Overhead cable fault detection device for wind power stations
By designing an overhead cable fault detection device for wind power stations, using a swing arm to remove debris and a detection camera to mark the fault point, the problem of debris entanglement during robot inspection is solved, and efficient and safe cable detection and marking is achieved.
Patent Information
- Application Number
- CN202510774917.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-06-11
AI Technical Summary
Existing troubleshooting robots are prone to equipment failure when inspecting high-voltage cables due to entanglement in debris such as kite strings and plastic bags, affecting normal work. In addition, high-altitude operations consume a lot of physical energy from workers and pose a safety hazard.
A fault detection device for overhead cables in wind power stations was designed. The device consists of a moving component, a detection component, a stabilizing component, and an obstacle-clearing mechanism. A swing arm drives an obstacle-clearing knife to remove debris. A detection camera and a marking mechanism are combined to achieve fault detection and marking. A cylinder and gear system are used to ensure stable movement of the device on the cable line.
Effectively remove debris from cables to prevent entanglement, ensure the normal operation of the device, achieve all-round detection and mark fault points, facilitate subsequent maintenance, and reduce manpower consumption and safety risks.
Smart Images

Figure CN120275418B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable line fault detection, and in particular relates to an overhead cable line fault detection device for a wind power station. Background Art
[0002] In recent years, with the continuous deepening of the reform of my country's power enterprises, the power supply scope has been continuously expanded, and the mileage of high-voltage cables in the power grid has been continuously increasing. In order to ensure the stable operation of the national power grid, a large number of maintenance personnel are fighting on the front line. At present, most high-voltage transmission cables are erected at high altitudes. During maintenance and fault repair, workers need to climb above the iron frames to work, and sometimes even need to patrol between the iron frames along the cables. Such maintenance work cannot get a good rest in the middle, and the physical requirements of the workers are extremely high. In addition, the attention of workers working at heights must be highly concentrated, which accelerates the physical consumption of the workers, making high-altitude work more dangerous. Accidents may occur if they are not careful. For this reason, countries are also actively developing troubleshooting robots that can replace workers' work. When the troubleshooting robot is troubleshooting on the high-voltage cable, due to the influence of wind, there may be debris such as kite lines and plastic bags on the high-voltage cable. When the troubleshooting robot passes by, the debris can easily get entangled in the moving wheels of the equipment, causing equipment failure and affecting the normal operation of the troubleshooting robot. Summary of the Invention
[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide an overhead cable fault detection device for a wind power station. The moving component in the device can drive the swing arm to swing around a fixed axis. During the movement, the swing arm can drive the obstacle removal knife to move, thereby removing debris on the cable line. It can also prevent debris from being entangled on the moving wheel, causing the moving wheel to be unable to move normally, thereby ensuring the normal operation of the device.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is:
[0005] An overhead cable fault detection device for a wind power station includes a support plate, movable wheels are provided at both ends of the support plate, a movable component, a detection component and a stabilizing component are provided on the support plate, the movable component is provided in the middle of the support plate, and an obstacle removal mechanism is provided on the movable component;
[0006] The obstacle removal mechanism includes a swing arm, an obstacle removal knife, and a fixed shaft. The swing arm is symmetrically arranged on both sides of the support plate. The fixed shaft is fixedly installed at one end of the support plate. A strip hole is opened in the middle of the swing arm, and the fixed shaft is arranged in the strip hole. The obstacle removal knife is arranged at one end of the swing arm, and the other end of the swing arm cooperates with the moving component.
[0007] The detection assembly is arranged on both sides of the support plate. A marking mechanism for marking the fault location of the cable and a containing mechanism cooperating with the marking mechanism are also provided on the detection assembly. The stabilizing assembly is arranged at the other end of the support plate.
[0008] Preferably, the moving assembly includes a first cylinder, a first rotating rod, a second rotating rod, a sliding frame and a fixing member, a mounting hole is opened on the support plate, the sliding frame is slidably arranged in the mounting hole, one end of the first rotating rod and the second rotating rod are hinged, the other end of the first rotating rod is rotatably mounted on the side wall of the mounting hole, the other end of the second rotating rod is rotatably mounted on the sliding frame, the first cylinder is arranged on the support plate, and is used to drive the sliding frame to move along the mounting hole, the other end of the swing arm is rotatably mounted at the hinge of the first rotating rod and the second rotating rod, the fixing member is arranged at the bottom of the sliding frame, and the moving assembly can The device is driven to move along the cable line to ensure that the device can detect the entire cable line. The first cylinder extends to push the sliding frame to move along the mounting hole. During the movement of the sliding frame, the other end of the second rotating rod will be pushed to follow the sliding frame to move, and the hinge between one end of the second rotating rod and the first rotating rod will move upward. When the sliding frame moves to the specified position, the fixing part is fixed on the cable line, and then the piston rod of the first cylinder is retracted. Since the sliding frame is fixedly installed on the cable line, the support plate will move along the cable line during the contraction of the piston rod of the first cylinder, thereby achieving the purpose of driving the device to move on the cable line.
[0009] The top end face of said sliding panel also is provided with an interlocking structure, and the interlocking structure is pivotally connected to the sliding panel when the sliding panel is in a state of being pushed and pulled by the top end of said sliding panel.
[0010] Preferably, the fixing member includes a second cylinder, a first clamping rod, a second clamping rod, a third clamping rod, a first gear, a connecting rod, a first rack and a second rack, the first gear is rotatably mounted on the base plate through an axis, the first rack and the second rack are symmetrically arranged on both sides of the first gear, and the first rack and the second rack are both meshed with the first gear, the first clamping rod and the third clamping rod are symmetrically arranged on both sides of the second clamping rod, the second clamping rod is fixedly mounted on the second rack, the first clamping rod is fixedly mounted on the first rack, and a sliding rod is fixedly mounted on the third clamping rod, the two ends of the connecting rod are respectively mounted on the first clamping rod and the second clamping rod, and a sliding groove is provided on the first rack, the second rack and the sliding rod, and a slide rail is provided on the base plate, and the slide rail slides with the slide groove In cooperation, the second cylinder is arranged on the base plate, the piston rod of the second cylinder is connected to the connecting rod, and the fixing part cooperates with the first cylinder, the first rotating rod and the second rotating rod to drive the support plate to move along the cable to be detected, thereby ensuring the detection quality of the cable by the device. When the second cylinder drives the clamping plate to move toward the direction close to the cable, it will drive the first clamping rod and the third clamping rod to move toward the direction close to the cable at the same time. The movement of the first clamping rod will drive the first rack to move, and the first rack and the second rack are both engaged with the first gear. When the first rack moves, it will drive the second rack to move toward the middle. The movement of the second rack will drive the second clamping rod to move. The second clamping rod cooperates with the first clamping rod and the third clamping rod to clamp on the cable.
