Battery charging box

By separate the battery and AC/DC conversion modules in the battery charging box and adding heat dissipation holes to the cover, the problem of shortening battery life caused by concentrated thermal energy in traditional battery charging boxes is solved, achieving lower internal temperature and longer battery life, while reducing costs and noise.

CN120165456APending Publication Date: 2025-06-17DELTA ELECTRONICS INC(CN)
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Patent Information

Application Number
CN202410594408.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-12-14
Filing Date
2024-05-14
Publication Date
2025-06-17

AI Technical Summary

Technical Problem

In traditional battery charging boxes, the thermal energy of the battery and power supply circuit board is concentrated in the box, resulting in a shortening of battery life and an additional air duct and fan are required to discharge thermal energy, which increases cost and noise.

Method used

A battery charging box is designed, with an AC/DC conversion module arranged in the second main accommodation space of the second housing of the cover body, and the battery is arranged in the accommodating slot of the box. By separating the main heat source and the battery, heat energy is avoided to be directly transferred to the battery, and heat dissipation holes are added on the cover body to enhance the heat dissipation effect.

Benefits of technology

Effectively reduces the internal temperature of the battery charging box, extends the battery life, and reduces manufacturing costs and noise, avoiding the need for additional fan settings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a battery charging box which is used for charging and discharging a battery and comprises a box body, a cover body and a connecting piece, the box body comprises a first shell and a containing groove, the containing groove is formed in a first containing space of the first shell and used for containing the battery, and the connecting piece is arranged in the containing groove. The cover body comprises a second shell, a first cover plate, a second cover plate and at least one alternating current / direct current conversion module, the first cover plate, the second cover plate and the at least one alternating current / direct current conversion module are arranged in the second containing space of the second shell, the first cover plate is made of metal, the first cover plate is arranged between the second cover plate and the bottom of the second shell, and the second cover plate is made of metal. The second cover plate comprises at least one heat dissipation hole, the at least one alternating current / direct current conversion module is arranged between the second cover plate and the first cover plate, and the first shell of the box body and the second shell of the cover body are mutually pivoted through a connecting piece.
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Description

Technical Field

[0001] The present invention relates to the field of charging, and in particular to a battery charging box. Background Art

[0002] The battery charging box has a cover body and a box body. The cover body is connected to the box body in a pivoting direction. There is a groove in the box body for placing the battery. When the user wants to charge the battery, the battery charging box is in an open state, that is, the cover body is not closed on the box body, exposing the groove of the box body, and the battery is placed in the groove of the box body to charge the battery. However, in the traditional battery charging box, the power supply circuit board is arranged in the box body, that is, the battery and the power supply circuit board are arranged at the same position. Therefore, the heat generated by the battery and the power supply circuit board is all in the box body, so that the battery will receive the heat generated by the power supply circuit board, which is likely to reduce the life of the battery. Moreover, the box body of the traditional battery charging box needs to be additionally provided with an air duct and a fan to discharge its heat, resulting in a higher cost of the traditional battery charging box and a greater noise generated by the operation of the fan.

[0003] Therefore, how to develop a battery charging box that overcomes the above disadvantages is an urgent need at present. Summary of the Invention

[0004] The purpose of the present invention is to provide a battery charging box for charging and discharging the battery. The battery charging box includes a box body, a cover body and a connecting member. The box body includes a first housing and a receiving groove. The receiving groove is arranged in the first accommodation space of the first housing and is used for accommodating the battery. The cover body includes a second housing, a first cover plate, a second cover plate and at least one AC / DC conversion module. The first cover plate, the second cover plate and at least one AC / DC conversion module are arranged in the second accommodation space of the second housing. The first cover plate is made of metal and is arranged between the second cover plate and the bottom of the second housing. The second cover plate includes at least one heat dissipation hole. At least one AC / DC conversion module is arranged between the second cover plate and the first cover plate. The first housing of the box body and the second housing of the cover body are pivotally connected to each other through the connecting member.

