Chip type photovoltaic module integrated tile

By designing the integrated tiles of the chip photovoltaic module, the problem of additional protective tiles being laid before installation of the photovoltaic tiles is solved, and the photovoltaic tiles with waterproof, dustproof and heat dissipation functions are realized, enhancing the structural strength and applicability.

CN120281250APending Publication Date: 2025-07-08桂权
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Patent Information

Application Number
CN202510255428.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-07-08

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Abstract

The invention discloses a sheet type photovoltaic module integrated tile which comprises a resin tile bottom support, a photovoltaic panel is arranged on the resin tile bottom support, arc-shaped buckle plates and reinforcing ribs are arranged on the two sides of the resin tile bottom support respectively, and a heat insulation layer is arranged between the resin tile bottom support and the photovoltaic panel. A plurality of heat dissipation holes are formed in the portion, located on the resin tile bottom support, of the lower portion of the heat insulation layer, a junction box is arranged on one side of the resin tile bottom support, and wire groove clamps are arranged on the two sides of the junction box. According to the utility model, the resin tile bottom support is arranged on the photovoltaic module, so that the photovoltaic module has the function of a photovoltaic panel, the toughness, the bearing capacity and the tensile resistance of the photovoltaic module can be improved through the resin tile bottom support, and the resin tile bottom support is used as a supporting foundation, so that the photovoltaic module can adopt TOPCon, perovskite, HJT and BC batteries and also comprises different types of photovoltaic modules such as flexible photovoltaic modules and semi-flexible photovoltaic modules.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic tiles, and specifically to integrated tiles of sheet-type photovoltaic modules. Background Art

[0002] A photovoltaic tile is a combined structure in which a photovoltaic module is embedded in a roofing tile, integrating a solar panel and a building material, directly applied to the roof, and installed on the roofing structure in the same way as an ordinary roofing tile. Photovoltaic tiles are usually installed on the roof in a phalanx structure. The photovoltaic tile roof phalanx is a roof array formed by assembling a number of photovoltaic tile roof components mechanically and electrically in a certain way, and is a system that supplies power with a solar cell combined with a building material to form an inseparable building material or building component. The application of photovoltaic tiles belongs to conventional technical means and is usually laid on the roof, which can be used as a tile and also play a power generation role, with a wide range of applications. However, in actual applied photovoltaic tiles, usually only several small photovoltaic panels are spliced together to form a large photovoltaic panel installed on the roof, which only serves as a roofing decoration effect and does not have the protection function of a real tile, neither waterproof nor dustproof. Before laying the photovoltaic tiles, a layer of protective tiles needs to be laid on the roof so that the photovoltaic tiles can be laid normally. Summary of the Invention

[0003] Aiming at the deficiencies of the prior art, the present invention provides integrated tiles of sheet-type photovoltaic modules, which solves the problem that existing photovoltaic tiles do not have a waterproofing effect and an additional layer of protective tiles needs to be laid on the roof before installation.

[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: Integrated tiles of sheet-type photovoltaic modules, including a resin tile base, a photovoltaic panel is provided on the resin tile base, arc-shaped buckles and reinforcing ribs are respectively provided on both sides of the resin tile base, a heat insulation layer is provided between the resin tile base and the photovoltaic panel, a number of heat dissipation holes are opened on the resin tile base below the heat insulation layer, a junction box is provided on one side of the resin tile base, and wire groove clips are provided on both sides of the junction box.

[0005] Preferably, a number of screw holes are opened in the reinforcing rib, and screws are inserted into the screw holes.

[0006] Preferably, a buckle is provided on the inner wall of the arc-shaped buckle.

[0007] Advantageous Effects

[0008] The present invention provides integrated tiles of sheet-type photovoltaic modules, which have the following advantageous effects:

[0009] 1. The photovoltaic panel and the resin tile base are formed into one piece to make a complete photovoltaic tile, which has the function of a photovoltaic panel and can increase its toughness, load-bearing capacity and tensile strength through the resin tile base. Since the resin tile base is used as a supporting base, the photovoltaic module can adopt TOPCon, perovskite, HJT, BC batteries, as well as flexible, semi-flexible and other different types of photovoltaic modules. Before the resin tile base is formed, materials such as carbon fiber, graphene fiber, basalt fiber, glass fiber and composite materials can be added as needed to make it more solid and durable as a whole.

