Full-automatic liquid taking machine for ton barrel
By designing a fully automatic liquid withdrawal machine for ton barrels, using components such as transfer rollers, electric telescopic rods and jaws, the automatic removal of liquid in ton barrels is achieved, solving the problems of high labor intensity and danger in the prior art.
Patent Information
- Application Number
- CN202510625886.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-07-11
AI Technical Summary
In the prior art, the labor intensity is high and there is danger when liquid in ton of barrels is taken out.
A fully automatic liquid withdrawal machine for ton barrels is designed, and the automatic liquid withdrawal is achieved using components such as transfer rollers, electric telescopic rods, jaws and water pumps, including the coordinated work of the support frame, rotating barrels, jaws and water pumps, ensuring the opening of the sealing cover and the insertion of the liquid withdrawal pipe.
The automatic removal of liquid in ton of barrels is achieved, reducing the labor intensity and safety risks of manual operation.
Smart Images

Figure CN120288700A_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of liquid extraction machines, and particularly relates to a fully automatic IBC tote liquid extraction machine. Background Art
[0002] An IBC tote is a large liquid storage and transportation container, also known as an IBC barrel or kiloliter barrel. The IBC tote is an efficient, safe, and environmentally friendly packaging solution for improving the efficiency of material storage and transportation, reducing costs, and environmental pollution.
[0003] In the existing technology, when extracting the liquid in the barrel, manual operation is currently still used, which not only has a large labor intensity but also has a certain degree of danger.
[0004] For this reason, we propose a fully automatic IBC tote liquid extraction machine to solve the above problems. Summary of the Invention
[0005] The purpose of this application is to solve the problem of large labor intensity and danger in manual operation in the existing technology, and to propose a fully automatic IBC tote liquid extraction machine.
[0006] To achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A fully automatic IBC tote liquid extraction machine includes a housing. Inside the housing, there is a support frame. The inner wall of the support frame is rotatably connected with a number of transfer rollers. Above the support frame, there is an IBC tote housing. The outer surface of the IBC tote housing is threadedly connected with a sealing cover. The inner top wall of the housing is fixedly connected with a first electric telescopic rod. The bottom end of the first electric telescopic rod is fixedly connected with a rotating barrel. Six ejector rods are rotatably connected to the inner wall of the rotating barrel. Each ejector rod's inner wall is rotatably connected with a clamping jaw. The inner wall of the rotating barrel is slidably connected with a connecting seat. The outer surface of each clamping jaw is rotatably connected to the inner wall of the connecting seat. Inside the housing, there is a moving frame. The inner wall of the moving frame is fixedly connected with a second electric telescopic rod. The telescopic end of the second electric telescopic rod is fixedly connected with a first support rod. The inner wall of the moving frame is fixedly connected with a second support rod. Inside the housing, there is a slide rail. The outer surface of the first support rod is rotatably connected to the outer surface of the slide rail. The outer surface of the second support rod is rotatably connected to the outer surface of the slide rail. A water pump is slidably connected to the inner wall of the slide rail. The input end of the water pump is fixedly connected with a liquid extraction pipeline.
[0008] Preferably, a limiting frame is fixedly connected to the inner wall of the housing. The upper surface of the limiting frame is slidably connected to the bottom surface of the moving frame. A rotating motor is fixedly connected to the upper surface of the limiting frame.
[0009] Preferably, a threaded rod is fixedly connected to the power output end of the rotating motor. The outer surface of the threaded rod is threadedly connected to the inner wall of the moving frame, and the end of the threaded rod away from the rotating motor is rotatably connected to the inner wall of the housing.
[0010] Preferably, a protection frame is arranged on the outer side of the ton barrel shell, and the bottom surface of the protection frame is in contact with the outer surface of the transfer roller.
[0011] Preferably, a stepping motor is fixedly connected to the outer surface of the support frame, and the outer surface of one of the transfer rollers is fixedly connected to the power output end of the stepping motor.
[0012] Preferably, three transmission components are jointly rotatably connected to the outer surfaces of the seven transfer rollers, and the three transmission components are all located outside the support frame.
[0013] Preferably, four support legs are arranged below the housing, and the upper surface of each support leg is fixedly connected to the bottom surface of the housing.
[0014] In summary, the technical effects and advantages of this application:
[0015] By providing a support frame for supporting a plurality of transfer rollers, and using the transfer rollers to rotate inside the support frame, at this time, the ton barrel shell is convenient to be transferred on the upper surface of the transfer rollers. By using the first electric telescopic rod, the rotating barrel can be driven downward. After reaching the specified position, by pressing down the rotating barrel, six ejector rods are used to respectively nail the clamping claws. Due to the relationship that the clamping claws are rotatably connected inside the connecting seat, and in addition, the clamping claws have an anti-slip design to ensure that the clamping claws can stably hold the sealing cover. Finally, the sealing cover is opened by the rotation of the rotating barrel itself. Then, the position of the liquid extraction device is adjusted by moving the moving frame 11 left and right. Then, the water pump slides inside the slide rail, and the liquid extraction pipe is driven by adjusting the position of the water pump, so that the liquid extraction pipe can be inserted into the ton barrel shell, achieving the purpose of automatic liquid extraction, and solving the problems of manual operation in the prior art, which is laborious and dangerous. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the housing of the present invention;
[0017] Figure 2 It is a three-dimensional structural schematic diagram of the rotating barrel of the present invention;
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the ton barrel shell of the present invention;
[0019] Figure 4 It is a three-dimensional schematic diagram of the ejector rod in a bottom view of the present invention;
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the slide rail of the present invention.
