A horizontal transport device for comprehensive pipe gallery lifting pipeline installation

Through the horizontal transportation device for lifting pipeline installation in the integrated pipeline corridor, electric telescopic components, clamps, detection forks and other structures, the impact problem of pipelines when installed in the pipeline corridor is solved, and efficient and low-cost pipeline transportation and welding are achieved.

CN120246887BActive Publication Date: 2025-08-12SHANXI INSTALLATION GRP CO LTD
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Patent Information

Application Number
CN202510733626.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-04
Publication Date
2025-08-12
Estimated Expiration
2045-06-04

AI Technical Summary

Technical Problem

In the prior art, when the pipe is installed in the pipe gallery, the impact is caused by the difference in the bracket height, which affects the conveying efficiency and causes the pipe to deform, and the calibration of multiple horizontal transportation devices takes a long time and is costly.

Method used

The horizontal transportation device for the installation of comprehensive pipe corridor lifting pipes is adopted, including a base, electric telescopic elements, support frame, transportation unit, clamping block, detection fork and welding unit. The electric telescopic elements are adapted to different heights, clamping blocks and detection forks avoid impact, welding units are welded around, and press-fitting units keep the pipeline level.

Benefits of technology

Improve the pipeline conveying efficiency, prevent pipeline deformation, ensure welding quality, and reduce transportation costs and time consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a horizontal transport device for installation of lifting pipelines in an integrated pipeline corridor in the field of pipeline transportation technology, comprising a base, an electric telescopic element, a support frame and a plurality of transport units; the fixed end of the electric telescopic element is installed on the top of the base, and the output end is fixed to the support frame; the support frame is arranged above the base; a plurality of transport units are installed on the top of the support frame; it also includes: a mounting plate, which is arranged on the side of the support frame; a plurality of clamping blocks, which are slidably connected to the mounting plate and are distributed in a circular array about the mounting plate; a spring for resetting the clamping blocks is fixedly connected to the clamping blocks; a card slot is provided on the clamping block, and the width of the card slot gradually decreases along the direction of the clamping block; a detection fork, which is rotatably connected to the mounting plate and is set to a V-shaped opening at one end away from the mounting plate; a limit block, which is fixedly connected to the mounting plate and is used to limit the detection fork; the present invention can make pipeline transportation in the pipeline corridor smoother.
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Description

Technical Field

[0001] The present invention relates to the technical field of pipeline transportation, and in particular to a horizontal transportation device for installation of lifting pipelines in an integrated pipeline gallery. Background Art

[0002] When installing and constructing pipelines with high requirements in the pipe gallery, it is usually necessary to use a horizontal transportation device to complete the transportation of the pipelines. The welded pipelines are transported to the upper end of the pipeline support in sequence, and the support is used to pre-support the pipelines; this reduces the difficulty of installation, and when the pipelines are completely laid, the adjustment units on the pipeline support can be used to achieve stable support for the pipelines.

[0003] However, since the pipe support is pre-fixed with the corridor wall, as shown in the attached instructions Figure 1 As shown, there is an installation height difference h1 between the brackets, which will cause the transversely moving end of the pipe to collide with the bracket. As the length and mass of the pipe increase through welding, the impact will become more severe. When the bracket cannot transport the pipe above it through its own deformation, the forced displacement of the pipe will cause the bracket to detach from the corridor wall; the free end of the pipe that loses support will become a longer cantilever beam, resulting in more deformation, and will cause more severe impact on subsequent brackets. On the one hand, it affects the transportation efficiency of the pipe. On the other hand, frequent impacts will cause uncertain deformation of the free end of the pipe.

