High-speed online metal detecting and weighing all-in-one machine

By using roller structure and weighing sensors in weighing machines, measurement errors and wear problems of lightweight products are solved, and the effect of high-precision weighing and wear reduction is achieved.

CN120268683APending Publication Date: 2025-07-08QUANZHOU BOGSEN MASCH TECH CO LTD
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Patent Information

Application Number
CN202510744248.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-07-08

AI Technical Summary

Technical Problem

Existing automatic weighing machines are prone to measurement errors and serious wear of conveyor belts and support plates when conveying light-weight products.

Method used

A roller structure is used instead of the support plate, and a weighing sensor is installed under the roller, and the weighing is carried out through the roller down pressure product. Combining the limit column and magnetic ring structure improves measurement accuracy and reduces wear.

Benefits of technology

Improve weighing accuracy, reduce wear of conveyor belts, and extend the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120268683A_ABST
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Abstract

The invention relates to the technical field of metal detection equipment, in particular to a high-speed online metal detection and weighing all-in-one machine which comprises a first conveying device, a second conveying device and a third conveying device which are sequentially arranged in the product conveying direction, a metal detection device is arranged on the first conveying device, and a weighing device is arranged on the second conveying device. A defective product screening device is arranged on the third conveying device; the weighing device comprises a supporting frame and a roller, the supporting frame is installed on the second conveying device and located below the roller, the two ends of the roller are rotationally installed on a magnetic ring respectively, a magnetic ring base is arranged under the magnetic ring, a supporting plate is arranged at the bottom of the magnetic ring base, and a plurality of weighing sensors are arranged at the bottom of the supporting plate. The weighing sensor is installed on the supporting frame. A supporting plate in the prior art is replaced with the roller, when a product passes through the roller, the roller is pressed downwards, and therefore the passing product can be accurately weighed.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal detection equipment, and particularly relates to a high-speed online metal detection and weighing integrated machine. Background Art

[0002] In the prior art, an automatic weighing machine is generally arranged at the middle position of a section of production line. It is equipped with a conveyor belt that rotates to convey articles. The two ends of its upper surface respectively connect to the production line. The weighing principle is basically that weight sensors are installed under the conveyor belt, and the weight sensors detect the weight change of the entire conveyor belt and then transmit the weight signal to a computer. The weight sensors are basically strain-type sensors, which move downward a certain distance under gravity and emit an electrical signal.

[0003] For example, in the patent: CN201621424885.9, an online full-automatic weighing and labeling machine, its components are a most common automatic weighing machine. Conventional automatic weighing generally sets a conveying support plate at the bottom of the conveyor belt to sense the weight. In this structure, during the conveying process, the conveyor belt cannot be completely in close contact with the support plate, which is likely to cause measurement errors, especially for light-quality products such as sanitary products. If the conveyor belt is completely in close contact with the support plate, it is likely to cause excessive wear of the belt or the support plate, and the weighing equipment cannot be used for a long time. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a high-speed online metal detection and weighing integrated machine.

[0005] To solve the above technical problem, the technical solution adopted by the present invention is: a high-speed online metal detection and weighing integrated machine, including a first conveying device, a second conveying device, and a third conveying device arranged in sequence along the product conveying direction. A metal detection device is arranged on the first conveying device, a weighing device is arranged on the second conveying device, and a defective product screening device is arranged on the third conveying device; the weighing device includes a support frame and a roller. The support frame is installed on the second conveying device, the support frame is located below the roller, both ends of the roller are rotatably installed on a magnetic ring respectively, a magnetic ring base is arranged directly below the magnetic ring, a support plate is arranged at the bottom of the magnetic ring base, and a plurality of weighing sensors are arranged at the bottom of the support plate. The weighing sensors are installed on the support frame.

[0006] Preferably, a limiting column is arranged on the support frame, and the limiting column is located below the weighing sensors.

[0007] Preferably, the defective product screening device includes a first air gun and a second air gun, and the first air gun and the second air gun are installed on the side of the third conveying device in sequence and at intervals. The third conveying device is provided with a first recovery box located in the direction of the air outlet of the first air gun, and the third conveying device is provided with a second recovery box located in the direction of the air outlet of the second air gun.

[0008] Preferably, a bottom plate is hingedly mounted on the bottom of each of the first recycling box and the second recycling box, and the third conveying device is located below the bottom plate and a stacking mechanism is movably placed thereon, and the outlet of the bottom plate faces the stacking mechanism.

[0009] Preferably, the stacking mechanism includes a guide plate and a stacking box, the guide plate is obliquely installed on one side of the stacking box through a bracket, both sides of the guide plate are symmetrically provided with edges, a guide groove is formed between the two edges, the inlet of the guide groove faces the bottom plate, and the outlet of the guide groove faces the stacking box.

