Method and device for manufacturing high-stability high-speed wire coil

Abstract

The invention discloses a high-stability high-speed wire coil manufacturing method and device, and relates to the technical field of wire coil manufacturing, the high-stability high-speed wire coil manufacturing device comprises a base, a wire coil main body and a wire rod main body, bearing cylinders corresponding to the wire coil main body are rotatably connected to the interiors of the two sides of the base, and a rotating shaft is fixedly connected to the center of one end face of one bearing cylinder. When winding is conducted on the wire coil, the attaching roller can evenly extrude a wire main body to achieve leveling treatment, along with the diameter increase of the wire coil, the movable disc and the slope disc are matched to enable the arc-shaped plate to expand, the linear speed is kept constant, wire damage is reduced, the rotating rod and the movable frame are matched to guide the direction of the wire, left-right circulating wire arrangement is achieved, and even distribution is guaranteed; meanwhile, the attaching wheel and the ratchet wheel are matched to retain remaining wires, new wire coil replacement is facilitated, efficiency is improved, in addition, the mounting ring and the connecting frame are matched to clean impurities on the surfaces of the wires, pollution and abrasion are reduced, the accurate wire speed is guaranteed, and the service life of products is guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of wire reels, and particularly to a manufacturing method and device for a high-stability high-speed wire reel. Background Art

[0002] A high-speed wire reel is a device used for winding and unwinding objects such as wires, cables, ropes, etc., mainly for the winding, storage, and transportation of wire materials such as electric wires and cables. It consists of a cylindrical barrel and a shaft fixed inside the cylinder that can rotate. The manufacturing of a high-speed wire reel includes processes such as raw material preparation, mold processing and forming, surface treatment, winding process, quality inspection, etc. Compared with ordinary wire reels, a high-speed wire reel is a specially designed wire reel that can unwind and wind wires at high speeds, especially suitable for high-speed operating equipment, and is widely used in the market.

[0003] During the manufacturing process of a high-speed wire reel, it is necessary to evenly wind the wire material on the surface of the high-speed wire reel, which is a key requirement to ensure the performance of the high-speed wire reel, the quality of the wire material, and the use stability. However, during the winding process of the high-speed wire reel manufacturing process, the diameter of the high-speed wire reel will gradually increase as the number of winding layers increases, causing the winding and take-up speed to increase accordingly, resulting in changes in the tension fluctuation of the wire material. This tension fluctuation makes the finished high-speed wire reel prone to plastic deformation of the wire material shape, thereby affecting the product quality and service life of the subsequent high-speed wire reel during use. Summary of the Invention

[0004] The purpose of the present invention is to provide a manufacturing method and device for a high-stability high-speed wire reel to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following manufacturing method for a high-stability high-speed wire reel, including the following steps:

[0006] S1: Rate following: By fitting the wire reel body with a fitting roller, the wire material body can be evenly extruded. As the diameter of the wire reel increases, the wire material body pushes the fitting roller to move. At this time, the moving disk presses the inclined disk, and the inclined disk will move away from the driving disk. Under the cooperation of the ball and the inclined groove, the switching block is driven to rotate, pushing four sliding rods to expand the arc-shaped plate, reducing the rotation speed of the wire reel body, thereby maintaining a constant wire speed;

[0007] S2: Winding and fixing: The driving motor drives the rotating rod to rotate. Through the reciprocating thread, the moving frame moves left and right on the base, guiding the wire material body to wind the wire left and right in a cycle. At the same time, when replacing the new wire reel body, the concave wheel can be locked through the cooperation of the clamping block and the ratchet wheel to prevent the wire material body from falling off, facilitating the re-winding of the new wire reel body and improving the operation efficiency;

[0008] S3: Surface cleaning: First, the wire body passes through the mounting ring and the concave wheel. A cleaning brush is provided on the inner wall of the mounting ring, so that the surface impurities of the wire body can be cleaned, reducing pollution and wear, ensuring accurate wire speed. At the same time, through the left and right movement of the moving frame, the spring drives the connecting frame to rise and fall. Under the guidance of the guiding groove, the mounting ring rotates forward and backward, enhancing the cleaning effect.

[0009] The present invention also provides a high-stability high-speed wire reel manufacturing device, including a base, a wire reel body, and a wire body. Bearing cylinders are rotatably connected to the inner sides of both sides of the base corresponding to the wire reel body. A rotating shaft is fixedly connected to the center of one end face of one of the bearing cylinders. A driving motor is fixedly installed on the upper side of the base;

[0010] A dynamic adaptation component is provided on one side of the base facing the driving motor, so that during winding, the wire speed can be synchronously changed as the diameter of the wire reel body increases, maintaining a constant wire speed;

[0011] A uniform wire arranging component is provided on the upper side of the base, so that during winding, the wire body can be arranged in a left-right cyclic manner, realizing the uniform distribution of the wire body;

[0012] A wire cleaning component is provided on the upper side of the base, so that during winding, the surface of the wire body can be cleaned to remove impurities, reducing the pollution and interference inside the equipment.

