Automobile transport ship material transport channel device and installation method

Abstract

The invention discloses an automobile transport ship material transport channel device and a mounting method thereof. The transport channel device is arranged between a ship bilge circle and an automobile transport ship material transport system. And a hole is formed in the ship bilge circle position in butt joint with the transportation channel device. The transportation channel device is a flat plate type channel, and different structural designs are adopted according to the requirements of the transported ballast materials. The transportation channel device is arranged at the automobile transport ship material transportation system and the ship bilge circle, and the problem that ballast materials are difficult to transport at the bilge circle of an existing automobile transport ship is solved.

Description

Technical Field

[0001] The present invention belongs to the technical field of shipbuilding, and particularly relates to a material transportation passage device and an installation method for a pure car carrier (PCC). Background Art

[0002] During the dock construction stage of a pure car carrier (PCC), a large amount of permanent ballast needs to be transported onto the ship. The permanent ballast is large in quantity and heavy in mass. To improve transportation efficiency, it is packed and then transported, with each permanent ballast package weighing approximately 2t. In the prior art, the material boarding connection platform is often located above the dock wall and cannot meet the transportation requirements at the deck turning area of the bilge. Currently, the permanent ballast is transported to the DECK1 deck in the bilge of the pure car carrier (PCC). The DECK1 deck is 7800mm above the dock wall platform surface and 4500mm above the dock bottom. Moreover, the DECK1 deck is located at the deck turning area, and the deck turning area is 3100mm away from the outer side of the ship's vertical side. Due to space interference, the installation is extremely difficult, and there is currently no direct process method to solve this problem, resulting in great difficulty in transporting the permanent ballast onto the ship. Summary of the Invention

[0003] To solve the above technical problems, the present invention provides a material transportation passage device and an installation method for a pure car carrier (PCC), and further provides a material transportation system and a transportation method for a pure car carrier (PCC), so as to realize the transportation of ballast materials in the bilge of the pure car carrier (PCC) and meet the material boarding requirements.

[0004] The object of the present invention is achieved through the following technical solutions. A material transportation passage device for a pure car carrier (PCC) is provided between the turning area of the ship's bilge and the material transportation system of the pure car carrier (PCC).

[0005] Openings are made at the connection of the turning area of the ship's bilge and the transportation passage device.

[0006] The transportation passage device is a flat plate type passage, and different structural designs are adopted according to the requirements of the transported ballast materials.

[0007] Preferably, the transportation passage device is in a "necking type", with the width at the end close to the material transportation system of the pure car carrier (PCC) being greater than the width at the end connected to the turning area of the ship's bilge.

[0008] Preferably, the transportation passage device is made of standard section steel. The transverse main beams are made of H-shaped steel, the longitudinal auxiliary beams are made of channel steel, and steel plates are laid on the top.

[0009] Preferably, guardrails are provided on both sides of the transportation passage device.

[0010] Preferably, a support structure is provided at the bottom of the connection between the transportation passage device and the ship's bilge for connecting to the ship's deck.

[0011] Preferably, 2 lifting lugs are arranged on each side at both ends of the transportation passage device, for a total of 8 lifting lugs, which are used for the hoisting and installation of the transportation passage device.

[0012] In addition to providing a material transportation passage device for a car carrier, the present invention further provides an installation method for the above-mentioned material transportation passage device, and the specific steps are as follows:

[0013] Step 1, Preparation work: Fix the material transportation system of the car carrier in place, eliminate spatial interference, and draw a warning line in the operation area;

[0014] Step 2, On the dock platform, connect the transportation passage device to the crane;

[0015] Step 3, Use the crane to hoist the transportation passage device from the dock platform to the dock;

[0016] Step 4, Hoist the transportation passage device above the auxiliary platform and below the bilge turning circle, and pull the towing rope to make it rotate until the narrow end of the passage device is close to the hull, and control the hook to move towards the hull direction;

[0017] Step 5, Install a hoist at the corresponding position of the upper deck of the deck at the connection between the transportation passage device and the hull, connect one end of it to the transportation passage device, and pull it into the cabin to move the transportation passage device to the predetermined position;

[0018] Step 6, Connect both ends of the transportation passage device to the hull deck and the material transportation system of the car carrier respectively.

