Automatic polishing device for head flash of flat round head bolt
By adopting automatic grinding technology of pneumatic adsorption and gear drive in the flat-head bolt head flash grinding device, the problems of unstable clamping and inaccurate positioning of traditional grinding devices are solved, and high-precision and low-damage grinding effect are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510632092.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-06-27
AI Technical Summary
The traditional flat round head bolt head flash grinding device has problems such as unstable clamping operation and inaccurate positioning of the grinding head, resulting in poor polishing effect and easy damage to the bolt surface.
The automatic grinding device with pneumatic pressure adsorption and gear drive is adopted to achieve stable clamping, precise positioning and rotation of the workpiece through the coordinated work of the bottom rotating assembly, clamping assembly, grinding assembly and adsorption assembly, ensuring the uniformity and safety of the grinding process.
It effectively improves grinding accuracy, reduces bolt surface damage, improves production efficiency, ensures product consistency and quality, and reduces workers' labor intensity.
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Figure CN120206335A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of grinding of oval head bolts, and particularly to an automatic grinding device for flash on the head of an oval head bolt. Background Technique
[0002] An oval head bolt is a fastener with a specific head shape. It consists of a cylindrical rod body (with external threads) and an oval head. The cylindrical rod body cooperates with a nut to achieve a fastening connection, and the connection form belongs to a detachable connection. The head of the oval head bolt is oval and symmetrically bent into an arc-shaped arch along the diameter direction. This design can increase the acting point of the fastening force and has an anti-loosening function. During the manufacturing process of the oval head bolt, flash is easily generated on the head, which affects the use accuracy and aesthetics, and needs to be polished.
[0003] When traditional grinding devices process flash, problems such as unstable clamping operation and inaccurate positioning of the grinding head occur, resulting in poor grinding effects and easy damage to the surface of the bolt. The present invention realizes stable clamping and precise positioning of the workpiece through air pressure adsorption and gear drive, effectively improving the grinding accuracy, reducing surface damage, and improving production efficiency. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic grinding device for flash on the head of an oval head bolt to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the present invention provides the following technical solution: An automatic grinding device for flash on the head of an oval head bolt, including a base, a bottom rotation assembly, a clamping assembly, a grinding assembly, and an adsorption assembly. An installation table is installed at the middle position of the base. An L-shaped mounting plate is installed at the bottom of the installation table. The bottom rotation assembly is located at the bottom of the installation table and is used to support and drive the rotation of the entire device to ensure uniform grinding of the flash on the bolt head. The clamping assembly is located at the top of the installation table and is used to fix the bolt to ensure its stability without shaking during the grinding process. There are two groups of grinding assemblies, which are arranged on the base and are located on both sides of the clamping assembly respectively. The adsorption assembly adsorbs the bolt through negative pressure to ensure precise positioning during feeding and reduce errors.
[0006] Preferably, the specific structure of the bottom rotation assembly includes a first motor. The first motor is installed on the L-shaped mounting plate, and the output end of the first motor is fixedly connected with a small gear through a coupling. The small gear meshes with a large gear installed at the bottom of the installation table. The axis of the large gear coincides with the central holes of the installation table and the rotating table, and is fixed to the rotating table through a connecting shaft. The rotating table is located in the inner cavity of the installation table, and a rolling bearing is connected between the outer wall of the rotating table and the inner wall of the inner cavity of the installation table to reduce friction and improve the rotation accuracy. The top end of the connecting shaft extends to the top of the installation table and is connected to the clamping assembly.
[0007] Preferably, the specific structure of the clamping assembly includes a connecting seat fixed to the top of the connecting shaft. A fixed clamping seat is fixedly installed on the top of the connecting seat. A fixed rod is fixedly installed in the inner hole of the connecting seat. The other end of the fixed rod is fixedly connected to a fixed arm. The other end of the fixed arm is fixedly connected to a fixed cylinder. A moving rod is arranged in the cylinder, and the end of the moving rod is fixedly connected to a clamping head. A clamping spring is sleeved outside the moving rod. One end of the clamping spring is fixedly connected to the fixed cylinder, and the other end is connected to the clamping head. A movable clamping seat is fixedly installed on one side of the clamping head.