[0004] See the Chinese utility model patent application number CN201621194507.6; the core of the means described therein is the idea of realizing transportation within the corridor through a number of equally spaced horizontal transport devices, which is essentially a relay transportation method that can more effectively solve the problem of transshipment. However, before transportation, each horizontal transport unit needs to be calibrated with each other; it is time-consuming and difficult, and multiple horizontal transport devices also mean higher transshipment costs. Summary of the Invention

[0005] The purpose of the present invention is to provide a horizontal transportation device for the installation of lifting pipelines in an integrated pipeline corridor to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a horizontal transport device for the installation of lifting pipelines in an integrated pipe corridor, comprising a base, an electric telescopic element, a support frame and a plurality of transport units; the fixed end of the electric telescopic element is installed on the top of the base, and the output end is fixed to the support frame; the support frame is arranged above the base; a plurality of the transport units are installed on the top of the support frame; it also includes: a mounting plate, which is arranged on the side of the support frame; a plurality of clamping blocks, which are slidably connected to the mounting plate and are distributed in a circular array about the mounting plate; a spring for resetting the clamping blocks is fixedly connected to the clamping blocks; a card slot is provided on the clamping block, and the width of the card slot gradually decreases along the direction of the clamping block; a detection fork, which is rotatably connected to the mounting plate and is set to a V-shaped opening at one end away from the mounting plate; a limit block, which is fixedly connected to the mounting plate and is used to limit the detection fork; a torsion spring, which is sleeved on the rotating shaft of the detection fork and is used to reset the detection fork.

[0007] As a further solution of the present invention, a steel rope 1 is fixedly connected to the clamping block, and the end of the steel rope 1 away from the clamping block passes through the mounting plate and is fixedly connected to a sliding sleeve, and the sliding sleeve is horizontally slidably connected to the mounting plate; a coaxially arranged threaded sleeve 1 is rotatably connected to the sliding sleeve; a threaded sleeve 2 is rotatably connected to the mounting plate; and the threaded sleeve 2 is threadedly connected to the threaded sleeve 1.

[0008] As a further solution of the present invention, an avoidance groove is provided at the bottom end of the mounting plate.

[0009] As a further solution of the present invention, the transport unit is composed of a support and two guide rollers. The two guide rollers are rotatably mounted on the support, and the axes of the two guide rollers are perpendicular to each other.

[0010] As a further solution of the present invention, it also includes: multiple pressing units, which have the same structure as the transport unit and are located above the transport unit, and the multiple pressing units are evenly distributed on both sides of the welding unit; a welding unit, which is arranged on the support frame and is used for welding the joints of two adjacent pipes; a fixed plate, the top end of which is fixedly connected to the pressing unit and the bottom end is slidably connected to the support frame in the vertical direction; an electric telescopic cylinder, which is installed on the support frame and is used to drive the fixed plate and the pressing unit to move in the vertical direction.

[0011] As a further solution of the present invention, the welding unit includes: a base plate, installed in the middle of the support frame; a mounting ring, fixedly installed on the top of the base plate and having an opening at the top for avoiding the pipeline; a swivel, coaxially arranged with the mounting ring and rotatably installed on the inner side of the mounting ring; the swivel and the mounting ring have the same shape; a welding head, arranged on the inner side of the swivel; a second electric telescopic cylinder, a fixed end fixedly connected to the swivel, and an output end fixedly connected to the welding head; an electrical box, fixedly installed on the inner side of the swivel and used to control the operation of the welding head and the second electric telescopic cylinder; a first friction wheel, coaxially arranged with the swivel and fixedly connected to the swivel; a second friction wheel, rotatably connected to the base plate and transmission-connected to the first friction wheel.

[0012] As a further solution of the present invention, the central angle corresponding to the opening on the mounting ring is greater than 90° and less than 180°.

[0013] As a further solution of the present invention, a hydraulic cylinder 1 is fixedly mounted on the support frame, and the free end of the hydraulic cylinder 1 is fixedly connected to the fixed plate; a hydraulic cylinder 2 is also fixedly mounted on the support frame, and the free end of the hydraulic cylinder 2 is fixedly connected to the base plate; the cross-sectional area of the free end piston rod of the hydraulic cylinder 2 is twice the cross-sectional area of the free end piston rod of the hydraulic cylinder 1; the hydraulic cylinder 1 and the hydraulic cylinder 2 are connected by a conduit; the two ends of the conduit are respectively located below the free end of the hydraulic cylinder 1 and above the free end of the hydraulic cylinder 2.

