is fixedly arranged at the extending end of the second electric push rod. An auxiliary plate is fixedly arranged at the front side of the connecting block. Through holes and grooves are formed inside the auxiliary plate. A laser distance sensor is fixedly arranged inside the groove. A clamping component is arranged inside the workbench.
[0007] Preferably, the driving component includes a moving frame fixedly arranged at the extending end of the first electric push rod. A driving motor is fixedly arranged at the left end of the moving frame. The output end of the driving motor penetrates through the moving frame and extends into the interior of the moving frame and is fixedly connected with the first screw rod.
[0008] Preferably, the clamping assembly includes a rotating motor fixedly arranged on the front side of the workbench. The output end of the rotating motor penetrates through the workbench and extends to the inside of the workbench, and a second screw rod is fixedly arranged. A second moving block is arranged on the surface of the second screw rod in a threaded manner, and a clamping block is fixedly arranged on the top of the second moving block.
[0009] Preferably, a plurality of support columns are fixedly arranged at the bottom of the workbench.
[0010] Preferably, two types of threads are provided on the surface of the second screw rod, and the rotation directions of the two types of threads are opposite.
[0011] Preferably, the number of the clamping blocks is two, and the two clamping blocks are symmetrically distributed.
[0012] Preferably, the number of the first electric push rods is two, and the two first electric push rods are symmetrically distributed.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: For this stud welding error prevention device, according to the thickness of the workpiece, extend the extending end of the first electric push rod to push the moving frame downward, so that the auxiliary plate moves downward together. Then, according to the position of the stud welding on the workpiece, start the driving motor to drive the first screw rod to rotate. The rotation of the first screw rod drives the first moving block to move, and the movement of the first moving block drives the second electric push rod to move, so that the auxiliary plate moves left and right. When the extending end of the second electric push rod extends, it pushes the connecting block and the auxiliary plate to move back and forth, so that the through hole on the surface of the auxiliary plate and the position of the stud to be welded on the surface of the workpiece are on the same vertical line. Weld the stud to the surface of the workpiece through the through hole. After welding is completed, start the laser distance sensor to emit laser, and judge whether the stud is welded to the surface of the workpiece through the time difference between the emission and reception of the laser. This device is equipped with a sensor to detect poor incoming materials, avoid missing welding of incoming studs, prevent defective products from flowing out due to visual fatigue of personnel, and at the same time, the position of the sensor can be freely adjusted, so that the device is applicable to most equipment, improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the isometric view of the structure of the present utility model;
[0015] Figure 2 is the right sectional view of the structure of the present utility model;
[0016] Figure 3 is the right sectional view of the partial structure of the present utility model;
[0017] Figure 4 is Figure 3 the enlarged view of the structure at A of
[0018] Figure 5 is Figure 3Enlarged view of the structure at position B
[0019] In the figure: 1, workbench; 2, connecting plate; 3, support frame; 4, first electric push rod; 5, moving frame; 6, drive motor; 7, first screw rod; 8, first moving block; 9, second electric push rod; 10, connecting block; 11, auxiliary plate; 12, through hole; 13, groove; 14, laser distance sensor; 15, rotating motor; 16, second screw rod; 17, second moving block; 18, clamping block; 19, support column Specific implementation manner
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model
[0021] Refer to Figures 1-5, A stud welding anti-misoperation device, including a workbench 1. The bottom of the workbench 1 is fixedly provided with support columns 19, and the number of support columns 19 is multiple. The rear side of the workbench 1 is fixedly provided with a connecting plate 2. The top of the connecting plate 2 is fixedly provided with a support frame 3. Inside the support frame 3 is fixedly provided with first electric push rods 4. The number of first electric push rods 4 is two, and the two first electric push rods 4 are symmetrically distributed. When the two first electric push rods 4 drive the moving frame 5 to move at the extending or shortening end, it can make both the left and right sides of the moving frame 5 move under force, avoiding one end driving the other end to move, and thus avoiding deformation of the moving frame 5 due to different forces at both ends. The extending end of the first electric push rod 4 is provided with a driving component. The driving component includes a moving frame 5 fixedly arranged at the extending end of the first electric push rod 4. The left end of the moving frame 5 is fixedly provided with a driving motor 6. The output end of the driving motor 6 penetrates through the moving frame 5 and extends into the interior of the moving frame 5 and is fixedly connected to a first screw rod 7. The first electric push rod 4 is provided with a first screw rod 7 through the driving component. The surface of the first screw rod 7 is threadedly provided with a first moving block 8. The front side of the first moving