[0008] Preferably, a limiting rod is fixedly connected to the bottom of the clamping head. The other end of the limiting rod is fixedly connected to a toothed block. A slide rail is slidably connected to the top of the toothed block. The slide rail is fixedly installed at the bottom of the fixed cylinder. The bottom of the toothed block is meshed with a gear. The gear is movably installed on a mounting frame. The mounting frame is fixed on the fixed rod. The axis of the gear is connected to the output end of the second motor. The second motor is installed on the rotating table.
[0009] Preferably, the chamber formed by the cooperation of the movable clamping seat and the fixed clamping seat is an oval head bolt chamber for accommodating the oval head bolt, ensuring stable clamping during rotation, avoiding loosening, and improving the assembly accuracy.
[0010] Preferably, the specific structure of the grinding assembly includes a fixed seat and a connecting column. Both the fixed seat and the connecting column are installed on the base; A limiting block is fixedly connected to the top of the fixed seat. A top rod is movably connected in the inner hole of the limiting block. One end of the top rod is fixedly connected to a linkage block; One side of the bottom of the fixed seat is integrally connected with an auricle-shaped support body. An electric telescopic rod is connected between the auricle-shaped support bodies. The telescopic end of the electric telescopic rod is fixedly connected to a three-legged special-shaped plate. The three-legged special-shaped plate has three legs, and the other two legs are respectively connected to the linkage block and the top of the connecting column; Two telescopic cylinders are movably connected to the top of the limiting block. The telescopic ends of the two telescopic cylinders are respectively connected to an electric grinder and an atomizing nozzle. The electric grinder is connected to an external power supply, and the atomizing nozzle is connected to an external cooling water pipe.
[0011] Preferably, the specific structure of the adsorption assembly includes a curved plate fixedly installed on the base. A connecting plate is fixedly installed on the top of the curved plate. Two support bearing seats are installed on the front of the connecting plate. The upper support bearing seat is connected to a driving seat through a rotating column A. The lower support bearing seat is connected to a connecting rod seat through a rotating column B. The top end of the connecting rod seat is connected to the rotating column A; A connecting hoop is fixedly installed on the back of the curved plate. An air pump is built in the connecting hoop. The air pump is connected to a pressing cylinder through an air pipe. An adsorption disc is provided at the bottom of the pressing cylinder. The adsorption disc realizes stable adsorption of the workpiece through air pressure control. An electronic pressure valve meter is arranged on the air pipe. The electronic pressure valve meter precisely adjusts the air pressure to ensure moderate adsorption force and prevent damage to the workpiece.
[0012] Preferably, the pressing cylinder movably penetrates through the driving seat, and tooth grooves are equidistantly arranged on one side of the outer wall of the pressing cylinder. A compression spring is sleeved outside the pressing cylinder. One end of the compression spring is fixed at the top of the driving seat, and the other end is fixedly connected to the head of the pressing cylinder. Buffer rubber columns are fixedly connected to the top of the driving seat and the head of the pressing cylinder.
[0013] Preferably, a gear chamber is arranged inside the driving seat, and a driving gear is installed in the gear chamber. The driving gear meshes with the tooth grooves of the pressing cylinder. The axis of the driving gear is connected to the output end of the third motor, driving the pressing cylinder to move up and down to realize precise positioning of the adsorption disc. The third motor is installed on the outer surface of the driving seat.
[0014] The present invention provides an automatic deburring device for the head of a flat round head bolt. It has the following beneficial effects: (1) Through air pressure adsorption and gear drive, the present invention realizes stable clamping, precise positioning and rotation of the workpiece, effectively improves the deburring accuracy, reduces surface damage, improves production efficiency, and ensures the consistency and quality of the product; the unique design of the three-legged special-shaped plate and the cooperation of the limit block provide guarantee for the simplicity and safety of the ejection operation. At the same time, the combined use of the electric grinder and the atomizing nozzle further improves the work efficiency and reduces the labor intensity of workers.
