Intelligent temperature control fabric winding equipment with anti-wrinkle function
Through the design of intelligent temperature-controlled fabric winding equipment, the collaborative work of the lifting temperature sensing, mist spraying and ironing mechanism is used to solve the problem of wrinkles easily generated during the fabric winding process, and the efficient flattening and ironing quality of the fabric is achieved.
Patent Information
- Application Number
- CN202510446998.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-06-13
AI Technical Summary
The existing fabric rolling equipment can easily cause wrinkles on the surface of the fabric during the rolling process, affecting the appearance quality of the fabric and subsequent processing and use.
An intelligent temperature-controlled fabric winding device is designed, and the fabric folds are identified and processed using a hoisting temperature sensing mechanism. Combined with a mist spraying mechanism and an ironing mechanism, the top plate hoisting, mist spraying and ironing mechanism are driven by the cylinder drive to achieve the smoothing of the fabric.
Effectively identifying and handling fabric wrinkles improves the accuracy and efficiency of processing, ensures that the fabric reaches a flat state before ironing, and improves the ironing quality and the overall quality of the finished product.
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Figure CN120135847A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of winding machines, and particularly to an intelligent temperature-controlled fabric winding device with an anti-crease function. Background Art
[0002] Among the numerous links in fabric processing and treatment, fabric winding is a crucial step. It not only relates to the subsequent use and processing quality of the fabric, but also directly affects the overall aesthetics and durability of the product. However, in actual applications, existing fabric winding devices generally have the problem that wrinkles are easily generated during the fabric winding process.
[0003] During the fabric winding process, due to various factors such as improper tension control, fabric material differences, and mismatched winding speeds, wrinkles are likely to appear on the fabric surface. These wrinkles not only affect the appearance quality of the fabric, but also easily cause troubles in subsequent processing and use, such as inconvenient cutting, difficult sewing, and a decline in the quality of the finished product. Summary of the Invention
[0004] Object of the Invention: The object of the present invention is to provide an intelligent temperature-controlled fabric winding device with an anti-crease function, which solves the problems raised in the above background.
[0005] Technical Solution: An intelligent temperature-controlled fabric winding device with an anti-crease function of the present invention includes a winding machine main body and an electric control box. One end of the winding machine main body is provided with a winding roller, and the other end of the winding machine main body is provided with multiple groups of guiding rollers. A jacking temperature sensing mechanism is arranged at the bottom ends of the multiple groups of guiding rollers. The jacking temperature sensing mechanism is used to control the rising of the fabric and the sensing of temperature. A first support and a second support are arranged at the top end of the winding machine main body. A mist spraying mechanism is arranged on the outer surface of the second support. The mist spraying mechanism is used to wet the fabric. An ironing mechanism is arranged on the outer surface of the first support. The ironing mechanism is used to flatten the fabric.
[0006] Preferably, the jacking temperature sensing mechanism includes a fixed bottom plate. The fixed bottom plate is fixedly installed on the inner wall of the bottom end of the winding machine main body, and the fixed bottom plate is located between the bottom ends of the multiple groups of guiding rollers. Multiple groups of limiting tubes are fixedly installed on the outer surface of the top end of the fixed bottom plate, and cavities are formed in the inner walls of the multiple groups of limiting tubes. A limiting rod is movably installed in the cavity of the inner wall of the limiting tube, and the top end of the limiting rod is connected to a first top plate and a second top plate.
[0007] Preferably, the first top plate and the second top plate are connected to each other. The first top plate is the spraying area. Multiple temperature sensors are embedded on the outer surface of the second top plate, and the second top plate is the wrinkle flattening area. Two groups of first cylinders are arranged at the bottom ends of the first top plate and the second top plate, and the bottom ends of the two groups of first cylinders are connected to the fixed bottom plate.
[0008] Preferably, the fog water spraying mechanism includes multiple groups of fog water spray heads, and the multiple groups of fog water spray heads are arranged at the bottom end of the second bracket. One end of each group of the fog water spray heads is connected to a main water pipe, and the main water pipe is communicated with the conduit. One end of the conduit is communicated with a water tank, the water tank is fixedly installed on one side of the reel body, and a water pump is arranged on the inner wall of the water tank.
[0009] Preferably, the ironing mechanism includes an up-and-down moving component and a left-and-right moving component. The up-and-down moving component includes a support plate and multiple groups of second cylinders. The support plate is fixedly installed at the top end of the first bracket. The multiple groups of second cylinders are arranged on the outer surface of the top end of the support plate, and the bottom ends of the multiple groups of second cylinders are connected to movable rods. One end of the movable rod is connected to a housing. The left-and-right moving component is arranged inside the housing, and the left-and-right moving component is connected to two flattening blocks.
