Fabric with 3D (three-dimensional) pattern, manufacturing method and wearing product

Abstract

The invention provides a fabric with a 3D pattern, a manufacturing method and a wearable product, and relates to the technical field of fabric structures. Comprising a first cloth layer and a second cloth layer, a foaming layer which forms a pattern through foaming of a foaming material is formed in at least partial area between the first cloth layer and the second cloth layer, and the fabric further comprises an encirclement ring, the encirclement ring is arranged along the outer contour of the pattern, so that the foaming layer bulges along the longitudinal direction of the encirclement ring during foaming to form a 3D pattern. According to the scheme, the connection strength of the fabric with the 3D graphic effect is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of fabric structures, and more particularly, to a fabric with 3D graphics, a manufacturing method, and a wearable product. Background Art

[0002] Inner clothing is a necessity for people's daily wear. Especially for women, there are close-fitting wearable clothes such as sports bras and bras. For aesthetics, pictures are usually drawn on the surface of wearable products. The drawing method is generally sewing patterns or printing patterns on the clothing surface. However, through the methods of drawing or sewing, the patterns can only be presented on the surface of the inner clothing. To achieve a 3D effect, currently, the method is to use a group of compression molds (including: hot pressing molds, cold pressing molds, steam molds, ultrasonic compression molds, etc.) to pressurize foam, silk cotton, or other plastic materials for several seconds to several minutes (determined by the processing method, material properties, and thickness) until they are molded, and then manufactured by stitching or bonding. However, due to the fluffy internal structure of plastic materials such as foam after hot pressing, although it has a 3D effect, when pulled in the up and down directions, the foamed part is easily separated, resulting in the separation of the upper and lower fabrics at the pattern part, causing irreversible damage to the pattern. Especially when the pattern area is large, the upper and lower fabrics are easily separated by pulling down to damage the foamed layer, causing damage to the clothing. Summary of the Invention

[0003] The present invention discloses a fabric with 3D graphics, aiming to improve the problem that the foamed pattern part of the existing fabric with 3D pattern effect is easily pulled apart due to its fluffy internal structure.

[0004] The present invention adopts the following solutions:

[0005] The present application provides a fabric with 3D graphics, including: a first fabric layer and a second fabric layer. At least part of the area between the first fabric layer and the second fabric layer is formed with a foamed layer in which a pattern is formed by foaming a foaming material, and further includes a surrounding ring. The surrounding ring is arranged along the outer contour of the pattern so that the foamed layer bulges longitudinally along the surrounding ring when foaming to form a 3D pattern.

[0006] Further, the surrounding ring is made of hot melt adhesive material.

[0007] Further, the 3D pattern protrudes on the first fabric layer, and correspondingly, is recessed on the second fabric layer to form a 3D pattern.

[0008] Further, the surrounding ring encloses the foamed layer on all sides.

[0009] Further, the surrounding ring is closely attached to the edge of the foamed layer.

[0010] Further, a first adhesive layer and a second adhesive layer are respectively disposed on the upper and lower surfaces of the foaming layer. The first adhesive layer is adapted to connect the foaming layer to the first fabric layer, and the second adhesive layer is adapted to connect the second fabric layer.

[0011] Further, the foaming layer includes a plurality of sub-patterns, and the surrounding circle is disposed at the edge of each of the sub-patterns or at the outermost side of all the sub-patterns.

[0012] The present invention also provides a method for manufacturing a fabric with a 3D pattern according to any one of the above, including the following steps:

[0013] S1. Coat the foaming material on the corresponding position of the first fabric layer according to the contour of the required pattern, and apply the adhesive around the foaming material.

[0014] S2. Place the second fabric layer above the first fabric layer.

[0015] S3. Use a hot press to hot press the first fabric layer and the second fabric layer. The hot press temperature is 150°-210°, and the hot press duration is 30-60 s.

[0016] Further, in S1, adhesives are respectively applied above and below the foaming material.

[0017] The present invention also provides a wearable article made of the fabric with a 3D pattern according to any one of the above.

