Guiding clamp for manufacturing air mattress and air mattress manufacturing device comprising same
By designing a guide clamp for air mattress manufacturing, the problem of inaccurate bonding of seal tape in the prior art is solved, and the precise bonding of seal tape and the improvement of sealing strength of air mattresses is achieved.
Patent Information
- Application Number
- CN202380078769.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2022-11-18
- Filing Date
- 2023-09-14
- Publication Date
- 2025-06-20
AI Technical Summary
The prior art When manufacturing inflatable mattresses, the skilled skills of workers are required to accurately bond the sealing tape, resulting in complex and inaccurate processes.
A guide clamp is designed, including a main body fixture part, a side fixture part and a spacing adjustment part. The sealing tape is accurately bonded to the edge of the mattress body through the guide clamp, and the adhesive position of the sealing tape is adjusted through the spacing adjustment part.
The precise bonding of the sealing tape is achieved, the process flow is simplified, the skill requirements for workers are reduced, and the sealing strength of the inflatable mattress is improved.
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Figure CN120187577A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a guiding jig for manufacturing an inflatable mattress and an inflatable mattress manufacturing apparatus including the same. More specifically, the present invention relates to a guiding jig for manufacturing an inflatable mattress that adhesively attaches a sealing tape to an upper plate portion and a lower plate portion of a mattress body to seal an edge of the mattress body, and an inflatable mattress manufacturing apparatus including the guiding jig, wherein the mattress body is cut to a size suitable for an inflatable mattress and has an upper plate portion and a lower plate portion that overlap each other. Background Art
[0002] Generally, a bed is composed of a bed frame and a mattress that is placed and installed on an upper surface of the bed frame to support a user.
[0003] A mattress generally has multiple springs installed inside or is made of a material with inherent cushioning force such as latex sponge to support the load of a user using the cushioning force. However, there are also mattresses that are filled with water or air inside.
[0004] Among them, an inflatable mattress filled with air inside not only has a light weight but also has the advantage of easily adjusting the strength and height by controlling the amount of injected air.
[0005] Recently, a corded inflatable mattress has been developed, in which an upper plate portion and a lower plate portion of the inflatable mattress are connected by multiple cords. The corded inflatable mattress has both the cushioning force of the air filled inside and the elasticity of the cords provided inside, and thus has the advantage of being light in weight but having further enhanced cushioning force.
[0006] Korean Patent Publication No. 10-1980575 (May 21, 2019) (hereinafter referred to as "the prior art") discloses a technology related to a corded inflatable mattress, "A method for manufacturing an inflatable mattress and an inflatable mattress manufactured by the method".
[0007] In the above prior art, a sealing tape is adhesively attached to the entire edge of the interlocked upper fabric and lower fabric of a semi-assembled inflatable mattress, and it is necessary to adhesively attach half of the upper and lower widths of the sealing tape to the lower fabric and the other half to the upper fabric in order to manufacture an inflatable mattress with the best sealing effect. However, there is a problem in that skilled skills of workers are required to accurately adhesively attach the sealing tape. Summary of the Invention
[0008] Technical Problem
[0009] The problem to be solved by the present invention is to provide a guiding jig for manufacturing an inflatable mattress and an inflatable mattress manufacturing apparatus including the same, which can accurately control the adhesive position of a sealing tape to adhesively attach it to the edge of a mattress body.
[0010] The problems of the present invention are not limited to the above problems, and those skilled in the art will clearly understand other problems not mentioned from the following description.
[0011] Solution
[0012] To solve the above problems, a guiding jig for manufacturing an inflatable mattress according to the present invention includes a main jig part, a side jig part, and a spacing adjusting part. A first internal space for the passage of the mattress main body is formed in the main jig part. The mattress main body is cut to a size suitable for the inflatable mattress and has an upper plate part and a lower plate part that overlap each other. The side jig part is arranged on one side of the main jig part. A second internal space for the passage of the sealing tape is formed in the side jig part. The sealing tape is adhered to the upper plate part and the lower plate part of the mattress main body to seal the edge of the mattress main body. The spacing adjusting part is installed on the side jig part. The spacing adjusting part adjusts the vertical spacing of the second internal space to match the vertical width of the sealing tape.
[0013] The main jig part may include a main jig upper plate part and a main jig lower plate part. The main jig upper plate part may be arranged horizontally. The main jig lower plate part may be arranged parallel to the main jig upper plate part. The main jig lower plate part may be spaced downward from the main jig upper plate part to form a first internal space therebetween. The side jig part may include a side jig upper plate part, a side jig lower plate part, and a side jig side plate part. The side jig upper plate part may be horizontally arranged on the upper side of the main jig upper plate part. The upper part of the second internal space may be formed in the side jig upper plate part. The side jig lower plate part may be horizontally arranged on the lower side of the main jig lower plate part. The lower part of the second internal space may be formed in the side jig lower plate part. The side jig side plate part may connect one side of the side jig upper plate part and one side of the side jig lower plate part. The middle part of the second internal space may be formed in the side jig side plate part. The side jig side plate part may be formed in an arc shape.
[0014] The main jig upper plate part and the main jig lower plate part may be connected to the side jig side plate part by welding.
[0015] The spacing adjusting part may include an upper spacing adjusting part and a lower spacing adjusting part. The upper spacing adjusting part may be installed on the side jig upper plate part. The lower spacing adjusting part may be installed on the side jig lower plate part.