[0013] Preferably, the dynamic adaptation component includes a driving disc. The center of one end face of the driving disc facing the driving motor is fixedly connected to the output shaft of one end of the driving motor. A switching block is rotatably connected to the inner wall of the driving disc, and a sliding rod is slidably connected inside the driving disc. Push grooves are equidistantly formed on the outer wall of the switching block corresponding to the sliding rod. The end parts of the four sliding rods away from each other are fixedly connected to an arc-shaped plate, and a transmission belt is rotatably connected to the outer wall of the arc-shaped plate. The inner wall of the other end of the transmission belt is rotatably connected to the outer wall of the rotating shaft. A rotating rod is slidably connected to the inner side of one side of the base facing the driving motor, and a clamping rod is fixedly connected to the end part of the rotating rod facing the driving disc. A bevel disc is slidably connected to the outer wall of the clamping rod in a fitting manner, and a clamping cylinder is fixedly connected to one end of the bevel disc facing the driving disc. The inner wall of the clamping cylinder is in sliding fit with the outer wall of the clamping rod.

[0014] Preferably, one end of the clamping rod facing the driving motor passes through the outer wall of the driving disc and is fixedly connected to the inner wall of one side of the driving disc. Through grooves are formed in the outer walls on both sides of the base, and a fixing rod is slidably connected to the inner wall of the through groove in a fitting manner. A fitting roller is rotatably connected to the outer wall of the fixing rod, and a moving disc is fixedly connected to one end of the fixing rod facing the driving motor corresponding to the inclined surface disc. A ball is fixedly connected to the outer wall of the cartridge. A circular groove is formed in the switching block corresponding to the cartridge, and the outer wall of the cartridge is slidably connected to the inner wall of the circular groove. An inclined groove is formed in the inner wall of the circular groove corresponding to the ball, and the outer wall of the ball is slidably connected to the inner wall of the inclined groove.

[0015] Preferably, an installation groove one is formed in the outer wall of one side of the base facing the driving motor, and a first spring is fixedly connected to the inner wall of the installation groove one. One end of the first spring facing the transmission belt is fixedly connected to a sliding column, and the outer wall of the sliding column is slidably connected to the inner wall of the installation groove one. One end of the sliding column facing the driving motor is rotatably connected to the transmission belt. The tensioning pulley and the first spring form a telescopic structure, and one side outer wall of the tensioning pulley is pressed against the outer wall of the transmission belt by the first spring.

[0016] Preferably, the uniform wire arranging component includes a moving frame. The outer wall of the rotating rod is threadedly connected to the inner wall of the moving frame, and the thread on the outer wall of the rotating rod is a reciprocating thread. The bottom of the moving frame is slidably connected to the upper side surface of the base in a fitting manner, and an installation groove two is formed in the top of the moving frame. Concave wheels are symmetrically rotatably connected to the inner wall of the installation groove two corresponding to the wire body. Installation plates one are fixedly connected to the outer walls on both sides of the moving frame, and a connecting rod is rotatably connected to the inside of the installation plate one. A fitting wheel is fixedly connected to the top of the connecting rod corresponding to the concave wheel, and one side outer wall of the fitting wheel is in contact with one side outer wall of the concave wheel.

[0017] Preferably, a ratchet wheel is fixedly connected to the bottom of the connecting rod. Clamping blocks are hinged to the ratchet wheel on both side walls of the moving frame, and a second spring is fixedly connected to one side outer wall of the clamping block. The other end of the second spring is fixedly connected to the outer wall of one side of the moving frame.

[0018] Preferably, the wire cleaning component includes an installation ring, and cleaning brushes are fixedly connected to the inner wall of the installation ring at equal intervals corresponding to the wire body. Support frames are symmetrically slidably connected to the front and rear end faces of the installation ring, and annular grooves are formed in the front and rear end faces of the installation ring corresponding to the support frames. Installation rods are fixedly connected to one side walls of the two support frames facing the moving frame, and the other ends of the installation rods are fixedly connected to the outer wall of one side of the moving frame. A connecting frame is meshed with the outer wall of the installation ring, and the outer wall of the installation ring is an incomplete gear. A push rod is fixedly connected to the bottom of the connecting frame. A guiding groove is formed in the upper side surface of the base corresponding to the push rod, and the bottom of the push rod is slidably connected to the inner wall of the guiding groove in a fitting manner. The inner wall of the guiding groove is wavy.

[0019] Preferably, a second mounting plate is fixedly connected to the outer wall of one side of the moving frame facing the push rod, and the outer wall of the push rod is slidably connected to the inner wall of the second mounting plate. A third spring is fixedly connected to the bottom of the second mounting plate. A connecting ring is fixedly connected to the outer wall of the push rod corresponding to the third spring, and the bottom of the third spring is fixedly connected to the top of the connecting ring.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] 1. During the manufacturing process of the high-speed wire reel, in order to improve the finished product quality and consistency of the product, through the arrangement of the laminating roller, the wire body during winding can be evenly extruded, realizing the flattening treatment of the wire body. At the same time, as the diameter of the wire reel body increases, through the cooperation of the moving disk and the inclined disk, multiple arc-shaped plates can expand outward synchronously, thereby maintaining a constant linear speed, avoiding plastic deformation of the wire shape caused by changes in the wire speed, helping to reduce damage to the wire body during winding, ensuring the quality and consistency of the subsequent high-speed wire reel products, and also being able to handle batch production in a production line.