[0014] As a further solution of the present invention, a motor for driving the guide roller to rotate is installed on the support of the transport unit.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The present invention provides a transport unit, a pressing unit and a welding unit, and the pipeline does not need to be rotated through the circumferential welding of the welding unit. At the same time, the pressing unit cooperates with the transport unit to not only transport the pipeline, but also limit the end of the pipeline. The end of the pipeline on both sides of the welding unit always remains in a horizontal state, preventing the pipeline ends on both sides of the welding unit from tilting, especially the pipeline with increased length after splicing on the right side, thereby ensuring the welding quality of the pipeline joints. At the same time, the arrangement of the electric telescopic element can adapt to the transportation of pipelines of different heights. At the same time, the arrangement of the clamping block and the detection fork can replace the end of the pipeline to collide with the pipeline support. The detection fork can push the end of the pipeline to lift up and pass over the pipeline support, avoiding the collision between the end of the pipeline and the pipeline support, preventing the pipeline support from hindering the transportation of the pipeline, and making the pipeline smoother during long-distance transportation, thereby increasing the transportation length of the pipeline and improving the pipeline transportation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram illustrating the background of the present invention;

[0018] Figure 2 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 3 This is a schematic cross-sectional view of the mounting plate and its upper structure of the present invention;

[0020] Figure 4 This is a schematic diagram of the clamping block structure of the present invention;

[0021] Figure 5 It is a partial structural diagram of the present invention;

[0022] Figure 6 It is a schematic cross-sectional view of the overall structure of the present invention;

[0023] Figure 7 for Figure 6 A partial enlarged view of the middle part;

[0024] Figure 8 This is a schematic diagram of the transport unit structure of the present invention;

[0025] Figure 9 This is a schematic structural diagram of the welding unit of the present invention;

[0026] Figure 10 This is a schematic cross-sectional view of the swivel, welding head, electrical box and electric telescopic cylinder of the present invention;

[0027] Figure 11 This is a schematic cross-sectional view of the regulating mechanism structure of the present invention;

[0028] Figure 12 This is a diagram showing the working principle of the pressing unit and the welding unit adjustment of the present invention.

[0029] The reference numerals are as follows:

[0030] 1-base, 2-electric telescopic element, 3-support frame, 4-transport unit, 5-pressing unit, 6-fixing plate, 7-electric telescopic cylinder 1, 8-welding unit, 9-support, 10-guide roller, 11-bottom plate, 12-mounting ring, 13-swivel, 14-welding head, 15-electrical box, 16-electric telescopic cylinder 2, 17-friction wheel 1, 18-friction wheel 2, 19-hydraulic cylinder 1, 20-hydraulic cylinder 2, 21-conduit, 22-mounting plate, 23-clamping block, 24-steel rope 1, 25-sliding sleeve, 26-threaded sleeve 1, 27-threaded sleeve 2, 28-detection fork, 29-limiting block, 30-torsion spring. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] See also Figures 1-12In the attached figure, x represents a comprehensive pipe gallery, y represents a bracket for supporting pipes in the pipe gallery, and z represents a pipe. The present invention provides a technical solution: a horizontal transport device for installing lifting pipes in a comprehensive pipe gallery, comprising a base 1, an electric telescopic element 2, a support frame 3, a plurality of transport units 4, a plurality of pressing units 5, a fixing plate 6, an electric telescopic cylinder 7, and a welding unit 8; four rollers are installed at the bottom of the base 1 to facilitate the movement of the transport device in the comprehensive pipe gallery; the support frame 3 is arranged above the base 1, and the support frame 3 is made by assembling and welding square tubes; the electric telescopic element 2 The fixed end is installed on the top of the base 1, and the output end is fixed to the support frame 3; the electric telescopic element 2 is used for the lifting of the support frame 3 to adapt to the transportation of pipelines at different heights in the integrated pipeline corridor; the welding unit 8 is set on the support frame 3 and is used for welding the joints of two adjacent pipelines; multiple transport units 4 are detachably installed on the top of the support frame 3 and are evenly distributed on both sides of the welding unit 8; at least four transport units 4 are provided; the number of transport units 4 can be adaptively adjusted according to the length of a single pipeline; multiple pressing units 5 have the same structure as the transport unit 4 and are located above the transport unit 4 , multiple pressing units 5 are evenly distributed on both sides of the welding unit 8; at least two pressing units 5 are set; the top of the fixing plate 6 is fixedly connected to the pressing unit 5, and the bottom end is slidably connected to the support frame 3 in the vertical direction; the electric telescopic cylinder 7 is installed on the support frame 3 and is used to drive the fixing plate 6 and the pressing unit 5 to move in the vertical direction; before the welding unit 8 works, the electric telescopic cylinder 7 can drive the pressing unit 5 to press the pipe on the transport unit 4 to prevent the pipe end from tilting and aligning the pipe welding end; a mounting plate 22 is provided on the side of the support frame 3, and the mounting plate 22 slides on the mounting plate There are multiple clamping blocks 23 in a dynamic connection; the multiple clamping blocks 23 are distributed in a circular array about the axis of the mounting plate 22, and springs for resetting the clamping blocks 23 are fixedly connected to the clamping blocks 23; a card slot is provided on the clamping block 23, and the width of the card slot gradually decreases along the direction of the clamping block 23; a detection fork 28 is rotatably connected to the side wall of the mounting plate 22 away from the clamping block 23; the end of the detection fork 28 away from the mounting plate 22 is set as a V-shaped opening; a limit block 29 for limiting the detection fork 28 is fixedly connected to the mounting plate 22; a torsion spring 30 for resetting the detection fork 28 is mounted on the rotating shaft.