[0019] Step 7, Install a hoist at the position of the upper deck of the hull connection deck against the outer plate, connect the transportation passage device, and carry out safety reinforcement.

[0020] Preferably, in step 3, when hoisting the transportation passage device from the dock platform to the dock, the length direction of the transportation passage device needs to be along the length direction of the dock.

[0021] Preferably, in step 6, the narrow end of the transportation passage device is welded to the hull deck, and at the contact between the wide end of the transportation passage device and the material transportation system of the car carrier, it is connected by a backing plate.

[0022] Preferably, a plurality of round tube supports are arranged at the middle jacking girder of the transportation passage device.

[0023] The present invention also provides a material transportation system for a car carrier. The material transportation system for the car carrier is connected to the deck at the bilge turning circle of the ship through the above-mentioned transportation passage device for transporting ballast materials. The material transportation system for the car carrier includes:

[0024] An auxiliary platform for entering the cabin, which is arranged at the bottom of the dock and has a height corresponding to the opening of the ship's bilge;

[0025] The access platform tray is an independent disc structure, on which lifting lugs are provided.

[0026] The tray lifting system is connected to the access platform tray through a lifting rope and is used to lift the access platform tray.

[0027] The access auxiliary platform is connected to the deck at the bilge turning circle of the ship through a transportation passage device.

[0028] Preferably, the access auxiliary platform is welded and fixed to the embedded iron at the dock bottom.

[0029] Preferably, longitudinal supports and transverse supports are provided at the bottom of the access auxiliary platform.

[0030] Preferably, a straight ladder is provided on the side of the access auxiliary platform in contact with the dock wall.

[0031] Preferably, the tray lifting system at least includes a lifting rope, a hook and a truck crane, wherein the truck crane is arranged on the dock top.

[0032] Preferably, the material transportation system of the PCTC further includes an access platform auxiliary ramp, which is arranged in the cabin and connects the transportation passage device and the deck surface.

[0033] Preferably, slideways are provided on the surfaces of the access auxiliary platform, the transportation passage device and the access platform auxiliary ramp, and slide rails are provided at the bottom of the access platform tray. During transportation, the tray is moved into the cabin through the slide rails.

[0034] The present invention further provides a method for transporting materials into the cabin through the above-mentioned material transportation system of the PCTC. The specific steps are as follows:

[0035] On the dock platform, place the fixed ballast on the access platform tray; lift the access platform tray to the auxiliary platform through the tray lifting system, and then transport the fixed ballast into the cabin through the transportation passage device.

[0036] Compared with the prior art, the present invention has the following advantages:

[0037] A material transportation passage device and an installation method for a PCTC provided by the present invention. The transportation passage device is arranged at the bilge turning circle. By setting the transportation passage device between the material transportation system of the PCTC and the bilge turning circle of the ship, the problems of difficult installation of the fixed ballast into the cabin and the transportation device are solved.

[0038] A material transportation system and a transportation method for a PCTC provided by the present invention, which are used in cooperation with the material transportation passage device of the PCTC to solve the problem of difficult transportation of ballast materials at the bilge turning circle of the existing PCTC. Description of the Drawings

[0039] Figure 1 Top view of the transportation passage device in the embodiment of the present invention;

[0040] Figure 2 Side view of the transportation passage device in the embodiment of the present invention;

[0041] Figure 3 Schematic diagram of the support structure in the embodiment of the present invention;

[0042] Figure 4 Schematic diagram of the material transportation system structure of the car carrier in the embodiment of the present invention;

[0043] Figure 5 Schematic diagram of the material transportation system structure of the car carrier in the embodiment of the present invention (with pallets);

[0044] Figure 6 Schematic diagram of transporting materials by a truck crane in the embodiment of the present invention;

[0045] Figure 7 Schematic diagram of the pallet structure of the access platform in the embodiment of the present invention;

[0046] Figure 8 Top view of the pallet of the access platform in the embodiment of the present invention;

[0047] Figure 9 Top view of the connection of the access auxiliary platform, the transportation passage device and the access platform auxiliary ramp in the embodiment of the present invention;

[0048] Figure 10 Schematic diagram of material transportation in the embodiment of the present invention.

