Automatic strapping tape packaging matching system for glove carton

Abstract

The invention discloses a glove carton strapping tape automatic packaging matching system, and relates to the field of glove production, the glove carton strapping tape automatic packaging matching system comprises a sorting module and a strapping module, and a conveying table is arranged between the sorting module and the strapping module; the sorting module comprises a first cargo platform and a second cargo platform, and a transfer manipulator is mounted between the first cargo platform and the second cargo platform; the bundling module comprises a bundling table and a control box, the bundling table is located between the control box and the conveying table, a plurality of conveying roller columns and a wiring rack are installed at the top of the bundling table, a wire feeding frame matched with the wiring rack is installed on the side wall of the bundling table, a rotating mechanism is installed at the top of the control box, and an electric actuator is installed at the end, away from the bundling table, of the control box. Therefore, the whole process of the scheme is automatically operated, and the investment of manpower is greatly reduced.

Description

Technical Field

[0001] The present invention relates to the field of glove production, and particularly to an automatic bundling and packaging supporting system for bundling straps of glove cartons. Background Art

[0002] At present, during the backend packaging process of disposable glove production, gloves need to be packaged in cartons and stored and transported using these as storage and transportation units. Different product orders have different requirement standards for the packaging methods of cartons, and some products require bundling straps for carton packaging.

[0003] Since not all products require bundling straps for cartons, and cartons with bundling straps are not conducive to long-term storage on pallets. The current operation method is as follows: Before the products with bundling requirements are shipped, relevant personnel unstack the products on the complete pallet, then use a semi-automatic bundling machine to perform bundling strap packaging on the cartons, and then stack the bundled and packaged cartons on the pallet.

[0004] Because not all product cartons need to be bundled with straps, setting up full-time personnel for this work incurs a large labor cost. Currently, it is carried out by part-time personnel from other positions; however, due to the generally large number of products in a single batch, the working hours of this staff are relatively long, and the repetitive mechanical movements of the personnel are prone to cause fatigue injuries. When there are many orders during the peak season, it causes serious occupation of labor and affects other work processes. Summary of the Invention

[0005] Aiming at the above defects, the purpose of the present invention is to provide an automatic bundling and packaging supporting system for bundling straps of glove cartons, aiming to solve the problem of large labor costs caused by manual part-time bundling and packaging in the prior art.

[0006] To solve the above technical problems, the technical solution of the present invention is: An automatic bundling and packaging supporting system for bundling straps of glove cartons includes a sorting module and a bundling module, and a conveying table is arranged between the sorting module and the bundling module; the sorting module includes a first goods table and a second goods table, a transfer manipulator is installed between the first goods table and the second goods table, the top of the conveying table is provided with a first limiting rail and a second limiting rail arranged in parallel, and a plurality of conveying rollers are arranged between the first limiting rail and the second limiting rail; the bundling module includes a bundling table and a control box, the bundling table is located between the control box and the conveying table, a plurality of conveying roller columns and a wire routing table frame are installed on the top of the bundling table, and a wire feeding frame cooperating with the wire routing table frame is installed on the side wall of the bundling table; a rotating mechanism is installed on the top of the control box, and an electric actuator is installed at one end of the control box away from the bundling table.

[0007] Among them, the first cargo platform includes a first track and a second track, and a number of rotating rollers are installed between the first track and the second track. A stacking tray is arranged on top of the rotating rollers; the second cargo platform has the same structure as the first cargo platform.

[0008] Among them, the sorting module further includes an intermediate rack. The intermediate rack is located between the transfer manipulator and the conveyor table. The intermediate rack includes a limiting rack. The limiting rack is arranged around the stacking tray. The limiting rack includes a first support arm and a second support arm, and clamping mechanisms are installed on both the first support arm and the second support arm.

[0009] Among them, the clamping mechanism includes a positioning plate. One end of the positioning plate is connected to the end of the first support arm away from the second support arm. A support plate is arranged at the bottom of the positioning plate. A clamping cylinder is installed at one end of the support plate facing the positioning plate, and the telescopic end of the clamping cylinder faces the stacking tray.

[0010] Among them, a first slide rail and a second slide rail are further installed on the top of the support plate. Power platforms are installed on the tops of both the first slide rail and the second slide rail in a powered manner. A limiting plate is installed at one end of the power platform facing the positioning plate.