[0016] The upper spacing adjustment part may be provided with an upper spacing adjustment rod. The upper spacing adjustment rod may be arranged to pass through the upper part of the second internal space formed in the upper plate part of the side clamp along the passing direction of the sealing belt. The upper spacing adjustment rod may be movable in the upper part of the second internal space formed in the upper plate part of the side clamp in a direction orthogonal to the passing direction of the sealing belt. The lower spacing adjustment part may be provided with a lower spacing adjustment rod. The lower spacing adjustment rod may be arranged to pass through the lower part of the second internal space formed in the lower plate part of the side clamp along the passing direction of the sealing belt. The lower spacing adjustment rod may be movable in the lower part of the second internal space formed in the lower plate part of the side clamp in a direction orthogonal to the passing direction of the sealing belt.
[0017] The upper plate part of the side clamp may be formed with upper spacing adjustment holes. The upper spacing adjustment holes may communicate with the upper part of the second internal space and may extend in a direction orthogonal to the passing direction of the sealing belt. The lower plate part of the side clamp may be formed with lower spacing adjustment holes. The lower spacing adjustment holes may communicate with the lower part of the second internal space and may extend in a direction orthogonal to the passing direction of the sealing belt. The upper spacing adjustment bolts may pass through the upper spacing adjustment holes. The upper spacing adjustment bolts may pass through the holes formed in the upper spacing adjustment rod. The upper spacing adjustment bolts may fix the upper spacing adjustment rod. The lower spacing adjustment bolts may pass through the lower spacing adjustment holes. The lower spacing adjustment bolts may pass through the holes formed in the lower spacing adjustment rod. The lower spacing adjustment bolts may fix the lower spacing adjustment rod.
[0018] The upper spacing adjustment holes may be formed as a pair of upper spacing adjustment holes spaced apart from each other in the passing direction of the sealing belt. The lower spacing adjustment holes may be formed as a pair of lower spacing adjustment holes spaced apart from each other in the passing direction of the sealing belt. The upper spacing adjustment bolts may be provided as a pair of upper spacing adjustment bolts. The pair of upper spacing adjustment bolts respectively pass through the pair of upper spacing adjustment holes and respectively pass through a pair of holes formed in the upper spacing adjustment rod to fix the upper spacing adjustment rod. The lower spacing adjustment bolts may be provided as a pair of lower spacing adjustment bolts. The pair of lower spacing adjustment bolts respectively pass through the pair of lower spacing adjustment holes and respectively pass through a pair of holes formed in the lower spacing adjustment rod to fix the lower spacing adjustment rod.
[0019] An upper washer may also be provided between the head of the upper spacing adjustment bolt and the upper plate part of the side clamp. A lower washer may also be provided between the head of the lower spacing adjustment bolt and the lower plate part of the side clamp.
[0020] The inflatable mattress manufacturing device according to the present invention bonds a sealing tape to the upper plate portion and the lower plate portion of the mattress body to seal the edge of the mattress body, wherein the mattress body is cut to a size suitable for an inflatable mattress and has an upper plate portion and a lower plate portion that overlap each other. The inflatable mattress manufacturing device according to the present invention includes a guiding fixture, a hot air blower, and a pressing machine. The guiding fixture guides the sealing tape to the bonding position on the mattress body. The hot air blower applies hot air to the bonding surface of the sealing tape that has passed through the guiding fixture. At least one pressing roller is provided on the pressing machine. At least one pressing roller presses and bonds the sealing tape whose bonding surface has been applied with hot air by the hot air blower to the upper plate portion and the lower plate portion. The guiding fixture includes a main body fixture portion, a side fixture portion, and a spacing adjusting portion. A first internal space for the mattress body to pass through is formed in the main body fixture portion. The side fixture portion is arranged on one side of the main body fixture portion. A second internal space for the sealing tape to pass through is formed in the side fixture portion. The spacing adjusting portion is installed on the side fixture portion. The spacing adjusting portion adjusts the vertical spacing of the second internal space to match the vertical width of the sealing tape.
[0021] The inflatable mattress manufacturing device of the present invention may further be provided with a vertical mounting rod, a first horizontal mounting rod, and a second horizontal mounting rod. The vertical mounting rod may be vertically arranged above the side fixture portion. The vertical mounting rod may be mounted on the first horizontal mounting rod in a manner that allows it to move up and down and rotate circumferentially. The first horizontal mounting rod may be horizontally arranged. The first horizontal mounting rod may be mounted on the second horizontal mounting rod in a manner that allows it to move horizontally and rotate circumferentially. The second horizontal mounting rod may be mounted on the pressing machine in a manner that allows it to rotate circumferentially. The second horizontal mounting rod may be horizontally arranged orthogonally to the first horizontal mounting rod.
[0022] The specific details of other embodiments are included in the detailed description and the drawings.
[0023] Advantageous Effects
[0024] The guiding fixture for manufacturing an inflatable mattress according to the present invention and the inflatable mattress manufacturing device including the same have the effect of being able to precisely adjust the bonding position of the sealing tape and bond it to the edge of the mattress body, because the spacing adjusting portion installed on the side fixture portion can adjust the vertical spacing of the second internal space of the side fixture portion to match the vertical width of the sealing tape.
[0025] In addition, in the guiding jig for manufacturing an inflatable mattress and the inflatable mattress manufacturing apparatus including the same according to the present invention, since the side jig portion for guiding the sealing tape includes a side jig upper plate portion horizontally disposed on the upper side of the main jig upper plate portion, a side jig lower plate portion horizontally disposed on the lower side of the main jig lower plate portion, and an arc-shaped side jig side plate portion connecting one side of the side jig upper plate portion and one side of the side jig lower plate portion, the sealing tape is folded into a shape surrounding the edge of the mattress body up and down when passing through the side jig portion. Therefore, half of the upper and lower widths of the sealing tape, that is, the upper portion, is adhered to the upper plate portion of the mattress body, and half of the upper and lower widths of the sealing tape, that is, the lower portion, is adhered to the lower plate portion of the mattress body, thereby further achieving the effect of improving the sealing strength of the inflatable mattress.