[0005] To achieve the above object, an embodiment of the present invention is a battery charging box. The AC / DC conversion module of the battery charging box is disposed in the second main accommodation space of the second housing of the cover body, while the battery is disposed in the accommodation groove of the box body of the battery charging box. That is to say, the main heat source of the battery charging box (i.e., the AC / DC conversion module) and the battery are respectively disposed in two separable components of the battery charging box. And since the cover body and the box body are in a separated state when the battery charging box receives AC power, the battery can be prevented from being additionally affected by the heat energy generated by the AC / DC conversion module, thereby reducing the temperature inside the battery charging box and enabling the battery used for charging and discharging with the battery charging box of the present invention to have a longer service life. In addition, the first cover plate of the battery charging box of the present invention is made of a metal material, and the second cover plate is provided with heat dissipation holes, so that the heat energy generated by the adjacent AC / DC conversion module can be conducted to the outside, thereby enhancing the heat dissipation effect of the AC / DC conversion module, increasing the strength of the overall cover body, and enabling the battery charging box not to be additionally provided with a fan, thereby reducing the manufacturing cost of the battery charging box and reducing its noise. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 FIG. 6 is a schematic structural view of the battery charging box of the present invention in a closed state;

[0007] Figure 2 is Figure 1 FIG. 7 is a schematic structural view of the battery charging box shown in FIG. 6 in an open state;

[0008] Figure 3 is Figure 1 FIG. 8 is an exploded structural view of the components inside the box body of the battery charging box shown in FIG. 6;

[0009] Figure 4 is Figure 1 FIG. 9 is an exploded structural view of the components inside the cover body of the battery charging box shown in FIG. 6;

[0010] Figure 5 is Figure 1 FIG. 10 is a top view of the box body of the battery charging box shown in FIG. 6; and

[0011] Figure 6 is Figure 1 FIG. 11 is a schematic connection structure view of the internal wires of the battery charging box shown in FIG. 6.

[0012] The reference numerals are as follows:

[0013] 1: Battery charging box

[0014] 2: Battery

[0015] 3: Box body

[0016] 31: First housing

[0017] 311: First main accommodation space

[0018] 32: Partition board

[0019] 321: Partition board notch

[0020] 322: First perforation

[0021] 323: Setting part

[0022] 324: Output perforation

[0023] 33: Accommodation groove

[0024] 34: Input port

[0025] 35: AC circuit board

[0026] 351: Electric energy output slot

[0027] 37: DC / DC conversion module

[0028] 38: Control panel

[0029] 381: Display screen

[0030] 382: Human-machine interface circuit

[0031] 4: Cover body

[0032] 41: Second housing

[0033] 411: Second main accommodation space

[0034] 42: First cover plate

[0035] 43: Second cover plate

[0036] 431: Heat dissipation hole

[0037] 432: Cover plate notch

[0038] 44: AC / DC conversion module

[0039] 45: Fixed foam

[0040] 5: Connector Detailed implementation manners

[0041] Some typical embodiments embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different ways, all of which do not depart from the scope of the present invention, and the descriptions and drawings therein are for illustrative purposes in essence and not for limiting the present invention.

[0042] Please refer to Figure 1 , wherein Figure 1Schematic diagram of the structure of the battery charging box of the present invention in the closed state, Figure 2 is Figure 1 Schematic diagram of the structure of the battery charging box shown in Figure 3 is Figure 1 Exploded structure diagram of the components inside the box body of the battery charging box shown in Figure 4 is Figure 1 Exploded structure diagram of the components inside the cover body of the battery charging box shown in Figure 5 is Figure 1 Top view of the box body of the battery charging box shown in Figure 2 As shown in Figure 1 the battery charging box 1 is used to charge the battery 2. In this embodiment, only a single battery 2 is shown. Of course, multiple batteries 2 can also be provided in the battery charging box 1 so that the battery charging box 1 can charge multiple batteries 2 at the same time. The battery charging box 1 includes a box body 3, a cover body 4 and two connectors 5. When the battery charging box 1 is in the closed state, as shown in Figure 2 the cover body 4 of the battery charging box 1 covers the box body 3, thereby covering the battery 2. When the battery charging box 1 is in the open state, as shown in Figure 3 the cover body 4 of the battery charging box 1 is pivotally connected to the box body 3 via two connectors 5, so that the cover body 4 is unfolded from the box body 3, thereby exposing the battery 2. As shown in