[0049] In the figure, 1 is the access auxiliary platform; 2 is the access auxiliary passage; 3 is the transportation passage device; 301 is the support structure; 302 is the lifting lug; 4 is the access platform auxiliary ramp; 5 is the straight ladder; 6 is the longitudinal support; 7 is the transverse support; 8 is the dock wall; 9 is the lifting rope; 10 is the hook; 11 is the truck crane; 12 is the material; 13 is the side; 14 is DECK1 deck; 15 is DECK2 deck. Detailed implementation manners

[0050] The present invention will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present invention, rather than limiting the present invention. Additionally, it should be noted that for the sake of description, only parts related to the present invention are shown in the drawings rather than all the structures.

[0051] In the technical solution of the present invention, a material transportation passage device 3 for a car carrier is provided, which is arranged between the bilge turning circle of the ship and the material transportation system of the car carrier;

[0052] There are 3 openings at the butt joint transportation passage device at the bilge turning circle of the ship;

[0053] The transportation passage device 3 is a flat plate type passage, and different structural designs are adopted according to the requirements of the ballast materials to be transported.

[0054] Such as Figure 1 As shown, in an embodiment of the present invention, the transportation passage device 3 is in a "necking type", and the width at one end close to the material transportation system of the pure car carrier is greater than that at one end close to the connection with the bilge turning circle of the ship. Specifically, the width on the side close to the auxiliary platform 1 is large (3200 mm), and the width close to the cabin is small (2000 mm), showing a necking type. This kind of setting has the following effects: the large width on the side close to the auxiliary platform is lapped on the cabin entrance platform, increasing its bearing area, and docking with the auxiliary tray at the end, increasing the transportation width. The small width close to the cabin reduces the hull opening size while ensuring normal transportation contact, reducing the damage to the hull and the workload. In addition, this design can significantly reduce the weight of the transportation passage device and reduce material loss.

[0055] Such as Figures 1 to 3 As shown, in an embodiment of the present invention, the transportation passage device 3 adopts standard steel sections. The transverse main beams adopt H-shaped steel, the longitudinal auxiliary beams adopt channel steel, and steel plates are laid on the top. Guardrails are provided on both sides of the transportation passage device 3 to play a safety protection role.

[0056] Such as Figures 1 to 3 As shown, in an embodiment of the present invention, three support structures 301 are provided at the bottom of the connection between the transportation passage device 3 and the hull bilge for connecting with the hull deck.

[0057] Such as Figures 1 to 3 As shown, in an embodiment of the present invention, 2 lifting lugs 302 are provided on each side at both ends of the transportation passage device 3, with a total of 8 lifting lugs 302 for the hoisting and installation of the transportation passage device 3.

[0058] In the technical solution of the present invention, in addition to providing a material transportation passage device for a pure car carrier, a method for installing the above-mentioned material transportation passage device is further provided, and the specific steps are as follows:

[0059] Step 1, Preparation work, fix the material transportation system of the pure car carrier in place, eliminate spatial interference, and draw a warning line in the operation area;

[0060] Step 2, On the dock platform, use a 32T crane to connect the four lifting lugs 301 in the first column and the third column from the left of the transportation passage device 3, and tie traction ropes at the four corners to connect the transportation passage device 3 with the crane;

[0061] Step 3: Since the distance between the ship's side and the dock wall is only 4000, which is the same as the length of the passage device, when hoisting from the dock platform to the dock, ensure that the length direction of the passage device is along the length direction of the dock.

