Portable metering box door fixing device

Through the portable metering box door fixing device, the aluminum alloy material and magic bearings are connected, the stable fixation of box door is achieved, solving the problem of unstable box doors in on-site operation of power equipment, and improving safety and operating efficiency.

CN120251018APending Publication Date: 2025-07-04YINGKOU ELECTRIC POWER SUPPLY COMPANY OF STATE GRID LIAONING ELECTRIC POWER SUPPLY +1
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Patent Information

Application Number
CN202510382236.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-07-04

AI Technical Summary

Technical Problem

In the prior art, the box door is fixed and unstable during on-site operation of power equipment, and is susceptible to environmental factors to cause accidental swing or closing, which poses safety risks, and the existing devices are bulky, cumbersome in operation, and poor versatility.

Method used

A portable metering box door fixing device is designed, made of aluminum alloy, connected to the main strut rod and the T-shaped force clamp through magic bearings, supports 360° adjustment, and is equipped with a shortcut wrench locking mechanism to achieve rapid installation and stable support, and adapt to a variety of box door specifications.

Benefits of technology

It realizes stable fixation of the box door, avoids accidental closure or swing, improves operation safety and efficiency, adapts to various environments, and is lightweight and easy to carry and quickly install and disassemble.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a portable metering box door fixing device which comprises a main supporting rod, the length of the main supporting rod is smaller than or equal to 22 cm after the main supporting rod is folded, and the total weight of the main supporting rod is smaller than or equal to 650 g; the maximum width of an opening of the double-end T-shaped strong force clamp is 31 mm, and a multi-position screw hole is formed in a clamping part; the magic bearing is connected with the main supporting rod and the strong force clamp, supports 360-degree adjustment and is provided with a quick wrench locking mechanism; the two ends of the main supporting rod are connected with the adapter through the first magic bearing and the second magic bearing in a combined mode, so that the portable metering box door fixing device is unfolded, the angle of the portable metering box door fixing device is adjusted, and the T-shaped strong force clamp is connected with the adapter. The device is of a lightweight aluminum alloy structure, the total weight is smaller than or equal to 650 g, the length is smaller than or equal to 22 cm after folding, and carrying is convenient. Through 360-degree adjustment of the magic bearing and multi-position adaptation of the strong clamp, rapid installation and stable support are realized, and accidental closing of the box door is effectively prevented. The method is suitable for high-risk operation scenes such as power equipment installation and maintenance, and the operation safety and efficiency are remarkably improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of auxiliary tools for the installation of power equipment, and particularly relates to a portable fixing device for a metering box door, which is applicable to on-site operation scenarios such as the installation and maintenance of power equipment, and is particularly suitable for the stable fixing of the box door in complex environments such as strong winds, interference from obstacles, or tilting of the box body. Background Art

[0002] Taking the power marketing profession as an example, at present, the on-site operations in the marketing profession are mostly the installation and disassembly of electricity meters in metering boxes. During the installation and disassembly process, it is necessary to fully open the box door of the metering box to carry out the work. However, due to the complex and diverse on-site environments, there are external factors such as strong winds, obstacles, and tilting of the box body due to gravity, and the box door will swing uncontrollably or suddenly close, which is likely to cause object hitting injuries and impact electric shock accidents, threatening the personal safety of the operators. Similarly, the same is true for other work scenarios that require opening the box for operation. After consulting relevant materials, it is found that there is no precedent for such a device in the current power industry. Therefore, we urgently need to invent an effective auxiliary device that can stably and reliably fix the box door without manual intervention and supervision, ensuring the safe and smooth progress of on-site operations for the staff.

[0003] In on-site operations in the power industry, such as the installation and disassembly of electricity meters in metering boxes, operators need to fully open the box door before they can operate. However, affected by environmental factors such as strong winds, tilting of the box body, or interference from obstacles, the box door is prone to uncontrolled swinging or sudden closing, resulting in object hitting injuries or impact electric shock accidents, seriously threatening the safety of the operators.