[0043] As shown in Figure 2 , Figure 3 and Figure 5As shown, the first housing 31 includes a first main accommodation space 311 having an opening. A partition 32 is disposed in the first main accommodation space 311 of the first housing 31 and covers the opening of the first main accommodation space 311. The partition 32 includes two partition notches 321, a first through hole 322, a setting portion 323, and an output through hole 324. Each partition notch 321 is formed by the side of the partition 32 adjacent to the cover 4 being recessed inward. The first through hole 322 penetrates the partition 32 and is close to one of the two partition notches 321. Hereinafter, the partition notch 321 closer to the first through hole 322 is referred to as the first partition notch 321, and the other partition notch 321 is referred to as the second partition notch 321. The setting portion 323 can be a recess for setting documents or indexes and is located between the first partition notch 321 and the first through hole 322. The output through hole 324 penetrates the partition 32 and is located between the setting portion 323 and the first through hole 322. Each accommodation groove 33 is formed by the upper surface of the partition 32 being recessed in the direction towards the bottom of the first housing 31 and is located in the first main accommodation space 311 of the first housing 31 for accommodating the corresponding battery 2. In this embodiment, the number of accommodation grooves 33 is nine, and the nine accommodation grooves 33 are arranged in three rows, and the number of each row is three. In Figure 2 the battery 2 is disposed in the accommodation groove 33 located in the second column of the first row, and the first through hole 322 of the partition 32 is adjacent to the accommodation groove 33 in the third column of the third row.

[0044] The input port 34 is disposed on the partition plate 32 and adjacent to the first partition notch 321 and the setting portion 323, and is used to connect and receive the alternating current provided by an external cable (not shown). The AC circuit board 35 can be a control circuit board with a USB type-C connection function and is located in the first main accommodation space 311 of the first housing 31. The setting position of the AC circuit board 35 corresponds to the setting position of the first partition notch 321 in space. In this embodiment, the AC circuit board 35 includes two power output slots 351. The power output slots 351 can be slots of the USB type-C form. The power output slots 351 are exposed through the output through holes 324 of the partition plate 32 for an external electronic component (not shown) to connect to provide power to the external electronic component. Each DC / DC conversion module 37 is arranged at the bottom of the first housing 31 and is located in the first main accommodation space 311 of the first housing 31, and is further located between the accommodation slots 33 in the first column and the accommodation slots 33 in the second column. For example, the first DC / DC conversion module 37 is located between the accommodation slot 33 in the first row and the first column and the accommodation slot 33 in the first row and the second column, the second DC / DC conversion module 37 is located between the accommodation slot 33 in the second row and the first column and the accommodation slot 33 in the second row and the second column, and the third DC / DC conversion module 37 is located between the accommodation slot 33 in the third row and the first column and the accommodation slot 33 in the third row and the second column. The output end of each DC / DC conversion module 37 further penetrates through the wall surfaces of the corresponding accommodation slots 33 in the first column and the wall surfaces of the corresponding accommodation slots 33 in the second column to be connected to the battery 2 arranged in the corresponding accommodation slot 33 for power transmission. In other words, the DC / DC conversion module 37 can only charge and discharge the battery 2 arranged in the accommodation slots 33 in the first column and the accommodation slots 33 in the second column, and cannot charge and discharge the battery 2 arranged in the accommodation slots 33 in the third column. The control panel 38 is disposed on the partition plate 32 and is located in the first main accommodation space 311 of the first housing 31. The control panel 38 includes a display screen 381 and a human-machine interface circuit 382. The display screen 381 is used to display the state of the battery charging box 1 or the state of the battery 2 arranged in the battery charging box 1. The human-machine interface circuit 382 can be pressed by the user to perform corresponding control on the battery 2.

