Clean room multilayer composite air purification filtration system

Abstract

The application provides a clean room multilayer composite air purification filtering system. The clean room multilayer composite air purification filtering system comprises a base, a lower support fixed on the base, a plurality of air outlets arranged on the upper side of the lower support, a collection box fixed on the upper side of the base, a vibration rod arranged in the collection box, a filter shell detachably connected to the inside of the lower support, a heating sheet fixed in the filter shell, and a shape memory alloy adsorption grid filled in the inside of the heating sheet. The clean room multilayer composite air purification filtering system adopts a plurality of innovative structural designs, in addition to a dynamic wave type filtering device, further comprises core components such as a shape memory alloy adsorption grid, a vibration rod and a heating sheet, and further improves the filtering efficiency and system stability. The shape memory alloy adsorption grid can automatically adjust the pore size according to the air quality change, and the adaptive ability of the filter is enhanced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of air purification and filtration, specifically a multi-layer composite air purification and filtration system for clean rooms. BACKGROUND

[0002] The multi-layer composite air purification and filtration system for clean rooms is composed of multiple filtration units, typically including a coarse filter, a medium filter, a high-efficiency filter, and an activated carbon adsorption layer, forming a hierarchical multi-purification structure. First, air passes through the coarse filter to remove large particulate matter such as dust and hair, reducing the burden on subsequent filters. Air passes through the high-efficiency filter to remove fine particles, bacteria, viruses, and other contaminants, ensuring clean air. Some systems also have an activated carbon adsorption layer to remove harmful gases and volatile organic compounds from the air. This multi-layer composite structure effectively filters various pollutants in the air, ensuring that the air quality in the clean room meets extremely high standards and meets the requirements of special environments.

[0003] Despite its excellent purification effect in clean room applications, the system has some drawbacks. The high air resistance caused by the high-efficiency filter and the fan requires a higher air flow rate, especially during long-term operation. The energy efficiency problem is particularly prominent, and the fan needs to provide stronger air flow to maintain air flow and filtration effect. This not only increases energy consumption, but excessive air resistance can affect air flow uniformity, leading to suboptimal air purification in some areas. SUMMARY

[0004] To address the shortcomings of the prior art, the present application provides a multi-layer composite air purification and filtration system for clean rooms, which solves the problem of air flow uniformity caused by the high-efficiency filter and the fan, leading to suboptimal air purification in some areas.

[0005] To achieve the above objectives, the present application is implemented by the following technical solutions: a multi-layer composite air purification and filtration system for clean rooms, comprising:

[0006] A base is provided with a lower support on which a plurality of air outlets are arranged. A collection box is fixed to the upper side of the base. A vibration rod is arranged inside the collection box. An air outlet pipe is arranged on the outer side of the lower support.

[0007] A filter housing is detachably connected to the inside of the lower support. A heating sheet is fixed inside the filter housing. A shape memory alloy adsorption grid is filled inside the heating sheet. A cavity is arranged inside the shape memory alloy adsorption grid. The upper end of the vibration rod is in contact with the cavity. A limiting piece is fixedly connected inside the filter housing. A second support is arranged inside the filter housing below the limiting piece. An installation slot is arranged inside the filter housing below the second support.

[0008] A power assembly is located inside the filter housing, and the power assembly comprises an air inlet mechanism, a motor and a first support frame, the air inlet mechanism is fixed with the filter housing, the motor is fixedly connected with the air inlet mechanism, and an output end of the motor is fixed with the first support frame;

[0009] The dynamic corrugated filter device comprises a support assembly and a filter assembly, the support assembly comprises a movable piece, a lower top cover, a sliding groove and a support rod, the support rod is fixed with the lower top cover, the sliding groove is located on the lower top cover, and the movable piece is sleeved on the sliding groove, the filter assembly comprises an upper top cover, an air inlet hole, a corrugated filter and an elastic ring, the air inlet hole is located on the upper top cover and extends to the inside of the corrugated filter, the lower side of the upper top cover is fixedly connected with the corrugated filter, the corrugated filter is of a corrugated shape, the lower side of the corrugated filter is fixedly connected with the elastic ring, and the elastic ring is sleeved on the movable piece.

[0010] Preferably, the side surface of the base is provided with a switch, and the base is provided with a power supply port.

[0011] Preferably, the upper side of the filter housing is provided with an upper side cover plate, a plurality of air inlet openings are arranged on the upper side cover plate, and the air inlet openings are arranged in an inclined distribution.

