Installation tool for threaded buckle connector of controller and use method of installation tool

Abstract

The invention provides a controller thread buckle connector installation tool and a using method thereof.The tool comprises a handle, an auxiliary angle scale, an arc-shaped handle, a guide column and a fixing ball, the arc-shaped handle has an inner arc degree, the fixing ball is installed at the front end of the arc-shaped handle, the handle is installed at the rear end of the arc-shaped handle, and a groove is machined in the middle of the tail end of the handle; an arc-shaped groove is machined in the auxiliary angle scale, after the fixing column is inserted into the arc-shaped groove, the upper end and the lower end of the fixing column are fixed in a groove in the tail end of the handle, the handle can move in the arc-shaped groove of the auxiliary angle scale through the fixing column, and sliding connection between the auxiliary angle scale and the handle is achieved. According to specific requirements, the sizes of the handle, the arc-shaped handle and the fixing ball can be changed, and adaptation to controller thread buckle connectors with different diameters is achieved. The structure is simple and clear, simple manufacturing modes such as welding are adopted, cost is low, and reliability is high; the auxiliary angle scale can improve the torque precision in the assembly process, and is suitable for high-precision assembly.

Description

Technical Field

[0001] The present invention belongs to the technical field of electrical assembly, and particularly relates to an installation tool for a controller threaded snap joint and a using method thereof. Background Art

[0002] The high-voltage wire harness of a new energy vehicle controller has a threaded locking snap structure, which is mainly used for components such as a generator controller and a drive motor controller. The threaded locking snap structure is mainly tightened by threads provided at the connection between a plug and a socket. At the current stage, when actually assembling the threaded locking snap structure joint, since there are multiple bundles of cables such as U, V, and W three-phase AC cables in the high-voltage cable, the cable assembly space is limited, and there is a lack of necessary assembly space during tightening. Although the snap design can be tightened manually, it is impossible to accurately judge the tightening degree, and for a large three-phase AC cable harness, the assembly consistency cannot be guaranteed. Summary of the Invention

[0003] (1) Technical Problems to be Solved

[0004] The present invention provides an installation tool for a controller threaded snap joint and a using method thereof to solve the technical problems that the structure assembly space of the controller threaded snap joint is limited, it is difficult to tighten, the space close to the wrench is insufficient, the manual tightening force is difficult to control, and the assembly consistency cannot be guaranteed, and to achieve precise assembly of the controller joint.

[0005] (2) Technical Solutions

[0006] To solve the above technical problems, the present invention provides an installation tool for a controller threaded snap joint, which includes a handle, an auxiliary angle disc, an arc-shaped handle, a guide post, and a fixed ball; wherein, the arc-shaped handle has an inner arc, the fixed ball is installed at the front end of the arc-shaped handle, the handle is installed at the rear end of the arc-shaped handle, and a groove is processed in the middle of the end of the handle; an arc-shaped groove is processed on the auxiliary angle disc, after the fixing column is inserted into the arc-shaped groove, the upper and lower ends of the fixing column are fixed in the groove at the end of the handle, and the handle can move in the arc-shaped groove of the auxiliary angle disc through the fixing column, and the auxiliary angle disc is slidably connected to the handle.

[0007] Further, the fixed ball is welded to the front end of the arc-shaped handle.

[0008] Further, the handle is welded to the rear end of the arc-shaped handle.

[0009] Further, the inner arc diameter of the arc-shaped handle is larger than the diameter of the controller threaded snap joint.

[0010] Further, the diameter of the fixed ball matches the inner groove on the controller snap joint.

[0011] Further, the upper and lower ends of the fixing column are welded in the end grooves of the handle.

[0012] Further, an installation hole is machined on the front end of the arc-shaped handle on the side close to the fixed ball. The belt buckle is fixed in the installation hole through a fixing pin. The belt passes through the belt buckle and is adhesively fixed to itself.

[0013] Further, the length of the belt can be adjusted.

[0014] In addition, the present invention also provides a method for using the installation tool for the controller threaded snap joint. The method is as follows: Avoiding the cable from top to bottom, install the installation tool for the controller threaded snap joint at the controller threaded snap joint. Place the fixed ball at the groove of the controller threaded snap joint, so that the handle abuts against the other side of the controller threaded snap joint. Rotate and tighten the controller threaded snap joint, and use the auxiliary angle scale to measure the tightening angle during the tightening process.