[0011] Among them, a first limiting platform, a second limiting platform and a telescopic cylinder are installed at one end of the positioning plate away from the first support arm. The telescopic cylinder is located between the first limiting platform and the second limiting platform. A lifting plate is connected to the telescopic end of the telescopic cylinder. Limiting columns are slidably arranged in both the first limiting platform and the second limiting platform, and the bottoms of the limiting columns are connected to the lifting plate; a number of connecting columns are arranged between the lifting plate and the support plate.

[0012] Among them, the intermediate rack includes an upper track and a lower track. The upper track and the lower track are parallel. The upper track is located between the first cargo platform and the second cargo platform. A driving mechanism is installed on the upper track. The limiting rack is slidably connected to the lower track; a support frame is arranged between the first cargo platform and the second cargo platform. The transfer manipulator is located on the top of the support frame. The support frame includes a transfer channel that cooperates with the limiting rack.

[0013] Among them, a 3D camera is further installed on one side of the second cargo platform away from the transfer manipulator. A camera support is installed between the 3D camera and the second cargo platform.

[0014] Among them, a first detection sensor is installed at one end of the first limiting rail facing the transfer manipulator. A telescopic cylinder is installed at the end of the first limiting rail away from the transfer manipulator. A second detection sensor is installed at the end of the second limiting rail away from the transfer manipulator. The telescopic cylinder and the second detection sensor are arranged opposite to each other. A push plate is installed at one end of the telescopic cylinder facing the second detection sensor.

[0015] Among them, the rotation mechanism includes a connecting plate. One end of the connecting plate facing the wire routing table frame is equipped with a telescopic driver. The bottom of the telescopic driver is equipped with a driving motor. One end of the driving motor away from the telescopic driver is equipped with a grasping table. The bottom of the grasping table is equipped with a number of vacuum suction cups.

[0016] After adopting the above technical solution, the beneficial effects of the present invention are as follows: First, this solution can split the manual packaging process into four parts: the unstacking and stacking module, the conveying module, the packaging module, and the commutation module. In the unstacking and stacking module, a transfer manipulator and a 3D camera are set to realize the unstacking, stacking, and handling of cartons, with higher compatibility and accuracy for different sizes of cartons and different stacking patterns. The intermediate table frame and the limiting frame handle and transfer the empty pallet, realizing the reuse of the empty pallet. A detection module is set on the conveying table to detect the packaging quality of the strapping; the strapping module is provided with a lifting component and a traction component to meet the functional requirements for different packaging styles and strapping positions of different specifications of cartons, with higher integration; and it is equipped with an electric control program to realize one-key parameter setting for different specifications of cartons, which is convenient to operate and reduces the learning cost. Second, the overall process runs automatically, greatly reducing the input of manpower. Description of the Drawings

[0017] Figure 1 It is the front view of an automatic strapping supporting system for glove cartons; Figure 2 It is the top view of an automatic strapping supporting system for glove cartons; Figure 3 It is the structure diagram of the sorting module; Figure 4 It is the structure diagram of the clamping component; Figure 5 It is the top view of the conveying table; Figure 6 It is the structure diagram of an automatic strapping supporting system for glove cartons; Figure 7 For Figure 6 The partial enlarged view of a in; Figure 8 It is the structure diagram of the conveying table.

[0018] In the figure: 1 - Sorting module, 11 - First platform, 111 - First track, 112 - Second track, 113 - Rotating roller, 12 - Second platform, 13 - Transfer manipulator, 14 - Stacking tray, 15 - Intermediate rack, 151 - Limiting frame, 152 - First arm, 153 - Second arm, 154 - Upper track, 155 - Lower track, 156 - Driving mechanism, 16 - Clamping mechanism, 161 - Positioning plate, 162 - Support plate, 163 - Clamping cylinder, 164 - First slide rail, 165 - Second slide rail, 166 - Power platform, 167 - Limiting plate, 168 - First limiting platform, 169 - Second limiting platform, 1610 - Telescopic cylinder, 1611 - Limiting column, 1612 - Lifting plate, 1613 - Connecting column, 17 - Support frame, 171 - Transfer channel, 18 - 3D camera, 181 - Camera bracket, 2 - Strapping module, 21 - Strapping table, 211 - Conveyor roller column, 212 - Wire routing rack, 213 - Wire feeding rack, 22 - Control box, 23 - Electric actuator, 24 - Rotating mechanism, 241 - Connecting plate, 242 - Telescopic driver, 243 - Driving motor, 244 - Gripping platform, 245 - Vacuum chuck, 3 - Conveyor table, 31 - First limiting rail, 32 - Second limiting rail, 33 - Conveyor roller, 34 - First detection sensor, 35 - Second detection sensor, 36 - Detection camera, 37 - Telescopic cylinder, 38 - Limiting component, 381 - Lifting cylinder block, 382 - Limiting baffle. Detailed implementation mode