[0011] Preferably, the fixing part also includes a clamping plate, the two sides of which are respectively connected to the first clamping rod and the third clamping rod, a clamping block is provided on the second clamping rod, and V-shaped grooves are provided on the clamping plate and the clamping block. The setting of the V-shaped groove facilitates clamping and fixing of the cable to ensure the normal operation of the device.
[0012] Preferably, the detection assembly includes a third cylinder, a movable plate, a push-pull rod, side ears, a guide rod, a sliding block, a vertical plate and a semi-ring plate installed on the vertical plate, a plurality of detection cameras are installed on the inner wall of the semi-ring plate, the side ears are symmetrically arranged on both sides of the support plate, and a fixing hole is opened on the side ears, the guide rod is arranged in the fixing hole, and the two ends of the guide rod are respectively fixedly mounted on the side wall of the support plate and the inner wall of the fixing hole, the sliding block is arranged in the fixing hole, and the sliding block and the guide rod are slidably matched, the vertical plate is fixedly mounted on the bottom of the sliding block, the third cylinder is arranged at the bottom of the support plate, and the movable plate is fixedly mounted on the piston rod of the third cylinder, The push-pull rods are symmetrically arranged on both sides of the movable plate, and the two ends of the push-pull rods are rotatably connected to the movable plate and the vertical plate respectively. The semi-ring plate is arranged on the vertical plate. The detection component is arranged to detect the cable line. The third cylinder contracts to drive the movable plate to move. The movement of the movable plate will pull one end of the push-pull rod to move. The movement of one end of the push-pull rod will drive the sliding blocks on both sides to approach the support plate. The sliding block will drive the vertical plate to move toward the middle while moving. The movement of the vertical plate toward the middle will drive the semi-ring plate and several detection cameras evenly installed on the semi-ring plate to move toward the middle. The several detection cameras are arranged in a circle, thereby achieving the purpose of all-round detection of the cable line.
[0013] Preferably, the marking mechanism includes a second gear, a rotating shaft, a third rack, a mounting base, a cross bar, a first rotating arm, a bracket and a motor, the mounting base is fixedly mounted on the vertical plate, the rotating shaft is rotatably mounted on the mounting base, the second gear is fixedly mounted on the rotating shaft, the third rack is arranged on the vertical plate, and the third rack is meshed with the second gear, the cross bar is fixedly mounted on the bottom of the third rack, guide grooves are provided on the cross bar and the third rack, a guide rail is fixedly mounted on the vertical plate, the guide rail and the guide groove are slidably matched, the bracket is fixedly mounted on the bottom of the vertical plate, the motor is mounted on the bracket, one end of the first rotating arm is rotatably mounted on the motor, a fixing column is provided on the other end of the first rotating arm, and a bar is provided on the cross bar. The fixing column is slidingly arranged in the strip groove, and fixing rods are respectively installed at both ends of the rotating shaft, and a brush is fixedly installed at the end of the fixing rod. The setting of the marking mechanism can mark both sides of the detected fault, which is convenient for subsequent maintenance of the fault. The motor drives the first rotating arm to rotate, and the fixing column at the end of the first rotating arm will slide along the strip groove on the cross bar, thereby driving the cross bar and the third rack to move up and down along the guide rail. The third rack is engaged with the second gear. During the movement of the third rack, the second gear is driven to rotate, and the rotation of the second gear drives the rotating shaft to rotate. The rotation of the rotating shaft will drive the fixing device and the brush to rotate. The brush contacts the cable line, thereby brushing the paint on the cable line, thereby achieving the purpose of marking the fault point of the cable line.
[0014] Preferably, the holding mechanism includes a fourth cylinder, a support rod, a lifting plate, a lifting rod and a paint bucket, the support rod is fixedly mounted on the bracket, the lifting plate is arranged below the support rod, the fourth cylinder is fixedly mounted on the bracket, the piston rod of the fourth cylinder is fixedly mounted in the middle of the lifting plate, the lifting rod is symmetrically arranged at both ends of the lifting plate, and the lifting rod is slidingly connected to the support rod, the paint bucket is fixedly mounted on the top of the support rod, the setting of the holding mechanism can store the paint, and at the same time it is convenient to replenish the paint to the brush, ensuring that the brush can apply the paint on the cable line, and ensuring that the marking mechanism can mark the fault point on the cable line.
[0015] Preferably, the stabilizing assembly includes a fixing frame, a telescopic rod, a vertical rod, side rods installed on the upper and lower sides of the vertical rod, a rotating roller and a limiting rod. The fixing frame is fixedly mounted on the support plate, one end of the telescopic rod is rotatably mounted on the fixing frame, and the vertical rod is fixedly mounted on the other end of the telescopic rod. The two ends of the rotating roller are rotatably connected to the upper and lower side rods of the vertical rod respectively. A limiting hole is opened on the upper side rod, and a limiting groove is opened on the lower side rod. The limiting rod passes through the limiting hole and extends into the limiting groove. The stabilizing assembly can stabilize the support plate to ensure that the support plate is always in a stable state during operation. The setting of the telescopic rod ensures that the device can be installed on two cables of different sizes to ensure the normal operation of the device.