[0022] 2. During the manufacturing process of the high-speed wire reel, through the cooperation of the rotating rod and the moving frame, the direction of the wire body during winding can be guided, realizing left-right circular wire arrangement, ensuring the uniform distribution of the wire body, avoiding sudden changes in tension caused by the accumulation of the wire body, improving the overall quality of the high-speed wire reel product. At the same time, through the cooperation of the laminating wheel and the ratchet wheel, the remaining wire body can be detained when the winding is completed, facilitating the replacement of the new wire reel, being beneficial to improving the production efficiency of the high-speed wire reel, and making the batch production more efficient.

[0023] 3. During the manufacturing process of the high-speed wire reel, in order to ensure the smoothness of the production process, through the cooperation of the mounting ring and the connecting frame, the surface of the wire body can be pre-cleaned to remove impurities, reducing pollution and wear inside the equipment, reducing mutual friction and extrusion damage between wire bodies during the winding of the high-speed wire reel, and at the same time avoiding interference from redundant impurities to the movement of the laminating roller, ensuring that the winding speed of the high-speed wire reel is more accurate and consistent, helping to further improve the stability of the high-speed wire reel during production, and preventing situations where the finished product quality is poor due to wire damage or the production process must be interrupted. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is the manufacturing flow chart of the present invention;

[0025] Figure 2 is the overall structural schematic diagram of the present invention;

[0026] Figure 3 is the side view structural schematic diagram of the whole of the present invention;

[0027] Figure 4 Schematic structural diagram of the first part of the dynamic adaptation component of the present invention;

[0028] Figure 5 For the present invention Figure 4 Enlarged schematic structural diagram at position A in

[0029] Figure 6 Schematic structural diagram of the second part of the dynamic adaptation component of the present invention;

[0030] Figure 7 Schematic structural diagram of the first part of the uniform wire arranging component of the present invention;

[0031] Figure 8 Schematic structural diagram of the second part of the uniform wire arranging component of the present invention;

[0032] Figure 9 Schematic structural diagram of the first part of the wire cleaning component of the present invention;

[0033] Figure 10 Schematic structural diagram of the second part of the wire cleaning component of the present invention.

[0034] In the figure: 1, base; 2, wire reel body; 3, wire body; 4, bearing cylinder; 5, rotating shaft; 6, driving motor; 10, guiding groove; 7, dynamic adaptation component; 701, driving disk; 702, switching block; 703, sliding rod; 704, pushing groove; 705, arc plate; 706, transmission belt; 707, rotating rod; 708, clamping rod; 709, inclined plane disk; 710, clamping cylinder; 711, sliding groove; 712, fixed rod; 713, fitting roller; 714, moving disk; 715, ball; 716, circular groove; 717, inclined groove; 718, mounting groove one; 719, spring one; 720, sliding column; 721, tension pulley; 8, uniform wire arranging component; 801, moving frame; 802, mounting groove two; 803, concave wheel; 804, mounting plate one; 805, connecting rod; 806, fitting wheel; 807, ratchet wheel; 808, clamping block; 809, spring two; 9, wire cleaning component; 901, mounting ring; 902, cleaning brush; 903, support frame; 904, ring groove; 905, mounting rod; 906, connecting frame; 907, push rod; 908, mounting plate two; 909, spring three; 910, connecting ring. Detailed implementation manners

[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0036] Embodiment 1. Refer to Figures 1 - 10 , the present invention provides a high-stability high-speed wire reel manufacturing device, including a base 1, a wire reel main body 2, and a wire main body 3. Bearing cylinders 4 are rotatably connected to the two sides of the base 1 corresponding to the wire reel main body 2. The center of one end face of one bearing cylinder 4 is fixedly connected to a rotating shaft 5, and a driving motor 6 is fixedly installed on the upper side of the base 1;

[0037] A dynamic adaptation component 7 is arranged on one side of the base 1 facing the driving motor 6;

[0038] Further, the dynamic adaptation component 7 includes a driving disk 701. The center of one end face of the driving disk 701 facing the driving motor 6 is fixedly connected to the output shaft of one end of the driving motor 6. A switching block 702 is rotatably connected to the inner wall of the driving disk 701, and a sliding rod 703 is slidably connected to the inside of the driving disk 701. Pushing grooves 704 are equidistantly arranged on the outer wall of the switching block 702 corresponding to the sliding rod 703. The ends of the four sliding rods 703 away from each other are fixedly connected to an arc-shaped plate 705, and a transmission belt 706 is rotatably connected to the outer wall of the arc-shaped plate 705. The inner wall of the other end of the transmission belt 706 is rotatably connected to the outer wall of the rotating shaft 5. A rotating rod 707 is slidably connected to the inside of one side of the base 1 facing the driving motor 6, and a clamping rod 708 is fixedly connected to one end of the rotating rod 707 facing the driving disk 701;