[0026] The effects of the present invention are not limited to the above effects, and those skilled in the art will clearly understand other effects not mentioned according to the description of the claims. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a view showing an inflatable mattress manufactured by using the inflatable mattress manufacturing apparatus according to an embodiment of the present invention,
[0028] Figure 2 is Figure 1 a cross-sectional view of an edge portion of the shown inflatable mattress,
[0029] Figure 3 is a perspective view showing an inflatable mattress manufacturing apparatus according to an embodiment of the present invention,
[0030] Figure 4 is Figure 3 an enlarged view of a main part in
[0031] Figure 5 is Figure 4 a perspective view of the shown guiding jig,
[0032] Figure 6 is Figure 5 a bottom perspective view of
[0033] Figure 7 is Figure 5 an exploded perspective view of, and
[0034] Figure 8 is Figure 5 a front cross-sectional view of DETAILED DESCRIPTION OF THE EMBODIMENTS
[0035] Hereinafter, a guiding jig for manufacturing an inflatable mattress and an inflatable mattress manufacturing apparatus including the same according to an embodiment of the present invention will be described with reference to the drawings.
[0036] Figure 1FIG. is a view showing an air mattress manufactured by an air mattress manufacturing apparatus according to an embodiment of the present invention, and Figure 2 is Figure 1 a cross-sectional view of an edge portion of the air mattress shown.
[0037] Referring to Figure 1 and Figure 2 , the air mattress 10 manufactured by the air mattress manufacturing apparatus 1 (see Figure 3 ) according to an embodiment of the present invention may include: a mattress body 11 that is cut to match the size of the air mattress 10 (e.g., king size, queen size, super single size, etc.); and a sealing band 14 that seals the edge of the mattress body 11.
[0038] The mattress body 11 may be formed into a hexahedron by shape retention members 15 attached to four corner portions of the mattress body 11, and in this state, the sealing band 14 may seal four side surfaces of the mattress body 11.
[0039] The mattress body 11 may include an upper plate portion 11A, a lower plate portion 11B, and a plurality of ropes 11C. However, the technical feature of the present invention is to bond the sealing band 14 to the edge of the mattress body 11 constituting the air mattress 10, and to achieve this technical feature, the mattress body 11 may be composed only of the upper plate portion 11A and the lower plate portion 11B, without including the plurality of ropes 11C.
[0040] That is, when not having the plurality of ropes 11C, in a state where the upper plate portion 11A and the lower plate portion 11B overlap, the edges of the upper plate portion 11A and the lower plate portion 11B are sealed with the sealing band 14, and then the shape retention members 15 are attached to four corner portions of the mattress body 11, thereby manufacturing the air mattress 10, and the air mattress 10 manufactured in this way can obtain a buffering force only by the pressure of the air filled inside.
[0041] In addition, even when having the plurality of ropes 11C, in a case where the upper plate portion 11A and the lower plate portion 11B overlap, the edges of the upper plate portion 11A and the lower plate portion 11B are sealed with the sealing band 14, and then the shape retention members 15 are attached to four corner portions of the mattress body 11, thereby manufacturing the air mattress 10, and the air mattress 10 manufactured in this way can have a stronger buffering force through the pressure of the air filled inside and the elasticity of the plurality of ropes 11C.
[0042] The upper plate portion 11A may be formed into a rectangle, and the lower plate portion 11B may be formed into a rectangle having the same size as the upper plate portion 11A.
[0043] After the upper plate portion 11A and the lower plate portion 11B are cut to match the size of the inflatable mattress 10 (e.g., king size, queen size, super single size, etc.) and overlap with each other in the vertical direction, the edges of the mattress body 11 are sealed with the sealing tape 14, thereby forming the basic shape of the inflatable mattress 10.
[0044] Thus, after forming the basic shape of the inflatable mattress 10, the shape retention member 15 can be adhered to the four corner portions of the mattress body 11 from the upper surface of the upper plate portion 11A to the lower surface of the lower plate portion 11B, so that the mattress body 11 has a 3D hexahedron shape, and an inflation valve 16 can be installed on one side surface to complete the inflatable mattress 10.
[0045] Figure 3 is a perspective view showing an inflatable mattress manufacturing apparatus according to an embodiment of the present invention, and Figure 4 is Figure 3 an enlarged view of the main part in
[0046] Refer to Figure 3 and Figure 4 , the inflatable mattress manufacturing apparatus 1 according to an embodiment of the present invention may be an apparatus for adhering the sealing tape 14 to the upper plate portion 11A and the lower plate portion 11B of the mattress body 11 to seal the edges of the mattress body 11, wherein the mattress body 11 is cut to a size suitable for the inflatable mattress 10 and has an upper plate portion 11A and a lower plate portion 11B that overlap each other.
[0047] The inflatable mattress manufacturing apparatus 1 according to an embodiment of the present invention may include a guiding jig 100, a hot air blower 200, and a press 300.
[0048] The guiding jig 100 can guide the sealing tape 14 to the bonding position of the mattress body 11 to precisely adjust the bonding position of the sealing tape 14 and bond it to the edge of the mattress body 11.