[0018] Beneficial effects:

[0019] In the present invention, a surrounding circle with good adhesiveness is disposed on the periphery of the foaming layer to improve the connection strength between the first fabric layer and the second fabric layer on the periphery of the foaming layer, thereby effectively preventing the problem of insufficient strength caused by the fluffy characteristics of the foaming material of the foaming layer and improving the service life of the fabric. At the same time, through the hot press process for hot pressing, while foaming, the adhesive of the surrounding circle is melted and tightly connected to the first fabric layer and the second fabric layer, improving the connection strength between the first fabric layer and the second fabric layer in the foaming layer area. Description of the Drawings

[0020] Figure 1 is a schematic structural view of a fabric with a 3D pattern according to an embodiment of the present invention;

[0021] Figure 2 is another schematic structural view of a fabric with a 3D pattern according to an embodiment of the present invention;

[0022] Figure 3 is Figure 1 and Figure 2Schematic cross-sectional layer diagram of the foamed layer of a fabric with 3D graphics;

[0023] Figure 4 It is another structural schematic diagram of a fabric with 3D graphics according to an embodiment of the present invention;

[0024] Figure 5 Is Figure 4 Schematic cross-sectional layer diagram of the foamed layer of a fabric with 3D graphics;

[0025] Reference numerals: first fabric layer 1, foamed layer 2, surrounding circle 3, first adhesive layer 4, second adhesive layer 5, second fabric layer 6. Detailed implementation manners

[0026] Embodiment 1

[0027] Combined with Figures 1 to 3 As shown, a fabric with 3D graphics includes: a first fabric layer 1 and a second fabric layer 6. At least a part of the area between the first fabric layer 1 and the second fabric layer 6 is formed with a foamed layer 2 formed by foaming a foaming material into a pattern. It also includes a surrounding circle 3. The surrounding circle 3 is arranged along the outer contour of the pattern so that the foamed layer 2 bulges longitudinally along the surrounding circle 3 during foaming to form a 3D pattern.

[0028] In this embodiment, the first fabric layer 1 and the second fabric layer 6 can be made of ultra-thin fabrics. For example, ultra-thin swim fabrics, ultra-thin perforated fabrics, nylon fabrics, polyester fiber fabrics, etc. can be used, or transparent fabrics can also be used, so that the color of the foamed layer 2 can be displayed. At the positions where the foamed layer 2 is not provided, the first fabric layer 1 and the second fabric layer 6 can be separated from each other, or can be partially connected by means of hot melt adhesive, etc.

[0029] The foaming material can be foaming powder, foaming agent, etc. It can fluff in the same direction at high temperature, so as to form a foamed 3D pattern effect. The 3D pattern bulges on the first fabric layer 1. Correspondingly, it is concave on the second fabric layer 6 to form the 3D pattern. The foamed layer 2 can be set with various patterns, characters, etc. It can form the pattern as a whole, or a larger foamed layer 2 area can be jointly surrounded by several smaller sub-patterns. For example, when the pattern of the foamed layer 2 is a flower, the petals can be separated from the stamen part, and of course they can also be connected. Here, the foaming height can be controlled by controlling the dosage of the foaming material. For example, different amounts of foaming material are set at different heights. Here, the pattern and shape of the foamed layer 2 are not specifically limited and can be designed according to needs.

[0030] The surrounding ring 3 is arranged on the peripheral side of the foaming layer 2, and is used to enhance the connection strength between the first fabric layer 1 and the second fabric layer 6 in the area of the foaming layer 2, so as to solve the problem of poor connection strength between the fluffy foaming materials, especially in the washing process, the problem that the foaming layer 2 is easy to separate due to its fluffy texture. As Figure 1 shown, the peripheral side mentioned here can be closely attached to the edge of the foaming layer 2 and in contact with the foaming layer 2, as Figure 4 shown, or there can be a small gap with the foaming layer 2. As Figure 2 shown, when the pattern formed by the foaming layer 2 includes several small modules, the surrounding ring 3 can be arranged at the edge of each small module, or the surrounding ring 3 can be arranged at the outer peripheral edge part of the whole pattern. Specifically, in this embodiment, the surrounding ring 3 is arranged at the edge of the foaming layer 2 and taken as an example in connection with the foaming layer 2 for illustration. The surrounding ring 3 here can be made of hot melt adhesive material. In this embodiment, the surrounding ring 3 is closed and surrounds the peripheral side of the foaming layer 2, so as to be more beautiful and firm during connection. Of course, in other embodiments, the surrounding ring 3 can be provided with a notch, but the notch is much smaller than the area of the surrounding ring 3, so as to ensure the connection effect.

[0031] Combined with Figure 4 and Figure 5 shown, in an embodiment, a first glue layer 4 and a second glue layer 5 are respectively arranged on the upper and lower surfaces of the foaming layer 2. The first glue layer 4 is suitable for connecting the foaming layer 2 with the first fabric layer 1, and the second glue layer 5 is suitable for connecting the second fabric layer 6. The first glue layer 4 and the second glue layer 5 can be made of hot melt adhesive material. By arranging the first glue layer 4 and the second glue layer 5, the connection strength between the foaming material and the fabric layer can be improved, and it can be prevented that the fabric in the foaming layer 2 part is separated from the foaming layer 2 due to the decrease of the viscosity after the foaming material foams. Further, the first glue layer 4 and the second glue layer 5 are connected with the surrounding ring 3, so that the surrounding ring 3, the first glue layer 4 and the second glue layer 5 can be connected into a whole in the area of the foaming layer 2, effectively improving the connection strength of the foaming layer 2 area to the fabric layer.