[0015] Further, for controller threaded snap joints with different diameters, pass the belt through the joint and the belt buckle, and use friction to tighten.

[0016] (III) Beneficial effects

[0017] The present invention provides an installation tool for a controller threaded snap joint and a method for using the same. The tool includes a handle, an auxiliary angle scale, an arc-shaped handle, a guiding column and a fixed ball. The arc-shaped handle has an inner arc. The fixed ball is installed at the front end of the arc-shaped handle. The handle is installed at the rear end of the arc-shaped handle. A groove is machined in the middle of the end of the handle. An arc-shaped groove is machined on the auxiliary angle scale. After the fixing column is inserted into the arc-shaped groove, the upper and lower ends of the fixing column are fixed in the end groove of the handle. The handle can move in the arc-shaped groove of the auxiliary angle scale through the fixing column, and realize the sliding connection between the auxiliary angle scale and the handle. The present invention can change the sizes of the handle, the arc-shaped handle and the fixed ball according to specific requirements to adapt to controller threaded snap joints with different diameters. The structure of the present invention is simple and clear, and adopts simple manufacturing methods such as welding, with low cost and strong reliability; using the auxiliary angle scale can improve the torque accuracy during the assembly process and adapt to high-precision assembly; this tool can be used forward or backward in actual application to realize the process of applying force or unloading force to the joint. Description of the drawings

[0018] Figure 1 is a three-dimensional structural schematic diagram of the installation tool for the controller threaded snap joint of the present invention;

[0019] Figure 2a is a top view of the installation tool for the controller threaded snap joint of the present invention, Figure 2b is a main view cross-sectional view;

[0020] Figure 3Side view of the usage state of the controller threaded snap joint installation tool of the present invention;

[0021] Figure 4 Top view of the usage state of the controller threaded snap joint installation tool of the present invention. Specific embodiments

[0022] To make the objectives, contents and advantages of the present invention clearer, the following further describes in detail the specific embodiments of the present invention with reference to the accompanying drawings and embodiments.

[0023] This embodiment provides a controller threaded snap joint installation tool, and its overall structure is as shown in Figure 1 , 2a and Figure 2b, including a handle 101, an auxiliary angle disk 102, an arc handle 103, a guide post 104, a fixed ball 105, a fixed pin 106, a belt buckle 107 and a belt 108.

[0024] The fixed ball 105 is welded to the front end of the arc handle 103, the handle 101 is welded to the rear end of the arc handle 103, and a groove is machined in the middle of the end of the handle 101. An arc groove is machined on the auxiliary angle disk 102. After the fixed post 104 is inserted into the arc groove, the upper and lower ends of the fixed post 104 are welded in the groove at the end of the handle 101. The handle 101 can move in the arc groove of the auxiliary angle disk 102 through the fixed post 104, and realizes the sliding connection between the auxiliary angle disk 102 and the handle 101.

[0025] An installation hole is machined on the front end of the arc handle 103 on the side close to the fixed ball 105. The belt buckle 107 is fixed in the installation hole through the fixed pin 106. The belt 108 passes through the belt buckle 107 and is adhesively fixed to itself.

[0026] The length of the belt 108 is adjustable. The inner arc diameter of the arc handle 103 is designed according to the size of the controller threaded snap joint to be installed, and the diameter of the fixed ball 105 is designed according to the radius of the inner groove on the controller snap joint.

[0027] The usage method of the controller threaded snap joint installation tool of the present invention is as follows:

[0028] Install the controller threaded snap joint installation tool from top to bottom to avoid the cable and install it at the controller threaded snap joint. At this time, the fixed ball 105 is located at the groove of the controller threaded snap joint, so that the handle 101 abuts against the other side of the controller threaded snap joint, and rotate and tighten the controller threaded snap joint. For controller threaded snap joints with different diameters, pass the belt 108 through the joint and the belt buckle 107 and use the friction force to tighten. The auxiliary angle disk 102 is used to measure the tightening angle during the tightening process.

