Movable small concrete building product and production method thereof

Abstract

The invention discloses a movable small concrete building product and a production method thereof.The small concrete building product comprises a main body part, an enclosure plate and a protection window, the main body part is of a C-shaped structure, and the enclosure plate and the protection window are arranged at an opening of the main body part to form a closed space; an opening and closing door is arranged on the side part of the closed space; the main body part comprises a C-shaped seat and an interlayer, and the interlayer is arranged on the inner side of the C-shaped seat; an air conditioner is arranged in the interlayer so as to improve the physical environment of the closed space; the main body part is integrally formed by concrete in a pouring mode, rib plates are arranged in the main body part, and the rib plates are arranged in a transverse and longitudinal staggered mode so as to guarantee the overall structural strength of the main body part. According to the movable small concrete building product and the production method thereof, the structure is reasonable, the prefabricated parts are spliced and formed, and the forming efficiency is effectively improved; the protection window is made of tempered glass, and a relatively sealed environment is provided for personnel operation.

Description

Technical Field

[0001] The present invention belongs to the technical field of construction engineering and relates to a movable small concrete building product and a production method thereof. Background Art

[0002] In construction engineering or daily life, some small buildings are needed to complete tasks such as personnel on duty and rotation. Existing small buildings are usually formed by bricklaying and do not have the disadvantage of non-recyclable circulation.

[0003] Existing small buildings can also be simple houses constructed by light steel frames and composite color steel plates, but there are problems with the sealing of such buildings, such as local air leakage. In addition, such simple houses also have the problem of weak wind resistance.

[0004] Therefore, there is an urgent need to design a movable small concrete building product and a production method thereof to solve the technical problems existing in the prior art. Summary of the Invention

[0005] The purpose of the present invention is to solve at least to a certain extent some of the technical problems existing in the prior art, and to provide a movable small concrete building product and a production method thereof, which have a reasonable structure, are formed by splicing prefabricated components, effectively improving the forming efficiency; the protective window is made of tempered glass, providing a relatively sealed environment for personnel operation; in addition, the main body is formed by concrete pouring, effectively increasing the self-weight of the small concrete building product and enhancing the wind resistance.

[0006] To solve the above technical problems, a movable small concrete building product provided by the present invention includes a main body, a surrounding board and a protective window. The main body is of a C-shaped structure, and the surrounding board and the protective window are arranged at the opening of the main body to form a closed space, and a switch door is arranged on the side of the closed space; the main body includes a C-shaped seat and a sandwich layer, and the sandwich layer is arranged inside the C-shaped seat; an air conditioner is arranged inside the sandwich layer to improve the physical environment of the closed space; the main body is integrally formed by concrete pouring, and reinforcing plates are arranged inside it, and the reinforcing plates are arranged horizontally and vertically to ensure the overall structural strength of the main body.

[0007] In some embodiments, the surrounding board is of a concrete structure and is arranged at the bottom of the C-shaped seat; the protective window is clamped between the surrounding board and the top of the C-shaped seat.

[0008] In some embodiments, the sandwich layer and the back plate of the main body form a placement space. The upper part of the placement space is provided with a first mounting hole, and the first mounting hole is arranged on the front side of the back plate; the lower part of the placement space is provided with a second mounting hole, and the second mounting hole is arranged on the rear side of the back plate; the first mounting hole is configured with a baffle assembly, and the second mounting hole is configured with a backside louver.

[0009] In some embodiments, the baffle assembly includes a frame, an inner louver, and a sliding door. The inner louver and the sliding door are arranged vertically in the frame, and the frame is made of polyvinyl chloride.

[0010] In some embodiments, the protective window is made of tempered glass, and its contour dimensions match those of the C-shaped seat and the enclosure board; exhaust holes are also arranged on both sides of the sandwich layer, and the exhaust holes are arranged at the lower part of the sandwich layer; the cross-section of the exhaust hole is rectangular, and the number of them is multiple and they are arranged obliquely in the vertical direction.

[0011] In some embodiments, the wall thickness of the protective window is 10 - 15 mm, and the height of the enclosure board is 1 / 4 - 1 / 3 of the height of the main body.

[0012] In some embodiments, the protective window is also configured with a window to communicate the inside and outside of the enclosed space.