[0033] refer to Figure 6, use a crane or other equipment to transport the transport device to the pipe splicing location inside the integrated pipe gallery; the roller at the bottom end of the base 1 is locked, the base 1 is relatively fixed to the ground of the integrated pipe gallery, and the transport device remains stable; the pipes in the pipe gallery are installed and spliced from top to bottom; the electric telescopic element 2 drives the support frame 3 to move upward until the transport unit 4 moves to the top of the pipe support; then the pipe is hoisted onto the transport unit 4 by a crane or other equipment; then the electric telescopic element 2 fine-tunes the height of the transport unit 4 to leave a small gap between the bottom of the pipe on the transport unit 4 and the pipe support (the bottom of the pipe is above the pipe support) to avoid collision with the pipe support during the movement to the right; the transport unit 4 is then driven The pipeline moves to the right in the direction of v1; after the first pipeline moves to the right side of the welding unit 8, the transport unit 4 transports the second pipeline to the position where it fits with the first pipeline; at this time, the joint of the two pipelines is located on the inner side of the welding unit 8; then the electric telescopic cylinder 7 drives the fixing plate 6 and the pressing unit 5 to move downward, and the pressing unit 5 makes the pipeline fit to the transport unit 4; the pressing unit 5 cooperates with the transport unit 4 to limit the ends of the pipelines on both sides of the welding unit 8, which can prevent the ends of the pipelines from tilting up, so that the pipelines on both sides of the welding unit 8 can be in a horizontal state, which is convenient for the subsequent welding unit 8 to weld the pipeline joints; the welding unit 8 can move along the pipeline joints for welding, and the pipelines do not need to rotate; after the welding of the pipeline joints is completed Finally, the transport unit 4 on the right side of the welding unit 8 transports the welded pipe to the right, and the transport unit 4 on the left side of the welding unit 8 transports the next pipe to the right synchronously, until the splicing point of the pipe is located inside the welding unit 8, and the welding unit 8 works again; as the length of the spliced pipe increases, the length of the pipe on the right side of the welding unit 8 becomes longer and longer, and the pipe does not need to be rotated through the surrounding welding of the welding unit 8; at the same time, the pressing unit 5 cooperates with the transport unit 4, not only to transport the pipe, but also to limit the end of the pipe, and the end of the pipe on both sides of the welding unit 8 is always kept in a horizontal state, preventing the pipe ends on both sides of the welding unit 8 from tilting, especially the pipe with increased length after splicing on the right side, to ensure the welding quality of the pipe seam; wait for the top layer After the pipeline transportation is completed, the electric telescopic element 2 drives the support frame 3 to move downward to the next layer of pipeline installation position, and repeats the above pipeline transportation and welding work; by the electric telescopic element 2 driving the lifting of the support frame 3, it can adapt to the installation work of pipelines at different heights, greatly improving the installation efficiency of pipelines in the integrated pipeline corridor; as the length of the spliced pipeline increases, the pressing unit 5 can ensure that the part of the spliced pipeline located on the right side of the welding unit 8 remains horizontal, but the end away from the welding unit 8 will still bend downward under the action of gravity. When the spliced pipeline is transported to the right, the downward bent end of the pipeline is likely to hit the pipeline support, and the spliced pipeline end will continue to move to the right after it hits the pipeline support, which is likely to aggravate the bending deformation of the pipeline and damage the welding point of the spliced pipeline;In this embodiment, after the transport unit 4 transports the first pipe to the right side of the welding unit 8, the worker pushes the mounting plate 22 so that the slot of the clamping block 23 engages with the right end of the pipe, and the clamping block 23 can stably clamp the end of the pipe; when the spliced pipe is transported to the right, the detection fork 28 contacts the pipe support instead of the pipe end; reference; Figure 7 When the spliced pipe drives the mounting plate 22 and the detection fork 28 to move to the right, the detection fork 28 will slide along the pipe bracket. When point a on the detection fork 28 contacts point b on the pipe bracket, the spliced pipe continues to move to the right. Due to the setting of the limit block 29, Figure 7 In the state, the detection fork 28 can only rotate clockwise, so the detection fork 28 will flip upward around point a, and the rotation center point c of the detection fork 28 will drive the mounting plate 22 to lift upward, and the mounting plate 22 can drive the end of the pipe to lift upward synchronously; when the detection fork 28 rotates to the vertical state, the end of the pipe passes over the pipe support; then when the pipeline continues to be transported, the detection fork 28 is separated from the pipe support, and the detection fork 28 returns to the vertical state under the elastic force of the torsion spring 30. Figure 7 It should be noted that, after the pipe passes over the pipe support, in order to make the detection fork 28 can be smoothly separated from the pipe support, such as Figure 3 As shown, a avoidance groove can be opened at the bottom of the mounting plate 22 to increase the clockwise rotation angle of the detection fork 28; Figure 5 and Figure 7 As shown, the length of the bottom side of the right end of the detection fork 28 is reduced; the present invention is provided with the installation plate 22, the clamping block 23 and the detection fork 28, and the detection fork 28 is set to a V-shape at the end away from the pipe end. When the bending of the pipe end is within the specified range, the detection fork 28 can contact the pipe support during the movement. The detection fork 28 can replace the end of the pipe to collide with the pipe support. The detection fork 28 can push the end of the pipe to lift up and pass over the pipe support, avoiding the collision between the pipe end and the pipe support, preventing the pipe support from hindering the transportation of the pipeline, and making the pipeline smoother during long-distance transportation. The transportation length of the pipeline can be increased, and the pipeline transportation efficiency can be improved.