[0039] More specifically, in this embodiment, when the manufacturing device is in use, first, bearing cylinders 4 are rotatably connected to the two sides of the base 1 corresponding to the wire reel main body 2, and an installation groove is provided on the end face of the bearing cylinder 4 so that the wire reel main body 2 can be installed between the two bearing cylinders 4 by using bolts. Then, one end of the wire main body 3 can be wound around the wire reel main body 2;

[0040] Then, start the driving motor 6. Since the center of one end face of the driving disk 701 facing the driving motor 6 is fixedly connected to the output shaft of one end of the driving motor 6, a sliding rod 703 is slidably connected to the inside of the driving disk 701, the ends of the four sliding rods 703 away from each other are fixedly connected to an arc-shaped plate 705, a transmission belt 706 is rotatably connected to the outer wall of the arc-shaped plate 705, and the inner wall of the other end of the transmission belt 706 is rotatably connected to the outer wall of the rotating shaft 5, the driving motor 6 can drive a plurality of arc-shaped plates 705 to rotate in a circle, and then the wire reel main body 2 can be driven to rotate and wind the wire through the transmission belt 706;

[0041] During the process of winding the wire on the wire reel body 2, a switching block 702 is rotatably connected to the inner wall of the driving disc 701. The outer wall of the switching block 702 is provided with pushing grooves 704 at equal intervals corresponding to the sliding rods 703. A rotating rod 707 is slidably connected to the inner part of one side of the base 1 facing the driving motor 6. One end of the rotating rod 707 facing the driving disc 701 is fixedly connected with a clamping rod 708. The outer wall of the clamping rod 708 is slidably connected in a fitting manner with an inclined surface disc 709. One end of the inclined surface disc 709 facing the driving disc 701 is fixedly connected with a clamping cylinder 710. The inner wall of the clamping cylinder 710 is in sliding fit with the outer wall of the clamping rod 708. One end of the clamping rod 708 facing the driving motor 6 passes through the outer wall of the driving disc 701 and is fixedly connected to the inner wall of one side of the driving disc 701. Through grooves 711 are formed through the outer walls on both sides of the base 1. The inner wall of the through groove 711 is slidably connected in a fitting manner with a fixing rod 712. A fitting roller 713 is rotatably connected to the outer wall of the fixing rod 712. One end of the fixing rod 712 facing the driving motor 6 is fixedly connected with a moving disc 714 corresponding to the inclined surface disc 709. A ball 715 is fixedly connected to the outer wall of the clamping cylinder 710. A circular groove 716 is formed in the switching block 702 corresponding to the clamping cylinder 710. The outer wall of the clamping cylinder 710 is in sliding connection with the inner wall of the circular groove 716. An inclined groove 717 is formed in the inner wall of the circular groove 716 corresponding to the ball 715. The inner wall of the inclined groove 717 is in sliding fit with the outer wall of the ball 715. Thus, in the normal state, the fitting roller 713 is in contact with the surface of the wire reel body 2, so as to uniformly extrude the wire body 3 during winding. When the high-speed wire reel rotates and winds the wire, the wire reel body 2 will generate a huge centrifugal force. If the wire body 3 is not closely attached, the centrifugal force may cause the wire body 3 to be thrown outwards or slide between layers, resulting in winding chaos or even breakage. Therefore, the static friction force can be formed between the wire body 3 and the surface of the wire reel body 2 by the extrusion and fitting of the fitting roller 713, so as to offset the lateral action of the centrifugal force, realizing the flattening treatment of the wire body 3 and improving the finished product quality of the product;

[0042] As the diameter of the wire spool body 2 increases, it is possible to use the increase in the wire body 3 to extrude and move the fitting roller 713, causing the moving disk 714 to extrude the inclined disk 709, and the inclined disk 709 moves away from the driving disk 701. At this time, under the cooperation of the ball 715 and the inclined groove 717, the switching block 702 will be driven to rotate synchronously. Thus, the four slide bars 703 can be pushed by the pushing groove 704, causing the four arc-shaped plates 705 to expand outwards, increasing the perimeter. That is, the drive belt 706 needs to move a longer distance to make the driving disk 701 rotate one circle. Furthermore, the rotation speed of the wire spool body 2 is synchronously reduced, thereby maintaining the speed consistency of the wire spool body 2 during winding, avoiding tension fluctuations caused by changes in wire speed during winding production, preventing plastic deformation of the wire shape, helping to reduce damage to the wire body 3 during the winding process, and ensuring the production consistency of subsequent high-speed wire spool products;