[0013] In some embodiments, the window is horizontally adjacent to the switch door and is arranged at the bottom of the protective window; the switch door is a glass door.

[0014] In addition, the present invention also provides a production method for a movable small concrete building product, which includes: Step 1, prefabricate the main body, which is formed by pouring concrete, and internal rib plates are arranged in a crisscross pattern inside it; Step 2, set a base made of polyurethane at the bottom of the main body, and the base can partially cover the bottom surface of the C-shaped seat; Step 3, install the enclosure board above the C-shaped seat, and the enclosure board is arranged along the outer contour of the C-shaped seat; Step 4, install a transparent protective window above the enclosure board, and its top is snap-connected to the upper part of the C-shaped seat; Step 5, install the baffle assembly inside the main body, and install the window below the protective window; Step 6, install the switch door between the C-shaped seat and the protective window of the main body.

[0015] In Step 4, flip the protective window; raise the upper part of the protective window and insert it into the groove of the C-shaped seat; fix the lower part of the protective window by a metal card slot formed at the top of the enclosure board; install sealing strips on the upper and lower parts of the protective window and perform caulking treatment.

[0016] Advantages of the present invention: A movable small concrete building product and its production method provided by the present invention have a reasonable structure and the following technical effects: a. Each component is prefabricated and formed, and centrally assembled, systematically optimizing the installation process of the same type of components, effectively improving the forming efficiency; b. The protective window is made of tempered glass, providing a relatively sealed environment for personnel operation; c. The main body is formed by concrete pouring, effectively increasing the self-weight of the small concrete building product and enhancing the wind resistance; d. Compared with conventional light steel structure products with the same configuration, it has the advantages of low construction cost, high assembly efficiency, long service life, and low later maintenance cost; e. The main body is integrally formed by concrete pouring, and the sandwich combines with the main body to form a placement space for placing air conditioners and electrical accessories, ensuring the overall use effect; f. The main body is designed in a streamline shape, which is beneficial to enhancing the wind resistance of the special-shaped concrete product; g. The small concrete building product disclosed by the present invention is of an assembled structure, and each component is prefabricated and then assembled, with the advantage of convenient operation; h. The small concrete building product can be used as a sentry box, telephone booth, mother and baby room, etc. in small spaces with strong independence requirements. It can be rotated and moved to the required place, with the advantage of high utilization efficiency; i. Each component of the small concrete building product can be flexibly replaced. For example, a damaged component can be replaced to avoid overall scrapping, meeting the requirements of low carbon and environmental protection. Description of the drawings

[0017] Through the following detailed description in conjunction with the accompanying drawings, the above advantages of the present invention will become clearer and easier to understand. These drawings are only schematic and do not limit the present invention, where: Figure 1 is a schematic structural diagram of a movable small concrete building product described in the present invention; Figure 2 is a schematic structural diagram of the main body described in the present invention; Figure 3 is a schematic structural diagram of the enclosure panel described in the present invention; Figure 4 is a schematic connection diagram of the protective window and the window described in the present invention; Figure 5 is a schematic structural diagram of the window described in the present invention; Figure 6 is a schematic diagram of another perspective of the main body described in the present invention; Figure 7 is the component disassembly diagram of the main body part described in the present invention; Figure 8 is the component disassembly diagram of the main body part from another perspective of the present invention; Figure 9 is the reinforcement drawing of the main body part described in the present invention; Figure 10 is the flowchart of the production method of a movable small concrete building product provided by an embodiment of the present invention. Detailed implementation manners

[0018] Figures 1 to 10 are related schematic diagrams of a movable small concrete building product and its production method described in the present application. The present invention will be described in detail below in conjunction with specific embodiments and the accompanying drawings.

[0019] The embodiments described herein are specific specific implementation manners of the present invention, which are used to illustrate the concept of the present invention and are all explanatory and exemplary, and should not be construed as limiting the implementation manners of the present invention and the scope of the present invention. Except for the embodiments described herein, those skilled in the art can also adopt other obvious technical solutions based on the content disclosed in the claims and the specification of the present application. These technical solutions include technical solutions that make any obvious substitutions and modifications to the embodiments described herein.