[0004] In the prior art, it usually relies on manual fixation or temporary tool support, which has defects such as poor stability, cumbersome operation, and low versatility. After retrieval, devices such as existing door and window limiters cannot adapt to the diverse sizes and complex working conditions of power box doors. Therefore, there is an urgent need for a box door fixing device that combines portability, quick disassembly and assembly capabilities, and high versatility to improve operation safety and efficiency. Summary of the Invention

[0005] The purpose of the present invention is to provide a portable fixing device for a metering box door, which solves the problems of unstable box door fixing, heavy device, and poor adaptability in the prior art through structural optimization design, realizes quick installation, stable support, and wide compatibility, and ensures the safety of the operators.

[0006] A portable fixing device for a metering box door, characterized in that in the portable fixing device for a metering box door, the main support rod has a length ≤ 22 cm after folding and a total weight ≤ 650 g; the double-ended T-shaped powerful clamp has a maximum opening width of 31 mm, and the clamping part is provided with screw holes at multiple positions; the magic bearing connects the main support rod and the powerful clamp, supports 360° adjustment and is equipped with a quick wrench locking mechanism;

[0007] Both ends of the main support rod are connected to the adapter through the combination of Magic Bearing 1 and Magic Bearing 2, so that the fixing device of the portable metering box door can be unfolded and the angle can be adjusted. The T-shaped strong clamp is connected to the adapter.

[0008] The main support rod is a three-section two-axis structure, with a maximum unfolded length of 50 cm and a load-bearing capacity of ≥ 2 kg.

[0009] The main support rod is a three-section two-axis structure. Specifically, the pea pod is the axis, and there are two in total. One support rod and two strong clamps are equivalent to three sections of the structure.

[0010] A 1 / 4 nut is provided at the side end of the magic bearing, which matches the screw hole of the strong clamp to achieve multi-angle fixation.

[0011] The inner lining of the T-shaped strong clamp is a non-slip rubber pad, the clamping surface is a serrated structure, and the load-bearing capacity is ≥ 4 kg.

[0012] The surface of the main support rod is treated with hard anodized insulation to adapt to the complex outdoor environment.

[0013] Folding three-section two-axis structure: The main support rod is made of 6061T6 aluminum alloy, with an unfolded length of 30 to 60 cm, and ≤ 22 cm after folding and storage;

[0014] Universal adjustment mechanism: Both ends are connected through magic bearings, specifically a pea pod-shaped structure, supporting 360° azimuth adjustment. The shaft body is equipped with a quick wrench to lock the angle, and the deformation rate < 0.089 under a pressure of 50 N;

[0015] T-shaped strong clamp: The opening width ≤ 30 mm, the clamping surface is a serrated structure, the inner lining is a non-slip rubber pad, the load-bearing capacity is ≥ 4 kg, and it is suitable for metering boxes of any size with a box door thickness within 3 cm;

[0016] Standardized interface: A 1 / 4 nut is provided at the side end of the connecting shaft body, which matches the screw holes at multiple positions of the strong clamp and supports quick disassembly and assembly.

[0017] The device is made of an aluminum alloy frame structure, which has strong stress resistance and corrosion resistance. The main body of the device is divided into a three-section two-axis type, with the main support rod in the middle and multi-port strong clamps at both ends. The total weight of the device is less than 1000 g, the maximum unfolded length is 60 cm, the actual use length is 30 - 50 cm, and the minimum after folding and storage can reach 22 cm, and it can be stored in any tool bag. The main support rod and the strong clamp are connected by a universal shaft body, and the azimuth can be adjusted 360 degrees; there is a quick wrench at the upper end of the shaft body, and the shaft body is tightened and fixed by adjusting the wrench; the side of the connecting shaft body is a 1 / 4 nut, which can correspond to the screws at multiple positions on the strong clamp and can be flexibly converted to increase the clamping type. The double-end multi-port strong clamp has a maximum opening of 31 mm and can match and grab power box screens and cabinet doors of different specifications. The disassembly and assembly test can be completed by a single person within 30 seconds for each time.