[0016] Preferably, the stabilizing assembly further includes a mounting rod, a tilting rod, a moving block, a threaded rod, a driving motor and a pulling rod, the mounting rod is fixedly mounted on one side of the fixing frame, a mounting slot is opened at the bottom of the mounting rod, two ends of the threaded rod are rotatably mounted on the side walls of the mounting slot, the driving motor is used to drive the threaded rod to rotate, the moving block is threadedly mounted on the threaded rod, and the moving block slides with the mounting slot, the two ends of the pulling rod are respectively rotatably connected to the moving block and the telescopic rod, the two ends of the tilting rod are respectively connected to the mounting rod and the fixing frame, the arrangement of the driving motor, the pulling rod, the threaded rod and the moving block facilitates driving the telescopic rod to rotate around the connection between the telescopic rod and the fixing frame, thereby ensuring the normal rotation of the telescopic rod and at the same time ensuring that the stabilizing assembly can ensure the stability of the support plate.
[0017] The beneficial effects of the present invention are:
[0018] The moving component in this device can drive the swing arm to swing around the fixed axis. During the movement, the swing arm can drive the obstacle removal knife to move, thereby removing debris on the cable line. It can also prevent debris from being entangled on the moving wheel, causing the moving wheel to be unable to move normally, thereby ensuring the normal operation of the device.
[0019] The moving assembly of this device can drive the device to move along the cable line, ensuring that the device can detect the entire cable line. The first cylinder extends to push the sliding frame to move along the mounting hole. During the movement of the sliding frame, it will push the other end of the second rotating rod to move with the sliding frame, and the hinge between one end of the second rotating rod and the first rotating rod will move upward. When the sliding frame moves to the specified position, the fixing part is fixed on the cable line, and then the piston rod of the first cylinder is retracted. Since the sliding frame is fixedly installed on the cable line, the support plate will move along the cable line during the contraction of the piston rod of the first cylinder, thereby achieving the purpose of driving the device to move on the cable line.
[0020] The setting of the top plate and the support plate of this device can limit the sliding plate, preventing the sliding plate from falling out of the mounting hole during operation, thereby ensuring the normal operation of the sliding frame. The setting of the bottom plate is used to support the fixing parts to ensure the normal operation of the fixing parts.
[0021] The fixing part of this device cooperates with the first cylinder, the first rotating rod and the second rotating rod to drive the support plate to move along the cable to be inspected, thereby ensuring the inspection quality of the cable by the device. When the second cylinder drives the clamping plate to move in the direction close to the cable, it will drive the first clamping rod and the third clamping rod to move in the direction close to the cable at the same time. The movement of the first clamping rod will drive the first rack to move. The first rack and the second rack are both engaged with the first gear. When the first rack moves, it will drive the second rack to move toward the middle. The movement of the second rack will drive the second clamping rod to move. The second clamping rod cooperates with the first clamping rod and the third clamping rod to clamp on the cable.
[0022] The device has V-shaped grooves on the clamping plate and the clamping block. The arrangement of the V-shaped grooves facilitates clamping and fixing of the cable to ensure the normal operation of the device.
[0023] The detection component of this device is set up to detect cables. The contraction of the third cylinder drives the movable plate to move. The movement of the movable plate will pull one end of the push-pull rod to move. The movement of one end of the push-pull rod will drive the sliding blocks on both sides to move closer to the support plate. The sliding blocks will drive the vertical plate to move toward the middle while moving. The movement of the vertical plate toward the middle will drive the semi-annular plate and several detection cameras evenly installed on the semi-annular plate to move toward the middle. The several detection cameras are arranged in a circle, thereby achieving the purpose of all-round detection of cables.
[0024] The marking mechanism of this device is set up to mark both sides of the detected fault site, which is convenient for subsequent repair of the fault site. The motor drives the first rotating arm to rotate, and the fixed column at the end of the first rotating arm will slide along the strip groove on the cross bar, thereby driving the cross bar and the third rack to move up and down along the guide rail. The third rack is engaged with the second gear. During the movement of the third rack, the second gear is driven to rotate. The rotation of the second gear drives the rotating shaft to rotate. The rotation of the rotating shaft drives the fixed installation and the brush to rotate. The brush contacts the cable line, thereby brushing the paint on the cable line, thereby achieving the purpose of marking the fault site of the cable line.
[0025] The setting of the holding mechanism of the device can store the paint and is convenient for replenishing the paint to the brush, ensuring that the brush can apply the paint on the cable line and ensuring that the marking mechanism can mark the fault location on the cable line.
[0026] The stabilizing component of this device can stabilize the support plate, ensuring that the support plate is always in a stable state during operation. The setting of the telescopic rod ensures that the device can be installed on two cables of different sizes, ensuring the normal operation of the device.
[0027] The arrangement of the driving motor, pulling rod, threaded rod and moving block of this device facilitates driving the telescopic rod to rotate around the connection between the telescopic rod and the fixed frame, ensuring the normal rotation of the telescopic rod and ensuring that the stabilizing component can ensure the stability of the support plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Attachment Figure 1 It is a structural schematic diagram of the present invention.
[0029] Attachment Figure 2 It is a structural schematic diagram of the support plate in the present invention.
[0030] Attachment Figure 3 It is a structural schematic diagram of the obstacle removal mechanism in the present invention.
[0031] Attachment Figure 4 It is a structural schematic diagram of the fixing member in the present invention.
[0032] Attachment Figure 5 It is a structural schematic diagram of the sliding frame in the present invention.
[0033] Attachment Figure 6 It is a structural diagram of the detection component in the present invention.
[0034] Attachment Figure 7 It is a structural diagram of the marking mechanism in the present invention.
[0035] Attachment Figure 8 It is a schematic diagram of the matching structure of the guide rail and the guide groove in the present invention.
[0036] Attachment Figure 9 It is a structural schematic diagram of the containing mechanism in the present invention.
[0037] Attachment Figure 10 It is a schematic structural diagram of the stabilizing component in the present invention.
[0038] Attachment Figure 11 It is a structural schematic diagram of the limiting hole and the limiting groove in the present invention.