[0043] Next, an installation groove one 718 is penetrated through the outer wall of the base 1 facing the drive motor 6. The inner wall of the installation groove one 718 is fixedly connected with a spring one 719. One end of the spring one 719 facing the drive belt 706 is fixedly connected with a sliding column 720. At the same time, the outer wall of the sliding column 720 is in sliding fit with the inner wall of the installation groove one 718. One end of the sliding column 720 facing the drive motor 6 is rotatably connected to the drive belt 706. The tension pulley 721 and the spring one 719 form a telescopic structure through the sliding column 720. At the same time, one side outer wall of the tension pulley 721 is pressed against the outer wall of the drive belt 706 by the spring one 719. Thus, through the cooperation of the spring one 719 and the tension pulley 721, an initial tension force can be given to the drive belt 706. When the four arc-shaped plates 705 expand outwards, there will be sufficient expansion space. At the same time, when the wire spool body 2 is removed later, through the extrusion of the tension pulley 721, the multiple arc-shaped plates 705 can be retracted and reset, enabling the dynamic adaptation component 7 to automatically reset.

[0044] Embodiment 2: On the basis of the above embodiment, a uniform wire arranging component 8 is arranged on the upper side surface of the base 1;

[0045] Further, the uniform wire arranging component 8 includes a moving frame 801. The outer wall of the rotating rod 707 is threadedly connected to the inner wall of the moving frame 801, and the thread on the outer wall of the rotating rod 707 is a reciprocating thread. The bottom of the moving frame 801 is in sliding contact with the upper side of the base 1, and an installation groove two 802 is formed at the top of the moving frame 801. Concave wheels 803 are symmetrically and rotatably connected to the inner wall of the installation groove two 802 corresponding to the wire body 3. Fixing plates one 804 are fixedly connected to the outer walls on both sides of the moving frame 801, and a connecting rod 805 is rotatably connected to the inside of the fixing plate one 804. A fitting wheel 806 is fixedly connected to the top of the connecting rod 805 corresponding to the concave wheel 803, and one side outer wall of the fitting wheel 806 is in contact with one side outer wall of the concave wheel 803;

[0046] More specifically, in this embodiment, one end of the clamping rod 708 facing the driving motor 6 passes through the outer wall of the driving disc 701 and is fixedly connected to the inner wall on one side of the driving disc 701. The outer wall of the rotating rod 707 is threadedly connected to the inner wall of the moving frame 801, and the thread on the outer wall of the rotating rod 707 is a reciprocating thread. At the same time, the bottom of the moving frame 801 is in sliding contact with the upper side of the base 1. Therefore, the rotating rod 707 can be synchronously driven to rotate by the driving motor 6, so as to drive the moving frame 801 to move left and right on the upper side of the base 1 by using the reciprocating thread. Then, an installation groove two 802 is formed at the top of the moving frame 801, and concave wheels 803 are symmetrically and rotatably connected to the inner wall of the installation groove two 802 corresponding to the wire body 3. Therefore, after the wire body 3 passes through the middle of the two concave wheels 803, the moving frame 801 can guide the direction of the wire body 3 during winding, realize left and right cyclic wire arranging, ensure the uniform distribution of the wire body 3, avoid the problem of sudden change in tension caused by the accumulation of the wire body 3, and improve the overall quality of the high-speed wire reel product;

[0047] After the winding on the main winding spool 2 is completed, the unwound part of the wire main body 3 is cut off, and after a new main winding spool 2 is installed, at this time, a connecting rod 805 is rotatably connected inside the first mounting plate 804. A fitting wheel 806 is fixedly connected to the top of the connecting rod 805 corresponding to the cam 803. One outer wall of the fitting wheel 806 is in contact with one outer wall of the cam 803. At the same time, a ratchet wheel 807 is fixedly connected to the bottom of the connecting rod 805. Clamping blocks 808 are hinged to the ratchet wheel 807 on both side walls of the moving frame 801. One outer wall of the clamping block 808 is fixedly connected to a second spring 809, and the other end of the second spring 809 is fixedly connected to one outer wall of the moving frame 801. Therefore, during the movement of the main winding spool 2, the two fitting wheels 806 are synchronously driven to rotate by the cam 803. When the winding stops, the backward movement of the cam 803 can be locked by the cooperation of the clamping block 808 and the ratchet wheel 807, preventing the wire main body 3 from falling off the cam 803, facilitating the re-drawing of the wire main body 3 and winding it on the new main winding spool 2, facilitating the replacement of the new winding spool, being beneficial to improving the production efficiency of the high-speed winding spool, and better meeting the continuous requirements of the assembly-line production.