[0021] In the figure: 1. Outer shell; 2. Support frame; 3. Transfer roller; 4. Ton barrel shell; 5. Sealing cover; 6. First electric telescopic rod; 7. Rotating barrel; 8. Top rod; 9. Connecting seat; 10. Claw; 11. Moving frame; 12. Second electric telescopic rod; 13. First support rod; 14. Second support rod; 15. Slide rail; 16. Water pump; 17. Liquid extraction pipeline; 18. Limiting frame; 19. Rotating motor; 20. Threaded rod; 21. Protection frame; 22. Stepper motor; 23. Transmission component; 24. Support leg. Detailed implementation manner
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0023] Referring to Figures 1-5 , a fully automatic liquid extraction machine for ton barrels, including an outer shell 1. Inside the outer shell 1, there is a support frame 2. The inner wall of the support frame 2 is rotatably connected with a plurality of transfer rollers 3. The inner wall of the outer shell 1 is fixedly connected with a limiting frame 18. The upper surface of the limiting frame 18 is slidably connected with the bottom surface of the moving frame 11. The upper surface of the limiting frame 18 is fixedly connected with a rotating motor 19. The limiting frame 18 can support the moving frame 11 and the rotating motor 19 to ensure the stability of the rotating motor 19 during operation.
[0024] Above the support frame 2, there is a ton barrel shell 4. The outer surface of the ton barrel shell 4 is threadedly connected with a sealing cover 5. The inner top wall of the outer shell 1 is fixedly connected with a first electric telescopic rod 6. The power output end of the rotating motor 19 is fixedly connected with a threaded rod 20. The outer surface of the threaded rod 20 is threadedly connected with the inner wall of the moving frame 11. One end of the threaded rod 20 away from the rotating motor 19 is rotatably connected with the inner wall of the outer shell 1. Due to the threaded connection between the threaded rod 20 and the moving frame 11, when the threaded rod 20 rotates, it can drive the moving frame 11 to achieve the purpose of facilitating the control of the moving frame 11.
[0025] The bottom end of the first electric telescopic rod 6 is fixedly connected with a rotating barrel 7. The inner wall of the rotating barrel 7 is rotatably connected with six top rods 8. The inner wall of each top rod 8 is rotatably connected with a claw 10. Outside the ton barrel shell 4, there is a protection frame 21. The bottom surface of the protection frame 21 is in contact with the outer surface of the transfer roller 3. The protection frame 21 is used to protect the ton barrel shell 4 to avoid external bumps, etc.
[0026] A connecting seat 9 is slidably connected to the inner wall of the rotating barrel 7, and the outer surface of each jaw 10 is rotatably connected to the inner wall of the connecting seat 9. A moving frame 11 is arranged inside the housing 1, a second electric telescopic rod 12 is fixedly connected to the inner wall of the moving frame 11, a stepping motor 22 is fixedly connected to the outer surface of the support frame 2, and the outer surface of one of the transfer rollers 3 is fixedly connected to the output end of the power of the stepping motor 22. The power provided by the stepping motor 22 can drive one of the transfer rollers 3, and the transfer roller 3 can be used to transport the ton barrel shell 4 by rotation.
[0027] The telescopic end of the second electric telescopic rod 12 is fixedly connected to a first support rod 13, a second support rod 14 is fixedly connected to the inner wall of the moving frame 11, a slide rail 15 is arranged inside the housing 1, and the outer surface of the first support rod 13 is rotatably connected to the outer surface of the slide rail 15. The outer surfaces of the seven transfer rollers 3 are jointly rotatably connected to three transmission components 23. The three transmission components 23 are all located outside the support frame 2. The three transmission components 23 can be used to drive four transfer rollers 3, and one transfer roller 3 is respectively installed between the four transfer rollers 3. That is, the transfer roller 3 that generates power is indirectly installed, achieving the purpose of reducing the installation of the transmission components 23.
[0028] The outer surface of the second support rod 14 is rotatably connected to the outer surface of the slide rail 15. A water pump 16 is slidably connected to the inner wall of the slide rail 15. The input end of the water pump 16 is fixedly connected to a liquid extraction pipeline 17. Four support legs 24 are arranged below the housing 1, and the upper surface of each support leg 24 is fixedly connected to the bottom surface of the housing 1. The four support legs 24 are used to support the housing 1 to ensure the stability of the housing 1.