[0010] Preferably, a material guiding mechanism is provided at one of the surrounding edges of the guide plate, and the material guiding mechanism includes a rotating block, which is mounted on a bracket, and a rotating disk is rotatably mounted on the rotating block, and a plurality of paddles are evenly distributed on the circumference of the rotating disk, and part of the paddles is located in the guide groove.

[0011] Preferably, a lever is rotatably mounted on the bracket, part of the lever is located in the guide groove, a stretching column is downwardly extended from the bottom of the lever, a pull rope is tied to the stretching column, the other end of the pull rope is tied to a gear rod, one end of the gear rod is rotatably mounted on the bracket, the other end of the gear rod is used to support the rotating disk, and a spring is arranged between the gear rod and the rotating block.

[0012] Preferably, the rotating disk includes an upper disk and a lower disk, the upper disk is located at the top of the rotating block, the lower disk is located at the bottom of the rotating block, a rotating shaft passing through the rotating block is provided between the upper disk and the lower disk, the paddle is located on the upper disk, a slot is provided on the circumferential side of the lower disk, and the other end of the gear lever is detachably embedded in the slot.

[0013] Preferably, a guide wheel is installed at the bottom of the stacking box.

[0014] Compared with the prior art, the present invention has the following beneficial effects: the high-speed online metal detection and weighing machine replaces the support plate in the prior art with a roller, and when the product passes through the roller, the roller is pressed down, so that the passing product can be accurately weighed. The product reduces the support plate structure, can effectively improve the measurement accuracy, and can reduce the wear of the conveyor belt on the weighing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.

[0016] Figure 2 It is a schematic structural diagram of the weighing device of an embodiment of the present invention.

[0017] Figure 3 It is a partial schematic diagram of the guide plate of an embodiment of the present invention.

[0018] Markings in the figure: 1, the first conveying device; 2, the second conveying device; 3, the third conveying device; 4, the metal detection device; 7, the support frame; 8, the roller; 9, the magnetic ring; 10, the magnetic ring base; 11, the support plate; 12, the weighing sensor; 13, the limit post; 14, the first air gun; 15, the second air gun; 16, the first recycling box; 17, the second recycling box; 18, the bottom plate; 19, the guide plate; 21, the bracket; 22, the rotating block; 23, the dial; 24, the lever; 25, the stretching column; 26, the pull rope; 27, the stop bar; 28, the upper plate; 29, the lower plate; 30, the card slot. Detailed implementation manners

[0019] In order to make the above features and advantages of the present invention more obvious and understandable, specific embodiments are hereinafter given and described in detail in conjunction with the accompanying drawings.

[0020] As Figures 1 to 3 shown, a high-speed online metal detection and weighing integrated machine includes a first conveying device 1, a second conveying device 2, and a third conveying device 3 arranged in sequence along the product conveying direction. A metal detection device 4 is provided on the first conveying device 1, a weighing device is provided on the second conveying device 2, and a defective product screening device is provided on the third conveying device 3; the weighing device includes a support frame 7 and a roller 8. The support frame 7 is installed on the second conveying device 2, the support frame 7 is located below the roller 8, both ends of the roller 8 are rotatably installed on a magnetic ring 9 respectively, a magnetic ring base 10 is provided directly below the magnetic ring 9, a support plate 11 is provided at the bottom of the magnetic ring base 10, and a plurality of weighing sensors 12 are provided at the bottom of the support plate 11. The weighing sensors 12 are installed on the support frame 7.

[0021] The first conveying device 1, the second conveying device 2, the third conveying device 3, and the metal detection device 4 are all prior arts and will not be elaborated herein.

[0022] In this embodiment, a limit post 13 is provided on the support frame 7, and the limit post 13 is located below the weighing sensor 12.

[0023] In this embodiment, the defective product screening device includes a first air gun 14 and a second air gun 15, and the first air gun 14 and the second air gun 15 are installed in sequence on the side of the third conveying device 3. The third conveying device 3 is provided with a first recovery box 16 located in the direction of the air outlet of the first air gun 14, and the third conveying device 3 is provided with a second recovery box 17 located in the direction of the air outlet of the second air gun 15.

[0024] In this embodiment, a bottom plate 18 is hingedly mounted on the bottom of each of the first recovery box 16 and the second recovery box 17. A stacking mechanism is movably placed on the third conveying device 3 below the bottom plate 18, and an outlet of the bottom plate 18 faces the stacking mechanism.

[0025] In this embodiment, the stacking mechanism includes a guide plate 19 and a stacking box. The guide plate 19 is obliquely installed on one side of the stacking box through a bracket 21. The two sides of the guide plate 19 are symmetrically provided with edges, and a guide groove is formed between the two edges. The entrance of the guide groove faces the bottom plate 18, and the exit of the guide groove faces the stacking box.