[0010] Preferably, the left-and-right moving component includes two fixed seats and a bidirectional lead screw. The two fixed seats are fixedly installed inside the connecting block. Annular grooves are formed on the outer surfaces of the two fixed seats, and the bidirectional lead screw is movably installed in the annular grooves. Two movable blocks are movably installed on the outer surface of the bidirectional lead screw, and one side of each of the two movable blocks is connected to a connecting block. One end of the connecting block is connected to a flattening block, and a heating wire is arranged on the inner wall of the flattening block. One end of the bidirectional lead screw is connected to a motor, and the motor is fixedly connected to the fixed seat.
[0011] Preferably, a limiting plate is fixedly installed at the bottom end of the connecting block, and a limiting chute is formed on the outer surface of the limiting plate. The connecting block is movably clamped in the inner wall of the limiting chute.
[0012] Preferably, multiple groups of guide pipes are arranged on the outer surface of the support plate, and guide rods are movably installed in the inner walls of the multiple groups of guide pipes. One end of each guide rod is connected to the housing.
[0013] Preferably, multiple groups of reinforcing rings are fixedly installed on the outer surface of the conduit, and reinforcing rods are connected to the bottom ends of the multiple groups of reinforcing rings. One end of each reinforcing rod is connected to the second bracket.
[0014] It can be seen from the above technical solutions that the present application has the following beneficial effects: The invention drives the top plate to lift the wrinkled part of the fabric from the bottom by means of a cylinder. This intelligent design not only effectively identifies and processes the fabric wrinkles, but also greatly improves the accuracy and efficiency of the processing. Before the fabric enters the ironing process, the wrinkle problem has been initially solved, laying a solid foundation for subsequent processing.
[0015] Through the application of the fog water spraying mechanism, the invention brings a uniform wetting effect to the fabric. This not only helps the uniform distribution of heat during ironing, improves the ironing quality, but also effectively reduces the fabric temperature and reduces additional wrinkles caused by thermal expansion and contraction. The wet fabric is easier to iron flat, making the entire ironing process smoother and more efficient.
[0016] The invention fully considers the all-round requirements of fabric ironing through the design of the ironing mechanism. Through the coordinated work of the up-and-down moving component and the left-and-right moving component, the flattening block can closely contact the fabric and achieve uniform ironing. The built-in electric heating wire ensures the ironing effect, while the real-time monitoring of multiple temperature sensors provides the possibility of intelligent adjustment of ironing temperature and strength. As the control center, the electric control box intelligently adjusts the heating power and ironing speed of the ironing mechanism according to the feedback data, so that the fabric always maintains an appropriate temperature during the ironing process, avoiding overheating damage and ensuring the stability and consistency of the ironing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the first three-dimensional structure schematic diagram of the present invention; Figure 2 is the second three-dimensional structure schematic diagram of the present invention; Figure 3 is the first structure schematic diagram of the ironing mechanism of the present invention; Figure 4 is the second structure schematic diagram of the ironing mechanism of the present invention; Figure 5 is the first schematic diagram of the jacking temperature sensing mechanism of the present invention; Figure 6 is the second schematic diagram of the jacking temperature sensing mechanism of the present invention; Figure 7 is the present invention Figure 1 the enlarged schematic diagram at A in; Figure 8 is the present invention Figure 4 the enlarged schematic diagram at B in.
[0018] In the figure: 1. Rewinder main body; 2. Electric control box; 3. Rewinding roller; 4. Guide roller; 5. First bracket; 6. Second bracket; 7. Fog water spraying head; 8. Conduit; 9. Water tank; 311. Fixed bottom plate; 312. Limit tube; 313. Limit rod; 314. First top plate; 315. Second top plate; 316. Temperature sensor; 317. First cylinder; 411. Fixed seat; 412. Bidirectional lead screw; 413. Motor; 414. Limit plate; 415. Limit chute; 416. Movable block; 417. Connecting block; 511. Second cylinder; 512. Support plate; 513. Movable rod; 514. Flattening block; 515. Guide tube; 516. Guide rod; 517. Outer shell; 611. Reinforcing ring; 612. Reinforcing rod. Detailed implementation manners
[0019] The following description is merely exemplary in nature and is not intended to limit the present disclosure, its application, and uses. It should be understood that in all these drawings, the same or similar reference numerals indicate the same or similar parts and features. Each drawing only schematically shows the concept and principle of the implementation manner of the present disclosure, and does not necessarily show the specific dimensions and their ratios of each implementation manner of the present disclosure. The relevant details or structures of the implementation manner of the present disclosure may be illustrated in an exaggerated manner in a specific part of a specific drawing.