[0029] The working principle of the present invention is as follows: When in use, first electrically connect the rotating motor 19 and the stepping motor 22 through wires respectively. There is a support frame 2 provided to support a number of transfer rollers 3. The transfer rollers 3 rotate inside the support frame 2. At this time, the power provided by the stepping motor 22 can drive one transfer roller 3. Then, with the help of three transmission components 23, four transfer rollers 3 can be driven to rotate. And the four transfer rollers 3 are indirectly installed to ensure that the ton barrel shell 4 can be conveniently transferred on the upper surface of the transfer rollers 3. The first electric telescopic rod 6 can drive the rotating barrel 7 downward. After reaching the specified position, by pressing down the rotating barrel 7, six ejector rods 8 are used to respectively nail the clamping claws 10. Due to the rotational connection relationship of the clamping claws 10 inside the connecting seat 9, and in addition, the clamping claws 10 have an anti-slip design to ensure that the clamping claws 10 can stably hold the sealing cover 5. Finally, the sealing cover 5 is opened by the rotation of the rotating barrel 7 itself. Finally, the power provided by the rotating motor 19 can drive the threaded rod 20 to rotate. The threaded rod 20 is threadedly connected to the inner wall of the moving frame 11. When the threaded rod 20 rotates, it can drive the moving frame 11 to move. The moving frame 11 is slidably connected to the limiting frame 18 to ensure that the limiting frame 18 can limit the moving frame 11. Then, the position of the liquid extraction device is adjusted by the left and right movement of the moving frame 11. At this time, the first support rod 13 and the second support rod 14 can support the slide rail 15 to ensure the stability of the slide rail 15. Then, the water pump 16 slides inside the slide rail 15. By adjusting the position of the water pump 16, the liquid extraction pipe 17 is driven, and then the liquid extraction pipe can be inserted into the ton barrel shell 4 to achieve the purpose of automatic liquid extraction, solving the problems of manual operation in the prior art, which is laborious and dangerous.
[0030] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0031] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, the meaning of "a plurality" is two or more, unless otherwise specifically defined.
[0032] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.
Claims
1. A fully automatic liquid extraction machine for a ton barrel, comprising a housing (1), characterized in that: Inside the housing (1), a support frame (2) is provided. A number of transfer rollers (3) are rotatably connected to the inner wall of the support frame (2). Above the support frame (2), a ton barrel shell (4) is provided. A sealing cover (5) is threadedly connected to the outer surface of the ton barrel shell (4). A first electric telescopic rod (6) is fixedly connected to the inner top wall of the housing (1). The bottom end of the first electric telescopic rod (6) is fixedly connected to a rotating barrel (7). Six ejector rods (8) are rotatably connected to the inner wall of the rotating barrel (7). A clamping jaw (10) is rotatably connected to the inner wall of each ejector rod (8). A connecting seat (9) is slidably connected to the inner wall of the rotating barrel (7). The outer surface of each clamping jaw (10) is rotatably connected to the inner wall of the connecting seat (9). A moving frame (11) is provided inside the housing (1). A second electric telescopic rod (12) is fixedly connected to the inner wall of the moving frame (11). The telescopic end of the second electric telescopic rod (12) is fixedly connected to a first support rod (13). A second support rod (14) is fixedly connected to the inner wall of the moving frame (11). A slide rail (15) is provided inside the housing (1). The outer surface of the first support rod (13) is rotatably connected to the outer surface of the slide rail (15). The outer surface of the second support rod (14) is rotatably connected to the outer surface of the slide rail (15). A water pump (16) is slidably connected to the inner wall of the slide rail (15). A liquid extraction pipe (17) is fixedly connected to the input end of the water pump (16).
2. The fully automatic liquid extraction machine for ton barrels according to claim 1, characterized in that: A limiting frame (18) is fixedly connected to the inner wall of the housing (1). The upper surface of the limiting frame (18) is slidably connected to the bottom surface of the moving frame (11). A rotating motor (19) is fixedly connected to the upper surface of the limiting frame (18).
3. The fully automatic liquid extraction machine for ton barrels according to claim 2, characterized in that: The output end of the power of the rotating motor (19) is fixedly connected to a threaded rod (20). The outer surface of the threaded rod (20) is threadedly connected to the inner wall of the moving frame (11). The end of the threaded rod (20) far from the rotating motor (19) is rotatably connected to the inner wall of the housing (1).
4. A fully automatic liquid extraction machine for a ton barrel according to claim 1, characterized in that: A protection frame (21) is provided outside the ton barrel shell (4). The bottom surface of the protection frame (21) is in contact with the outer surface of the transfer roller (3).
5. The fully automatic liquid extraction machine for ton barrels according to claim 1, characterized in that: A stepping motor (22) is fixedly connected to the outer surface of the support frame (2). The outer surface of one of the transfer rollers (3) is fixedly connected to the output end of the power of the stepping motor (22).
6. The fully automatic liquid extraction machine for ton barrels according to claim 1, wherein: Three transmission components (23) are rotatably connected to the outer surfaces of the seven transfer rollers (3). The three transmission components (23) are all located outside the support frame (2).
7. The fully automatic liquid extraction machine for a ton barrel according to claim 1, wherein: Four support legs (24) are provided below the housing (1). The upper surface of each support leg (24) is fixedly connected to the bottom surface of the housing (1).