[0018] Functional characteristics:

[0019] Mechanical strength: The main support rod can bear a weight of ≥ 2 kg, and the overall device can withstand a positive stress of ≥ 50 N;

[0020] Quick disassembly and assembly: Single-person operation can complete installation or disassembly within ≤ 30 seconds;

[0021] Universal adaptability: By adjusting the angle of the universal shaft and the position of the powerful clamp, it is compatible with more than 95% of the existing power box doors such as single-phase single-meter positions, single-phase multi-meter positions, three-phase single-meter positions, and three-phase multi-meter positions;

[0022] Corrosion resistance: The aluminum alloy material is treated by anodic oxidation to adapt to the complex outdoor environment.

[0023] This device has good mechanical strength, can withstand a positive stress of more than 50 N, and the main support rod can bear a weight of more than 2 kg. Since most on-site operations are characterized by "small, scattered, and fragmented", this device needs to have the functions of being easy to carry, quickly disassembled and assembled, so as to facilitate on-site operators to carry and use through tool kits, and avoid the device being too large in volume, too heavy in weight, and cumbersome in operation, which becomes a burden for actual users. At the same time, this device needs to match the installation conditions of the vast majority of existing power box doors, and meet the actual applications of various specifications of boxes in the current power box design specifications, improving the versatility of the device, that is, one device can solve all on-site problems.

[0024] Advantages of the invention:

[0025] 1. Improved safety: Through rigid support and multi-directional adjustment functions, it effectively prevents the accidental closing or swinging of the box door, avoiding the risks of object hitting and electric shock;

[0026] 2. Optimized operation efficiency: The folding design reduces the storage volume, and the quick-disassembly structure reduces the non-operation time;

[0027] 3. Portability and compatibility: The lightweight structure is convenient for carrying through tool kits and adapts to various box specifications;

[0028] 4. Social benefits: Reduce the incidence of safety accidents and ensure the high-quality implementation of power projects.

[0029] It provides a safe and reliable box door fixing device for on-site operations in the power industry, which is easy to carry by a single person and can be quickly assembled and disassembled. This device prevents the sudden opening and closing of the power box door by external forces during the operation, avoiding the risks of object hitting and impact electric shock to the operators, and ensuring the operation safety of on-site operators in environments such as strong wind weather and narrow spaces. Description of the drawings

[0030] Figure 1: Schematic diagram of the overall assembly of the device; showing the connection relationship of the main support rod 1, the ball head part 2 of the magic bearing, the pea pod part 3 of the magic bearing, the adapter 4 and the T-shaped strong clip 5.

[0031] Figure 2 : Schematic diagram of the structure of the aluminum alloy main support rod 1, with a length of 20 cm, a diameter of 15 mm, and 1 / 4 nut holes 1a and 1b provided at both ends.

[0032] Figure 3 : Schematic diagram of the ball head part 2 of the magic bearing, with a ball head diameter of 15 mm and a 1 / 4 screw head 2a at the tail.

[0033] Figure 4 : Schematic diagram of the pea pod part 3 of the magic bearing, and the locking angle is adjusted by a quick wrench 3a.

[0034] Figure 5 : Schematic diagram of the standardized adapter 4, with universal 1 / 4 nut holes 4a and 4b at both ends, used to connect the main support rod and the strong clip.

[0035] Figure 6 : Schematic diagram of the structure of the T-shaped strong clip 5, with a maximum opening of 31 mm 5a, serrated anti-slip patterns 5b provided on the clamping surface, and including 4 1 / 4 screw head interfaces 5c, which can be fixed at multiple angles. Specific implementation method

[0036] Combined with the attached drawings, the implementation details of the present invention are further described:

[0037] Embodiment

[0038] Figure 1 : Showing the connection relationship of the main support rod 1, the ball head part 2 of the magic bearing, the pea pod part 3 of the magic bearing, the adapter 4 and the T-shaped strong clip 5.

[0039] Figure 2 : Aluminum alloy main support rod, with a length of 20 cm and a diameter of 15 mm, and 1 / 4 nut holes 1a and 1b provided at both ends.

[0040] Figure 3 : Ball head part of the magic bearing, with a ball head diameter of 15 mm and a 1 / 4 screw head 2a at the tail.

[0041] Figure 4 : Pea pod part of the magic bearing, and the locking angle is adjusted by a quick wrench 3a.

[0042] Figure 5 : Standardized adapter, with universal 1 / 4 nut holes 4a and 4b at both ends, used to connect the main support rod and the strong clip.