[0020] Please refer to Figures 1-8 , an embodiment provided by the present invention: An intelligent temperature-controlled fabric winding device with an anti-wrinkle function, including a winding machine main body 1 and an electric control box 2. One end of the winding machine main body 1 is provided with a winding roller 3, and the other end of the winding machine main body 1 is provided with multiple groups of guide rollers 4. A lifting temperature sensing mechanism is arranged at the bottom end of the multiple groups of guide rollers 4. The lifting temperature sensing mechanism is used to control the rising of the fabric and the sensing of the temperature. A first bracket 5 and a second bracket 6 are arranged at the top end of the winding machine main body 1. A mist spraying mechanism is arranged on the outer surface of the second bracket 6. The mist spraying mechanism is used to wet the fabric. An ironing mechanism is arranged on the outer surface of the first bracket 5. The ironing mechanism is used to flatten the fabric.
[0021] Further, in combination with the attached Figure 5 、attached Figure 6 , the lifting temperature sensing mechanism includes a fixed bottom plate 311. The fixed bottom plate 311 is fixedly installed on the inner wall of the bottom end of the winding machine main body 1, and the fixed bottom plate 311 is located between the bottom ends of the multiple groups of guide rollers 4. Multiple groups of limiting tubes 312 are fixedly installed on the outer surface of the top end of the fixed bottom plate 311, and cavities are formed in the inner walls of the multiple groups of limiting tubes 312. A limiting rod 313 is movably installed in the inner wall cavity of the limiting tube 312, and the top end of the limiting rod 313 is connected with a first top plate 314 and a second top plate 315. The first top plate 314 and the second top plate 315 are connected to each other. The first top plate 314 is the spraying area. Multiple groups of temperature sensors 316 are embedded in the outer surface of the second top plate 315, and the second top plate 315 is the wrinkle flattening area. Two groups of first cylinders 317 are arranged at the bottom ends of the first top plate 314 and the second top plate 315, and the bottom ends of the two groups of first cylinders 317 are connected to the fixed bottom plate 311. By driving the first top plate 314 and the second top plate 315 to lift through the first cylinders 317, the fabric can be in a flat state and can be supported at the same time.
[0022] Further, the mist spraying mechanism includes multiple groups of mist spray heads 7, and the multiple groups of mist spray heads 7 are arranged at the bottom end of the second bracket 6. One end of the multiple groups of mist spray heads 7 is connected to a main water pipe, and the main water pipe is interconnected with the conduit 8. One end of the conduit 8 is connected to a water tank 9. The water tank 9 is fixedly installed on one side of the rewinder main body 1, and a water pump is arranged on the inner wall of the water tank 9. The water is transported from the water tank 9 to the multiple groups of mist spray heads 7 through the conduit 8 by the water pump, and the fabric is evenly sprayed. Moistening the fabric helps to evenly distribute the heat during the ironing process, reduce the wrinkles caused by the thermal expansion and contraction of the fabric, and improve the ironing effect at the same time.
[0023] Further, in combination with the attached Figure 3 , the attached Figure 4 and the attached Figure 8 , the ironing mechanism includes an up-and-down moving component and a left-and-right moving component. The up-and-down moving component includes a support plate 512 and multiple groups of second cylinders 511. The support plate 512 is fixedly installed at the top end of the first bracket 5. The multiple groups of second cylinders 511 are arranged on the outer surface of the top end of the support plate 512, and the bottom ends of the multiple groups of second cylinders 511 are connected to a movable rod 513. One end of the movable rod 513 is connected to a housing 517. The left-and-right moving component is arranged inside the housing 517, and the left-and-right moving component is connected to two flattening blocks 514. The left-and-right moving component includes two fixed seats 411 and a bidirectional lead screw 412. The two fixed seats 411 are fixedly installed inside the connecting block 417. Annular grooves are formed on the outer surfaces of the two fixed seats 411, and the bidirectional lead screw 412 is movably installed in the annular grooves. Two movable blocks 416 are movably installed on the outer surface of the bidirectional lead screw 412, and one side of the two movable blocks 416 is connected to a connecting block 417. One end of the connecting block 417 is connected to a flattening block 514, and a heating wire is arranged inside the flattening block 514. One end of the bidirectional lead screw 412 is connected to a motor 413, and the motor 413 is fixedly connected to the fixed seat 411. The housing 517 and the flattening block 514 are driven to move up and down by the second cylinder 511, and the motor 413 drives the bidirectional lead screw 412 to rotate, thereby driving the movable block 416 and the connecting block 417 to move left and right, realizing the uniform ironing of the flattening block 514 on the fabric, being able to perform all-round ironing treatment on the fabric, and ensuring that the fabric is flat and wrinkle-free. At the same time, the heating wire heats the flattening block 514 to improve the ironing efficiency and quality.