[0049] That is, the guiding jig 100 can form the sealing tape 14 into a folded shape such that the upper portion of the sealing tape 14 is located on the upper side surface of the upper plate portion 11A of the mattress body 11, and the lower portion of the sealing tape 14 is located on the lower side surface of the lower plate portion 11B of the mattress body 11.
[0050] Here, the upper portion of the sealing tape 14 may be the upper half portion positioned in the upper and lower widths of the sealing tape 14, and the lower portion of the sealing tape 14 may be the lower half portion positioned in the upper and lower widths of the sealing tape 14.
[0051] That is, the sealing tape 14 can be formed into a folded shape by the guiding jig 100 such that its upper portion is positioned on the upper surface of the upper plate portion 11A of the mattress body 11, and its lower portion is positioned on the lower surface of the lower plate portion 11B of the mattress body 11.
[0052] The sealing tape 14 can be conveyed to the guiding jig 100 while being unwound from the spool 50 in a state of being wound around the rotatable spool 50.
[0053] The upper surface of the guiding jig 100 may be provided with a vertically installed rod 161. The vertically installed rod 161 may be vertically arranged on the upper side of the side jig portion 120 (see Figures 5 to 8 ). The vertically installed rod 161 may be installed on the first horizontal installation rod 162 in a manner that enables vertical movement and circumferential rotation.
[0054] The first horizontal installation rod 162 may be horizontally arranged. The first horizontal installation rod 162 may be installed on the second horizontal installation rod 163 in a manner that enables horizontal movement and circumferential rotation.
[0055] The second horizontal installation rod 163 may be installed on the press 300 in a manner that enables circumferential rotation. The second horizontal installation rod 163 may be horizontally arranged orthogonally to the first horizontal installation rod 162. The first horizontal installation rod 162 and the second horizontal installation rod 163 may be arranged orthogonally to each other.
[0056] The operator can align the guiding jig 100 by linearly moving or rotating the vertically installed rod 161, the first horizontal installation rod 162, and the second horizontal installation rod 163.
[0057] The hot air blower 200 can apply hot air to the bonding surface of the sealing tape 14 that has passed through the guiding jig 100. Here, when the sealing tape 14 is formed into a folded shape by passing through the guiding jig 100, the bonding surface of the sealing tape 14 may be the inner surface of the folded shape.
[0058] The hot air blower 200 may be provided on one side of the press 300. The hot air blower 200 may include a nozzle 210 that discharges hot air from the end. When the sealing tape 14 that has passed through the guiding jig 100 is formed into a folded shape, the end of the nozzle 210 may be inserted into the internal space of the folded sealing tape 14, thereby applying hot air to the bonding surface.
[0059] An adhesive may be pre-coated on the above-mentioned bonding surface, and the adhesive is melted by the hot air discharged from the hot air blower 200 to improve the bonding strength.
[0060] At least one pressing roller 310 may be provided on the press 300. At least one pressing roller 310 can press and bond the sealing tape 14 whose bonding surface has been applied with hot air by the hot air blower 200 to the upper plate portion 11A and the lower plate portion 11B of the mattress body 11.
[0061] At least one pressing roller 310 may be provided as a plurality of pressing rollers 310, and the plurality of pressing rollers 310 may include an upper pressing roller and a lower pressing roller. That is, for the sealing tape 14 that is folded in the guiding jig 100 and arranged on the upper and lower surfaces of the edge portion of the mattress body 11, after hot air is applied to its bonding surface by the hot air blower 200, it is pressed when passing between the upper pressing roller and the lower pressing roller, so as to bond it to the upper and lower surfaces of the edge portion of the mattress body 11. The upper pressing roller may be provided as a plurality of upper pressing rollers, and the lower pressing roller may be provided as a plurality of lower pressing rollers respectively arranged below the plurality of upper pressing rollers.
[0062] The guiding jig 100 will be described in detail below with reference to Figures 5 to 8 The guiding jig 100 will be described in detail below with reference to
[0063] Figure 5 is a perspective view showing Figure 4 the guiding jig shown, Figure 6 is Figure 5 the bottom perspective view of Figure 7 is Figure 5 the exploded perspective view of Figure 8 is Figure 5 the front sectional view of
[0064] Referring to Figures 5 to 8 the guiding jig 100 may include a main jig portion 110, side jig portions 120, and spacing adjustment portions 130A and 130B.
[0065] The main jig portion 110 may guide Figure 1 and Figure 2 the mattress body 11 shown, and the side jig portions 120 may guide Figure 1 and Figure 2 the sealing tape 14 shown.
[0066] A first internal space 115 through which the mattress body 11 can pass may be formed in the main jig portion 110. The mattress body 11 is cut to a size suitable for the inflatable mattress 10 and has an upper plate portion 11A and a lower plate portion 11B that overlap each other. A second internal space 125 through which the sealing tape 14 can pass may be formed in the side jig portion 120.
[0067] That is, the mattress body 11 can pass through the first internal space of the main jig portion 110 in a state where its upper plate portion 11A and lower plate portion 11B overlap each other, and the sealing tape 14 can pass through the second internal space 125 of the side jig portion 120 arranged on one side of the main jig portion 110 to be bonded to the upper plate portion 11A and the lower plate portion 11B of the mattress body 11 so as to seal the edge of the mattress body 11.
[0068] The spacing adjustment parts 130A and 130B can be installed on the side clamping part 120. The spacing adjustment parts 130A and 130B can adjust the vertical spacing of the second internal space 125 to match the vertical width of the sealing strip 14. Thereby, the sealing strip 14 can be adhered to the accurate adhesion position of the mattress main body 11 to improve the sealing strength of the inflatable mattress 10.