[0034] Specifically, such as Figure 3 As shown, the clamping block 23 is fixedly connected with a steel rope 1 24, and the end of the steel rope 1 24 away from the clamping block 23 passes through the mounting plate 24 and is fixedly connected with a sliding sleeve 25, and the sliding sleeve 25 is horizontally slidably connected to the mounting plate 22; a coaxially arranged threaded sleeve 1 26 is rotatably connected to the sliding sleeve 25; the mounting plate 22 is rotatably connected with a threaded sleeve 27; the threaded sleeve 27 is threadedly connected to the threaded sleeve 1 26; by rotating the threaded sleeve 27, the threaded sleeve 1 26 can be driven to drive the sliding sleeve 25 to slide horizontally on the mounting plate 22, and the sliding sleeve 25 can drive one end of the steel rope 1 24 to move synchronously, and the other end of the steel rope 1 24 can drive the clamping block 23 to slide radially along the mounting plate 22; Figure 3In the state shown, the steel rope 24 is in a taut state. When the sliding sleeve 25 moves outward, the clamping block 23 can be driven to open outward through the steel rope 24. The staff can adjust the distance between the clamping block 23 and the axis of the mounting plate 22 according to the diameter of the pipeline to be transported, so that the clamping block 23 can adapt to the clamping of pipelines of different diameters and is easy to adjust.