[0019] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0020] Embodiment: An automatic strapping belt packaging supporting system for glove cartons disclosed by the present invention, as Figures 1-8 shown, includes a sorting module 1 and a strapping module 2, and a conveyor table 3 is arranged between the sorting module 1 and the strapping module 2; the sorting module 1 includes a first platform 11 and a second platform 12, a transfer manipulator 13 is installed between the first platform 11 and the second platform 12, and a first limiting rail 31 and a second limiting rail 32 which are arranged in parallel are installed on the top of the conveyor table 3, and a plurality of conveyor rollers 33 are arranged between the first limiting rail 31 and the second limiting rail 32; the sorting module 1 places the packaging box to be strapped on the conveyor table 3 through the manipulator, and then the packaging box will be sent to the strapping module 2 through the conveyor rollers 33 to wait for winding and strapping.

[0021] As Figures 1-3As shown in the figure, for the convenience of winding the wire, the bundling module 2 includes a bundling table 21 and a control box 22. The bundling table 21 is located between the control box 22 and the conveying table 3. A number of conveying rollers 211 and a wire-walking table frame 212 are installed on the top of the bundling table 21, and a wire-feeding frame 213 cooperating with the wire-walking table frame 212 is installed on the side wall of the bundling table 21. A rotating mechanism 24 is installed on the top of the control box 22, and an electric actuator 23 is installed at one end of the control box 22 away from the bundling table 21. The wire-feeding frame 213 stores the packing wire. The packing wire reaches the wire-walking table frame 212 through the wire-feeding frame 213. When the packing box is conveyed to the lower part of the wire-walking table frame 212, the wire-walking table frame 212 starts the wire-winding and packing work. For the convenience of multi-directional packing, a rotating mechanism 24 is introduced in this solution. The rotating mechanism 24 can drive the packing box to rotate. After the packing box rotates to a predetermined angle, the electric actuator 23 sends the packing box to the lower part of the wire-walking table frame 212 again to complete the wire-winding and packing work.

[0022] In this solution, the transfer manipulator 13 will first perform the palletizing removal work, the purpose of which is to disassemble the packing boxes that need to be wire-wound and packed and place them at the designated positions. Then, the transfer manipulator 13 will place the packing boxes on the conveying table 3 and wait for wire-winding. The packed packing boxes will move in the reverse direction until the transfer manipulator 13 grabs and places them on the second goods platform 12.

[0023] In this solution, the first goods platform 11 is used to place the empty pallet 14. When the pallet 14 on the second goods platform 12 is stacked completely, the pallet 14 on the second goods platform 12 will be taken away. Subsequently, the empty pallet 14 on the first goods platform 11 is transferred to the second goods platform 12 and waits for placing goods.

[0024] For the convenience of moving the pallet 14, the first goods platform 11 includes a first track 111 and a second track 112. A number of rotating rollers 113 are installed between the first track 111 and the second track 112, and the pallet 14 is arranged on the top of the rotating rollers 113. The second goods platform 12 has the same structure as the first goods platform 11.

[0025] For the convenience of temporarily placing the packing boxes waiting for wire-winding, the sorting module 1 further includes an intermediate table frame 15. The intermediate table frame 15 is located between the transfer manipulator 13 and the conveying table 3. The intermediate table frame 15 includes a limiting frame 151. The limiting frame 151 is arranged around the pallet 14. The limiting frame 151 includes a first support arm 152 and a second support arm 153, and clamping mechanisms 16 are installed on both the first support arm 152 and the second support arm 153. During use, the clamping mechanism 16 will clamp the empty pallet 14, then move from the first goods platform 11 to the second goods platform 12 and place the empty pallet 14 on the second goods platform 12. Subsequently, the limiting frame 151 returns to the first goods platform 11 and waits for moving the empty pallet 14 again.