[0012] The application provides a clean room multi-layer composite air purification filtering system.

[0013] The clean room multi-layer composite air purification filtering system adopts a plurality of innovative structural designs, in addition to the dynamic corrugated filter device, further comprises a shape memory alloy adsorption grid, a vibration rod, a heating sheet and other core components, and further improves the filtering efficiency and system stability.

[0014] The shape memory alloy adsorption grid can automatically adjust the pore size according to the air quality change, and enhances the self-adaptive ability of the filter. When the concentration of pollutants in the air is high, the grid will expand to increase the filtering area, thereby improving the adsorption capacity; when the concentration of pollutants is low, the grid will shrink to reduce energy consumption and maintain smooth air flow. The vibration rod is used in cooperation with the adsorption grid for cleaning, and the heating sheet is combined with the grid to adjust the size of the cavity.

[0015] The cooperation of the air inlet mechanism and the motor can stabilize the air flow rate, avoid the problem of reduced filtering efficiency or poor local purification effect caused by too fast air speed. The support assembly can effectively support the corrugated filter, ensure that the filtering device maintains a stable state during operation, avoid air flow unevenness or unstable filtering effect caused by deformation or displacement of the filter, and the whole system cooperates through these designs, not only improves the air purification effect, but also enhances the durability and maintainability of the system. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a schematic view of a part structure of the present application;

[0017] Figure 2 is a schematic view of an internal structure of the present application;

[0018] Figure 3 is a schematic view of a part structure of the present application; Figure 2 is an enlarged schematic view of a structure at A in the present application;

[0019] Figure 4 is a schematic view of an explosion structure of the present application;

[0020] Figure 5 is an enlarged schematic view of a structure at B in the present application; Figure 4

[0021] Figure 6 is a schematic view of a dynamic corrugated filter device of the present application;

[0022] Figure 7 is a schematic view of a shape memory alloy adsorption grid structure of the present application;

[0023] Figure 8 is a schematic view of an overall structure of the present application.

[0024] 1, base; 2, air outlet; 3, switch; 4, lower side support; 5, filter shell; 6, upper side cover plate; 7, power assembly; 8, air inlet mechanism; 9, motor; 10, first support frame; 11, dynamic corrugated filter device; 12, upper top cover; 13, air inlet hole; 14, corrugated filter; 15, elastic ring; 16, movable piece; 17, lower top cover; 18, sliding groove; 19, support rod; 20, limiting piece; 21, second support frame; 22, mounting groove; 23, shape memory alloy adsorption grid; 24, cavity; 25, heating piece; 26, collection box; 27, vibration rod; 28, power supply port; 29, air inlet; 30, air outlet tube. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] Embodiment one

[0027] As Figures 1-8 ​As shown, this embodiment of the invention provides a multi-layer composite air purification and filtration system for cleanrooms, including a base 1, on which a lower support 4 is fixed, and a plurality of air outlets 2 are provided on the lower support 4. A collection box 26 is fixed on the upper side of the base 1, and a vibration rod 27 is provided inside the collection box 26. A switch 3 is provided on the side surface of the base 1, and a power port 28 is provided on the base 1.

[0028] The lower bracket 4 is detachably connected to a filter housing 5. A heating element 25 is fixed inside the filter housing 5. The heating element 25 is filled with a shape memory alloy adsorption mesh 23. A cavity 24 is provided inside the shape memory alloy adsorption mesh 23. The upper end of the vibration rod 27 contacts the cavity 24. A limiting piece 20 is fixedly connected inside the filter housing 5. A second support frame 21 is provided inside the filter housing 5 and below the limiting piece 20. An installation groove 22 is provided inside the filter housing 5 and below the second support frame 21.

[0029] The power assembly 7 is located inside the filter housing 5 and includes an air intake mechanism 8, a motor 9, and a first support frame 10.

[0030] The dynamic corrugated filter device 11 includes a support assembly and a filter assembly.

[0031] The cleanroom multi-layer composite air purification and filtration system provided in this embodiment achieves efficient air purification through the combination of shape memory alloy adsorption mesh 23, vibrating rod 27, and heating element 25. The shape memory alloy adsorption mesh 23 can automatically adjust its shape according to changes in air quality to optimize the filtration effect and automatically expand when the pollutant concentration is high to improve the filtration capacity. The vibrating rod 27 contacts the cavity 24 of the mesh and cleans the mesh surface through vibration to prevent clogging and ensure a continuous and efficient filtration effect. At the same time, the design of the base 1 and the lower support 4 ensures the stability of the system, and the multiple air outlets 2 evenly distribute the airflow, improving the uniformity of air flow. In addition, the setting of the power port 28 and the switch 3 facilitates operation and maintenance, improving the convenience of the system.