[0069] The main body clamping part 110 can include a main body clamping upper plate part 111 and a main body clamping lower plate part 112.
[0070] The main body clamping upper plate part 111 and the main body clamping lower plate part 112 can be formed as plates of the same shape. The main body clamping upper plate part 111 and the main body clamping lower plate part 112 can be horizontally arranged. The upper surface and the lower surface of the main body clamping upper plate part 111 can be formed as horizontal planes. The upper and lower surfaces of the main body clamping lower plate part 112 can be formed as horizontal planes. The main body clamping lower plate part 112 can be arranged in parallel with the main body clamping upper plate part 111. The main body clamping upper plate part 111 and the main body clamping lower plate part 112 can be arranged parallel to each other.
[0071] The main body clamping upper plate part 111 and the main body clamping lower plate part 112 can be arranged to be spaced apart in the vertical direction. That is to say, the main body clamping upper plate part 111 can be arranged to be spaced upward from the main body clamping lower plate part 112, and the main body clamping lower plate part 112 can be arranged to be spaced upward from the main body clamping upper plate part 111.
[0072] Since the main body clamping upper plate part 111 and the main body clamping lower plate part 112 are arranged to be spaced apart in the vertical direction, a first internal space 115 can be formed between the main body clamping upper plate part 111 and the main body clamping lower plate part 112. That is to say, the main body clamping lower plate part 112 can be spaced downward from the main body clamping upper plate part 111 to form a first internal space 115 therebetween.
[0073] The side clamping part 120 can be formed by welding the upper ends of two plates that overlap each other in a spaced-apart state and welding the lower ends of the two plates to each other, wherein the upper end parts of the two plates are bent toward the upper side of the main body clamping part 110, and the lower end parts are bent toward the lower side of the main body clamping part 120, and the spaced-apart space between the two plates can be formed as the second internal space 125.
[0074] Specifically, the side clamping part 120 can include a side clamping upper plate part 121, a side clamping lower plate part 122, and a side clamping side plate part 123.
[0075] The upper plate portion 121 and the lower plate portion 122 of the side fixture can be formed as plates of the same shape. The upper plate portion 121 and the lower plate portion 122 of the side fixture can be horizontally arranged. The upper surface and the lower surface of the upper plate portion 121 of the side fixture can be formed as horizontal planes. The upper surface and the lower surface of the lower plate portion 122 of the side fixture can be formed as horizontal planes. The lower plate portion 122 of the side fixture can be arranged in parallel with the upper plate portion 121 of the side fixture. The upper plate portion 121 and the lower plate portion 122 of the side fixture can be arranged parallel to each other.
[0076] The upper plate portion 121 and the lower plate portion 122 of the side fixture can be arranged to be spaced apart from each other in the vertical direction. That is, the upper plate portion 121 of the side fixture can be arranged to be spaced upward from the lower plate portion 122, and the lower plate portion 122 of the side fixture can be arranged to be spaced upward from the upper plate portion 121.
[0077] The upper plate portion 121 of the side fixture can be horizontally arranged on the upper side of the main fixture upper plate portion 111. The upper part of the second internal space 125 can be formed in the upper plate portion 121 of the side fixture.
[0078] The lower plate portion 122 of the side fixture can be horizontally arranged on the lower side of the main fixture lower plate portion 112. The lower part of the second internal space 125 can be formed in the lower plate portion 122 of the side fixture.
[0079] The side fixture side plate portion 123 can connect one side of the upper plate portion 121 and one side of the lower plate portion 122 of the side fixture. The middle part of the second internal space 125 can be formed in the side fixture side plate portion 123. The side fixture side plate portion 123 can be formed as an arc shape.
[0080] The main fixture portion 110 and the side fixture portion 120 can be coupled to each other by welding. That is, the main fixture upper plate portion 111 and the main fixture lower plate portion 112 can be welded to the side fixture side plate portion 123. Specifically, one side of the main fixture upper plate portion 111 can be welded to the inner side of the side fixture side plate portion 123, and one side of the main fixture lower plate portion 112 can also be welded to the inner side of the side fixture side plate portion 123.
[0081] The spacing adjustment parts 130A and 130B can include an upper spacing adjustment part 130A and a lower spacing adjustment part 130B.
[0082] The upper spacing adjustment part 130A and the lower spacing adjustment part 130B can be formed with the same structure. The spacing adjustment parts 130A and the lower spacing adjustment part 130B can be formed with the same shape.
[0083] The upper spacing adjustment part 130A can be installed on the upper plate portion 121 of the side fixture, and the lower spacing adjustment part 130B can be installed on the lower plate portion 122 of the side fixture.
[0084] The upper spacing adjustment part 130A may include an upper spacing adjustment rod 131, and the lower spacing adjustment part 130B may include a lower spacing adjustment rod 132.
[0085] The upper spacing adjustment rod 131 and the lower spacing adjustment rod 132 may be formed to have the same length. The upper spacing adjustment rod 131 and the lower spacing adjustment rod 132 may be formed to have the same shape. The upper spacing adjustment rod 131 and the lower spacing adjustment rod 132 may be formed in a plate shape.
[0086] The upper spacing adjustment rod 131 may be arranged to pass through the upper part of the second internal space 125 formed in the upper plate part 121 of the side clamp along the passing direction of the sealing tape 14. The upper spacing adjustment rod 131 may be able to move in the upper part of the second internal space 125 formed in the upper plate part 121 of the side clamp in a direction orthogonal to the passing direction of the sealing tape 14.