[0026] To facilitate the clamping of the stack tray 14, the clamping mechanism 16 includes a positioning plate 161. One end of the positioning plate 161 is connected to the end of the first support arm 152 away from the second support arm 153. A support plate 162 is provided at the bottom of the positioning plate 161. A clamping cylinder 163 is installed at one end of the support plate 162 facing the positioning plate 161, and the telescopic end of the clamping cylinder 163 faces the stack tray 14. When the telescopic end of the clamping cylinder 163 moves towards the stack tray 14, the clamping mechanisms 16 on the first support arm 152 and the second support arm 153 will fix the stack tray 14, thus facilitating the subsequent movement of the empty stack tray 14.

[0027] To further fix the stack tray 14, a first slide rail 164 and a second slide rail 165 are also installed at the top of the support plate 162. Power platforms 166 are dynamically installed at the tops of the first slide rail 164 and the second slide rail 165. A limiting plate 167 is installed at one end of the power platform 166 facing the positioning plate 161. During use, the power platforms 166 on the first slide rail 164 and the second slide rail 165 will move along their lengths, that is, the power platforms 166 will move towards the stack tray 14. During this process, the limiting plate 167 will move with the power platform 166 to complete the clamping of the stack tray 14.

[0028] As Figure 4 shown, to facilitate the clamping mechanism 16 to clamp the side of the stack tray 14, we need to control the clamping cylinder 163 and the limiting plate 167 in the clamping mechanism 16 to be able to move up and down. For this purpose, a first limiting platform 168, a second limiting platform 169 and a telescopic cylinder 1610 are installed at the end of the positioning plate 161 away from the first support arm 152. The telescopic cylinder 1610 is located between the first limiting platform 168 and the second limiting platform 169. The telescopic end of the telescopic cylinder 1610 is connected to a lifting plate 1612. Limiting columns 1611 are slidably arranged in both the first limiting platform 168 and the second limiting platform 169, and the bottom of the limiting column 1611 is connected to the lifting plate 1612; a number of connecting columns 1613 are arranged between the lifting plate 1612 and the support plate 162. Since a number of connecting columns 1613 are arranged between the lifting plate 1612 and the support plate 162, when the telescopic cylinder 1610 drives the lifting plate 1612 to move up and down, the various components on the support plate 162 will also move up and down with the lifting plate 1612.

[0029] To facilitate the movement of the limiting plate 167, the limiting plate 167 includes a limiting groove, and the limiting groove is arranged in cooperation with the connecting column 1613.

[0030] To facilitate the movement of the empty pallet 14 on the first goods platform 11 to the second goods platform 12, the intermediate rack 15 includes an upper track 154 and a lower track 155. The upper track 154 and the lower track 155 are parallel. The upper track 154 is located between the first goods platform 11 and the second goods platform 12. A driving mechanism 156 is installed on the upper track 154. The limiting frame 151 is slidably connected to the lower track 155. A support frame 17 is provided between the first goods platform 11 and the second goods platform 12. The transfer manipulator 13 is located at the top of the support frame 17. The support frame 17 includes a transfer channel 171 that cooperates with the limiting frame 151.

[0031] To facilitate the transfer manipulator 13 to position the packaging box, a 3D camera 18 is further installed on one side of the second goods platform 12 away from the transfer manipulator 13. A camera bracket 181 is installed between the 3D camera 18 and the second goods platform 12.

[0032] As Figures 5-6 shown, to ensure that the conveying table 3 can accurately send the packaging box to the bundling table 21, a first detection sensor 34 is installed at one end of the first limiting rail 31 facing the transfer manipulator 13. A telescopic cylinder 37 is installed at one end of the first limiting rail 31 away from the transfer manipulator 13. A second detection sensor 35 is installed at one end of the second limiting rail 32 away from the transfer manipulator 13. The telescopic cylinder 37 and the second detection sensor 35 are arranged opposite to each other. A push plate is installed at one end of the telescopic cylinder 37 facing the second detection sensor 35. The function of the telescopic cylinder 37 is to move the packaging box between specified positions.