block 8 is fixedly provided with a second electric push rod 9. The extending end of the second electric push rod 9 is fixedly provided with a connecting block 10. The front side of the connecting block 10 is fixedly provided with an auxiliary plate 11. Inside the auxiliary plate 11 are opened a through hole 12 and a groove 13. Inside the groove 13 is fixedly provided with a laser distance sensor 14. The laser distance sensor 14 can measure the target distance by recording and processing the time elapsed from the laser emission to the laser return and being received. Therefore, the two times when the laser is reflected by the stud after emission and received and when the laser is not reflected by the stud after emission and received are different. Therefore, it can be judged whether the stud is welded to the workbench 1 through the time. Inside the workbench 1 is provided with a clamping component. For this stud welding anti-misoperation device, according to the thickness of the workpiece, extend the extending end of the first electric push rod 4 to push the moving frame 5 to move downward, so that the auxiliary plate 11 moves downward together. Then, according to the position of the stud welding on the workpiece, start the driving motor 6 to drive the first screw rod 7 to rotate. The rotation of the first screw rod 7 drives the first moving block 8 to move. The movement of the first moving block 8 drives the second electric push rod 9 to move, so that the auxiliary plate 11 moves left and right. When the extending end of the second electric push rod 9 extends, it pushes the connecting block 10 and the auxiliary plate 11 to move forward and backward. Thus, the through hole 12 on the surface of the auxiliary plate 11 and the position of the stud to be welded on the workpiece surface are on the same vertical line. Weld the stud towards the workpiece surface through the through hole 12. After welding is completed, start the laser distance sensor 14 to emit laser, and judge whether the stud is welded to the workpiece surface through the time difference between the laser emission and reception. This device is equipped with a sensor to detect defective incoming materials, avoiding missed welding of incoming studs, avoiding the outflow of defective products caused by visual fatigue of personnel. At the same time, the position of the sensor can be freely adjusted, making the device applicable to most equipment and improving the practicality of the device.
[0022] Specifically, the clamping assembly includes a rotary motor 15 fixedly arranged on the front side of the workbench 1. The output end of the rotary motor 15 penetrates through the workbench 1 and extends into the interior of the workbench 1, and a second screw rod 16 is fixedly arranged. Two types of threads are provided on the surface of the second screw rod 16, and the rotation directions of the two types of threads are opposite. A second moving block 17 is arranged on the surface of the second screw rod 16 in a threaded manner. A clamping block 18 is fixedly arranged on the top of the second moving block 17. The number of clamping blocks 18 is two, and the two clamping blocks 18 are symmetrically distributed. Start the rotary motor 15 to drive the second screw rod 16 to rotate. The rotation of the second screw rod 16 drives the second moving block 17 to move. The movement of the second moving block 17 drives the clamping block 18 to move. The movement of the two clamping blocks 18 clamps and fixes the workpiece. The two different threads can enable the two clamping blocks 18 to move together through a driving unit, and clamping the workpiece can effectively avoid the shaking of the workpiece during welding, resulting in errors in the welding position of the workpiece.
[0023] All the electrical components appearing in this article are electrically connected to the external main controller and the 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.
[0024] During use: Place the workpiece to be welded on the workbench 1. Start the rotary motor 15 to drive the second screw rod 16 to rotate. The rotation of the second screw rod 16 drives the second moving block 17 to move. The movement of the second moving block 17 drives the clamping block 18 to move. The movement of the two clamping blocks 18 clamps and fixes the workpiece. Then, according to the thickness of the workpiece, extend the extending end of the first electric push rod 4 to push the moving frame 5 to move downward, so that the auxiliary plate 11 moves downward together. Then, according to the position of the stud welding on the workpiece, start the driving motor 6 to drive the first screw rod 7 to rotate. The rotation of the first screw rod 7 drives the first moving block 8 to move. The movement of the first moving block 8 drives the second electric push rod 9 to move, so that the auxiliary plate 11 moves left and right. When the second electric push rod 9 extends its extending end, it pushes the connecting block 10 and the auxiliary plate 11 to move back and forth, so that the through hole 12 on the surface of the auxiliary plate 11 and the position of the stud to be welded on the surface of the workpiece are on the same vertical line. Then, move the screw gun and the welding gun to the upper side of the through hole 12 through an external manipulator, and perform stud welding work on the surface of the workpiece through the through hole 12. After welding is completed, start the laser distance sensor 14 to emit laser. After the laser is emitted, it is reflected when it encounters an object, and the reflected laser is received by the laser distance sensor 14. Whether the stud is welded to the surface of the workpiece is judged through the time difference between emission and reception.