[0024] Further, a limiting plate 414 is fixedly installed at the bottom end of the connecting block 417, and a limiting chute 415 is formed on the outer surface of the limiting plate 414. The inner wall of the limiting chute 415 is movably engaged with the connecting block 417. The limiting chute 415 provides stable guidance and limitation for the connecting block 417 to prevent it from shifting during the movement.
[0025] Further, multiple groups of guide tubes 515 are arranged on the outer surface of the support plate 512, and guide rods 516 are movably installed on the inner walls of the multiple groups of guide tubes 515. One end of each guide rod 516 is connected to a housing 517. The guide rods 516 provide stable guidance for the up-and-down movement of the housing 517 and the flattening block 514.
[0026] Further, in combination with the attached Figure 7 , multiple groups of reinforcing rings 611 are fixedly installed on the outer surface of the conduit 8, and reinforcing rods 612 are connected to the bottom ends of the multiple groups of reinforcing rings 611. One end of each reinforcing rod 612 is connected to a second bracket 6. The reinforcing rings 611 and the reinforcing rods 612 improve the stability and durability of the conduit.
[0027] Working principle: First, the fabric is smoothly guided into the inside of the winding machine main body 1 through multiple groups of guide rollers 4 until it contacts the winding roller 3. This process ensures the guidance and positioning of the fabric before it enters the winding area. When the fabric forms wrinkles for various reasons during the traveling process, the lifting temperature sensing mechanism located below the guide rollers 4 starts to function. Through two built-in first cylinders 317, the limiting rod 313 is driven to rise in the limiting tube 312, and then the first top plate 314 and the second top plate 315 are driven to lift from the bottom of the fabric. The first top plate 314 mainly serves as the spraying area, while the second top plate 315 integrates a temperature sensor 316 and serves as the wrinkle flattening area. This process ensures that the wrinkled part of the fabric is effectively identified and lifted to the processing position. Once the fabric is lifted near the second top plate 315, the mist spraying mechanism starts to work. The water pump in the water tank 9 is started, and the water is transported through the main water pipe to multiple groups of mist spraying nozzles 7 to spray the fabric evenly. This process aims to moisten the fabric for subsequent ironing treatment, and at the same time helps to reduce the temperature of the fabric and reduce wrinkles caused by thermal expansion and contraction. The moistened fabric continues to move below the ironing mechanism. The ironing mechanism consists of an up-and-down moving component and a left-and-right moving component. The up-and-down moving component pushes the movable rod 513 and the housing 517 to descend through the second cylinder 511, so that the flattening block 514 is in close contact with the fabric. The left-and-right moving component drives the bidirectional lead screw 412 to rotate through the motor 413, driving the movable block 416 and the connected connecting block 417 to move left and right, so as to achieve uniform ironing of the flattening block 514 on the fabric. The heating wire inside the flattening block 514 is heated to ensure the ironing effect. At the same time, multiple groups of temperature sensors 316 monitor the fabric temperature in real time and feedback the signals to the electric control box 2, so as to intelligently adjust the ironing temperature and strength to avoid overheating and damaging the fabric. The electric control box 2, as the control center of the entire system, intelligently adjusts the heating power and ironing speed of the ironing mechanism according to the feedback data of the temperature sensors 316 to ensure that the fabric maintains an appropriate temperature during the ironing process. Once the fabric has been ironed and reaches a flat state, it will continue to move forward to the winding roller 3 for winding.
[0028] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. An intelligent temperature-controlled fabric winding device with an anti-wrinkle function, comprising a winding machine body (1) and an electric control box (2), wherein one end of the winding machine body (1) is provided with a winding roller (3), and the other end of the winding machine body (1) is provided with a plurality of guide rollers (4), characterized in that: A top-lift temperature sensing mechanism is provided at the bottom end of the plurality of groups of guide rollers (4), and the top-lift temperature sensing mechanism is used to control the rise of the fabric and the induction of the temperature. A first bracket (5) and a second bracket (6) are provided at the top end of the winding machine body (1), and a mist spraying mechanism is provided on the outer surface of the second bracket (6), and the mist spraying mechanism is used to wet the fabric. An ironing mechanism is provided on the outer surface of the first bracket (5), and the ironing mechanism is used to flatten the fabric.