[0062] Step 4: Hoist the transportation passage device 3 above the auxiliary platform and below the bilge turning circle, and pull the towing rope to make it rotate until the narrow end of the passage device approaches the hull, and control the hook to move towards the hull.

[0063] Step 5: Install a hoist at the corresponding position on the reverse top of DECK2 deck 15, connect one end of it to the two lifting lugs 301 in the fourth column from the left of the passage device, and slowly pull it into the cabin and move it to the predetermined position.

[0064] Step 6: Weld the support at the narrow end of the passage device 3 to the DECK1 deck 14 of the hull, and connect the contact between the wide end of the passage device and the auxiliary platform 1 with a cleat.

[0065] Step 7: Install a hoist at the position on the reverse top of DECK2 deck 15 close to the outer plate, connect the four lifting lugs in the second and third columns from the left of the passage device to play a role in safety reinforcement. Install two round tube supports at the reverse top girder in the middle of the passage device to play a role in support and stability, and install a transverse support 7 between the support and the longitudinal support 6 of the auxiliary platform 1.

[0066] As Figures 4 to 5 shown, in the technical solution of the present invention, a material transportation system for a pure car carrier is further provided. The material transportation system for the pure car carrier is connected to the deck at the bilge turning circle of the ship through the above-mentioned transportation passage device for transporting ballast materials. The material transportation system for the pure car carrier includes:

[0067] An auxiliary platform 1 for entering the cabin, which is arranged at the dock bottom and has a height corresponding to the opening at the bilge of the ship;

[0068] A tray 2 for the platform to enter the cabin, which is an independent disc structure and is provided with lifting lugs thereon;

[0069] A tray hoisting system, which is connected to the tray 2 for the platform to enter the cabin through a lifting rope 9 and is used for hoisting the tray 2 for the platform to enter the cabin;

[0070] The auxiliary platform 1 for entering the cabin is connected to the deck at the bilge turning circle of the ship through the transportation passage device 3.

[0071] In one embodiment of the present invention, the access auxiliary platform 1 is fixedly welded to the embedded iron at the dock bottom. The PCTC transportation passage device 3 is fixedly connected to the PCTC access auxiliary platform 1 with a backing plate, and the size of the backing plate is 200mm * 150mm * 12mm. The PCTC transportation passage device 3 is fixedly connected to the hull structure with a backing plate, and the size of the backing plate is 200mm * 150mm * 12mm. The lifting lug in the middle position of the PCTC transportation passage device 3 is connected to the hull structure with a rope (single rope capable of bearing at least 2t).

[0072] As Figures 4 to 5 shown, in one embodiment of the present invention, longitudinal supports 6 and transverse supports 7 are provided at the bottom of the access auxiliary platform 1. A straight ladder 5 is provided on the side of the access auxiliary platform 1 in contact with the dock wall 8.

[0073] As Figure 6 shown, in one embodiment of the present invention, the pallet lifting system at least includes a lifting rope 9, a hook 10, and a truck crane 11, wherein the truck crane 11 is arranged on the dock top.

[0074] As Figures 4 to 6 shown, in one embodiment of the present invention, the material transportation system of the PCTC further includes an access platform auxiliary ramp 4, and the access platform auxiliary ramp 4 is arranged in the cabin and connects the transportation passage device 3 and the deck surface. As Figures 7 to 8 shown, it is a structural schematic diagram and a top view of the access platform pallet 2. As Figure 9 shown, it is a top view after the access auxiliary platform 1, the transportation passage device 3, and the access platform auxiliary ramp 4 are connected. In this embodiment, the average load of the access platform pallet 2 is 5 tons. When hoisting, a steel wire rope longer than 10m is used as the lifting rope 9. The overall error of the levelness of the upper surface of the access platform pallet 2 is controlled within ±5mm; the error of each interval in the horizontal and vertical directions is controlled within ±5mm, and the total dimension is controlled within ±10mm; the diagonal error is controlled within ±10mm.