[0045] As Figure 4 shown, the cover body 4 includes a second housing 41, a first cover plate 42, a second cover plate 43, a plurality of AC / DC conversion modules 44, and a fixing foam 45. The second housing 41 of the cover body 4 is pivotally connected to the first housing 31 of the box body 3 through two connecting members 5, as Figure 2 shown. As Figure 4As shown, the second housing 41 includes a second main accommodation space 411, in which a first cover plate 42, a plurality of AC / DC conversion modules 44, a second cover plate 43, and a fixing foam 45 are sequentially arranged in the second main accommodation space 411 of the second housing 41. The first cover plate 42 is made of metal, is arranged at the bottom of the second housing 41, and is located in the second main accommodation space 411. The second cover plate 43 is arranged in the second main accommodation space 411 of the second housing 41, wherein the first cover plate 42 is located between the second cover plate 43 and the bottom of the second housing 41. The second cover plate 43 has a plurality of heat dissipation holes 431 and two cover plate notches 432. In this embodiment, the heat dissipation holes 431 are divided into four groups according to the setting positions, wherein the four groups of heat dissipation holes 431 are respectively adjacent to the four side edges of the second cover plate 43, and the extending direction of each group of heat dissipation holes 431 is parallel to the corresponding side edge of the second cover plate 43. Each cover plate notch 432 is formed by the inner concave of the side edge of the second cover plate 43 adjacent to the box body 3. The AC / DC conversion module 44 constitutes the power supply circuit board in the battery charging box 1, and is located between the first cover plate 42 and the second cover plate 43. In this embodiment, the number of AC / DC conversion modules 44 is three, and the three AC / DC conversion modules 44 are arranged in sequence. The left and right AC / DC conversion modules 44 are respectively adjacent to two corresponding groups of heat dissipation holes 431 on the second cover plate 43. In this embodiment, the AC / DC conversion module 44 can conduct heat through the first cover plate 42 made of metal for heat dissipation, and can also conduct heat through the heat dissipation holes 431 on the second cover plate 43 by air convection at the same time. The fixing foam 45 is arranged on one side of the second cover plate 43 relative to the AC / DC conversion module 44, and is used to fix the battery 2 arranged in the box body 3 when the cover body 4 of the battery charging box 1 covers the box body 3.

[0046] As Figure 1 and Figure 2 shown, the connecting member 5 is connected to one side of the box body 3 and one side of the cover body 4, so that the cover body 4 rotates around the connecting member 5, and then unfolds from the box body 3 or covers the box body 3. When the battery charging box 1 is in the closed state, as Figure 1 shown, the cover body 4 of the battery charging box 1 rotates around the connecting member 5, and then covers the box body 3. When the battery 2 wants to use the battery charging box 1 for charging and makes the battery charging box 1 in the open state, as Figure 2 shown, the cover body 4 of the battery charging box 1 rotates around the connecting member 5, and then unfolds from the box body 3, so that the accommodation groove 33 is exposed for the battery 2 to be arranged.

[0047] Please refer to Figure 6 and cooperate with Figures 1 to 5 , wherein Figure 6 is Figure 1Schematic diagram of the connection structure of the internal wires of the battery charging box shown. As shown in the figure, the battery charging box 1 also has a first wire 61, a plurality of second wires 62, a plurality of third wires 63, a plurality of fourth wires 64 and a fifth wire 65. The first wire 61 is connected between the input port 34 and the AC circuit board 35 to transmit the alternating current of the external cable received by the input port 34 to the AC circuit board 35. Each second wire 62 passes through one of the two connectors 5 (i.e., the connector 5 on the right side in Figure 6 ), and is connected between the AC circuit board 35 and the corresponding AC / DC conversion module 44 to transmit the alternating current received by the AC circuit board 35 to the corresponding AC / DC conversion module 44, so that the AC / DC conversion module 44 converts the alternating current into direct current. Each third wire 63 passes through the other connector 5 of the two connectors 5 (i.e., the connector 5 on the left side in Figure 6 ), and is connected between the corresponding AC / DC conversion module 44 and the AC circuit board 35 (through the setting part 323 of the partition 32) to transmit the direct current to the AC circuit board 35, and the AC circuit board 35 converts the direct current into a plurality of supply electric energies. Each fourth wire 64 is connected between the AC circuit board 35 (through the setting part 323 of the partition 32) and the corresponding DC / DC conversion module 37 to transmit the plurality of supply electric energies provided by the AC circuit board 35 to the corresponding DC / DC conversion module 37 respectively to supply power to the battery 2 located in the corresponding accommodation groove 33. The fifth wire 65 is connected between the AC circuit board 35 (through the setting part 323 of the partition 32) and the control panel 38, so that the control panel 38 receives the user's pressing and correspondingly controls the AC circuit board 35.