[0048] Embodiment 3, on the basis of the above embodiment, a wire cleaning component 9 is arranged on the upper side surface of the base 1;

[0049] Further, the wire cleaning component 9 includes a mounting ring 901. Cleaning brushes 902 are fixedly connected to the inner wall of the mounting ring 901 at equal intervals corresponding to the wire main body 3. Support frames 903 are symmetrically and slidably connected to the front and rear end faces of the mounting ring 901. Ring grooves 904 are formed in the front and rear end faces of the mounting ring 901 corresponding to the support frames 903. Mounting rods 905 are fixedly connected to one side walls of the two support frames 903 facing the moving frame 801, and the other ends of the mounting rods 905 are fixedly connected to one side wall of the moving frame 801. A connecting frame 906 is meshed with the outer wall of the mounting ring 901, and the outer wall of the mounting ring 901 is an incomplete gear. A push rod 907 is fixedly connected to the bottom of the connecting frame 906. A guiding groove 10 is formed in the upper side surface of the base 1 corresponding to the push rod 907, and the bottom of the push rod 907 is in sliding contact with the inner wall of the guiding groove 10. The inner wall of the guiding groove 10 is wavy;

[0050] More specifically, in this embodiment, when winding the wire reel body 2, the wire body 3 is sequentially passed through the mounting ring 901 and the concave wheel 803. During the winding process of the wire reel body 2, cleaning brushes 902 are fixedly connected to the inner wall of the mounting ring 901 at equal distances corresponding to the wire body 3. Thus, the surface of the wire body 3 can be cleaned and impurities removed by the plurality of cleaning brushes 902, reducing the pollution and wear inside the equipment, reducing the mutual friction and extrusion damage between the wire bodies during the winding process of the wire reel body 2, and at the same time avoiding interference from excess impurities to the movement of the fitting roller 713, ensuring that the winding speed of the high-speed wire reel is more accurate and consistent, contributing to further improving the stability during the production of the high-speed wire reel, and preventing situations where the finished product quality is poor due to wire damage or the production process must be interrupted;

[0051] Then, during the process of guiding the wire body 3, a connecting frame 906 is meshed and connected to the outer wall of the mounting ring 901. The outer wall of the mounting ring 901 is an incomplete gear, and a push rod 907 is fixedly connected to the bottom of the connecting frame 906. At the same time, a guiding groove 10 is provided on the upper side surface of the base 1 corresponding to the push rod 907, and the bottom of the push rod 907 is slidably connected to the inner wall of the guiding groove 10. The inner wall of the guiding groove 10 is wavy. At the same time, a second mounting plate 908 is fixedly connected to the outer wall of the moving frame 801 facing the push rod 907, and the outer wall of the push rod 907 is slidably connected to the inner wall of the second mounting plate 908. A third spring 909 is fixedly connected to the bottom of the second mounting plate 908, and a connecting ring 910 is fixedly connected to the outer wall of the push rod 907 corresponding to the third spring 909. The bottom of the third spring 909 is fixedly connected to the top of the connecting ring 910. Thus, during the movement, the connecting frame 906 can be driven to descend by the elastic force of the third spring 909, and the connecting frame 906 is guided to ascend by the inner wall of the guiding groove 10. Then, under the action of the incomplete gear on the outer wall of the mounting ring 901, the mounting ring 901 rotates forward and backward, improving the cleaning effect on the wire body 3;

[0052] Then, support frames 903 are symmetrically and slidably connected to the front and rear end faces of the mounting ring 901. Ring grooves 904 are provided on the front and rear end faces of the mounting ring 901 corresponding to the support frames 903. A mounting rod 905 is fixedly connected to the side wall of the two support frames 903 facing the moving frame 801, and the other end of the mounting rod 905 is fixedly connected to the outer wall of the moving frame 801. Thus, it can support the mounting ring 901 without affecting its rotation.

[0053] The manufacturing process of a high-stability high-speed wire reel is as follows: First, use bolts to install the wire reel body 2 between two bearing cylinders 4. Then, one end of the wire body 3 can be wound around the wire reel body 2. Next, drive the motor 6 to drive multiple arc plates 705 to rotate in a circle, and then drive the wire reel body 2 to rotate and wind the wire through the transmission belt 706;

[0054] Then, during the winding process, as the diameter of the wire reel body 2 increases, the increasing wire body 3 can be used to squeeze and move the fitting roller 713, so that the moving disk 714 squeezes the inclined disk 709, causing the inclined disk 709 to move away from the driving disk 701. At this time, under the cooperation of the ball 715 and the inclined groove 717, the switching block 702 will be driven to rotate synchronously. Then, the four slide bars 703 can be pushed through the push groove 704, so that the four arc plates 705 expand outwards, increasing the circumference. That is, the transmission belt 706 needs to move a longer distance to make the driving disk 701 rotate one circle. As a result, the rotation speed of the wire reel body 2 is synchronously reduced, thus maintaining a constant wire speed;

[0055] Next, drive the motor 6 to drive the rotating rod 707 to rotate synchronously, so as to drive the moving frame 801 to move left and right on the upper side of the base 1 by using the reciprocating thread. After passing the wire body 3 through the middle of the two cam wheels 803, the moving frame 801 can be used to guide the direction of the wound wire body 3, realizing left and right circular wire arrangement, ensuring the uniform distribution of the wire body 3. Then, after the winding is completed, cut the unwound part of the wire body 3 and replace it with a new wire reel body 2. At this time, the backward movement of the cam wheel 803 can be locked through the cooperation of the clamping block 808 and the ratchet wheel 807, preventing the wire body 3 from falling off the cam wheel 803, facilitating the extraction of the wire body 3 and winding it around the new wire reel body 2 again, facilitating the replacement of the new wire reel, and being conducive to improving the production efficiency of the high-speed wire reel;