2. The intelligent temperature-control fabric winding device with anti-wrinkle function according to claim 1 is characterized in that: The lifting temperature sensing mechanism comprises a fixed bottom plate (311), the fixed bottom plate (311) is fixedly mounted on the bottom inner wall of the winding machine body (1), and the fixed bottom plate (311) is located between the bottom ends of the plurality of guide rollers (4), a plurality of limit tubes (312) are fixedly mounted on the top outer surface of the fixed bottom plate (311), and the inner walls of the plurality of limit tubes (312) are provided with cavities, a limit rod (313) is movably mounted in the inner wall cavity of the limit tube (312), and the top end of the limit rod (313) is connected to a first top plate (314) and a second top plate (315).
3. The intelligent temperature-control fabric winding device with anti-wrinkle function according to claim 2 is characterized in that: The first top plate (314) and the second top plate (315) are connected to each other, the first top plate (314) is a spraying area, a plurality of groups of temperature sensors (316) are embedded in the outer surface of the second top plate (315), and the second top plate (315) is a fold flattening area, two groups of first cylinders (317) are arranged at the bottom ends of the first top plate (314) and the second top plate (315), and the bottom ends of the two groups of first cylinders (317) are connected to a fixed bottom plate (311).
4. The intelligent temperature-control fabric winding device with anti-wrinkle function according to claim 1 is characterized in that: The mist water spraying mechanism comprises a plurality of groups of mist water spraying heads (7), and the plurality of groups of mist water spraying heads (7) are arranged at the bottom end of the second bracket (6), one end of the plurality of groups of mist water spraying heads (7) is connected to a main water pipe, and the main water pipe is communicated with a conduit (8), one end of the conduit (8) is communicated with a water tank (9), the water tank (9) is fixedly mounted on one side of the winding machine body (1), and a water pump is arranged on the inner wall of the water tank (9).
5. The intelligent temperature-control fabric winding device with anti-wrinkle function according to claim 1 is characterized in that: The ironing mechanism comprises an up-and-down moving component and a left-and-right moving component, the up-and-down moving component comprises a support plate (512) and a plurality of groups of second cylinders (511), the support plate (512) being fixedly mounted on the top end of the first bracket (5), the plurality of groups of second cylinders (511) being arranged on the outer surface of the top end of the support plate (512), the bottom ends of the plurality of groups of second cylinders (511) being connected to movable rods (513), one end of the movable rods (513) being connected to an outer shell (517), the left-and-right moving component being arranged in the inner wall of the outer shell (517), and the left-and-right moving component being connected to two groups of flattening blocks (514).
6. The intelligent temperature-control fabric winding device with anti-wrinkle function according to claim 5 is characterized in that: The left-right moving assembly comprises two groups of fixed seats (411) and a bidirectional screw rod (412), and the two groups of fixed seats (411) are fixedly mounted on the inner wall of a connecting block (417), an annular groove is provided on the outer surface of the two groups of fixed seats (411), and a bidirectional screw rod (412) is movably mounted in the annular groove, two groups of movable blocks (416) are movably mounted on the outer surface of the bidirectional screw rod (412), and one side of the two groups of movable blocks (416) is connected to the connecting block (417), one end of the connecting block (417) is connected to a flattening block (514), and an electric heating wire is arranged on the inner wall of the flattening block (514), one end of the bidirectional screw rod (412) is connected to a motor (413), and the motor (413) is fixedly connected to the fixed seat (411).
7. The intelligent temperature-control fabric winding device with anti-wrinkle function according to claim 6 is characterized in that: A limiting plate (414) is fixedly mounted on the bottom end of the connection block (417), and a limiting sliding groove (415) is provided on the outer surface of the limiting sliding groove (414), and the connection block (417) is movably engaged with the inner wall of the limiting sliding groove (415).
8. The intelligent temperature-control fabric winding device with anti-wrinkle function according to claim 5 is characterized in that: The outer surface of the support plate (512) is provided with a plurality of groups of guide tubes (515), and guide rods (516) are movably mounted on the inner walls of the plurality of groups of guide tubes (515), and one end of the guide rods (516) is connected to a housing (517).
9. The intelligent temperature-control fabric winding device with anti-wrinkle function according to claim 4 is characterized in that: A plurality of sets of reinforcement rings (611) are fixedly mounted on the outer surface of the conduit (8), and the bottom ends of the plurality of sets of reinforcement rings (611) are connected to reinforcement rods (612), and one end of the reinforcement rods (612) is connected to the second bracket (6).