[0033] To facilitate the conveying table 3 to accurately position the packaging box, a detection camera 36 is installed on the top of the second limiting rail 32. The second detection sensor 35 is located between the detection camera 36 and the second limiting rail 32. A fixed arm is installed between the detection camera 36 and the second limiting rail 32. The detection camera 36 can also detect whether the packaging box has completed winding and bundling.

[0034] As Figure 7 shown, to facilitate the multi-directional winding of the packaging box, the rotating mechanism 24 includes a connecting plate 241. One end of the connecting plate 241 facing the wire routing rack 212 is installed with a telescopic driver 242. A driving motor 243 is installed at the bottom of the telescopic driver 242. One end of the driving motor 243 away from the telescopic driver 242 is installed with a grasping platform 244. A number of vacuum suction cups 245 are installed at the bottom of the grasping platform. The connecting plate 241 is used to fix the telescopic driver 242. The telescopic driver 242 is used to drive the grasping platform 244 to move up and down. The function of the driving motor 243 is to drive the grasping platform 244 to rotate horizontally. The function of the vacuum suction cups 245 is to grasp the packaging box.

[0035] Preferably, asFigure 8 As shown in the figure, a limiting component 38 is installed at one end of the conveying table 3 facing the bundling table 21. The limiting component 38 includes a lifting cylinder body 381 and a limiting baffle 382. The telescopic end of the lifting cylinder body 381 is connected to the limiting baffle 382, and the lifting cylinder body 381 drives the limiting baffle 382 to move up and down. When the lifting cylinder body 381 drives the limiting baffle 382 to rise, the limiting baffle 382 will block the packing box that continues to move due to inertia.

[0036] In order to facilitate the electric actuator 23 to adjust the position of the packing box, a suction cup is installed at one end of the electric actuator 23 facing the wire routing table frame 212.

[0037] In summary, the advantages of this solution are as follows: First, this solution can split the manual packing process into four parts: the unpacking and palletizing module, the conveying module, the packing module, and the commutation module; in the unpacking and palletizing module, there are transfer manipulators 13 and 3D cameras 18 to realize the unpacking, palletizing and handling of cartons, with higher compatibility and accuracy for cartons of different sizes and different stacking patterns; the intermediate table frame 15 and the limiting frame 151 handle and transfer the empty pallet, realizing the reuse of the empty pallet. The conveying table 3 is provided with a detection module to detect the packing quality of the bundling tape; the bundling module 2 is provided with a lifting component and a traction component to meet the functional requirements for different packing styles and bundling tape packing positions of cartons of different specifications, with higher integration; and the equipped electronic control program realizes one-key parameter setting for cartons of different specifications, which is convenient to operate and reduces the learning cost. Second, the overall process runs automatically, greatly reducing the input of manpower.

[0038] The present invention is not limited to the above specific embodiments. Those of ordinary skill in the art starting from the above concepts and making various changes without creative labor fall within the protection scope of the present invention.

Claims

1. An automatic strapping and matching system for glove cartons, characterized in that, It includes a sorting module (1) and a bundling module (2), and a conveying table (3) is arranged between the sorting module (1) and the bundling module (2); the sorting module (1) includes a first cargo table (11) and a second cargo table (12), a transfer manipulator (13) is installed between the first cargo table (11) and the second cargo table (12), and a first limiting rail (31) and a second limiting rail (32) which are arranged in parallel are installed at the top of the conveying table (3), and a number of conveying rollers (33) are arranged between the first limiting rail (31) and the second limiting rail (32); the bundling module (2) includes a bundling table (21) and a control box (22), the bundling table (21) is located between the control box (22) and the conveying table (3), a number of conveying roller columns (211) and a wire routing table frame (212) are installed at the top of the bundling table (21), and a wire feeding frame (213) which is matched with the wire routing table frame (212) is installed on the side wall of the bundling table (21); a rotating mechanism (24) is installed at the top of the control box (22), and an electric actuator (23) is installed at one end of the control box (22) far away from the bundling table (21).