[0032] Embodiment 2

[0033] The present invention also provides a manufacturing method of a fabric with 3D graphics, including the following steps:

[0034] S1. Coat foaming material on the corresponding position of the first fabric layer 1 according to the contour of the required pattern, and apply glue on the peripheral side of the foaming material;

[0035] S2. Place the second fabric layer 6 above the first fabric layer 1;

[0036] S3. Use a hot press to hot-press the first fabric layer 1 and the second fabric layer 6. The hot-pressing temperature is 150°-210°, and the hot-pressing duration is 30-60 s.

[0037] In this embodiment, in S1, the increase or decrease of the foaming material can be controlled according to the required foaming height of the foaming layer 2 to form foaming layers 2 with different heights, so as to form a 3D pattern effect with distinct levels. Here, colorants can also be added to the foaming layer 2 to change the color of the foaming layer 2, eliminating the need for a dyeing process and simplifying the production process. Further, in S1, adhesive materials are respectively applied above and below the foaming material to form the first adhesive layer 4 and the second adhesive layer 5 respectively, thereby improving the connection strength between the foaming layer 2 and the fabric layer. In step S3, the hot-pressing temperature is preferably 170°-190°. Under the hot-pressing of the flat hot press, on the one hand, the first fabric layer 1 and the second fabric layer 6 are connected to each other through the foaming material and the surrounding area 3, and on the other hand, the high temperature causes the foaming material to fluff in a single direction, thus forming a 3D effect.

[0038] Embodiment 3

[0039] The embodiment of the present invention also provides a wearable product made of the above-mentioned fabric with 3D graphics. The wearable product can be an underwear, panties, sportswear, etc., including but not limited to this. The wearable product made of the above fabric has a 3D pattern effect, is more beautiful, and is suitable for wearing close to the body.

[0040] It should be understood that the above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention.

[0041] The introduction of the drawings used in the above embodiments only shows some embodiments of the present invention and should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other relevant drawings can also be obtained based on these drawings without creative efforts.

Claims

1. A fabric with 3D graphics, comprising: A first fabric layer and a second fabric layer, at least a partial area between the first fabric layer and the second fabric layer is formed with a foaming layer having a pattern formed by foaming a foaming material, characterized in that it further comprises a surrounding circle, and the surrounding circle is arranged along the outer contour of the pattern so that the foaming layer bulges longitudinally along the surrounding circle during foaming to form a 3D pattern.

2. The fabric with 3D graphics according to claim 1, characterized in that The surrounding circle is made of hot melt adhesive material.

3. The fabric with 3D graphics according to claim 1, characterized in that The 3D pattern protrudes on the first fabric layer, and correspondingly, is recessed on the second fabric layer to form a 3D pattern.

4. The fabric with 3D graphics according to claim 1, characterized in that The surrounding circle encloses and surrounds the periphery of the foaming layer.

5. The fabric with 3D graphics according to claim 1, characterized in that The surrounding circle is closely attached to the edge of the foaming layer.

6. The fabric with 3D graphics according to claim 1, characterized in that A first adhesive layer and a second adhesive layer are respectively arranged on the upper and lower surfaces of the foaming layer. The first adhesive layer is suitable for connecting the foaming layer with the first fabric layer, and the second adhesive layer is suitable for connecting the second fabric layer.

7. The fabric with 3D graphics according to claim 1, characterized in that The foaming layer includes a plurality of sub-patterns, and the surrounding circle is arranged at the edge of each sub-pattern or at the outermost side of all sub-patterns.

8. A manufacturing method of the fabric with 3D graphics according to any one of claims 1-7, characterized in that comprises the following steps: S1. Coat a foaming material on the corresponding position of the first fabric layer according to the contour of the required pattern, and apply adhesive on the periphery of the foaming material; S2. Place the second fabric layer above the first fabric layer; S3. Use a hot press to hot-press the first fabric layer and the second fabric layer, the hot-pressing temperature is 150°-210°, and the hot-pressing duration is 30-60s.

9. The manufacturing method of the fabric with 3D graphics according to claim 8, characterized in that In S1, adhesives are respectively applied above and below the foaming material.

10. A wearable article, characterized in that It is made of the fabric with 3D graphics according to any one of claims 1-7.

Images