[0056] Next, the wire body 3 is successively passed through the mounting ring 901 and the cam 803. During the winding process of the wire reel body 2, cleaning brushes 902 are fixedly connected to the inner wall of the mounting ring 901 at equal distances corresponding to the wire body 3. Thus, the surface of the wire body 3 can be cleaned and impurities removed by the plurality of cleaning brushes 902, reducing the pollution and wear inside the equipment, reducing the mutual friction and extrusion damage between the wire bodies during the winding process of the wire reel body 2, and at the same time avoiding interference caused by redundant impurities to the movement of the fitting roller 713, ensuring that the winding speed of the high-speed wire reel is more accurate and consistent, contributing to further improving the stability of the high-speed wire reel during production. At the same time, during the process of guiding the wire body 3, the elastic force of the third spring 909 can drive the connecting frame 906 to descend, and the connecting frame 906 is guided to ascend by the inner wall of the guiding groove 10. Furthermore, under the action of the incomplete gear on the outer wall of the mounting ring 901, the mounting ring 901 rotates forward and backward, improving the cleaning effect on the wire body 3, and preventing the occurrence of poor product quality caused by wire damage or interruption of the production process.

[0057] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A manufacturing method of a high-stability high-speed wire reel, characterized in that, Including the following steps: S1: Rate following: The coiling roller (713) is used to attach to the main body of the coil (2). As the diameter of the coil (2) increases, the main body of the wire (3) pushes the coiling roller (713) to move. At this time, the moving disk (714) presses against the inclined disk (709), and the inclined disk (709) will move away from the driving disk (701). With the cooperation of the ball (715) and the inclined groove (717), the switching block (702) is driven to rotate, pushing the four sliding rods (703) to expand the arc-shaped plate (705), reducing the rotation speed of the main body of the coil (2). S2: Wire arranging and fixing: The driving motor (6) drives the rotating rod (707) to rotate. Through the reciprocating thread, the moving frame (801) moves left and right on the base (1), guiding the main body of the wire (3) to arrange the wire in a left-right circular pattern. At the same time, when replacing the new main body of the coil (2), the cam (803) is locked through the cooperation of the clamping block (808) and the ratchet wheel (807) to prevent the main body of the wire (3) from falling off, facilitating the re-winding and connection of the new main body of the coil (2). S3: Surface cleaning: First, the main body of the wire (3) passes through the mounting ring (901) and the cam (803). The inner wall of the mounting ring (901) is provided with a cleaning brush (902) to clean the surface impurities of the main body of the wire (3), ensuring accurate wire speed. At the same time, with the left-right movement of the moving frame (801), the spring (909) drives the connecting frame (906) to lift and lower. Under the guidance of the guiding groove (10), the mounting ring (901) rotates forward and backward.

2. A manufacturing apparatus for implementing the manufacturing method of a highly stable high-speed wire reel described in claim 1, characterized in that, Including a base (1), a main body of the coil (2), and a main body of the wire (3). Bearing cylinders (4) are rotatably connected to the two sides of the base (1) corresponding to the main body of the coil (2). The center of one end face of one of the bearing cylinders (4) is fixedly connected to a rotating shaft (5), and a driving motor (6) is fixedly installed on the upper side of the base (1). A dynamic adaptation component (7) is provided on one side of the base (1) facing the driving motor (6) to be able to synchronously change the wire speed as the diameter of the main body of the coil (2) increases during winding, maintaining a constant wire speed. A uniform wire arranging component (8) is provided on the upper side of the base (1) to be able to arrange the main body of the wire (3) in a left-right circular pattern during winding, realizing the uniform distribution of the main body of the wire (3). A wire cleaning component (9) is provided on the upper side of the base (1) to be able to clean and remove impurities from the surface of the main body of the wire (3) during winding, reducing the pollution and interference to the interior of the equipment.

3. A high-stability high-speed wire reel manufacturing device according to claim 2, characterized in that, The dynamic adaptation component (7) includes a driving disc (701). One end face center of the driving disc (701) facing the driving motor (6) is fixedly connected to one end output shaft of the driving motor (6). A switching block (702) is rotatably connected to the inner wall of the driving disc (701), and a sliding rod (703) is slidably connected to the inside of the driving disc (701). Push grooves (704) are equidistantly formed in the outer wall of the switching block (702) corresponding to the sliding rod (703). The end parts of the four sliding rods (703) away from each other are fixedly connected with an arc-shaped plate (705). A transmission belt (706) is rotatably connected to the outer wall of the arc-shaped plate (705). The other end inner wall of the transmission belt (706) is rotatably connected to the outer wall of a rotating shaft (5). A rotating rod (707) is slidably connected to the inside of one side of the base (1) facing the driving motor (6). One end part of the rotating rod (707) facing the driving disc (701) is fixedly connected with a clamping rod (708). The outer wall of the clamping rod (708) is in sliding fit with an inclined surface disc (709). One end of the inclined surface disc (709) facing the driving disc (701) is fixedly connected with a clamping cylinder (710). The inner wall of the clamping cylinder (710) is in sliding fit with the outer wall of the clamping rod (708).