[0029] As shown inFigure 3 and 4 As shown in 4 , the installation process of the threaded snap fasteners for the U, V, and W three-phase AC cables of a certain model generator controller is as follows:

[0030] 1. Select a suitable installation tool 1 for the controller threaded snap fastener joint according to the size of the threaded snap fastener joint to be tightened on the motor controller 2, mainly ensuring that the inner diameter of the arc-shaped handle of the controller threaded snap fastener joint installation tool 1 is greater than or close to the diameter of the controller threaded snap fastener joint 2;

[0031] 2. First, tighten the threaded snap fastener joint of the motor controller 2 by hand to the maximum force;

[0032] 3. Slip the controller threaded snap fastener joint installation tool 1 over the joint to be tightened from top to bottom. At this time, the fixed ball 105 is located in the groove of the threaded snap fastener joint of the motor controller 2. Check whether the other handle 101 can hold against the joint. If it can, tighten it directly. If there is a gap, wrap the belt 108 around the joint and pass it through the belt buckle 107 again to ensure a tight fit without looseness, and then apply force in the tightening direction to continue tightening;

[0033] 4. Use the auxiliary angle scale 102 to measure the tightening angle during the tightening process. Keep the auxiliary angle scale 102 stationary during tightening. Record the position of the handle 101 on the angle scale before tightening. During tightening, the handle 101 moves relative to the arc-shaped groove of the auxiliary angle scale 102 along the guide post 104. Record the angle marked by the handle 101 on the auxiliary angle scale 102 after tightening. Subtract the angle after tightening from the angle before tightening to obtain the actual angle value of this tightening.

[0034] The above is only the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art of this technology, without departing from the technical principle of the present invention, several improvements and deformations can be made, and these improvements and deformations should also be regarded as the protection scope of the present invention.

Claims

1. A mounting tool for a controller threaded snap joint, characterized in that, The installation tool for the controller threaded snap joint includes a handle, an auxiliary angle disc, an arc-shaped handle, a guide post and a fixed ball; among them, the arc-shaped handle has an inner arc, the fixed ball is installed at the front end of the arc-shaped handle, the handle is installed at the rear end of the arc-shaped handle, and a groove is machined in the middle of the end of the handle; an arc-shaped groove is machined on the auxiliary angle disc. After the fixed post is inserted into the arc-shaped groove, the upper and lower ends of the fixed post are fixed in the groove at the end of the handle. The handle can move in the arc-shaped groove of the auxiliary angle disc through the fixed post, and the auxiliary angle disc is slidably connected to the handle.

2. The controller thread snap joint installation tool according to claim 1, wherein, The fixed ball is welded to the front end of the arc-shaped handle.

3. The controller threaded snap joint installation tool according to claim 1, characterized in that The handle is welded to the rear end of the arc-shaped handle.

4. The controller thread snap joint installation tool according to claim 1, characterized in that The diameter of the inner arc of the arc-shaped handle is larger than the diameter of the controller threaded snap joint.

5. The controller thread snap joint installation tool according to claim 1, characterized in that, The diameter of the fixed ball matches the inner groove on the controller snap joint.

6. The controller thread snap joint installation tool according to claim 1, characterized in that, The upper and lower ends of the fixed post are welded in the groove at the end of the handle.

7. The controller threaded snap joint installation tool according to claim 1, wherein, An installation hole is machined on one side of the front end of the arc-shaped handle near the fixed ball. The belt buckle is fixed in the installation hole through a fixed pin, and the belt passes through the belt buckle and is adhesively fixed to itself.

8. The controller thread snap joint installation tool according to claim 1, characterized in that, The length of the belt can be adjusted.

9. A method for using the installation tool for the threaded snap joint of the controller according to any one of claims 1 to 8, characterized in that, The usage method is as follows: Avoid the cable from top to bottom and install the installation tool for the controller threaded snap joint at the controller threaded snap joint. Place the fixed ball at the groove of the controller threaded snap joint so that the handle abuts against the other side of the controller threaded snap joint. Rotate and tighten the controller threaded snap joint, and use the auxiliary angle disc to measure the tightening angle during the tightening process.

10. The method of using the controller threaded snap joint installation tool according to claim 9, characterized in that, For controller threaded snap joints with different diameters, pass the belt through the joint and the belt buckle and tighten it using friction.

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