[0015] (2) The present invention drives the gear to rotate through the second motor. The gear drives the tooth block to move along the slide rail, and then pushes the moving rod to extend / contract in the fixed cylinder. Under the action of the clamping spring, the clamping head drives the movable clamping seat to closely fit the flat round head bolt to realize firm clamping. On the contrary, the flat round head bolt is loosened to realize flexible switching between clamping and releasing, ensuring convenient and efficient operation and improving the smoothness of the overall operation process.
[0016] (3) On the one hand, when the electric grinder is started, the present invention adjusts the process through the telescopic cylinder to ensure uniform deburring; the atomizing nozzle sprays coolant synchronously to prevent damage to the workpiece caused by high temperature and improve the deburring efficiency and quality; on the other hand, the electric telescopic rod adjusts the angle of the three-legged special-shaped plate, enabling the three-legged special-shaped plate to rotate flexibly around the supporting foot point connected to the top end of the connecting column, and then driving the ejector rod on the linkage block to perform linear motion under the limiting action of the limit block to realize precise ejection of the deburred flat round head bolt.
[0017] (4) In the present invention, the motor drives the three driving gears to rotate, driving the pressing cylinder to move downward, and then driving the suction disc to closely adhere to the surface of the workpiece. The compression spring compresses to provide a reverse supporting force. At the same time, the air pump is started, and the air flow at the place where the suction disc is in close contact with the oval head bolt is quickly evacuated, forming a negative pressure environment. The oval head bolt is firmly adsorbed. The electronic pressure valve meter monitors and finely adjusts the air pressure in real time to form a stable adsorption force. At the same time, the buffer rubber column effectively reduces vibration, protects the workpiece and the equipment, and improves the overall operation stability and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional view of the overall structure of the present invention; Figure 2 is a schematic view of the structure of the bottom rotating assembly of the present invention; Figure 3 is a schematic view of the structure of the clamping assembly of the present invention; Figure 4 is a schematic diagram of the structure of the grinding assembly of the present invention; Figure 5 is a schematic view of the structure of the adsorption assembly of the present invention; Figure 6 is a structural view of the pressing cylinder of the present invention.
[0019] In the figure: base 11, bottom rotating assembly 2, clamping assembly 3, grinding assembly 4, adsorption assembly 5, first motor 21, small gear 22, large gear 23, connecting shaft 24, rotating table 25, connecting seat 31, fixed rod 32, fixed arm 33, fixed cylinder 34, moving rod 35, clamping spring 36, clamping head 37, movable clamping seat 38, limiting rod 39, tooth block 310, slide rail 311, gear 312, mounting bracket 313, second motor 314, fixed seat 41, limiting block 42, auricle-shaped support 43, electric telescopic rod 44, three-legged special-shaped plate 45, connecting column 46, linkage block 47, ejector rod 48, telescopic cylinder 49, electric grinder 410, atomizing nozzle 411, curved plate 51, connecting plate 52, support bearing seat 53, driving seat 54, rotating column A 55, rotating column B 56, connecting rod seat 57, connecting hoop 58, air pump 59, air pipe 510, pressing cylinder 511, suction disc 512, electronic pressure valve meter 513, compression spring 514, buffer rubber column 515, third motor 516, driving gear 517. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0022] In the present invention, unless otherwise clearly defined and limited, terms such as "installed", "connected", "connected to", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment
[0023] A preferred embodiment of the automatic deburring device for the head of an oval head bolt provided by the present invention is as Figure 1-6 shown: An automatic deburring device for the head of an oval head bolt includes a base 11, a bottom rotation assembly 2, a clamping assembly 3, a grinding assembly 4 and an adsorption assembly 5. An installation table 12 is installed at the middle position of the base 11, and an L-shaped mounting plate 13 is installed at the bottom of the installation table 12. The bottom rotation assembly 2 is located at the bottom of the installation table 12 and is used to support and drive the rotation of the entire device to ensure uniform deburring of the bolt head. The clamping assembly 3 is located at the top of the installation table 12 and is used to fix the bolt to ensure its stability without shaking during the grinding process. There are two groups of grinding assemblies 4, which are arranged on the base 11 and are located on both sides of the clamping assembly 3 respectively. The adsorption assembly 5 adsorbs the bolt through negative pressure to ensure accurate positioning during feeding and reduce errors. Embodiment