[0087] The lower spacing adjustment rod 132 may be arranged to pass through the lower part of the second internal space 125 formed in the lower plate part 122 of the side clamp along the passing direction of the sealing tape 14. The lower spacing adjustment rod 132 may be able to move in the lower part of the second internal space 125 formed in the lower plate part 122 of the side clamp in a direction orthogonal to the passing direction of the sealing tape 14.
[0088] The operator moves the upper spacing adjustment rod 131 in the upper part of the second internal space 125 formed in the upper plate part 121 of the side clamp in a direction orthogonal to the passing direction of the sealing tape 14, and moves the lower spacing adjustment rod 132 in the lower part of the second internal space 125 formed in the lower plate part 122 of the side clamp in a direction orthogonal to the passing direction of the sealing tape 14, so as to adjust the vertical spacing of the second internal space 125 to match the vertical width of the sealing tape 14.
[0089] Upper spacing adjustment holes 121A, 121B may be formed on the upper plate part 121 of the side clamp, and lower spacing adjustment holes 122A, 122B may be formed on the lower plate part 122 of the side clamp.
[0090] The upper spacing adjustment holes 121A, 121B may communicate with the upper part of the second internal space 125 and may extend in a direction orthogonal to the passing direction of the sealing tape 14.
[0091] The lower spacing adjustment holes 122A, 122B may communicate with the lower part of the second internal space 125 and may extend in a direction orthogonal to the passing direction of the sealing tape 14.
[0092] The upper pitch adjustment holes 121A and 121B can be formed as a pair of upper pitch adjustment holes 121A and 121B spaced apart from each other in the passing direction of the sealing strip 14. The pair of upper pitch adjustment holes 121A and 121B can include a first upper pitch adjustment hole 121A and a second upper pitch adjustment hole 121B spaced apart from each other in the passing direction of the sealing strip 14.
[0093] The lower pitch adjustment holes 122A and 122B can be formed as a pair of lower pitch adjustment holes 122A and 122B spaced apart from each other in the passing direction of the sealing strip 14. The pair of lower pitch adjustment holes 122A and 122B can include a first lower pitch adjustment hole 122A and a second lower pitch adjustment hole 122B spaced apart from each other in the passing direction of the sealing strip 14.
[0094] The upper pitch adjustment bolts 141 and 142 can pass through the upper pitch adjustment holes 121A and 121B. The upper pitch adjustment bolts 141 and 142 can pass through the holes 131A and 131B formed in the upper pitch adjustment lever 131. Thus, the upper pitch adjustment bolts 141 and 142 can fix the upper pitch adjustment lever 131.
[0095] The holes 131A and 131B formed in the upper pitch adjustment lever 131 can be formed as a pair of holes 131A and 131B spaced apart from each other in the passing direction of the sealing strip 14. The pair of holes 131A and 131B can include a first upper hole 131A and a second upper hole 131B spaced apart from each other in the passing direction of the sealing strip 14.
[0096] The upper pitch adjustment bolts 141 and 142 can be provided as a pair of upper pitch adjustment bolts 141 and 142, and the pair of upper pitch adjustment bolts 141 and 142 respectively pass through the pair of upper pitch adjustment holes 121A and 121B and the pair of holes 131A and 131B formed in the upper pitch adjustment lever 131 to fix the upper pitch adjustment lever 131.
[0097] That is to say, the pair of upper pitch adjustment bolts 141 and 142 can include a first upper pitch adjustment bolt 141 and a second upper pitch adjustment bolt 142. The first upper pitch adjustment bolt 141 and the second upper pitch adjustment bolt 142 can be arranged to be spaced apart from each other in the passing direction of the sealing strip 14.
[0098] The first upper pitch adjustment bolt 141 can pass through the first upper pitch adjustment hole 121A and pass through the first upper hole 131A to fix the upper pitch adjustment lever 131, and the second upper pitch adjustment bolt 142 can pass through the second upper pitch adjustment hole 121B and pass through the second upper hole 131B to fix the upper pitch adjustment lever 131.
[0099] The lower spacing adjustment bolts 143 and 144 can pass through the lower spacing adjustment holes 122A and 122B. The lower spacing adjustment bolts 143 and 144 can pass through the holes 132A and 132B formed in the lower spacing adjustment lever 132. Thus, the lower spacing adjustment bolts 143 and 144 can fix the lower spacing adjustment lever 132.
[0100] The holes 132A and 132B formed in the lower spacing adjustment lever 132 can be formed as a pair of holes 132A and 132B that are spaced apart from each other in the passing direction of the sealing strip 14. The pair of holes 132A and 132B can include a first lower hole 132A and a second lower hole 132B that are spaced apart from each other in the passing direction of the sealing strip 14.
[0101] The lower spacing adjustment bolts 143 and 144 can be provided as a pair of lower spacing adjustment bolts 143 and 144, and the pair of lower spacing adjustment bolts 143 and 144 respectively pass through a pair of lower spacing adjustment holes 122A and 122B and a pair of holes 132A and 132B formed in the lower spacing adjustment lever 132 to fix the lower spacing adjustment lever 132.
[0102] That is to say, the pair of lower spacing adjustment bolts 143 and 144 can include a first lower spacing adjustment bolt 143 and a second lower spacing adjustment bolt 144. The first lower spacing adjustment bolt 143 and the second lower spacing adjustment bolt 144 can be arranged to be spaced apart from each other in the passing direction of the sealing strip 14.