[0020] The drawings in this specification are schematic diagrams, which assist in illustrating the concept of the present invention and schematically represent the shapes of various parts and their mutual relationships. Please note that in order to clearly show the structures of the components in the embodiments of the present invention, the drawings are not drawn in the same proportion. The same reference numerals are used to represent the same parts.

[0021] A schematic diagram of a movable small concrete building product described in the present invention is as Figure 1 shown. The movable small concrete building product includes a main body part 10, a surrounding board 20 and a protective window 30. The main body part 10 is of a C-shaped structure. The surrounding board 20 and the protective window 30 are arranged at the opening of the main body part 10 to form a closed space, and a switch door 40 is arranged on the side of the closed space.

[0022] Figure 2 In the embodiment shown, the main body part 10 includes a C-shaped seat 11 and a sandwich layer 12. The sandwich layer 12 is arranged inside the C-shaped seat 11. An air conditioner is arranged inside the sandwich layer 12 to improve the physical environment of the closed space. Specifically, a louver window and a sliding door are arranged on the side of the sandwich layer 12 close to the protective window 30. Among them, the indoor unit of the air conditioner is opposite to the position of the louver window, so as to release the cold air or hot air of the air conditioner into the closed space through the louver window.

[0023] It is understandable that a distribution box and a lighting circuit are also arranged in the space formed by the sandwich layer 12 and the C-shaped seat 11 to provide power for the operation of the air conditioner and the lighting of the enclosed space.

[0024] Figure 6 FIG. 5 is a schematic diagram of another perspective of the main body 10 provided by an embodiment of the present invention. A lighting lamp groove 11a-1 is arranged on the lower side surface of the top of the C-shaped seat 11 to install a lighting lamp inside the enclosed space.

[0025] Since an arc transition is adopted between the back plate 11c and the bottom plate 11b of the C-shaped seat 11, if the main body 10 is directly placed on the ground, there will be a problem of unstable placement.

[0026] In the present invention, in order to enhance the reliability of the fixation of the small concrete building product, a base 60 is further arranged at the bottom of the main body 10. As Figure 6 shown, the top surface of the base 60 is a concave structure, and the concave structure matches the outer shape of the bottom of the C-shaped seat 11. That is, the base 60 locally wraps the bottom surface of the C-shaped seat 11 to prevent the small concrete building product from toppling towards a back side when directly using the C-shaped seat 11 as a support, ensuring the safety of the use of the small concrete building product.

[0027] Specifically, the base 60 is arranged on the lower side of the bottom plate 11b and wraps the arc structure at the connection of the bottom plate 11b and the back plate 11c to prevent the inner side of the main body 10 from being subjected to an external force and toppling towards the back side, ensuring the safety of the use of the special-shaped concrete product described in the present invention.

[0028] Furthermore, the base 60 is made of polyurethane to increase the friction between the base 60 and the ground. It is understandable that the base 60 can also be made of silicone rubber.

[0029] Figure 7 and Figure 8 FIG. 6 is an exploded view of the components of the main body described in the present invention. A sandwich layer 12 is arranged inside the main body 10, and the sandwich layer 12 is arranged between the top plate 11a and the bottom plate 11b of the C-shaped seat 11; the sandwich layer 12 and the back plate 11c of the C-shaped seat 11 form a placement space, and a first mounting hole 12a shown in Figure 8 FIG. 7 is arranged at the upper part of the placement space, and the first mounting hole 12a is arranged on the front side of the back plate 11c.

[0030] Furthermore, a second mounting hole 12b is arranged at the lower part of the placement space, as shown in Figure 8As shown, the second mounting hole 12b is provided at the rear side of the back plate 11c; the first mounting hole 12a is configured with a baffle assembly 70 to shield the components inside the placement space; the second mounting hole 12b is configured with a backside louver 80 to shield the components inside the placement space and maintain proper ventilation.

[0031] In the present invention, the main body portion 10 is integrally cast from concrete, and a rib plate 14 is provided inside it, as Figure 9 shown, the rib plates 14 are arranged horizontally and vertically to ensure the overall structural strength of the main body portion 10. At the same time, compared with the conventional light steel frame composite color steel plate, the main body portion 10 formed by concrete has the advantage of high density.