[0075] In one embodiment of the present invention, slides are provided on the surfaces of the access auxiliary platform 1, the transportation passage device 3, and the access platform auxiliary ramp 4, and slide rails are provided at the bottom of the access platform pallet 2. During transportation, the pallet is moved into the cabin through the slide rails.

[0076] As Figure 10 shown, in the technical solution of the present invention, a method for transporting materials into the cabin through the above-mentioned material transportation system of the PCTC is further provided, and the specific steps are as follows:

[0077] On the dock platform, the fixed ballast 12 is placed on the access platform pallet 2; the access platform pallet 2 is hoisted onto the access auxiliary platform 1 through the pallet lifting system, and then the fixed ballast 12 is transported into the side cabin 13 through the transportation passage device 3.

[0078] The above are the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A material transport channel device for a car transport ship, characterized in that: The transport channel device (3) is arranged between the turning point of the bilge of the ship and the material transport system of the automobile transport ship; The bilge of the ship is connected to the transport channel device (3) at an opening; The transport channel device (3) is a flat channel and adopts different structural designs according to the requirements of the ballast materials to be transported.

2. The material transport channel device for a car transport ship as claimed in claim 1, characterized in that: The transport channel device (3) is of a "neck-shaped" type, with a width at one end close to the material transport system of the automobile transport ship being greater than a width at the end close to the bilge turning point of the ship.

3. The material transport channel device for a car transport ship as claimed in claim 2, characterized in that: The transport channel device (3) is made of standard steel, the transverse beam is made of H-shaped steel, the longitudinal auxiliary beam is made of channel steel, and a steel plate is laid on top.

4. The material transport channel device for a car transport ship as claimed in claim 3, characterized in that: Guardrails are arranged on both sides of the transport channel device (3).

5. The material transport channel device for a car transport ship as claimed in claim 4, characterized in that: A support structure (301) is provided at the bottom of the connection between the transport channel device (3) and the bilge of the hull, and is used for connecting with the hull deck.

6. The material transport channel device for a car transport ship as claimed in claim 5, characterized in that: Two lifting horses (302) are respectively arranged on both sides of the two ends of the transport channel device (3), with a total of eight lifting horses (302) for lifting and installing the transport channel device (3).

7. A method for installing a material transport channel device for a car transport ship, characterized in that: The method for installation further provides a method for installing the material transport channel device (3), and the specific steps are as follows: Step 1: Preparation: fix the material transport system of the car carrier in place, eliminate spatial interference, and draw a cordon in the operation area; Step 2: On the dock platform, connect the transport channel device (3) to the crane; Step 3: Use a crane to lift the transport channel device (3) from the dock platform to the dock. Step 4, hoist the transport channel device (3) above the auxiliary platform and below the bilge turning circle, pull the traction rope to rotate it until the narrow end of the channel device is close to the hull, and control the hook to move toward the hull; Step 5: Install a hoist at the corresponding position of the top of the upper deck of the deck where the transport channel device (3) is connected to the hull, connect one end of the hoist to the transport channel device (3), and pull it into the cabin to move the transport channel device (3) to the predetermined position; Step 6: Connect the two ends of the transport channel device (3) to the ship deck and the material transport system of the car transport ship respectively. Step 7: Install a hoist at the position of the anti-top outer plate of the upper deck of the deck at the hull connection, connect the transport channel device (3), and perform safety reinforcement.

8. The method for installing a material transport channel device for a car transport ship according to claim 7, characterized in that: In the step 3, when the transport channel device (3) is hoisted from the dock platform to the dock, the length direction of the transport channel device (3) needs to be along the length direction of the dock.

9. The method for installing a material transport channel device for a car transport ship according to claim 8, characterized in that: In the step 6, the narrow end of the transport channel device (3) is welded to the hull deck, and the wide end of the transport channel device (3) is connected to the contact point of the material transport system of the automobile transport ship through a horse plate.

10. The method for installing the material transport channel device (3) of a car transport ship according to claim 9, characterized in that: In step 7, a plurality of round tube supports are provided at the middle top beam of the transport channel device (3).

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