[0024] Please refer to Figure 1 - Figure 6, and on the basis of Embodiment 1, it is further obtained that: the specific structure of the bottom rotating assembly 2 includes a first motor 21, the first motor 21 is installed on the L-shaped mounting plate 13, and the output end of the first motor 21 is fixedly connected with a small gear 22 through a coupling. The small gear 22 meshes with a large gear 23 installed at the bottom of the mounting table 12. The axis of the large gear 23 coincides with the central holes of the mounting table 12 and the rotating table 25, and is fixed to the rotating table 25 through a connecting shaft 24. The rotating table 25 is located in the inner cavity of the mounting table 12, and a rolling bearing is connected between the outer wall of the rotating table 25 and the inner cavity wall of the mounting table 12 to reduce friction and improve the rotation accuracy. The top end of the connecting shaft 24 extends to the top of the mounting table 12 and is connected to the clamping assembly 3; when rotating, the first motor 21 drives the small gear 22 to rotate, driving the large gear 23 and the rotating table 25 to rotate synchronously, so as to drive the clamping assembly 3 and the bolt to rotate as a whole, ensuring that the flash on the bolt head is evenly removed during the grinding process, and improving the grinding efficiency and quality. Embodiment
[0025] Please refer to Figure 1 - Figure 6 , and on the basis of Embodiments 1 and 2, it is further obtained that: the specific structure of the clamping assembly 3 includes a connecting seat 31. The connecting seat 31 is fixed at the top end of the connecting shaft 24. A fixed clamping seat 315 is fixedly installed on the top of the connecting seat 31. A fixed rod 32 is fixedly installed in the inner hole of the connecting seat 31. The other end of the fixed rod 32 is fixedly connected with a fixed arm 33. The other end of the fixed arm 33 is fixedly connected with a fixed cylinder 34. A moving rod 35 is arranged in the cylinder, and the end of the moving rod 35 is fixedly connected with a clamping head 37. A clamping spring 36 is sleeved outside the moving rod 35. One end of the clamping spring 36 is fixedly connected with the fixed cylinder 34, and the other end is connected with the clamping head 37. A movable clamping seat 38 is fixedly installed on one side of the clamping head 37; The bottom of the clamping head 37 is fixedly connected with a limiting rod 39. The other end of the limiting rod 39 is fixedly connected with a tooth block 310. The top of the tooth block 310 is slidably connected with a slide rail 311. The slide rail 311 is fixedly installed at the bottom of the fixed cylinder 34. The bottom of the tooth block 310 is meshed with a gear 312. The gear 312 is movably installed on a mounting frame 313. The mounting frame 313 is fixed on the fixed rod 32. The axis of the gear 312 is connected with the output end of the second motor 314. The second motor 38 is installed on the rotating table 25; The chamber formed by the cooperation of the movable clamping seat 38 and the fixed clamping seat 315 is a flat head bolt chamber, which is used to accommodate the flat head bolt, ensuring its stable clamping during rotation, avoiding loosening, and improving the assembly accuracy; During the clamping process, first, the motor two 314 drives the gear 312 to rotate. The gear 312 drives the tooth block 310 to move along the slide rail 311, and then pushes the moving rod 35 to extend / contract within the fixed cylinder 34. Under the action of the clamping spring 36, the clamping head 37 drives the movable clamping seat 38 to closely fit the oval head bolt, achieving firm clamping. On the contrary, loosening the oval head bolt realizes flexible switching between clamping and releasing, ensuring convenient and efficient operation and improving the smoothness of the overall operation process. Embodiment