[0032] Figure 7 and Figure 8 In, the baffle assembly 70 includes a frame 71, an inner louver 72 and a sliding door 73. The inner louver 72 and the sliding door 73 are arranged vertically on the frame 71. The frame 71 can be made of polyvinyl chloride, and adjacent rectangular frames are configured thereon to install the inner louver 72 and the sliding door 73. Further, an air conditioner indoor unit and an electrical control module are arranged on the upper side of the placement space. The vertical position of the inner louver 72 corresponds to that of the air conditioner indoor unit, and the vertical position of the sliding door 73 corresponds to that of the electrical control module.

[0033] In the present invention, the baffle assembly 70 is installed and fixed by three-point positioning. Specifically, suspension bearing points are provided at the top inside the C-shaped seat 11. The number of the suspension bearing points is a pair, and they are symmetrically arranged on the left and right sides of the inner cavity of the C-shaped seat 11 respectively; a limit point is provided at the bottom of the inner cavity of the C-shaped seat 11 to limit the position of the baffle assembly 70 so as to accurately position the baffle assembly 70.

[0034] The specific steps for setting the points of the baffle assembly 70 are as follows: In the production component stage, 3 bolts are embedded in the main body portion 10, and 2 bolts are embedded in the frame 71; in the component combination stage, first connect with connecting angle irons and bolts, install the cover plate and level it; install the bottom limit bolts; install the inner louver 72 and the sliding door 73. Figure 7 In the shown embodiment, exhaust holes 12c are further provided on both sides of the interlayer 12, and the exhaust holes 12c are provided at the lower part of the interlayer 12.

[0035] Furthermore, the cross-section of the exhaust hole 12c is rectangular, and a plurality of them are arranged obliquely in the vertical direction to ensure the placement position of the air conditioner outdoor unit is connected to the outside and appropriately discharge the heat dissipated by the air conditioner outdoor unit. In addition, the strong air flow at the construction site can also flow from one side of the main body 10 to the other side through the exhaust hole 12c, reducing the impact of the strong air flow on the main body 10 to a certain extent.

[0036] As an embodiment of the present invention, the outer side surface of the main body 10 is streamlined, and a drain groove 15 is arranged at the outer edge of the back side of the main body 10, as Figure 2 shown.

[0037] Furthermore, the drain groove 15 is arranged along the outer edges of the top plate 11a and the back plate 11c of the C-shaped seat 11, and the width of the drain groove 15 is 5 - 20 mm. Figure 2 In the shown embodiment, the width of the drain groove 15 is 8 mm. If there is accumulated water on the top of the main body 10, the accumulated water can be guided towards the bottom plate 11b of the main body 10 through the drain groove 15, avoiding the existence of accumulated water on the surface of the main body 10.

[0038] As an embodiment of the present invention, the enclosure panel 20 is a concrete structure and is arranged at the bottom of the C-shaped seat 11. Figure 3 is a schematic diagram of the enclosure panel 20, and a support plate is also arranged inside it to facilitate operations such as personnel on duty and rotation.

[0039] Figure 1 In the shown embodiment, the protective window 30 is clamped between the top of the enclosure panel 20 and the C-shaped seat 11. The protective window 30 is made of tempered glass, and its contour dimensions match those of the C-shaped seat 11 and the enclosure panel 20. Specifically, the protective window 30 is double-layer laminated tempered glass to ensure the sealing between the glass product and the concrete product and prevent local air leakage from affecting the improvement of the internal physical environment of the small concrete building product.

[0040] In some embodiments, the wall thickness of the protective window 30 is 10 - 15 mm.

[0041] In the present invention, the height of the enclosure panel 20 is 1 / 4 - 1 / 3 of the height of the main body 10. Specifically, the height of the enclosure panel 20 is 400 mm - 800 mm to facilitate personnel operations and provide a good view for personnel operations.

[0042] As an embodiment of the present invention, the protective window 30 is also provided with a window 50 to communicate the inside and outside of the enclosed space and facilitate internal and external communication.

[0043] Furthermore, the window 50 is horizontally adjacent to the switch door 40, as Figure 4As shown. The window 50 is provided at the bottom of the protective window 30.