[0039] In the picture:
[0040] 1. Support plate; 101. Mounting hole; 102. Guide hole;
[0041] 2. Holding mechanism; 201. Fourth cylinder; 202. Lifting rod; 203. Paint bucket; 204. Lifting plate; 205. Support rod;
[0042] 3. Marking mechanism; 301. Mounting base; 302. Second gear; 303. Rotating shaft; 304. First rotating arm; 305. Motor; 306. Bracket; 307. Brush; 308. Fixing rod; 309. Fixing column; 3010. Crossbar; 3011. Strip groove; 3012. Third rack; 3013. Guide rail; 3014. Guide groove;
[0043] 4. Obstacle-clearing mechanism; 401. Swing arm; 402. Fixed axis; 403. Strip hole; 404. Obstacle-clearing knife;
[0044] 5. Detection assembly; 501. Third cylinder; 502. Moving plate; 503. Side ears; 504. Fixing holes; 505. Guide rod; 506. Detection camera; 507. Half-ring plate; 508. Vertical plate; 509. Sliding block; 5010. Push-pull rod;
[0045] 6. Moving assembly; 601. First cylinder; 602. Sliding frame; 603. First rotating rod; 604. Second rotating rod; 605. Fixing member;
[0046] 606, second cylinder; 607, sliding rod; 608, third clamping rod; 609, clamping plate; 6010, connecting rod; 6011, slide groove; 6012, first clamping rod; 6013, first rack; 6014, first gear; 6015, V-groove; 6016, clamping block; 6017, second clamping rod; 6018, second rack;
[0047] 6019, mounting shaft; 6020, bottom plate; 6021, support plate; 6022, top plate; 6023, sliding plate; 6024, slide rail;
[0048] 7. Stabilizing assembly; 701. Fixing frame; 702. Telescopic rod; 703. Rotating roller; 704. Limit rod; 705. Side rod; 706. Vertical rod; 707. Tilt rod; 708. Threaded rod; 709. Drive motor; 7010. Mounting slot; 7011. Moving block; 7012. Pull rod; 7013. Mounting rod; 7014. Limit hole; 7015. Limit slot;
[0049] 8. Moving wheel. DETAILED DESCRIPTION
[0050] The following is a clear and complete description of the technical solutions in the embodiments of the present invention, with reference to the accompanying drawings. It is obvious that the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.
[0051] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0052] like Figure 1 As shown, an overhead cable fault detection device for a wind power station includes a support plate 1. Moving wheels 8 are provided at both ends of the support plate 1. The setting of the moving wheels 8 facilitates the movement of the device on the cable line, thereby achieving the purpose of detecting the cable line. A moving component 6, a detection component 5 and a stabilizing component 7 are provided on the support plate 1. The moving component 6 is provided in the middle of the support plate 1, and an obstacle clearing mechanism 4 is provided on the moving component 6; the moving component 6 can drive the obstacle clearing mechanism 4 to work, ensuring that the obstacle clearing mechanism 4 can simultaneously clean up debris on the cable line during the movement, thereby ensuring the normal operation of the device.
[0053] The detection component 5 is arranged on both sides of the support plate 1. A marking mechanism 3 for marking the fault location of the cable and a holding mechanism 2 cooperating with the marking mechanism 3 are also provided on the detection component 5. The stabilization component 7 is arranged at the other end of the support plate 1. The stabilization component 7 is used to ensure the normal operation of the support plate 1 and ensure the detection quality of the cable by the device.
[0054] In this embodiment, Figure 3As shown, the obstacle clearing mechanism 4 includes a swing arm 401, an obstacle clearing knife 404 and a fixed shaft 402. The swing arm 401 is symmetrically arranged on both sides of the support plate 1. The swing arm 401 cooperates with the fixed shaft 402 to drive the obstacle clearing knife 404 to move up and down, thereby clearing the debris on the cable line. The fixed shaft 402 is fixedly installed at one end of the support plate 1, and a strip hole 403 is opened in the middle of the swing arm 401. The fixed shaft 402 is arranged in the strip hole 403. The obstacle clearing knife 404 is arranged at one end of the swing arm 401. The obstacle clearing knife 404 is used to cut and clear the debris entangled on the cable line. The other end of the swing arm 401 is rotatably installed on the moving component 6.
[0055] The first cylinder 601 extends and pushes the sliding frame 602 to move along the mounting hole 101. During the movement of the sliding frame 602, it will push the other end of the second rotating rod 604 to move with the sliding frame 602. The hinge between one end of the second rotating rod 604 and the first rotating rod 603 will move upward, which will drive the other end of the swing arm 401 to move upward and follow the hinge between the first rotating rod 603 and the second rotating rod 604. The upward movement of the other end of the swing arm 401 cooperates with the fixed shaft 402 and the strip hole 403, and the obstacle clearing knife 404 on one end of the swing arm 401 will move up and down, thereby cleaning up the debris on the front cable line to ensure the normal operation of the device.
[0056] In this embodiment, Figure 2 、 Figure 3 As shown, the moving assembly 6 includes a first cylinder 601, a first rotating rod 603, a second rotating rod 604, a sliding frame 602 and a fixing member 605. A mounting hole 101 is opened on the support plate 1, and the sliding frame 602 is slidably set in the mounting hole 101. One end of the first rotating rod 603 and the second rotating rod 604 is hinged, and the other end of the rocking arm 401 is rotatably mounted at the hinge of the first rotating rod 603 and the second rotating rod 604. The other end of the first rotating rod 603 is rotatably mounted on the side wall of the mounting hole 101, and the other end of the second rotating rod 604 is rotatably mounted on the sliding frame 602. The first cylinder 601 is set on the support plate 1, and is used to drive the sliding frame 602 to move along the mounting hole 101. The fixing member 605 is set at the bottom of the sliding frame 602, and the sliding frame 602 is used to ensure the normal installation and operation of the fixing member 605.