[0035] Specifically, such as Figure 3 and Figure 12 As shown, the transport unit 4 consists of a support 9 and two guide rollers 10, and the two guide rollers 10 are rotatably installed on the support 9, and the axes of the two guide rollers 10 are perpendicular to each other; when the pipeline is compressed, the guide rollers 10 of the transport unit 4 and the guide rollers 10 of the pressing unit 5 are tangent to the outer wall of the pipeline; it should be noted that a motor can be set on the support 9 to drive the guide rollers 10 to rotate, and the pipeline transportation work is completed by the rolling friction between the guide rollers 10 and the pipeline; the pipeline can also be pushed to the right by a crane or other equipment. If the pipeline transportation is achieved by a crane or other equipment, there is no need to set a motor on the support 9, and the guide rollers 10 serve to reduce the friction when the pipeline moves.

[0036] Specifically, such as Figure 9 、 Figure 10 as well as Figure 12 As shown, the welding unit 8 includes a base plate 11, a mounting ring 12, a swivel 13, a welding head 14, an electrical box 15, an electric telescopic cylinder 2 16, a friction wheel 17 and a friction wheel 2 18; the base plate 11 is installed in the middle of the support frame 3; the mounting ring 12 is fixedly installed on the top of the base plate 11 and has an opening at the top for avoiding the pipeline, and the central angle corresponding to the opening is greater than 90° and less than 180°; the swivel 13 is coaxially arranged with the mounting ring 12 and is rotatably installed inside the mounting ring 12 The swivel 13 has the same shape as the mounting ring 12; the welding head 14 is arranged on the inner side of the swivel 13; the fixed end of the electric telescopic cylinder 2 16 is fixedly connected to the swivel 13, and the output end is fixedly connected to the welding head 14; the electrical box 15 is fixedly installed on the inner side of the swivel 13 and is used to control the operation of the welding head 14 and the electric telescopic cylinder 2 16; the friction wheel 17 is coaxially arranged with the swivel 13 and fixedly connected to the swivel 13; the friction wheel 2 18 is rotatably connected to the base plate 11 and is transmission-connected to the friction wheel 17.

[0037] After the joint of the pipe is located directly above the welding head 14, the control system in the electrical box 15 controls the electric telescopic cylinder 2 16 to drive the welding head 14 to move upward so that the welding head 14 contacts the outer wall of the pipe; then the motor (not shown in the figure) drives the friction wheel 2 18 to rotate, and the friction wheel 2 18 drives the friction wheel 17 to rotate, and the friction wheel 17 drives the rotating ring 13 to rotate inside the mounting ring 12, and the rotating ring 13 drives the welding head 14 to make a circular motion along the outer side of the pipe to weld the joint of the pipe; after the rotating ring 13 rotates one circle, the pipe joint is completed. The welding work is completed, and then the electric telescopic cylinder 2 16 drives the welding head 14 to move downward to the initial position to avoid the welding head 14 from being bumped during the subsequent movement of the pipeline; there are two friction wheels 18, and the two friction wheels 18 work synchronously, so that the swivel 13 can work more stably; by providing openings at the top of the mounting ring 12, the swivel 13 and the friction wheel 1 17, after completing the welding and transportation work of the pipeline, when the support frame 3 drives the welding unit 8 to move to the lower layer, the pipeline can be moved out of the opening of the welding unit 8, which facilitates the separation of the welding unit 8 from the pipeline.

[0038] Specifically, such as Figure 11 and Figure 12 As shown, a hydraulic cylinder 19 is fixedly mounted on the support frame 3, and the free end of the hydraulic cylinder 19 is fixedly connected to the fixed plate 6; a hydraulic cylinder 2 20 is also fixedly mounted on the support frame 3, and the free end of the hydraulic cylinder 2 20 is fixedly connected to the base plate 11; the cross-sectional area of the free end piston rod of the hydraulic cylinder 2 20 is twice the cross-sectional area of the free end piston rod of the hydraulic cylinder 19; the hydraulic cylinder 19 and the hydraulic cylinder 2 20 are connected by a conduit 21; the conduit 21 is fixed to the inner side of the support frame 3 by a buckle or bolt; the two ends of the conduit 21 are respectively located below the free end of the hydraulic cylinder 19 and above the free end of the hydraulic cylinder 2 20.