[0026] Please refer to Figure 1 - Figure 6 , and on the basis of Embodiments 1, 2, and 3, it is further obtained that the specific structure of the grinding assembly 4 includes a fixed seat 41 and a connecting column 46. The fixed seat 41 and the connecting column 46 are both installed on the base 11; A limiting block 42 is fixedly connected to the top of the fixed seat 41. A top rod 48 is movably connected in the inner hole of the limiting block 42. One end of the top rod 48 is fixedly connected to a linkage block 47; One side of the bottom of the fixed seat 41 is integrally connected with an auricle-shaped support 43. An electric telescopic rod 44 is connected between the auricle-shaped supports 43. The telescopic end of the electric telescopic rod 44 is fixedly connected to a three-legged special-shaped plate 45. The three-legged special-shaped plate 45 has three legs, and the other two legs are respectively connected to the top of the linkage block 47 and the connecting column 46; Two telescopic cylinders 49 are movably connected to the top of the limiting block 42. The telescopic ends of the two telescopic cylinders 49 are respectively connected to an electric grinder 410 and an atomizing nozzle 411. The electric grinder 410 is connected to an external power supply, and the atomizing nozzle 411 is connected to an external cooling water pipe; On the one hand, when the electric grinder 410 is started, the process is adjusted through the telescopic cylinder 49 to ensure uniform grinding; the atomizing nozzle 411 sprays the coolant synchronously to prevent high temperature from damaging the workpiece and improve the grinding efficiency and quality; on the other hand, the electric telescopic rod 44 adjusts the angle of the three-legged special-shaped plate 45, so that the three-legged special-shaped plate 45 rotates flexibly with the foot point connected to the top of the connecting column 46 as the axis, and then drives the top rod 48 on the linkage block 47 to perform a linear motion under the limiting action of the limiting block 42, realizing the precise ejection of the ground oval head bolt by the top rod 48.
[0027] In this embodiment, the model of the electric grinder 410 varies due to different brands, functions, and designs, and its specific structure and working principle will not be elaborated in detail here. The spraying micropores of the atomizing nozzle 411 are widely distributed, evenly covering the coolant, effectively reducing the surface temperature of the workpiece, preventing thermal deformation, and further improving the grinding accuracy and surface finish. Embodiment
[0028] Please refer to Figure 1 - Figure 6, and on the basis of Embodiments 1, 2, 3, and 4, it is further obtained that: The specific structure of the adsorption component 5 includes a curved plate 51, the curved plate 51 is fixedly installed on the base 11, a connecting plate 52 is fixedly installed on the top of the curved plate 51, and two support bearing seats 53 are installed on the front of the connecting plate 52. The support bearing seat 53 located above is connected to a driving seat 54 through a rotating column A 55, and the support bearing seat 53 located below is connected to a connecting rod seat 57 through a rotating column B 56. The top end of the connecting rod seat 57 is connected to the rotating column A 55; A connecting hoop 58 is fixedly installed on the back of the curved plate 51. An air pump 59 is built in the connecting hoop 58. The air pump 59 is connected to a pressing cylinder 511 through an air pipe 510. An adsorption disc 512 is provided at the bottom of the pressing cylinder 511. The adsorption disc 512 realizes stable adsorption of the workpiece through air pressure control. An electronic pressure valve meter 513 is arranged on the air pipe 510. The electronic pressure valve meter 513 precisely adjusts the air pressure to ensure moderate adsorption force and prevent damage to the workpiece; The pressing cylinder 511 movably penetrates through the driving seat 54, and tooth grooves are equidistantly arranged on one side of the outer wall of the pressing cylinder 511. A compression spring 514 is sleeved outside the pressing cylinder 511. One end of the compression spring 514 is fixed to the top of the driving seat 54, and the other end is fixedly connected to the head of the pressing cylinder 511. Buffer rubber columns 515 are fixedly connected to the top of the driving seat 54 and the head of the pressing cylinder 511; A gear chamber is arranged inside the driving seat 54, and a driving gear 517 is installed in the gear chamber. The driving gear 517 meshes with the tooth grooves of the pressing cylinder 511. The axis of the driving gear 518 is connected to the output end of the motor three 516, driving the pressing cylinder 511 to move up and down to realize precise positioning of the adsorption disc 512. The motor three 516 is installed on the outer surface of the driving seat 54.