[0057] The moving component 6 can drive the device to move along the cable line to ensure that the device can detect the entire cable line. The first cylinder 601 extends and pushes the sliding frame 602 to move along the mounting hole 101. During the movement of the sliding frame 602, it will push the other end of the second rotating rod 604 to follow the sliding frame 602 to move, and the hinge between one end of the second rotating rod 604 and the first rotating rod 603 will move upward. When the sliding frame 602 moves to the specified position, the fixing part 605 is fixed on the cable line, and then the piston rod of the first cylinder 601 is retracted. Since the sliding frame 602 is fixedly installed on the cable line, the support plate 1 will move along the cable line during the retraction of the piston rod of the first cylinder 601. When the first cylinder 601 is retracted to the specified position, the clamping of the cable line by the fixing part 605 is released, and the above steps are continued. In this way, the purpose of driving the device to move on the cable line can be achieved.
[0058] In this embodiment, Figure 5 As shown, the sliding frame 602 includes a sliding plate 6023, a top plate 6022 and a bottom plate 6020. The sliding plate 6023 is slidably arranged in the mounting hole 101, and a mounting shaft 6019 is provided on the sliding plate 6023. The other end of the second rotating rod 604 is rotatably mounted on the mounting shaft 6019. The top plate 6022 is fixedly mounted on the top of the sliding plate 6023, and the piston rod of the first cylinder 601 is connected to the top plate 6022. The bottom plate 6020 is fixedly mounted on the bottom of the sliding plate 6023. The fixing member 605 is arranged at the bottom of the bottom plate 6020. The arrangement of the top plate 6022 and the supporting plate 6021 can limit the sliding plate 6023 to prevent the sliding plate 6023 from falling off from the mounting hole 101 during operation, thereby ensuring the normal operation of the sliding frame 602. The arrangement of the bottom plate 6020 is used to support the fixing member 605 to ensure the normal operation of the fixing member 605.
[0059] In this embodiment, Figure 2 As shown, a guide hole 102 is opened on the side wall of the mounting hole 101, and the mounting shaft 6019 is slidably set in the guide hole 102. The setting of the guide hole 102 can guide the mounting shaft 6019 and ensure the normal operation of the mounting shaft 6019.
[0060] In this embodiment, Figure 5As shown, the sliding frame 602 also includes a support plate 6021, which is arranged at the bottom of the support plate 1, and the support plate 6021 slides with the support plate 1, and the support plate 6021 is fixedly installed on the sliding plate 6023. The setting of the top plate 6022 and the support plate 6021 can serve the purpose of restricting the sliding plate 6023, ensuring that the sliding plate 6023 always moves in the mounting hole 101, and can prevent the sliding plate 6023 from shaking up and down during the movement, thereby ensuring the normal operation of the sliding plate 6023.
[0061] In this embodiment, Figure 4 As shown, the fixing member 605 includes a second cylinder 606, a first clamping rod 6012, a second clamping rod 6017, a third clamping rod 608, a first gear 6014, a connecting rod 6010, a first rack 6013 and a second rack 6018. The first gear 6014 is rotatably mounted on the base plate 6020 through an axis. The first rack 6013 and the second rack 6018 are symmetrically arranged on both sides of the first gear 6014, and the first rack 6013 and the second rack 6018 are both engaged with the first gear 6014. The first clamping rod 6012 and the third clamping rod 608 are connected to the first gear 6014. Rod 608 is symmetrically arranged on both sides of the second clamping rod 6017, and the second clamping rod 6017 is fixedly mounted on the second rack 6018. The first clamping rod 6012 and the third clamping rod 608 cooperate with the second clamping rod 6017 to clamp the cable line. The first clamping rod 6012 is fixedly mounted on the first rack 6013, and the two ends of the connecting rod 6010 are respectively mounted on the first clamping rod 6012 and the second clamping rod 6017. The second cylinder 606 is arranged on the base plate 6020, and the piston rod of the second cylinder 606 is connected to the connecting rod 6010.
[0062] The fixing member 605 cooperates with the first cylinder 601, the first rotating rod 603 and the second rotating rod 604 to drive the support plate 1 to move along the cable to be detected, thereby ensuring the detection quality of the cable by the device. When the second cylinder 606 drives the clamping plate 609 to move in the direction close to the cable, it drives the first clamping rod 6012 and the third clamping rod 608 to move in the direction close to the cable at the same time. The movement of the first clamping rod 6012 drives the first rack 6013 to move, and the first rack 60 13. The second rack 6018 is engaged with the first gear 6014. The movement of the first rack 6013 drives the first gear 6014 to rotate. The rotation of the first gear 6014 drives the second rack 6018 to move. The first rack 6013 and the second rack 6018 move toward the middle or toward the outside at the same time. The movement of the second rack 6018 drives the second clamping rod 6017 to move. The second clamping rod 6017 cooperates with the first clamping rod 6012 and the third clamping rod 608 to clamp on the cable.
[0063] In this embodiment, Figure 4 As shown, a slide bar 607 is fixedly installed on the third clamping rod 608, and a slide groove 6011 is provided on the first rack 6013, the second rack 6018 and the slide bar 607. A slide rail 6024 is provided on the base plate 6020, and the slide rail 6024 slides in cooperation with the slide groove 6011. The setting of the slide bar 607 can ensure the normal operation of the third clamping rod 608 and ensure the stability of the third clamping rod 608 during operation. The setting of the slide rail 6024 can, on the one hand, guide the first rack 6013 and the second rack 6018, and on the other hand, can prevent the first rack 6013 and the second rack 6018 from tilting during operation, thereby ensuring that the first rack 6013 and the second rack 6018 are always engaged with the gear.
[0064] In this embodiment, Figure 4 As shown, the fixing member 605 also includes a clamping plate 609, and the two sides of the clamping plate 609 are respectively connected to the first clamping rod 6012 and the third clamping rod 608. A clamping block 6016 is provided on the second clamping rod 6017. V-grooves 6015 are provided on the clamping plate 609 and the clamping block 6016. The setting of the V-groove 6015 facilitates clamping and fixing the cable to ensure the normal operation of the device.