[0010] 2. Insulating material is provided between the photovoltaic panel and the resin tile base, a bearing plate is provided in the resin tile below the insulating material and a heat dissipation hole is provided in the middle, a special heat dissipation structure is provided, including a hollow heat dissipation port, etc., and the peaks and troughs have a larger spatial spacing, which is conducive to the outward diffusion of heat and ventilation and heat dissipation; the upper side and the left and right side edges of the photovoltaic integrated tile are provided with a thickened and protruding design, one is to prevent rainwater from leaking out, and the other is to be more firm, and the special screw holes designed for reinforcement are convenient for screwing and fixing during installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a front cross-sectional view of the present invention.

[0012] Figure 2 It is a top view of the present invention.

[0013] In the figure: 1. Resin tile base support; 2. Arc-shaped gusset plate; 3. Buckle; 4. Heat dissipation hole; 5. Photovoltaic panel; 6. Insulation layer; 7. Screws; 8. Reinforcement ribs; 9. Screw holes; 10. Junction box; 11. Wire trough clamp. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] See also Figure 1-2 The present invention provides a technical solution: a sheet-type photovoltaic module integrated tile, comprising a resin tile base support 1, a photovoltaic panel 5 is arranged on the resin tile base support 1, arc-shaped gussets 2 and reinforcing ribs 8 are respectively arranged on both sides of the resin tile base support 1, a heat insulation layer 6 is arranged between the resin tile base support 1 and the photovoltaic panel 5, a plurality of heat dissipation holes 4 are opened below the heat insulation layer 6 and on the resin tile base support 1, a junction box 10 is arranged on one side of the resin tile base support 1, and wire trough clamps 11 are arranged on both sides of the junction box 10;

[0016] The resin tile base 1 can be selected from different materials and specifications, including materials and composite materials made of carbon fiber, graphene fiber, basalt fiber, glass fiber, etc.;

[0017] The photovoltaic module panel can select photovoltaic modules produced by different process routes, including TOPCon, perovskite, HJT, BC cells, and also different types of photovoltaic modules such as flexible and semi-flexible;

[0018] The junction box 7 is provided with a wiring groove for line connection.

[0019] Furthermore, a plurality of screw holes 9 are formed in the reinforcing rib 8, and screws 7 are inserted into the plurality of screw holes 9.

[0020] Furthermore, a buckle 3 is provided on the inner wall of the arc-shaped buckle plate 2.

[0021] Those skilled in the art connect the components in this case in sequence. For the specific connection and operation sequence, reference should be made to the following working principle. The detailed connection means are well-known techniques in the art. The following mainly introduces the working principle and process.

[0022] Embodiment: When in use, adjacent resin tile bases 1 can be overlapped with each other through the arc-shaped buckle plate 2 and the reinforcing rib 8. The resin tile base 1 is fixed on the installation surface by the screws 7 in the screw holes 9. The resin tile base 1 and the photovoltaic panel 5 are integrally formed. The whole is a tile structure. The specification sizes are respectively the sizes of standard 1, 2, 3, 4, 5, 6, 7... - N photovoltaic modules and non-standard ones are customized according to customer needs to produce photovoltaic modules of different overall sizes, large and small, and are integrally formed with composite resin tiles.

[0023] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation. An element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Integrated tile for sheet-type photovoltaic module, comprising a resin tile base (1), on which a photovoltaic panel (5) is provided, characterized in that: On both sides of the resin tile base (1), there are respectively an arc-shaped buckle plate (2) and a reinforcing rib (8). An insulating layer (6) is provided between the resin tile base (1) and the photovoltaic panel (5). Below the insulating layer (6) and on the resin tile base (1), a number of heat dissipation holes (4) are opened. On one side of the resin tile base (1), there is a junction box (10), and wire groove clips (11) are provided on both sides of the junction box (10).

2. The integrated tile of the sheet-type photovoltaic module according to claim 1, wherein A number of screw holes (9) are opened in the reinforcing rib (8), and screws (7) are inserted into all of the screw holes (9).

3. The integrated tile of the sheet-type photovoltaic module according to claim 1, wherein A buckle (3) is provided on the inner wall of the arc-shaped buckle plate (2).