[0029] When the motor three 516 is started, the driving gear 517 rotates, driving the pressing cylinder 511 to move downward, and then driving the adsorption disc 512 to closely adhere to the surface of the workpiece. The compression spring 514 compresses to provide a reverse supporting force. At the same time, the air pump 59 is started, and the air flow at the contact between the adsorption disc 512 and the oval head bolt is quickly evacuated, forming a negative pressure environment. The oval head bolt is firmly adsorbed. The electronic pressure valve meter 513 monitors and finely adjusts the air pressure in real time to form a stable adsorption force. At the same time, the buffer rubber columns 515 effectively reduce vibration, protect the workpiece and the equipment, and improve the overall operation stability and safety.
[0030] During use, first, the air pump 59 is operated through the control system to quickly evacuate air to form a negative pressure. The operator holds the oval head bolt to be polished, and its head surface is firmly adsorbed on the adsorption disc 512. The electronic pressure valve meter 513 adjusts the air pressure in real time to ensure a constant adsorption force and prevent the bolt from shifting. Then, the motor three 516 is started, and the driving gear 517 drives the pressing cylinder 511 to accurately descend, so that the pressing cylinder 511 drives the bolt tightly adsorbed by the adsorption disc 512 to descend to the clamping area; Then, the control system is used to start Motor Two 314, driving Gear 312 to rotate. Gear 312 drives Tooth Block 310 to move along Slide Rail 311, thereby pushing Moving Rod 35 to extend forward in Fixed Cylinder 34. Clamping Head 37 drives Movable Clamping Seat 38 to closely fit the oval head bolt. In close cooperation with Fixed Clamping Seat 315, a stable clamping force is formed to ensure that the bolt does not displace during the grinding process, achieving a firm clamping; After clamping, Air Pump 59 stops operating, and Suction Disc 512 gradually releases negative pressure. The oval head bolt remains stationary under the action of the clamping force. Motor Three 516 rotates in reverse, driving Gear 517 to drive Pressing Cylinder 511 to rise, ensuring the separation of Suction Disc 512 from the bolt. The entire device enters the standby state, waiting for the next operation instruction; Subsequently, the operator confirms the clamping state through the control system. Then, the process of Electric Grinder 410 is adjusted by Telescopic Cylinder 49. Electric Grinder 410 precisely contacts the surface of the bolt, and Atomizing Nozzle 411 synchronizes the process. At the same time, Electric Grinder 410 and Motor One 21 are turned on. Motor One 21 drives Small Gear 22 to rotate, driving Large Gear 23 and Rotating Table 25 to rotate synchronously, thereby driving the bolt to rotate uniformly (it should be noted that all clamping devices on Rotating Table 25 will not be hindered by Grinding Assembly 4 and Adsorption Assembly 5 during the rotation process. The clamping force and rotational force are perfectly matched to ensure uniform grinding without dead corners). Electric Grinder 410 efficiently grinds, and Atomizing Nozzle 411 continuously cools down to ensure that the surface of the bolt is evenly ground and does not overheat, thereby improving the grinding quality and efficiency; Finally, after grinding is completed, the operator stops all motors through the control system. Electric Grinder 410 resets, Atomizing Nozzle 411 stops spraying water, and Clamping Head 37 and Movable Clamping Seat 38 are loosened synchronously. At this time, Electric Telescopic Rod 44 is started through the control system. Electric Telescopic Rod 44 drives Three - Legged Special - Shaped Plate 45 to adjust the angle, enabling Three - Legged Special - Shaped Plate 45 to rotate flexibly around the support point connected to the top of Connecting Column 46. Thereby driving the ejector rod 48 on Linking Block 47 to perform a linear motion under the limiting action of Limiting Block 42. Ejector Rod 48 precisely pushes the bolt out of the clamping area to take out the bolt.