[0065] In this embodiment, Figure 6 As shown, the detection component 5 includes a third cylinder 501, a movable plate 502, a push-pull rod 5010, a side ear 503, a sliding block 509, a vertical plate 508 and a semi-ring plate 507 installed on the vertical plate 508, and a number of detection cameras 506 are installed on the inner wall of the semi-ring plate 507, the side ears 503 are symmetrically arranged on both sides of the support plate 1, and a fixing hole 504 is opened on the side ear 503, the sliding block 509 is arranged in the fixing hole 504, the vertical plate 508 is fixedly installed at the bottom of the sliding block 509, the third cylinder 501 is arranged at the bottom of the support plate 1, the movable plate 502 is fixedly installed on the piston rod of the third cylinder 501, the push-pull rod 5010 is symmetrically arranged on both sides of the movable plate 502, and the two ends of the push-pull rod 5010 are rotatably connected to the movable plate 502 and the vertical plate 508 respectively, and the semi-ring plate 507 is arranged on the vertical plate 508.
[0066] The detection component 5 is set up to detect the cable line. The third cylinder 501 contracts to drive the movable plate 502 to move. The movement of the movable plate 502 will pull one end of the push-pull rod 5010 to move. The movement of one end of the push-pull rod 5010 will drive the sliding blocks 509 on both sides to approach the support plate 1. The sliding block 509 will drive the vertical plate 508 to move toward the middle while moving. The movement of the vertical plate 508 toward the middle will drive the semi-annular plate 507 and several detection cameras 506 evenly installed on the semi-annular plate 507 to move toward the middle. The several detection cameras 506 are arranged in a circle, thereby achieving the purpose of all-round detection of the cable line.
[0067] In this embodiment, Figure 6 As shown, the detection component 5 also includes a guide rod 505, which is arranged in the fixing hole 504, and the two ends of the guide rod 505 are respectively fixedly mounted on the side wall of the support plate 1 and the inner wall of the fixing hole 504, and the sliding block 509 slides with the guide rod 505. The setting of the guide rod 505 can serve the purpose of guidance and can also serve the purpose of supporting the sliding block 509, ensuring that the sliding block 509 is always in a stable state during operation.
[0068] In this embodiment, Figure 7 、 Figure 8 As shown, the marking mechanism 3 includes a second gear 302, a rotating shaft 303, a third rack 3012, a mounting base 301, a crossbar 3010, a first rotating arm 304, a bracket 306 and a motor 305, wherein the mounting base 301 is fixedly mounted on the vertical plate 508, the rotating shaft 303 is rotatably mounted on the mounting base 301, the second gear 302 is fixedly mounted on the rotating shaft 303, the third rack 3012 is provided on the vertical plate 508, and the third rack 3012 is meshed with the second gear 302, and the crossbar 3010 is fixedly mounted on the third rack 3012. 012, the bracket 306 is fixedly mounted on the bottom of the vertical plate 508, the motor 305 is mounted on the bracket 306, one end of the first rotating arm 304 is rotatably mounted on the motor 305, a fixing column 309 is provided on the other end of the first rotating arm 304, a strip groove 3011 is opened on the cross bar 3010, the fixing column 309 is slidably set in the strip groove 3011, and fixing rods 308 are respectively installed at both ends of the rotating shaft 303, and a brush 307 is fixedly mounted on the end of the fixing rod 308. The brush 307 is used to brush paint on both sides of the fault point of the cable.
[0069] The setting of the marking mechanism 3 can mark both sides of the detected fault, which is convenient for subsequent repair of the fault. The motor 305 drives the first rotating arm 304 to rotate, and the fixed column 309 at the end of the first rotating arm 304 will slide along the strip groove 3011 on the cross bar 3010, thereby driving the cross bar 3010 and the third rack 3012 to move up and down along the guide rail 3013. The third rack 3012 is engaged with the second gear 302. During the movement of the third rack 3012, it drives the second gear 302 to rotate. The rotation of the second gear 302 drives the rotating shaft 303 to rotate. The rotation of the rotating shaft 303 will drive the fixed installation and the brush 307 to rotate. The brush 307 contacts the cable line, thereby brushing the paint on the cable line, thereby achieving the purpose of marking the fault point of the cable line.
[0070] In this embodiment, Figure 8 As shown, guide grooves 3014 are provided on the cross bar 3010 and the third rack 3012, and a guide rail 3013 is fixedly installed on the vertical plate 508. The guide rail 3013 slides in conjunction with the guide groove 3014. The setting of the guide rail 3013 can guide the cross bar 3010 and the third rack 3012, thereby ensuring the normal movement of the cross bar 3010 and the third rack 3012.
[0071] In this embodiment, Figure 9 As shown, the holding mechanism 2 includes a fourth cylinder 201, a support rod 205, a lifting plate 204, a lifting rod 202 and a paint bucket 203. The support rod 205 is fixedly mounted on the bracket 306, and the lifting plate 204 is arranged below the support rod 205. The fourth cylinder 201 is fixedly mounted on the bracket 306. The piston rod of the fourth cylinder 201 is fixedly mounted in the middle of the lifting plate 204. The lifting rod 202 is symmetrically arranged at both ends of the lifting plate 204, and the lifting rod 202 is slidingly connected to the support rod 205. The paint bucket 203 is fixedly mounted on the top of the support rod 205. The setting of the holding mechanism 2 can store paint and facilitate the brush 307 to replenish paint, ensuring that the brush 307 can apply paint on the cable line, and ensuring that the marking mechanism 3 can mark the fault point on the cable line.
[0072] When the brush 307 on the marking mechanism 3 is in a vertical downward position, the fourth cylinder 201 is opened to drive the lifting plate 204 to move upward. The upward movement of the lifting plate 204 will drive the lifting rod 202 and the paint bucket 203 to move upward until the brush 307 penetrates into the paint bucket 203, thereby achieving the purpose of replenishing paint to the brush 307.
[0073] When the marking mechanism 3 needs to be used, it is only necessary to open the fourth cylinder 201 to drive the lifting plate 204 to move downward. When the lifting plate 204 moves downward, it drives the lifting rod 202 and the paint bucket 203 to move downward until the brush 307 is pulled out of the paint bucket 203, and then open the marking mechanism 3 to mark the cable.