[0103] The first lower spacing adjustment bolt 143 can pass through the first lower spacing adjustment hole 122A and pass through the first lower hole 132A to fix the lower spacing adjustment lever 132, and the second lower spacing adjustment bolt 144 can pass through the second lower spacing adjustment hole 122B and pass through the second lower hole 132B to fix the lower spacing adjustment lever 132.
[0104] Upper washers 151 and 152 can also be provided between the heads of the upper spacing adjustment bolts 141 and 142 and the upper plate portion 121 of the side clamp, and lower washers 153 and 154 can also be provided between the heads of the lower spacing adjustment bolts 143 and 144 and the lower plate portion 122 of the side clamp.
[0105] The heads of the upper spacing adjustment bolts 141 and 142 can be arranged on the upper surface of the upper plate portion 121 of the side clamp. In this case, the upper washers 151 and 152 can be arranged between the heads of the upper spacing adjustment bolts 141 and 142 and the upper surface of the upper plate portion 121 of the side clamp.
[0106] The heads of the lower spacing adjustment bolts 143 and 144 can be arranged below the lower surface of the lower plate portion 122 of the side clamp. In this case, the lower washers 153 and 154 can be arranged between the heads of the lower spacing adjustment bolts 143 and 144 and the lower surface of the lower plate portion 122 of the side clamp.
[0107] The upper gaskets 151 and 152 may include a pair of upper gaskets 151 and 152 spaced apart from each other in the passing direction of the sealing tape 14. The pair of upper gaskets 151 and 152 may include a first upper gasket 151 and a second upper gasket 152 spaced apart from each other in the passing direction of the sealing tape 14.
[0108] The first upper gasket 151 may be disposed between the head of the first upper spacing adjustment bolt 141 and the upper surface of the side jig upper plate portion 121, and the second upper gasket 152 may be disposed between the head of the second upper spacing adjustment bolt 142 and the upper surface of the side jig upper plate portion 121.
[0109] The lower gaskets 153 and 154 may include a pair of lower gaskets 153 and 154 disposed spaced apart from each other in the passing direction of the sealing tape 14. The pair of lower gaskets 153 and 154 may include a first lower gasket 153 and a second lower gasket 154 disposed spaced apart from each other in the passing direction of the sealing tape 14.
[0110] The first lower gasket 153 may be disposed between the head of the first lower spacing adjustment bolt 143 and the lower surface of the side jig lower plate portion 122, and the second lower gasket 154 may be disposed between the head of the second lower spacing adjustment bolt 144 and the lower surface of the side jig lower plate portion 122.
[0111] After the operator loosens the upper spacing adjustment bolts 141 and 142, the upper spacing adjustment rod 131 can be moved in a direction orthogonal to the passing direction of the sealing tape 14 in the upper part of the second internal space 125, and after loosening the lower spacing adjustment bolts 143 and 144, the lower spacing adjustment rod 132 can be moved in a direction orthogonal to the passing direction of the sealing tape 14 in the lower part of the second internal space 125, so as to adjust the vertical spacing of the second internal space 125 to match the vertical width of the sealing tape 14, and then the upper spacing adjustment bolts 141 and 142 can be tightened to fix the upper spacing adjustment rod 131, and the lower spacing adjustment bolts 143 and 144 can be tightened to fix the lower spacing adjustment rod 132.
[0112] As described above, for the guiding jig 100 for manufacturing an inflatable mattress and the inflatable mattress manufacturing apparatus 1 including the same according to an embodiment of the present invention, since the spacing adjustment portions 130A and 130B mounted on the side jig portion 120 can adjust the vertical spacing of the second internal space 125 of the side jig portion 120 to match the vertical width of the sealing tape 14, the bonding position of the sealing tape 14 can be precisely adjusted and bonded to the edge of the mattress body 11.
[0113] In addition, for the guiding jig 100 for manufacturing an inflatable mattress and the inflatable mattress manufacturing apparatus 1 including the same according to an embodiment of the present invention, since the side jig part 120 for guiding the sealing tape 14 includes: a side jig upper plate part 121 horizontally disposed on the upper side of the main jig upper plate part 111, a side jig lower plate part 122 horizontally disposed on the lower side of the main jig lower plate part 112, and an arc-shaped side jig side plate part 123 connecting one side of the side jig upper plate part 121 and one side of the side jig lower plate part 122, the sealing tape 14 is folded into a shape surrounding the edge of the mattress body 11 up and down when passing through the side jig part 120. Therefore, half of the upper and lower widths of the sealing tape 14, that is, the upper part, is adhered to the upper plate part 11A of the mattress body 11, and half of the upper and lower widths of the sealing tape 14, that is, the lower part, is adhered to the lower plate part 11B of the mattress body 11, thereby improving the sealing strength of the inflatable mattress 10.
Claims
1. A guiding fixture for manufacturing an inflatable mattress, comprising: The main body fixture part forms a first internal space through which the mattress main body passes. The mattress main body is cut to a size suitable for an inflatable mattress and has an upper plate part and a lower plate part that overlap each other. The side fixture part is arranged on one side of the main body fixture part and forms a second internal space through which a sealing tape passes. The sealing tape will be adhered to the upper plate part and the lower plate part to seal the edge of the mattress main body. And The spacing adjustment part is installed on the side fixture part and adjusts the vertical spacing of the second internal space to match the vertical width of the sealing tape.