[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non - exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0032] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic grinding device for the flash of a flat round head bolt head, comprising a base (11), a bottom rotating assembly (2), a clamping assembly (3), a grinding assembly (4) and an adsorption assembly (5), characterized in that: A mounting platform (12) is installed at the middle position of the base (11), and an L-shaped mounting plate (13) is installed at the bottom of the mounting platform (12). The bottom rotating component (2) is located at the bottom of the mounting platform (12) and is used to support and drive the rotation of the entire device to ensure that the flash of the bolt head is evenly polished. The clamping component (3) is located at the top of the mounting platform (12) and is used to fix the bolt to ensure that it is stable and does not shake during the polishing process. There are two groups of polishing components (4), which are arranged on the base (11) and are respectively located on both sides of the clamping component (3). The adsorption component (5) adsorbs the bolt through negative pressure to ensure accurate positioning during feeding and reduce errors.
2. The automatic grinding device for the flash of a flat head bolt according to claim 1, characterized in that: The bottom rotating assembly (2) specifically comprises a motor 1 (21), the motor 1 (21) being mounted on an L-shaped mounting plate (13), and the output end of the motor 1 (21) being fixedly connected to a pinion gear (22) via a coupling, the pinion gear (22) being meshed with a large gear (23) mounted on the bottom of the mounting platform (12), the axis of the large gear (23) being coincident with the center holes of the mounting platform (12) and the rotating platform (25), and being fixed to the rotating platform (25) via a connecting shaft (24), the rotating platform (25) being located in the inner cavity of the mounting platform (12), and a rolling bearing being connected between the outer wall of the rotating platform (25) and the inner cavity wall of the mounting platform (12) to reduce friction and improve rotation accuracy, the top end of the connecting shaft (24) extending to the top of the mounting platform (12) and being connected to the clamping assembly (3).
3. The automatic grinding device for the flash of a flat head bolt according to claim 1, characterized in that: The specific structure of the clamping assembly (3) includes a connecting seat (31), the connecting seat (31) is fixed to the top end of the connecting shaft (24), a fixed clamping seat (315) is fixedly installed on the top of the connecting seat (31), a fixed rod (32) is fixedly installed in the inner hole of the connecting seat (31), the other end of the fixed rod (32) is fixedly connected to a fixed arm (33), the other end of the fixed arm (33) is fixedly connected to a fixed cylinder (34), a moving rod (35) is built in the cylinder, and the end of the moving rod (35) is fixedly connected to a clamping head (37), the outer sleeve of the moving rod (35) is provided with a clamping spring (36), one end of the clamping spring (36) is fixedly connected to the fixed cylinder (34), and the other end is connected to the clamping head (37), and a movable clamping seat (38) is fixedly installed on one side of the clamping head (37).
4. The automatic grinding device for the flash of a flat head bolt according to claim 3, characterized in that: The bottom of the clamping head (37) is fixedly connected to a limit rod (39), the other end of the limit rod (39) is fixedly connected to a tooth block (310), the top of the tooth block (310) is slidably connected to a slide rail (311), the slide rail (311) is fixedly mounted on the bottom of the fixed cylinder (34), the bottom of the tooth block (310) is meshingly connected to a gear (312), the gear (312) is movably mounted on a mounting frame (313), the mounting frame (313) is fixed on the fixed rod (32), the axis of the gear (312) is connected to the output end of a second motor (314), and the second motor (38) is mounted on a rotating table (25).