[0074] In this embodiment, Figure 10 、 Figure 11 As shown, the stabilizing assembly 7 includes a fixing frame 701, a telescopic rod 702, a vertical rod 706, and side rods 705 installed on the upper and lower sides of the vertical rod 706. The fixing frame 701 is fixedly installed on the support plate 1, one end of the telescopic rod 702 is rotatably installed on the fixing frame 701, and the vertical rod 706 is fixedly installed on the other end of the telescopic rod 702. The stabilizing assembly 7 can stabilize the support plate 1 and ensure that the support plate 1 is always in a stable state during operation. The setting of the telescopic rod 702 ensures that the device can be installed on two cables of different sizes to ensure the normal operation of the device.
[0075] In this embodiment, the stabilizing component 7 also includes a rotating roller 703, the two ends of which are rotatably connected to the upper and lower side rods 705 of the vertical rod 706 respectively. The setting of the rotating roller 703 can reduce the friction between the side rod 705 and the cable, thereby improving the service life of the cable.
[0076] In this embodiment, the stabilizing component 7 also includes a limiting rod 704, a limiting hole 7014 is opened on the upper side rod 705, and a limiting groove 7015 is opened on the lower side rod 705. The limiting rod 704 passes through the limiting hole 7014 and extends into the limiting groove 7015. The setting of the limiting hole 7014 and the limiting groove 7015 can serve the purpose of installing the limiting rod 704, ensuring the stability of the limiting rod 704 during operation. The setting of the limiting rod 704 can prevent the cable from falling off from the space formed by the side rod 705 and the vertical rod 706, ensuring that the support plate 1 is always in a stable state during operation.
[0077] In this embodiment, Figure 10As shown, the stabilizing assembly 7 further includes a mounting rod 7013, a moving block 7011, a threaded rod 708, a driving motor 709 and a pulling rod 7012. The mounting rod 7013 is fixedly mounted on one side of the fixing frame 701. A mounting groove 7010 is provided at the bottom of the mounting rod 7013. Both ends of the threaded rod 708 are rotatably mounted on the side walls of the mounting groove 7010. The driving motor 709 is used to drive the threaded rod 708 to rotate. The moving block 7011 is threadedly mounted on the threaded rod 708. The threaded rod 708 is on the threaded rod 708, and the moving block 7011 is slidably matched with the installation groove 7010. The two ends of the pulling rod 7012 are respectively connected to the moving block 7011 and the telescopic rod 702 for rotation. The arrangement of the driving motor 709, the pulling rod 7012, the threaded rod 708 and the moving block 7011 facilitates the driving of the telescopic rod 702 to rotate around the connection between the telescopic rod 702 and the fixed frame 701, thereby ensuring the normal rotation of the telescopic rod 702 and at the same time ensuring that the stabilizing component 7 can ensure the stability of the support plate 1.
[0078] The provision of the telescopic rod 702 facilitates installation of the device on cables of different widths, thereby ensuring the adaptability of the device.
[0079] The driving motor 709 drives the threaded rod 708 to rotate. The rotation of the threaded rod 708 will drive the moving block 7011 to move. The movement of the moving block 7011 will pull the pulling rod 7012 to move. The movement of the pulling rod 7012 will drive the telescopic rod 702 to rotate. The rotation of the telescopic rod 702 will ensure that the rotating roller 703 on the vertical rod 706 at the end of the telescopic rod 702 is in contact with the adjacent cable line.
[0080] In this embodiment, the stabilizing assembly 7 also includes a tilting rod 707, the two ends of which are respectively connected to the mounting rod 7013 and the fixing frame 701. The setting of the tilting rod 707 can strengthen the mounting rod 7013 and ensure the normal operation of the mounting rod 7013.
[0081] The working status of the device includes but is not limited to Figure 1 The state described in the above description may also include a state in which the stabilizing components 7 on both sides of the support plate 1 are unfolded, and a state in which the stabilizing components 7 on both sides of the two support plates 1 are retracted.
[0082] The above content is merely an example and explanation of the structure of the present invention. Those skilled in the art may make various modifications or additions to the described specific embodiments or replace them in a similar manner. As long as they do not deviate from the scope defined by the structure of the present invention, they should all fall within the scope of protection of the present invention.
Claims
1. An overhead cable fault detection device for a wind power station, comprising a support plate with movable wheels at both ends thereof, characterized in that: A moving component, a detection component and a stabilizing component are provided on the support plate, wherein the moving component is provided in the middle of the support plate, and an obstacle clearing mechanism is provided on the moving component; The obstacle removal mechanism includes a swing arm, an obstacle removal knife, and a fixed shaft. The swing arm is symmetrically arranged on both sides of the support plate. The fixed shaft is fixedly installed at one end of the support plate. A strip hole is opened in the middle of the swing arm, and the fixed shaft is arranged in the strip hole. The obstacle removal knife is arranged at one end of the swing arm, and the other end of the swing arm cooperates with the moving component. The detection assembly is arranged on both sides of the support plate. The detection assembly is also provided with a marking mechanism for marking the fault location of the cable and a holding mechanism coordinated with the marking mechanism. The stabilizing assembly is arranged at the other end of the support plate. The detection assembly includes a third cylinder, a movable plate, a push-pull rod, side ears, a guide rod, a sliding block, a vertical plate and a semi-ring plate installed on the vertical plate, a number of detection cameras are installed on the inner wall of the semi-ring plate, the side ears are symmetrically arranged on both sides of the support plate, and a fixing hole is opened on the side ears, the guide rod is arranged in the fixing hole, and the two ends of the guide rod are respectively fixedly mounted on the side wall of the support plate and the inner wall of the fixing hole, the sliding block is arranged in the fixing hole, and the sliding block and the guide rod are slidably matched, the vertical plate is fixedly mounted on the bottom of the sliding block, the third cylinder is arranged at the bottom of the support plate, the movable plate is fixedly mounted on the piston rod of the third cylinder, the push-pull rods are symmetrically arranged on both sides of the movable plate, and the two ends of the push-pull rods are respectively rotatably connected to the movable plate and the vertical plate, and the semi-ring plate is arranged on the vertical plate; The marking mechanism includes a second gear, a rotating shaft, a third rack, a mounting base, a cross bar, a first rotating arm, a bracket and a motor, the mounting base is fixedly mounted on the vertical plate, the rotating shaft is rotatably mounted on the mounting base, the second gear is fixedly mounted on the rotating shaft, the third rack is arranged on the vertical plate, and the third rack is meshed with the second gear, the cross bar is fixedly mounted on the bottom of the third rack, guide grooves are opened on the cross bar and the third rack, a guide rail is fixedly mounted on the vertical plate, the guide rail and the guide groove are slidably matched, the bracket is fixedly mounted on the bottom of the vertical plate, the motor is mounted on the bracket, one end of the first rotating arm is rotatably mounted on the motor, a fixing column is provided on the other end of the first rotating arm, a strip groove is opened on the cross bar, the fixing column is slidably arranged in the strip groove, fixing rods are respectively mounted on both ends of the rotating shaft, and a brush is fixedly mounted on the end of the fixing rod; The holding mechanism includes a fourth cylinder, a support rod, a lifting plate, a lifting rod and a paint bucket. The support rod is fixedly mounted on the bracket, the lifting plate is arranged below the support rod, the fourth cylinder is fixedly mounted on the bracket, the piston rod of the fourth cylinder is fixedly mounted in the middle of the lifting plate, the lifting rod is symmetrically arranged at both ends of the lifting plate, and the lifting rod is slidably connected to the support rod, and the paint bucket is fixedly mounted on the top of the support rod.