2. The guiding fixture for manufacturing an inflatable mattress according to claim 1, wherein, The main body fixture part includes: The main body fixture upper plate part, which is horizontally arranged; and The main body fixture lower plate part, which is arranged parallel to the main body fixture upper plate part and is spaced downward from the main body fixture upper plate part to form the first internal space between the main body fixture upper plate part and the main body fixture lower plate part. The side fixture part includes: The side fixture upper plate part, which is horizontally arranged above the main body fixture upper plate part and in which the upper part of the second internal space is formed; The side fixture lower plate part, which is horizontally arranged below the main body fixture lower plate part and in which the lower part of the second internal space is formed; and The arc-shaped side fixture side plate part, which connects one side of the side fixture upper plate part and one side of the side fixture lower plate part and in which the middle part of the second internal space is formed.
3. The guiding fixture for manufacturing an inflatable mattress according to claim 2, wherein, The main body fixture upper plate part and the main body fixture lower plate part are connected to the side fixture side plate part by welding.
4. The guiding fixture for manufacturing an inflatable mattress according to claim 2, wherein, The spacing adjustment part includes: The upper spacing adjustment part, which is installed on the side fixture upper plate part; and The lower spacing adjustment part, which is installed on the side fixture lower plate part.
5. The guiding fixture for manufacturing an inflatable mattress according to claim 4, wherein, The upper spacing adjustment part includes an upper spacing adjustment rod. The upper spacing adjustment rod is arranged to pass through the upper part of the second internal space formed in the side fixture upper plate part along the passing direction of the sealing tape and can move in a direction orthogonal to the passing direction of the sealing tape in the upper part of the second internal space formed in the side fixture upper plate part. And The lower spacing adjustment part includes a lower spacing adjustment rod. The lower spacing adjustment rod is arranged to pass through the lower part of the second internal space formed in the side fixture lower plate part along the passing direction of the sealing tape and can move in a direction orthogonal to the passing direction of the sealing tape in the lower part of the second internal space formed in the side fixture lower plate part.
6. The guiding fixture for manufacturing an inflatable mattress according to claim 5, wherein, An upper spacing adjustment hole communicating with the upper part of the second internal space is formed in the side fixture upper plate part. The upper spacing adjustment hole is formed to extend in a direction orthogonal to the passing direction of the sealing tape. A lower spacing adjustment hole communicating with the lower part of the second internal space is formed in the side fixture lower plate part. The lower spacing adjustment hole is formed to extend in a direction orthogonal to the passing direction of the sealing tape. And The guiding fixture for manufacturing an inflatable mattress further includes: An upper spacing adjustment bolt, which passes through the upper spacing adjustment hole and the hole formed in the upper spacing adjustment rod to fix the upper spacing adjustment rod; and A lower spacing adjustment bolt, which passes through the lower spacing adjustment hole and the hole formed in the lower spacing adjustment rod to fix the lower spacing adjustment rod.
7. The guiding fixture for manufacturing an inflatable mattress according to claim 6, wherein, The upper pitch adjustment holes are formed as a pair of upper pitch adjustment holes spaced apart from each other in the passing direction of the sealing tape. The lower pitch adjustment holes are formed as a pair of lower pitch adjustment holes spaced apart from each other in the passing direction of the sealing tape. The upper pitch adjustment bolts are provided as a pair of upper pitch adjustment bolts. The pair of upper pitch adjustment bolts respectively pass through the pair of upper pitch adjustment holes and respectively pass through a pair of holes formed in the upper pitch adjustment rod to fix the upper pitch adjustment rod, and The lower pitch adjustment bolts are provided as a pair of lower pitch adjustment bolts. The pair of lower pitch adjustment bolts respectively pass through the pair of lower pitch adjustment holes and respectively pass through a pair of holes formed in the lower pitch adjustment rod to fix the lower pitch adjustment rod.
8. The guiding fixture for manufacturing an inflatable mattress according to claim 6, further comprising: An upper washer, disposed between the head of the upper pitch adjustment bolt and the upper plate portion of the side clamp; And A lower washer, disposed between the head of the lower pitch adjustment bolt and the lower plate portion of the side clamp.
9. An inflatable mattress manufacturing device for bonding a sealing strip to an upper plate portion and a lower plate portion of a mattress body to seal an edge of the mattress body. The mattress body is cut to a size suitable for an inflatable mattress and has the upper plate portion and the lower plate portion overlapping each other. The inflatable mattress manufacturing device includes: A guiding jig, guiding the sealing tape to the bonding position of the mattress body; A hot air blower, applying hot air to the bonding surface of the sealing tape that has passed through the guiding jig; And A press, having at least one pressing roller, the at least one pressing roller pressing and bonding the sealing tape whose bonding surface has been applied with hot air by the hot air blower to the upper plate portion and the lower plate portion, Wherein, the guiding jig includes: A main jig portion, formed with a first inner space for the mattress body to pass through; A side jig portion, arranged on one side of the main jig portion, and formed with a second inner space for the sealing tape to pass through; and A pitch adjustment portion, mounted on the side jig portion, and adjusting the vertical pitch of the second inner space to match the vertical width of the sealing tape.
10. The inflatable mattress manufacturing device according to claim 9, further comprising: A vertical mounting rod, vertically arranged on the upper side of the side jig portion; A first horizontal mounting rod, horizontally arranged, wherein the vertical mounting rod is mounted on the first horizontal mounting rod in a manner that it can move up and down and can rotate circumferentially; And A second horizontal mounting rod, horizontally arranged orthogonally to the first horizontal mounting rod, and mounted on the press in a manner that it can rotate circumferentially, wherein the first horizontal mounting rod is mounted on the second horizontal mounting rod in a manner that it can move horizontally and can rotate circumferentially.
Citation Information
Patent Citations
Method of manufacturing 3D air mat and it made thereby
KR101980575B1