[0032] Example 2

[0033] like Figures 1-8 As shown, this embodiment of the invention provides a multi-layer composite air purification and filtration system for cleanrooms, including a base 1, on which a lower support 4 is fixed, and a plurality of air outlets 2 are provided on the lower support 4. A collection box 26 is fixed on the upper side of the base 1, and a vibration rod 27 is provided inside the collection box 26.

[0034] The lower bracket 4 is detachably connected to a filter housing 5. A heating element 25 is fixed inside the filter housing 5. The heating element 25 is filled with a shape memory alloy adsorption mesh 23.

[0035] A power assembly 7 is located inside the filter housing 5, the power assembly 7 comprises an air inlet mechanism 8, a motor 9 and a first support frame 10, the air inlet mechanism 8 is fixed with the filter housing 5, the motor 9 is fixedly connected with the air inlet mechanism 8, and the output end of the motor 9 is fixed with the first support frame 10.

[0036] A dynamic corrugated filter device 11, the dynamic corrugated filter device 11 comprises a support assembly and a filter assembly.

[0037] The embodiment simplifies the structure design, removes the cooperation of the vibration rod 27 and the cavity 24, but retains the functions of the shape memory alloy adsorption grid 23 and the heating sheet 25, ensures the air purification effect, the air inlet mechanism 8 and the motor 9 are fixedly connected, ensures the stability and uniformity of the air flow rate, avoids the reduction of the filtering efficiency caused by the uneven air flow, the modular design makes each component detachable, facilitates maintenance and replacement, and reduces manufacturing and maintenance costs. Although the design is simplified, the system can still meet the needs of different clean room environments and maintain high filtering performance, has strong adaptability and can realize stable operation in various environments.

[0038] Embodiment three

[0039] As Figures 1-8 shown, the embodiment of the present application provides a clean room multi-layer composite air purification filtering system, which comprises a base 1, a lower support 4 fixed on the base 1, a plurality of air outlets 2 arranged on the upper side of the lower support 4, a collection box 26 fixed on the upper side of the base 1, a vibration rod 27 arranged in the collection box 26, and an air outlet pipe 30 arranged on the outer side of the lower support 4, which mixes and conducts the airflow to the required space.

[0040] The inside of the lower support 4 is detachably connected with a filter housing 5, the inside of the filter housing 5 is fixed with a heating sheet 25, and the inside of the heating sheet 25 is filled with a shape memory alloy adsorption grid 23.

[0041] A power assembly 7 is located inside the filter housing 5, the power assembly 7 comprises an air inlet mechanism 8, a motor 9 and a first support frame 10.

[0042] The dynamic corrugated filter device 11 comprises a support assembly and a filter assembly, the support assembly comprises a movable piece 16, a lower top cover 17, a sliding groove 18 and a support rod 19, the support rod 19 is fixed with the lower top cover 17, the sliding groove 18 is located on the lower top cover 17, and the movable piece 16 is sleeved on the sliding groove 18, the filter assembly comprises an upper top cover 12, an air inlet hole 13, a corrugated filter 14 and an elastic ring 15, the air inlet hole 13 is located on the upper top cover 12 and extends to the inside of the corrugated filter 14, the lower side of the upper top cover 12 is fixedly connected with the corrugated filter 14, the corrugated filter 14 is in a corrugated shape, the lower side of the corrugated filter 14 is fixedly connected with the elastic ring 15, the elastic ring 15 is sleeved on the movable piece 16, and the upper side of the filter housing 5 is provided with an upper side cover plate 6, a plurality of air inlets 29 are arranged on the upper side cover plate 6, and the air inlets 29 are inclinedly distributed.

[0043] The support assembly and the filter assembly are further optimized on the basis of the dynamic corrugated filter device 11, the flexibility and stability of the system are enhanced, the cooperation of the movable piece 16, the lower top cover 17, the sliding groove 18 and the support rod 19 enables the filter device to realize dynamic adjustment according to the change of the air flow rate, ensures that the filter maintains a stable form and high filtering efficiency during work, the combination of the corrugated filter 14 and the elastic ring 15 improves the sealing property, avoids air leakage and improves the filtering efficiency, meanwhile, the design of the limiting piece 20 and the mounting groove 22 enhances the stability of the filter assembly, avoids displacement or loosening and ensures continuous high filtering efficiency, the plurality of inclined air inlets 29 arranged on the upper side cover plate 6 guide air to flow in uniformly, optimizes the air flow path and improves the air purification effect.