[0044] Figure 5 It is a schematic structural diagram of the window 50 of the present invention. A card slot is configured on the outer side of the window 50 to facilitate the connection and fixation of the window 50 and the protective window 30.

[0045] Figure 1 In the illustrated embodiment, the switch door 40 is a glass door to expand the vision of the internal personnel and facilitate operations such as on-duty and shift rotation.

[0046] As an embodiment of the present invention, four adjustable bolts are provided on the bottom plate 11b of the C-shaped seat 11 to facilitate the insertion of a forklift under the C-shaped seat 11, thereby moving and turning small concrete building products. At the same time, the setting of the adjustable bolts is conducive to adjusting the levelness of the C-shaped seat 11, and further adjusting the pose of the main body part 10 to adapt to various installation environments.

[0047] At the same time, the present invention also provides a production method for a movable small concrete building product, and its flowchart is as Figure 10 shown. The production method includes: Step 1, prefabricate the main body part 10, which is formed by concrete pouring, and reinforcing plates 14 are arranged vertically and horizontally inside it; Step 2, set the base 60 made of polyurethane at the bottom of the main body part 10, and the base 60 can partially cover the bottom surface of the C-shaped seat 11; Specifically, hoist the main body part 10 to the installation position and rotate the main body part 10 by 90° so that the main body part 10 stands upright on the ground; set the base 60 made of polyurethane at the bottom of the main body part 10 and adjust the flatness of the main body part 10 relative to the ground. Among them, the distance between the bottom of the main body part 10 and the ground is about 10 cm to ensure the reliability of the installation of the main body part 10.

[0048] Step 3, install the enclosing board 20 above the C-shaped seat 11, and the enclosing board 20 is arranged along the outer contour of the C-shaped seat 11; Step 4, install the transparent protective window 30 above the enclosing board 20, and its top is clamped to the upper part of the C-shaped seat 11; Step 5, install the baffle assembly 70 inside the main body part 10 and install the window 50 below the protective window 30; Step 6, install the switch door 40 between the C-shaped seat 11 and the protective window 30 of the main body part 10.

[0049] In step 4, the installation of the protective window 30 includes the following steps: Flip the protective window 30; Lift the upper part of the protective window 30 and insert it into the groove of the C-shaped seat 11; Fix the lower part of the protective window 30 by the metal card slot formed at the top of the enclosure panel 20; wherein, the radian of the metal card slot matches the radian of the protective window 30.

[0050] Install sealing strips on the upper and lower parts of the protective window 30 and apply sealant.

[0051] The upper, lower and side parts of the protective window 30 are evenly stressed, so that the protective window 30 and the enclosure panel 20 form an integral body to ensure the structural strength of the above-mentioned small concrete building product.

[0052] The following briefly describes the molding steps of the main body part 10 involved in the present invention: First, assemble and fix the mold for manufacturing the main body part 10, clean the inside of the mold and apply a demolding agent; then, bind the rib plates 14 into a steel reinforcement cage and place it in the mold and fix it; then, install the embedded parts at the set positions; then, install the mold corresponding to the enclosure panel 20 on the inner side of the mold of the main body part 10; then, install the mold corresponding to the indoor unit of the air conditioner; then, install the molds corresponding to the top plate 11a and the bottom plate 11b and fasten them; then, carry out concrete pouring and vibration, and implement layered pouring; then, form and polish the concrete surface and carry out aging maintenance; finally, remove the mold to obtain the main body part 10.

[0053] It should be noted that the molding steps of the enclosure panel 20 are similar to those of the main body part 10, and will not be elaborated here.

[0054] Compared with the disadvantages and deficiencies of the prior art, a movable small concrete building product and its production method provided by the present invention have a reasonable structure, are formed by splicing prefabricated components, and effectively improve the forming efficiency; the protective window is made of tempered glass, providing a relatively sealed environment for personnel operation; in addition, the main body part is formed by concrete pouring, effectively increasing the self-weight of the small concrete building product and enhancing the wind resistance.

[0055] The present invention is not limited to the above embodiments, and anyone can obtain other various forms of products under the inspiration of the present invention. However, no matter what changes are made in its shape or structure, as long as it has the same or similar technical solutions as the present application, it falls within the protection scope of the present invention.