2. The automatic strapping and matching system for glove cartons according to claim 1, characterized in that: The first cargo table (11) includes a first track (111) and a second track (112), a number of rotating rollers (113) are installed between the first track (111) and the second track (112), and a stacking tray (14) is arranged at the top of the rotating rollers (113); the second cargo table (12) has the same structure as the first cargo table (11).

3. The automatic strapping and matching system for glove cartons according to claim 1, characterized in that: The sorting module (1) further includes an intermediate table frame (15), the intermediate table frame (15) is located between the transfer manipulator (13) and the conveying table (3), the intermediate table frame (15) includes a limiting frame (151), the limiting frame (151) is arranged around the stacking tray (14), the limiting frame (151) includes a first support arm (152) and a second support arm (153), and clamping mechanisms (16) are installed on both the first support arm (152) and the second support arm (153).

4. The automatic strapping and matching system for glove cartons according to claim 3, characterized in that: The clamping mechanism (16) includes a positioning plate (161), one end of the positioning plate (161) is connected to the end of the first support arm (152) far away from the second support arm (153), a support plate (162) is arranged at the bottom of the positioning plate (161), a clamping cylinder (163) is installed at one end of the support plate (162) facing the positioning plate (161), and the telescopic end of the clamping cylinder (163) faces the stacking tray (14).

5. The automatic strapping and matching system for glove cartons according to claim 4, characterized in that: A first slide rail (164) and a second slide rail (165) are further installed at the top of the support plate (162), power platforms (166) are installed on the tops of both the first slide rail (164) and the second slide rail (165) in a powered manner, and a limiting plate (167) is installed at one end of the power platform (166) facing the positioning plate (161).

6. The automatic strapping and matching system for glove cartons according to claim 5, characterized in that: One end of the positioning plate (161) away from the first support arm (152) is provided with a first limiting platform (168), a second limiting platform (169) and a telescopic cylinder (1610). The telescopic cylinder (1610) is located between the first limiting platform (168) and the second limiting platform (169). The telescopic end of the telescopic cylinder (1610) is connected with a lifting plate (1612). Limiting columns (1611) are slidably arranged in both the first limiting platform (168) and the second limiting platform (169). The bottom of the limiting column (1611) is connected with the lifting plate (1612). A plurality of connecting columns (1613) are arranged between the lifting plate (1612) and the support plate (162).

7. The automatic strapping and matching system for glove cartons according to claim 3, characterized in that: The middle platform frame (15) includes an upper track (154) and a lower track (155). The upper track (154) is parallel to the lower track (155). The upper track (154) is located between the first cargo platform (11) and the second cargo platform (12). A driving mechanism (156) is installed on the upper track (154). The limiting frame (151) is slidably connected with the lower track (155). A support frame (17) is arranged between the first cargo platform (11) and the second cargo platform (12). The transfer manipulator (13) is located at the top of the support frame (17). The support frame (17) includes a transfer channel (171) that cooperates with the limiting frame (151).

8. The automatic strapping and matching system for glove cartons according to claim 1, characterized in that: A 3D camera (18) is further installed on one side of the second cargo platform (12) away from the transfer manipulator (13). A camera support (181) is installed between the 3D camera (18) and the second cargo platform (12).

9. The automatic strapping and matching system for glove cartons according to claim 1, characterized in that: One end of the first limiting rail (31) facing the transfer manipulator (13) is installed with a first detection sensor (34). One end of the first limiting rail (31) away from the transfer manipulator (13) is installed with a telescopic cylinder (37). One end of the second limiting rail (32) away from the transfer manipulator (13) is installed with a second detection sensor (35). The telescopic cylinder (37) and the second detection sensor (35) are arranged oppositely. A push plate is installed at one end of the telescopic cylinder (37) facing the second detection sensor (35).

10. The automatic strapping and matching system for glove cartons according to claim 1, characterized in that: The rotating mechanism (24) includes a connecting plate (241). One end of the connecting plate (241) facing the wire routing platform frame (212) is installed with a telescopic driver (242). A driving motor (243) is installed at the bottom of the telescopic driver (242). One end of the driving motor (243) away from the telescopic driver (242) is installed with a grasping platform (244). A plurality of vacuum suction cups (245) are installed at the bottom of the grasping platform.

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