5. The automatic grinding device for the flash of a flat head bolt according to claim 3, characterized in that: The chamber formed by the cooperation of the movable clamping seat (38) and the fixed clamping seat (315) is a flat round head bolt chamber, which is used to accommodate the flat round head bolt, thereby ensuring that the flat round head bolt is stably clamped during the rotation process, avoiding loosening, and improving assembly accuracy.
6. The automatic grinding device for the flash of a flat head bolt according to claim 1, characterized in that: The specific structure of the grinding assembly (4) includes a fixed seat (41) and a connecting column (46), and the fixed seat (41) and the connecting column (46) are both installed on the base (11); The top of the fixed seat (41) is fixedly connected to a limit block (42), an inner hole of the limit block (42) is movably connected to a push rod (48), and one end of the push rod (48) is fixedly connected to a linkage block (47); An auricle-shaped support body (43) is integrally connected to one side of the bottom of the fixing seat (41); an electric telescopic rod (44) is connected between the auricle-shaped support bodies (43); a tripod-shaped plate (45) is fixedly connected to the telescopic end of the electric telescopic rod (44); the tripod-shaped plate (45) has three supporting legs, and the other two legs are respectively connected to the top of the linkage block (47) and the connecting column (46); The top of the limit block (42) is movably connected to two telescopic cylinders (49), and the telescopic ends of the two telescopic cylinders (49) are respectively connected to an electric grinder (410) and an atomizing nozzle (411), the electric grinder (410) is connected to an external power supply, and the atomizing nozzle (411) is connected to an external cooling water pipe.
7. The automatic grinding device for the flash of a flat head bolt according to claim 1, characterized in that: The specific structure of the adsorption component (5) includes a curved plate (51), the curved plate (51) is fixedly mounted on the base (11), a connecting plate (52) is fixedly mounted on the top of the curved plate (51), two supporting bearing seats (53) are mounted on the front of the connecting plate (52), the supporting bearing seat (53) located at the top is connected to the driving seat (54) via a rotating column A (55), and the supporting bearing seat (53) located at the bottom is connected to the connecting rod seat (57) via a rotating column B (56), and the top end of the connecting rod seat (57) is connected to the rotating column A (55); A connecting hoop (58) is fixedly mounted on the back of the curved plate (51), and an air pump (59) is built in the connecting hoop (58). The air pump (59) is connected to a lower pressure cylinder (511) via an air pipe (510). An adsorption plate (512) is provided at the bottom of the lower pressure cylinder (511). The adsorption plate (512) achieves stable adsorption of the workpiece through air pressure control. An electronic pressure valve gauge (513) is provided on the air pipe (510). The electronic pressure valve gauge (513) accurately adjusts the air pressure to ensure that the adsorption force is moderate and prevent damage to the workpiece.
8. The automatic grinding device for the flash of a flat head bolt according to claim 7, characterized in that: The lower pressure cylinder (511) movably penetrates the driving seat (54), and tooth grooves are equidistantly arranged on one side of the outer wall of the lower pressure cylinder (511). A compression spring (514) is sleeved on the outside of the lower pressure cylinder (511), one end of the compression spring (514) is fixed to the top of the driving seat (54), and the other end is fixedly connected to the head of the lower pressure cylinder (511), and the top of the driving seat (54) and the head of the lower pressure cylinder (511) are both fixedly connected with a buffer rubber column (515).
9. The automatic grinding device for the flash of a flat head bolt according to claim 7, characterized in that: A gear chamber is provided inside the driving seat (54), and a driving gear (517) is installed in the gear chamber. The driving gear (517) is meshed with the tooth grooves of the lower pressure cylinder (511). The axis of the driving gear (518) is connected to the output end of the motor three (516), driving the lower pressure cylinder (511) to move up and down, thereby realizing the precise positioning of the adsorption plate (512). The motor three (516) is installed on the outer surface of the driving seat (54).
Citation Information
Patent Citations
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