[0039] In the initial state, the inscribed circle of the rectangle formed by the two guide rollers 10 of the pressing unit 5 and the two guide rollers 10 of the transport unit 4 is concentric with the rotating ring 13; Figure 12When the pressing unit 5 cooperates with the transport unit 4 to press the pipe, the outer wall of the pipe is tangent to the four guide rollers 10 and is concentric with the swivel 13; when the diameter of the pipe to be transported changes from the large diameter on the left to the small diameter on the right, the position of the transport unit 4 remains unchanged (the transport unit and the support frame 3 remain relatively fixed), the pressing unit 5 moves downward a greater distance, and the height difference is h2; at this time, the swivel 13 of the welding unit 8 needs to move downward by a height of h3 to ensure that it is concentric with the small diameter pipe; when the transport unit 4 does not move, h2=2h3; the downward movement of the pressing unit 5 is driven by the fixed plate 6; when the electric telescopic cylinder 7 drives the fixed plate 6 and the pressing unit 5 to move downward, the fixed plate 6 drives the free end of the hydraulic cylinder 19 to move downward synchronously, and the hydraulic oil in the hydraulic cylinder 10 passes through the conduit 21 enters the hydraulic cylinder 20; under the action of hydraulic oil pressure, the free end piston of the hydraulic cylinder 20 drives the base plate 11 to move downward; the base plate 11 drives the mounting ring 12, the swivel 13, the welding head 14, the electrical box 15, the electric telescopic cylinder 2 17, the friction wheel 17 and the friction wheel 2 18 to move downward synchronously; since the cross-sectional area of the free end piston rod of the hydraulic cylinder 20 is twice the cross-sectional area of the free end piston rod of the hydraulic cylinder 19, the downward movement distance of the free end piston of the hydraulic cylinder 19 is equal to twice the downward movement distance of the free end piston of the hydraulic cylinder 20; when the pressing unit 5 cooperates with the transport unit 4 to clamp pipes of different diameters, the swivel 13 of the welding unit 8 is always in a concentric state with the pipe to be welded, and the welding unit 8 can complete the welding and splicing of pipes of different diameters, while also ensuring the welding quality of the pipes.

[0040] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0041] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A horizontal transport device for installation of lifting pipes in an integrated pipe gallery, comprising a base (1), an electric telescopic element (2), a support frame (3) and a plurality of transport units (4); the fixed end of the electric telescopic element (2) is mounted on the top of the base (1), and the output end is fixed to the support frame (3); the support frame (3) is arranged above the base (1); and the plurality of transport units (4) are mounted on the top of the support frame (3); and is characterized in that: Also includes: A mounting plate (22) is provided on the side of the support frame (3); A plurality of clamping blocks (23) are slidably connected to the mounting plate (22) and are distributed in a circumferential array about the mounting plate (22); a spring for resetting the clamping blocks (23) is fixedly connected to the clamping blocks (23); a slot is formed on the clamping blocks (23), and the width of the slot gradually decreases along the direction of the clamping blocks (23); A detection fork (28) is rotatably connected to the mounting plate (22) and has a V-shaped opening at one end away from the mounting plate (22); A limit block (29) is fixedly connected to the mounting plate (22) and is used to limit the detection fork (28); a torsion spring (30) sleeved on the rotating shaft of the detection fork (28) and used for resetting the detection fork (28); When the mounting plate (22) is in operation, it engages with the clamping block (23) to engage with the pipe end and moves synchronously with the pipe.