[0026] In this embodiment, a material guiding mechanism is provided at one of the surrounding edges of the guide plate 19, and the material guiding mechanism includes a rotating block 22, and the rotating block 22 is mounted on a bracket 21. A rotating disk is rotatably mounted on the rotating block 22, and a plurality of paddles 23 are evenly distributed on the circumference of the rotating disk, and a portion of the paddles 23 is located in the guide groove.

[0027] In this embodiment, a lever 24 is rotatably mounted on the bracket 21, and a portion of the lever 24 is located in the guide groove. A stretching column 25 is extended downward from the bottom of the lever 24, and a pull rope 26 is tied to the stretching column 25. The other end of the pull rope 26 is tied to a gear rod 27. One end of the gear rod 27 is rotatably mounted on the bracket 21, and the other end of the gear rod 27 is used to support the rotating disk. A spring is arranged between the gear rod 27 and the rotating block 22.

[0028] In this embodiment, the rotating disk includes an upper disk 28 and a lower disk 29, the upper disk 28 is located at the top of the rotating block 22, and the lower disk 29 is located at the bottom of the rotating block 22. A rotating shaft is provided between the upper disk 28 and the lower disk 29 and passes through the rotating block 22. The paddle 23 is located on the upper disk 28, and a slot 30 is provided on the circumferential side of the lower disk 29. The other end of the gear lever 27 is detachably embedded in the slot 30.

[0029] In order to facilitate the movement of the stacking box, in this embodiment, guide wheels are installed at the bottom of the stacking box.

[0030] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Any person skilled in the art who does not depart from the content of the technical solution of the present invention, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the scope covered by the present invention.

Claims

1. A high-speed online metal detection and weighing integrated machine, characterized in that: It comprises a first conveying device, a second conveying device and a third conveying device which are sequentially arranged along the product conveying direction, the first conveying device is provided with a metal detecting device, the second conveying device is provided with a weighing device, and the third conveying device is provided with a defective product screening device; the weighing device comprises a support frame and a roller, the support frame is installed on the second conveying device, the support frame is located below the roller, both ends of the roller are rotatably installed on a magnetic ring respectively, a magnetic ring base is provided directly below the magnetic ring, a support plate is provided at the bottom of the magnetic ring base, a plurality of weighing sensors are provided at the bottom of the support plate, and the weighing sensors are installed on the support frame.

2. The high-speed online metal detector and weighing integrated machine according to claim 1, characterized in that: A limit column is arranged on the support frame, and the limit column is located below the weighing sensor.

3. The high-speed online metal detector and weighing integrated machine according to claim 1, characterized in that: The defective product screening device includes a first air gun and a second air gun, which are installed on the side of a third conveying device in sequence and at intervals. The third conveying device is provided with a first recovery box located in the direction of the air outlet of the first air gun, and the third conveying device is provided with a second recovery box located in the direction of the air outlet of the second air gun.

4. The high-speed online metal detection and weighing integrated machine according to claim 3, wherein: The first recycling box and the second recycling box are each hingedly mounted with a bottom plate, the third conveying device is located below the bottom plate and has a stacking mechanism movably placed thereon, and the outlet of the bottom plate faces the stacking mechanism.

5. The high-speed online metal detector and weighing integrated machine according to claim 4, characterized in that: The stacking mechanism includes a guide plate and a stacking box. The guide plate is obliquely installed on one side of the stacking box through a bracket. The two sides of the guide plate are symmetrically provided with edges. A guide groove is formed between the two edges. The entrance of the guide groove faces the bottom plate, and the exit of the guide groove faces the stacking box.

6. The high-speed online metal detection and weighing integrated machine according to claim 5, characterized in that: A material guiding mechanism is arranged at one of the surrounding edges of the guide plate, and the material guiding mechanism comprises a rotating block, which is mounted on a bracket, a rotating disk is rotatably mounted on the rotating block, a plurality of paddles are evenly distributed on the circumference of the rotating disk, and parts of the paddles are located in the guide grooves.

7. The high-speed online metal detection and weighing integrated machine according to claim 6, characterized in that: A lever is rotatably mounted on the bracket, part of the lever is located in the guide groove, a stretching column is downwardly extended from the bottom of the lever, a pull rope is tied to the stretching column, the other end of the pull rope is tied to a gear rod, one end of the gear rod is rotatably mounted on the bracket, the other end of the gear rod is used to support the rotating disk, and a spring is arranged between the gear rod and the rotating block.

8. The high-speed online metal detector and weighing integrated machine according to claim 7, wherein: The rotating disk includes an upper disk and a lower disk, the upper disk is located at the top of the rotating block, the lower disk is located at the bottom of the rotating block, a rotating shaft passing through the rotating block is arranged between the upper disk and the lower disk, the paddle is located on the upper disk, a slot is opened on the circumferential side of the lower disk, and the other end of the gear lever is detachably embedded in the slot.

9. The high-speed online metal detection and weighing integrated machine according to claim 5, characterized in that: A guide wheel is installed at the bottom of the stacking box.

Citation Information

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