[0025] In summary, for the stud welding error prevention device, according to the thickness of the workpiece, extend the extension end of the first electric push rod 4 to push the moving frame 5 downward, so that the auxiliary plate 11 moves downward together. Then, according to the position of stud welding on the workpiece, start the driving motor 6 to drive the first screw rod 7 to rotate. The rotation of the first screw rod 7 drives the first moving block 8 to move, and the movement of the first moving block 8 drives the second electric push rod 9 to move, so that the auxiliary plate 11 moves left and right. When the extension end of the second electric push rod 9 extends, it pushes the connecting block 10 and the auxiliary plate 11 to move back and forth, so that the through hole 12 on the surface of the auxiliary plate 11 and the position of the stud to be welded on the surface of the workpiece are on the same vertical line. Weld the stud onto the surface of the workpiece through the through hole 12. After welding is completed, start the laser distance sensor 14 to emit laser, and judge whether the stud is welded to the surface of the workpiece by the time difference between emitting and receiving the laser. This device is equipped with sensors to detect defective incoming materials, avoid missing welding of incoming studs, prevent defective products from flowing out due to visual fatigue of personnel. At the same time, the position of the sensor can be freely adjusted, so that the device is applicable to most equipment, improving the practicality of the device.
[0026] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stud welding anti-misoperation device, comprising a workbench (1), characterized in that, A connecting plate (2) is fixedly arranged at the rear side of the workbench (1). A support frame (3) is fixedly arranged at the top of the connecting plate (2). A first electric push rod (4) is fixedly arranged inside the support frame (3). A driving assembly is arranged at the extending end of the first electric push rod (4). The first electric push rod (4) is provided with a first screw rod (7) through the driving assembly. A first moving block (8) is arranged on the surface of the first screw rod (7) in a threaded manner. A second electric push rod (9) is fixedly arranged at the front side of the first moving block (8). A connecting block (10) is fixedly arranged at the extending end of the second electric push rod (9). An auxiliary plate (11) is fixedly arranged at the front side of the connecting block (10). A through hole (12) and a groove (13) are formed inside the auxiliary plate (11). A laser distance sensor (14) is fixedly arranged inside the groove (13). A clamping assembly is arranged inside the workbench (1).
2. The stud welding anti-mistake device according to claim 1, characterized in that, The driving assembly includes a moving frame (5) fixedly arranged at the extending end of the first electric push rod (4). A driving motor (6) is fixedly arranged at the left end of the moving frame (5). The output end of the driving motor (6) penetrates through the moving frame (5) and extends into the inside of the moving frame (5) and is fixedly connected with the first screw rod (7).
3. The stud welding error prevention device according to claim 1, characterized in that, The clamping assembly includes a rotating motor (15) fixedly arranged at the front side of the workbench (1). The output end of the rotating motor (15) penetrates through the workbench (1) and extends into the inside of the workbench (1) and is fixedly arranged with a second screw rod (16). A second moving block (17) is arranged on the surface of the second screw rod (16) in a threaded manner. A clamping block (18) is fixedly arranged at the top of the second moving block (17).
4. The stud welding error prevention device according to claim 1, characterized in that, Support columns (19) are fixedly arranged at the bottom of the workbench (1). The number of the support columns (19) is multiple.
5. The anti-misoperation device for stud welding according to claim 3, characterized in that, Two kinds of threads are formed on the surface of the second screw rod (16), and the rotation directions of the two kinds of threads are opposite.
6. The stud welding error prevention device according to claim 3, characterized in that, The number of the clamping blocks (18) is two, and the two clamping blocks (18) are symmetrically distributed.
7. A stud welding error prevention device according to claim 1, characterized in that, The number of the first electric push rods (4) is two, and the two first electric push rods (4) are symmetrically distributed.