2. The horizontal transport device for installing a lifting pipeline in a comprehensive pipe gallery according to claim 1 is characterized in that: The clamping block (23) is fixedly connected to a steel rope 1 (24), and one end of the steel rope 1 (24) away from the clamping block (23) passes through the mounting plate (22) and is fixedly connected to a sliding sleeve (25), and the sliding sleeve (25) is horizontally slidably connected to the mounting plate (22); the sliding sleeve (25) is rotatably connected to a coaxially arranged threaded sleeve 1 (26); the mounting plate (22) is rotatably connected to a threaded sleeve 2 (27); the threaded sleeve 2 (27) is threadedly connected to the threaded sleeve 1 (26).

3. The horizontal transport device for installing a lifting pipeline in a comprehensive pipe gallery according to claim 1 is characterized in that: The bottom end of the mounting plate (22) is provided with an avoidance groove.

4. The horizontal transport device for installing a lifting pipeline in a comprehensive pipe gallery according to claim 1 is characterized in that: The transport unit (4) is composed of a support (9) and two guide rollers (10). The two guide rollers (10) are rotatably mounted on the support (9), and the axes of the two guide rollers (10) are perpendicular to each other.

5. The horizontal transport device for installing a lifting pipeline in a comprehensive pipe gallery according to claim 1 is characterized in that: Also includes: A plurality of pressing units (5) having the same structure as the transport unit (4) and being located above the transport unit (4), wherein the plurality of pressing units (5) are evenly distributed on both sides of the welding unit (8); A welding unit (8) is provided on the support frame (3) and is used for welding the seams of two adjacent pipes; A fixed plate (6), the top end of which is fixedly connected to the pressing unit (5), and the bottom end of which is slidably connected to the support frame (3) in the vertical direction; An electric telescopic cylinder (7) is mounted on the support frame (3) and is used to drive the fixing plate (6) and the pressing unit (5) to move in the vertical direction.

6. The horizontal transport device for installing a lifting pipeline in a comprehensive pipe gallery according to claim 5, characterized in that: The welding unit (8) comprises: A bottom plate (11) is mounted in the middle of the support frame (3); A mounting ring (12) is fixedly mounted on the top of the base plate (11) and has an opening at the top for avoiding the pipeline; A rotating ring (13) is coaxially arranged with the mounting ring (12) and is rotatably mounted on the inner side of the mounting ring (12); the rotating ring (13) and the mounting ring (12) have the same shape; A welding head (14) is arranged inside the rotating ring (13); The second electric telescopic cylinder (16) has a fixed end fixedly connected to the swivel (13) and an output end fixedly connected to the welding head (14); An electrical box (15) is fixedly mounted on the inner side of the swivel (13) and is used to control the operation of the welding head (14) and the second electric telescopic cylinder (16); A friction wheel (17) is coaxially arranged with the rotating ring (13) and fixedly connected to the rotating ring (13); The friction wheel 2 (18) is rotationally connected to the base plate (11) and is transmission-connected to the friction wheel 1 (17).

7. The horizontal transport device for installing a lifting pipeline in a comprehensive pipe gallery according to claim 6, characterized in that: The central angle corresponding to the opening on the mounting ring (12) is greater than 90° and less than 180°.

8. The horizontal transport device for installing a lifting pipeline in a comprehensive pipe gallery according to claim 7, characterized in that: A hydraulic cylinder 1 (19) is fixedly mounted on the support frame (3), and the free end of the hydraulic cylinder 1 (19) is fixedly connected to the fixed plate (6); a hydraulic cylinder 2 (20) is also fixedly mounted on the support frame (3), and the free end of the hydraulic cylinder 2 (20) is fixedly connected to the bottom plate (11); the cross-sectional area of the free end piston rod of the hydraulic cylinder 2 (20) is twice the cross-sectional area of the free end piston rod of the hydraulic cylinder 1 (19); the hydraulic cylinder 1 (19) and the hydraulic cylinder 2 (20) are connected through a conduit (21); the two ends of the conduit (21) are respectively located below the free end of the hydraulic cylinder 1 (19) and above the free end of the hydraulic cylinder 2 (20).

9. The horizontal transport device for installing a lifting pipeline in a comprehensive pipe gallery according to claim 4, characterized in that: A motor for driving the guide roller (10) to rotate is installed on the support (9) of the transport unit (4).

Citation Information

Patent Citations

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