[0043] Figure 6: T-shaped powerful clamp 5 structure, maximum opening 31mm 5a, serrated anti-slip pattern 5b on the clamping surface, including 4 1 / 4 screw head interfaces 5c, can be fixed at multiple angles.

[0044] Aluminum alloy main support rod 1

[0045] Material: 6061T6 aluminum alloy, surface hard anodized treatment;

[0046] Structure: One-piece structure design, diameter 15mm, total length 20cm;

[0047] Interface: 1 / 4 nut holes 1a, 1b at both ends match with the magic bearing 2a.

[0048] Magic bearing assembly 2, 3

[0049] Ball head part 2: Stainless steel material, ball head diameter 15mm, 1 / 4 screw head 2a at the tail is connected to the main support rod 1;

[0050] Pea pod part 3: Aluminum alloy housing, built-in spring locking mechanism, 360° angle fixation is achieved through the quick wrench 3a.

[0051] Standardized adapter 4

[0052] Function: Universal size, 1 / 4 nut hole one 4a and nut hole two 4b at both ends are respectively connected to the ball head part 2 of the magic bearing and the T-shaped powerful clamp 5.

[0053] T-shaped powerful clamp 5

[0054] Structure: Aluminum alloy material, opening width 31mm, anti-slip rubber pad 5b is embedded in the clamping surface;

[0055] Interface: 4 1 / 4 screw head interfaces 5c support multi-position installation, suitable for various single-phase and three-phase meter positions and composite meter boxes and other scenarios.

[0056] 5. Assembly process

[0057] Step 1: Loosen the magic bearings 23 at both ends of the main support rod 1 to expand the device and adjust the angle;

[0058] Step 2: Select the adapter interface 5c of the T-shaped powerful clamp 5 and fix it on both sides of the box door edge;

[0059] Step 3: Connect the adapter 4 to the end of the main support rod;

[0060] Step 4: Lock and fix the magic bearings 23.

[0061] Load test: The clamping force of the T-shaped powerful clamp 5 ≥ 4kg, and the deformation rate of the main support rod 1 under 50N pressure < 0.1;

[0062] Installation efficiency: The actual measured average value of the installation and disassembly time for single-person operation is ≤ 30 seconds, with an actual measured average of 28 seconds.

[0063] Versatility: It is adaptable to five types of boxes, single-phase single-meter positions, three-phase single-meter positions, etc., with a coverage rate > 90%.

[0064] Environmental adaptability: The device functions normally in the environment of 20°C to 60°C, and its corrosion resistance meets the requirements for long-term outdoor use.

Claims

1. A portable metering box door fixing device, characterized in that, In the described portable metering box door fixing device, the main support rod has a length ≤ 22 cm after folding and a total weight ≤ 650 g; The double-ended T-shaped powerful clamp has a maximum opening width of 31 mm, and multiple-position screw holes are provided in the clamping part; The magic bearing connects the main support rod and the powerful clamp, supports 360° adjustment and is equipped with a quick wrench locking mechanism; Both ends of the main support rod are connected to the adapter through the combination of magic bearing one and magic bearing two, so that the portable metering box door fixing device can be unfolded and the angle can be adjusted, and the T-shaped powerful clamp is connected to the adapter.

2. The portable metering box door fixing device according to claim 1, characterized in that, The main support rod is a three-section two-axis structure, with a maximum unfolded length of 50 cm and a load-bearing capacity ≥ 2 kg.

3. The portable metering box door fixing device according to claim 1, characterized in that, A 1 / 4 nut is provided on the side end of the magic bearing, which matches the screw hole of the powerful clamp to achieve multi-angle fixation.

4. The portable metering box door fixing device according to claim 1, characterized in that, The inner lining of the T-shaped powerful clamp is provided with an anti-slip rubber pad, and the clamping surface is a serrated structure, with a load-bearing capacity ≥ 4 kg.

5. The portable metering box door fixing device according to claim 1, characterized in that, The surface of the main support rod is treated with hard anodized insulation to adapt to the complex outdoor environment.

6. The portable metering box door fixing device according to claim 1, characterized in that, The magic bearing is of a pea pod type structure.