[0048] In summary, the AC / DC conversion module of the battery charging box of the present invention is arranged in the second main accommodation space of the second housing of the cover body, and the battery is arranged in the accommodation groove of the box body of the battery charging box, that is, it means that the main heat source of the battery charging box (i.e., the AC / DC conversion module) and the battery are respectively arranged in two separable parts of the battery charging box, and since the cover body and the box body are in a separated state when the battery charging box receives AC power, the battery can be prevented from being additionally affected by the heat generated by the AC / DC conversion module, thereby reducing the temperature inside the battery charging box, so that the battery used for charging and discharging with the battery charging box of the present invention has a longer service life. In addition, the first cover plate of the battery charging box of the present invention is made of a metal material, and the second cover plate has heat dissipation holes, so that the heat generated by the adjacent AC / DC conversion module can be conducted to the outside, thereby enhancing the heat dissipation effect of the AC / DC conversion module, increasing the strength of the overall cover body, and enabling the battery charging box not to be additionally provided with a fan, thereby reducing the manufacturing cost of the battery charging box and reducing its noise.

Claims

1. A battery charging box for charging and discharging a battery, and the battery charging box comprises: A box body, comprising a first shell and a receiving groove, wherein the receiving groove is arranged in a first receiving space of the first shell and is used to receive the battery; A cover body, comprising a second shell, a first cover plate, a second cover plate and at least one AC / DC conversion module, wherein the first cover plate, the second cover plate and the at least one AC / DC conversion module are arranged in a second accommodation space of the second shell, the first cover plate is made of metal, the first cover plate is arranged between the second cover plate and a bottom of the second shell, the second cover plate comprises at least one heat dissipation hole, and the at least one AC / DC conversion module is arranged between the second cover plate and the first cover plate; and A connecting piece, wherein the first shell of the box body and the second shell of the cover body are pivotally connected to each other via the connecting piece.

2. The battery charging box as described in claim 1, wherein the first cover plate of the cover body, the at least one AC / DC conversion module and the second cover plate are sequentially arranged in the second accommodating space of the second shell.

3. The battery charging box as described in claim 1, wherein the cover body further includes a fixed foam, which is disposed in the second accommodating space of the second shell and is located on a side of the second cover plate opposite to the at least one AC / DC conversion module.

4. The battery charging box as described in claim 1, wherein the at least one heat dissipation hole of the second cover plate includes four heat dissipation holes, which are respectively adjacent to four side edges of the second cover plate, and an extension direction of each heat dissipation hole is parallel to the corresponding side edge of the second cover plate.

5. The battery charging box as described in claim 1, wherein the box body further includes a partition, which is arranged in the first accommodating space of the first shell, wherein the accommodating groove is formed by the upper surface of the partition being concave in the direction toward the bottom of the first shell.

6. The battery charging box as claimed in claim 5, wherein the box body further comprises an input port disposed on the partition for connecting to and receiving alternating current provided by an external cable.

7. A battery charging box as described in claim 5, wherein the box body further includes a control panel, which is arranged on the partition and includes a display screen and a human-machine interface circuit, wherein the display screen is used to display the status of the battery charging box or the status of the battery, and the human-machine interface circuit is pressed by the user to perform corresponding control on the battery.

8. A battery charging box as described in claim 1, wherein the box body further includes a DC / DC conversion module, which is disposed in the first accommodating space of the first shell, adjacent to the accommodating groove, and penetrates the wall of the accommodating groove to connect with the battery in the accommodating groove for power transfer.

9. The battery charging box as described in claim 1, wherein the box body further includes an AC circuit board, which is arranged in the first accommodating space of the first shell, wherein the AC circuit board is a control circuit board with a USB type-C connection function.