2. The overhead cable fault detection device for a wind power station according to claim 1, characterized in that: The moving assembly includes a first cylinder, a first rotating rod, a second rotating rod, a sliding frame and a fixing member. A mounting hole is opened on the support plate, and the sliding frame is slidably set in the mounting hole. One end of the first rotating rod and the second rotating rod are hinged, and the other end of the first rotating rod is rotatably mounted on the side wall of the mounting hole, and the other end of the second rotating rod is rotatably mounted on the sliding frame. The first cylinder is set on the support plate and is used to drive the sliding frame to move along the mounting hole. The other end of the rocking arm is rotatably mounted at the hinge of the first rotating rod and the second rotating rod, and the fixing member is set at the bottom of the sliding frame.
3. The overhead cable fault detection device for a wind power station according to claim 2, characterized in that: The sliding frame includes a sliding plate, a top plate, a bottom plate and a supporting plate. The sliding plate is slidably arranged in the mounting hole, a mounting shaft is provided on the sliding plate, a guide hole is opened on the side wall of the mounting hole, the mounting shaft is slidably arranged in the guide hole, the other end of the second rotating rod is rotatably mounted on the mounting shaft, the top plate is fixedly mounted on the top of the sliding plate, the piston rod of the first cylinder is connected to the top plate, the supporting plate is arranged at the bottom of the support plate, and the supporting plate and the support plate are slidably matched, the supporting plate is fixedly mounted on the sliding plate, the bottom plate is fixedly mounted on the bottom of the sliding plate, and the fixing part is arranged at the bottom of the bottom plate.
4. The overhead cable fault detection device for a wind power station according to claim 3, characterized in that: The fixing part includes a second cylinder, a first clamping rod, a second clamping rod, a third clamping rod, a first gear, a connecting rod, a first rack and a second rack, the first gear is rotatably mounted on the base plate by an axis, the first rack and the second rack are symmetrically arranged on both sides of the first gear, and the first rack and the second rack are both meshed with the first gear, the first clamping rod and the third clamping rod are symmetrically arranged on both sides of the second clamping rod, the second clamping rod is fixedly mounted on the second rack, the first clamping rod is fixedly mounted on the first rack, and a sliding rod is fixedly mounted on the third clamping rod, the two ends of the connecting rod are respectively mounted on the first clamping rod and the second clamping rod, and sliding grooves are opened on the first rack, the second rack and the sliding rod, and a slide rail is provided on the base plate, and the slide rail is slidably matched with the slide groove, the second cylinder is arranged on the base plate, and the piston rod of the second cylinder is connected to the connecting rod.
5. The overhead cable fault detection device for a wind power station according to claim 4, characterized in that: The fixing member also includes a clamping plate, the two sides of which are respectively connected to the first clamping rod and the third clamping rod. A clamping block is provided on the second clamping rod, and V-shaped grooves are provided on the clamping plate and the clamping block.
6. The overhead cable fault detection device for a wind power station according to claim 1, characterized in that: The stabilizing assembly includes a fixed frame, a telescopic rod, a vertical pole, side rods installed on the upper and lower sides of the vertical pole, a rotating roller and a limiting rod. The fixed frame is fixedly mounted on the support plate, one end of the telescopic rod is rotatably mounted on the fixed frame, and the vertical pole is fixedly mounted on the other end of the telescopic rod. The two ends of the rotating roller are rotatably connected to the side rods on the upper and lower sides of the vertical pole respectively. A limiting hole is opened on the upper side rod, and a limiting slot is opened on the lower side rod. The limiting rod passes through the limiting hole and extends into the limiting slot.
7. The overhead cable fault detection device for a wind power station according to claim 6, characterized in that: The stabilizing assembly also includes a mounting rod, a tilting rod, a moving block, a threaded rod, a driving motor and a pulling rod. The mounting rod is fixedly mounted on one side of the fixing frame, and a mounting groove is provided at the bottom of the mounting rod. Both ends of the threaded rod are rotatably mounted on the side walls of the mounting groove. The driving motor is used to drive the threaded rod to rotate. The moving block is threadedly mounted on the threaded rod, and the moving block is slidably matched with the mounting groove. The two ends of the pulling rod are rotatably connected to the moving block and the telescopic rod respectively, and the two ends of the tilting rod are respectively connected to the mounting rod and the fixing frame.
Citation Information
Patent Citations
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