4. A high-stability high-speed wire reel manufacturing device according to claim 3, characterized in that, One end part of the clamping rod (708) facing the driving motor (6) passes through the outer wall of the driving disc (701) and is fixedly connected to the inner wall of one side of the driving disc (701). Sliding grooves (711) are formed through the outer walls on both sides of the base (1), and a fixing rod (712) is in sliding fit with the inner walls of the sliding grooves (711). A fitting roller (713) is rotatably connected to the outer wall of the fixing rod (712). One end part of the fixing rod (712) facing the driving motor (6) is fixedly connected with a moving disc (714) corresponding to the inclined surface disc (709). A ball (715) is fixedly connected to the outer wall of the clamping cylinder (710). A circular groove (716) is formed in the switching block (702) corresponding to the clamping cylinder (710). The outer wall of the clamping cylinder (710) is in sliding connection with the inner wall of the circular groove (716). An inclined groove (717) is formed in the inner wall of the circular groove (716) corresponding to the ball (715). The inner wall of the inclined groove (717) is in sliding fit with the outer wall of the ball (715).

5. A high-stability high-speed wire spool manufacturing device according to claim 4, characterized in that An installation groove one (718) is formed through one side outer wall of the base (1) facing the driving motor (6), and a spring one (719) is fixedly connected to the inner wall of the installation groove one (718). One end part of the spring one (719) facing the transmission belt (706) is fixedly connected with a sliding column (720). The outer wall of the sliding column (720) is in sliding fit with the inner wall of the installation groove one (718). One end part of the sliding column (720) facing the driving motor (6) is rotatably connected with a sliding column (720) corresponding to the transmission belt (706). The tension pulley (721) and the spring one (719) form a telescopic structure, and one side outer wall of the tension pulley (721) is pressed against the outer wall of the transmission belt (706) through the spring one (719).

6. The high-stability high-speed wire reel manufacturing device according to claim 5, characterized in that, The uniform wire arranging component (8) includes a moving frame (801). The outer wall of the rotating rod (707) is threadedly connected to the inner wall of the moving frame (801), and the thread on the outer wall of the rotating rod (707) is a reciprocating thread. The bottom of the moving frame (801) is in sliding fit with the upper side surface of the base (1). An installation groove two (802) is formed at the top of the moving frame (801). Concave wheels (803) are symmetrically and rotatably connected to the inner wall of the installation groove two (802) corresponding to the wire body (3). Installation plates one (804) are fixedly connected to the outer walls on both sides of the moving frame (801), and a connecting rod (805) is rotatably connected to the inside of the installation plates one (804). A fitting wheel (806) is fixedly connected to the top of the connecting rod (805) corresponding to the concave wheel (803), and the outer wall of one side of the fitting wheel (806) is in fit with the outer wall of one side of the concave wheel (803).

7. A high-stability high-speed wire spool manufacturing device according to claim 6, characterized in that, A ratchet wheel (807) is fixedly connected to the bottom of the connecting rod (805). Clamping blocks (808) are hinged to the ratchet wheel (807) on the two side walls of the moving frame (801), and a spring two (809) is fixedly connected to the outer wall of one side of the clamping block (808). The other end of the spring two (809) is fixedly connected to the outer wall of one side of the moving frame (801).

8. A high-stability high-speed wire spool manufacturing device according to claim 7, characterized in that, The wire cleaning component (9) includes an installation ring (901). Cleaning brushes (902) are fixedly connected to the inner wall of the installation ring (901) at equal intervals corresponding to the wire body (3). Support frames (903) are symmetrically and slidably connected to the front and rear end faces of the installation ring (901), and ring grooves (904) are formed in the front and rear end faces of the installation ring (901) corresponding to the support frames (903). Installation rods (905) are fixedly connected to the side walls of the two support frames (903) facing the moving frame (801), and the other ends of the installation rods (905) are fixedly connected to the outer wall of one side of the moving frame (801). A connecting frame (906) is meshed with the outer wall of the installation ring (901), and the outer wall of the installation ring (901) is an incomplete gear. A push rod (907) is fixedly connected to the bottom of the connecting frame (906). A guiding groove (10) is formed in the upper side surface of the base (1) corresponding to the push rod (907), and the bottom of the push rod (907) is in sliding fit with the inner wall of the guiding groove (10). The inner wall of the guiding groove (10) is wavy.

9. A high-stability high-speed wire reel manufacturing device according to claim 8, characterized in that, An installation plate two (908) is fixedly connected to the outer wall of the moving frame (801) facing the push rod (907), and the outer wall of the push rod (907) is slidably connected to the inner wall of the installation plate two (908). A spring three (909) is fixedly connected to the bottom of the installation plate two (908). A connecting ring (910) is fixedly connected to the outer wall of the push rod (907) corresponding to the spring three (909), and the bottom of the spring three (909) is fixedly connected to the top of the connecting ring (910).

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