Claims

1. A movable small concrete building product, characterized in that: The invention comprises a main body (10), a protective plate (20) and a protective window (30), wherein the main body (10) is a C-shaped structure, the protective plate (20) and the protective window (30) are arranged at the opening of the main body (10) to form a closed space, and a switch door (40) is arranged on the side of the closed space; the main body (10) comprises a C-shaped seat (11) and a sandwich (12), and the sandwich (12) is arranged on the inner side of the C-shaped seat (11); an air conditioner is arranged inside the sandwich (12) to improve the physical environment of the closed space; the main body (10) is integrally cast by concrete, and a rib plate (14) is arranged inside the main body, and the rib plate (14) is arranged in a staggered manner in a horizontal and vertical direction to ensure the overall structural strength of the main body (10).

2. The small concrete building product according to claim 1, characterized in that: The enclosure plate (20) is a concrete structure and is disposed at the bottom of the C-shaped seat (11); the protective window (30) is clamped between the enclosure plate (20) and the top of the C-shaped seat (11).

3. The small concrete building product according to claim 1, characterized in that: The interlayer (12) and the back plate (11c) of the C-shaped seat (11) form a placement space, the upper portion of the placement space is provided with a first mounting hole (12a), the first mounting hole (12a) being arranged on the front side of the back plate (13); the lower portion of the placement space is provided with a second mounting hole (12b), the second mounting hole (12b) being arranged on the rear side of the back plate (13); the first mounting hole (12a) is provided with a baffle assembly (70), and the second mounting hole (12b) is provided with a back side louver (80).

4. The small concrete building product according to claim 3, characterized in that: The baffle assembly (70) comprises a frame (71), an inner louver (72) and a sliding door (73); the inner louver (72) and the sliding door (73) are arranged on the frame (71) in a vertical direction; and the frame (71) is made of polyvinyl chloride.

5. The small concrete building product according to claim 1, characterized in that: The protective window (30) is tempered glass, and its outline dimensions match those of the C-shaped seat (11) and the enclosure plate (20); exhaust holes (12c) are also arranged on both sides of the interlayer (12), and the exhaust holes (12c) are arranged at the bottom of the interlayer (12); the cross-section of the exhaust holes (12c) is rectangular, and there are a plurality of them and they are arranged obliquely in the vertical direction.

6. The small concrete building product according to claim 1, characterized in that: The wall thickness of the protective window (30) is 10-15 mm, and the height of the enclosure plate (20) is 1 / 4-1 / 3 of the height of the main body (10).

7. The small concrete building product according to claim 1, characterized in that: The protective window (30) is also provided with a window (50) for communicating the inside and outside of the enclosed space.

8. The small concrete building product according to claim 7, characterized in that: The window (50) is arranged adjacent to the switch door (40) horizontally, and the window (50) is arranged at the bottom of the protective window (30); the switch door (40) is a glass door.

9. A method for producing the small concrete building product according to any one of claims 1 to 8, characterized in that: include: Step 1: prefabricate a main body (10), which is cast by concrete and has ribs (14) arranged in a horizontal and vertical pattern inside; Step 2: arranging a base (60) made of polyurethane at the bottom of the main body (10), wherein the base (60) can partially cover the bottom surface of the C-shaped seat (11); Step 3: installing a protective plate (20) above the C-shaped seat (11), wherein the protective plate (20) is arranged along the outer contour of the C-shaped seat (11); Step 4: Install the transparent protective window (30) above the enclosure plate (20), with the top of the transparent protective window (30) being snap-fitted to the upper part of the C-shaped seat (11); Step five, installing the baffle assembly (70) on the inner side of the main body (10), and installing the window (50) below the protective window (30); Step six: install the switch door (40) between the C-shaped seat (11) of the main body (10) and the protective window (30).

10. The method for producing a small concrete building product according to claim 9, characterized in that: In step 4, the protective window (30) is turned over; the upper part of the protective window (30) is lifted and inserted into the groove of the C-shaped seat (11); the lower part of the protective window (30) is fixed by a metal slot formed on the top of the enclosure plate (20); and sealing strips are installed on the upper and lower parts of the protective window (30) and glued.

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