[0044] Working principle: air first through the base 1 on a number of air outlet 2 into the system, through the air inlet mechanism 8 and motor 9 drive, air is guided into the filter housing 5, and with stable flow rate through the system, air inlet mechanism 8 and motor 9 of the close connection to ensure the uniformity of air flow, avoid the uneven flow of air phenomenon, and thus ensure the stability of the filtering effect, air into the filter housing 5, first by fixed in the shell inside the heating sheet 25, heating sheet 25 by heating shape memory alloy adsorption grid 23, air through the shape memory alloy adsorption grid 23, the grid can automatically adjust the shape according to the air quality changes, in order to optimize the filtering effect, when the pollutant concentration is higher, the shape memory alloy grid will automatically expand to increase the surface area, thereby improving the filtering capacity, vibration rod 27 and the cavity 24 inside the grid contact, produce vibration effect, clean the surface of the grid, prevent the grid from being blocked due to the accumulation of particulate matter, ensure the continuous high efficiency of the filtering effect, after the filtering through the shape memory alloy grid, air continues to flow through the dynamic corrugated filter device 11, the device includes support assembly and filter assembly, corrugated filter 14 and elastic ring 15 combination, improve the sealing of the filter, avoid air leakage, improve the filtering effect, the combination of support assembly in the moving piece 16, lower top cover 17, sliding chute 18 and support rod 19, so that the filter device can be dynamically adjusted according to the change of air flow, so as to maintain the stability and high efficiency of the system, the purified air through the filter housing 5 of a plurality of air inlet 29 discharge.

[0045] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, alternatives and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A clean room multilayer composite air purification filtration system, characterized by, Include: The base (1) is fixed with the lower support (4), the lower support (4) is provided with a plurality of air outlet (2), the upper side of the base (1) is fixed with the collection box (26), the inside of the collection box (26) is provided with the vibration rod (27), the outside of the lower support (4) is provided with the air outlet pipe (30); The inside of the lower support (4) is detachably connected with the filter shell (5), the inside of the filter shell (5) is fixed with the heating sheet (25), the inside of the heating sheet (25) is filled with the shape memory alloy adsorption grid (23), the inside of the shape memory alloy adsorption grid (23) is provided with the cavity (24), the upper end of the vibration rod (27) is in contact with the cavity (24), the inside of the filter shell (5) is fixedly connected with the limiting sheet (20), the inside of the filter shell (5) and located at the lower side of the limiting sheet (20) is provided with the second support frame (21), the inside of the filter shell (5) and located at the lower side of the second support frame (21) is provided with the mounting groove (22); The power assembly (7) is located in the inside of the filter shell (5), the power assembly (7) includes the air inlet mechanism (8), the motor (9) and the first support frame (10), the air inlet mechanism (8) is fixed with the filter shell (5), the motor (9) is fixedly connected with the air inlet mechanism (8), the output end of the motor (9) is fixed with the first support frame (10); The dynamic corrugated filter device (11) includes a support assembly and a filter assembly, the support assembly includes a movable piece (16), a lower top cover (17), a sliding groove (18) and a support rod (19), the support rod (19) is fixed with the lower top cover (17), the sliding groove (18) is located on the lower top cover (17), the movable piece (16) is sleeved on the sliding groove (18), the filter assembly includes an upper top cover (12), an air inlet hole (13), a corrugated filter (14) and an elastic ring (15), the air inlet hole (13) is located on the upper top cover (12) and extends to the inside of the corrugated filter (14), the lower side of the upper top cover (12) is fixedly connected with the corrugated filter (14), the corrugated filter (14) is corrugated, the lower side of the corrugated filter (14) is fixedly connected with the elastic ring (15), and the elastic ring (15) is sleeved on the movable piece (16).

2. A clean room multi-layer composite air purification filter system according to claim 1, wherein: The side surface of the base (1) is provided with a switch (3), and the base (1) is provided with a power supply port (28).

3. A clean room multi-layer composite air purification filter system according to claim 1, wherein: The upper side of the filter shell (5) is provided with an upper cover plate (6), a plurality of air inlets (29) are arranged on the upper cover plate (6), and the air inlets (29) are inclinedly distributed.

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