Wire core cleaning device for electromagnetic wire production

Abstract

The invention discloses a wire core cleaning device for electromagnetic wire production, and is applied to the technical field of wire core cleaning devices. According to the technical scheme, a cleaning liquid pool, a planetary scrubbing assembly used for preliminarily scrubbing the surface of a cable core, a clean water cleaning assembly, a drying assembly used for drying the surface of the cable core and a planetary cleaning assembly used for further cleaning the surface of the cable core are sequentially arranged in the conveying direction of the cable core; the cleaning device has the technical effects of high cleaning efficiency and good cleaning effect.

Description

Technical Field

[0001] The present invention relates to the technical field of wire core cleaning devices, and particularly relates to a wire core cleaning device for electromagnetic wire production. Background Art

[0002] Electromagnetic wire is an insulated wire used to manufacture coils or windings in electrical products, also known as winding wire. Electromagnetic wire must meet various requirements in use and manufacturing processes, including its shape, specifications, the ability to work at high temperatures for short and long periods, withstand strong vibrations in certain situations and centrifugal forces at high speeds, withstand corona and breakdown under high voltages, and resist chemical corrosion in special atmospheres.

[0003] Currently, during the use of existing wire core cleaning devices for electromagnetic wire production, the cleaning efficiency is low, failing to achieve the expected effect, and unable to comprehensively clean the wire core of the electromagnetic wire, resulting in poor cleaning effect, thus necessitating improvement. Summary of the Invention

[0004] The purpose of the present invention is to provide a wire core cleaning device for electromagnetic wire production, which has the advantages of high cleaning efficiency and good cleaning effect.

[0005] The above technical purpose of the present invention is achieved through the following technical solutions: A wire core cleaning device for electromagnetic wire production is successively provided with a cleaning liquid tank, a planetary brushing assembly for preliminarily brushing the surface of the wire core, a clean water cleaning assembly, a drying assembly for drying the surface of the wire core, and a planetary cleaning assembly for further cleaning the surface of the wire core along the conveying direction of the wire core.

[0006] The present invention is further provided that: both the planetary brushing assembly and the planetary cleaning assembly include a central driving gear and a driving motor for driving the central driving gear to rotate. At least 3 planetary cleaning gears are evenly spaced and meshed along the circumferential direction outside the central driving gear. A gear ring coaxially arranged with the central driving gear is meshed and driven outside the planetary cleaning gear. The positions of several planetary cleaning gears are fixed based on a cage. An installation sleeve for installing a cleaning brush or a cleaning cloth is detachably provided in the planetary cleaning gear based on a positioning transmission component.

[0007] The present invention is further provided that: The positioning transmission component includes several positioning transmission blocks protruding and fixedly connected to the shaft wall of the installation sleeve along the circumferential direction and several positioning transmission grooves opened on the inner wall of the planetary cleaning gear along the circumferential direction for cooperating with the positioning transmission blocks. The cleaning brushes or cleaning cloths of the planetary brushing assembly and the planetary cleaning assembly are adhesively and fixedly connected to the inner wall of the installation sleeve.

[0008] The present invention is further provided that: The planetary cleaning gears are provided with 4 groups.

[0009] The present invention is further configured such that the tooth number ratio of the central drive gear to the planetary cleaning gear is not less than 2:1.

[0010] The present invention is further configured such that the clean water cleaning assembly includes a clean water tank for containing clean water and a through hole formed in the side wall of the clean water tank for the wire core to pass through. A vortex blade for generating a vortex in the clean water tank is rotatably connected to the bottom of the clean water tank, and a vortex motor for driving the vortex blade to rotate is fixedly connected thereto.

[0011] The present invention is further configured such that the clean water tank is respectively provided with a water inlet and a water outlet, and a water level sensor for detecting the water level height and a water quality sensor for detecting the turbidity degree of the water quality are respectively provided on the inner wall of the clean water tank.

[0012] The present invention is further configured such that the cleaning liquid in the cleaning liquid tank is a solution mixed with a surfactant and an alkaline cleaning liquid.

[0013] The present invention is further configured such that the drying assembly includes a plurality of drying holes formed in the drying base and corresponding to the planetary cleaning gears. A plurality of drying air outlets are uniformly formed in the inner wall of the drying holes along the circumferential direction of the drying base. The plurality of drying air outlets are connected through a blowing pipeline, and an air inlet for sending hot air into the blowing pipeline is formed in the drying base.

[0014] The present invention is further configured such that a temperature sensor for detecting the outlet air temperature is fixedly connected to the drying air outlet.

[0015] In summary, the present invention has the following beneficial effects: 1. The planetary brushing assembly and the planetary cleaning assembly drive a plurality of planetary cleaning gears to rotate by using the central drive gear, so as to realize the all-round brushing and wiping of the wire core by the cleaning brush or the cleaning cloth during the wire core conveying process. At the same time, a plurality of wire cores can be cleaned at one time, realizing the all-round cleaning of the wire core and keeping the cleaning force uniform, and improving the cleaning efficiency. At the same time, a detachable mounting sleeve is arranged in the planetary cleaning gear based on the positioning transmission assembly. When replacement is needed, only the mounting sleeve needs to be directly pulled out and a new mounting sleeve is replaced, greatly increasing the convenience of replacement, so as to facilitate maintaining a good cleaning effect; 2. The water storage tank is provided with an inlet, an outlet, a water level sensor and a water quality sensor. The water level sensor can monitor the water level to ensure sufficient clean water. The water quality sensor can detect the turbidity of the water quality in real time. When the water quality does not meet the standard, the water can be changed through the inlet and the outlet to ensure the stability of the cleaning water quality, thereby ensuring the cleaning effect. The drying air outlet of the drying component is provided with a temperature sensor, which can monitor the outlet air temperature in real time to ensure that the drying temperature is appropriate, avoid affecting the quality of the electromagnetic wire due to too high or too low temperature, realize the precise control of the drying process, ensure the intelligence and controllability of the entire cleaning process, and improve the stability of production and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the overall structural schematic diagram of this embodiment; Figure 2 is the structural cross-sectional view of the water cleaning component of this embodiment; Figure 3 is the structural schematic diagram of the planetary brush cleaning component of this embodiment; Figure 4 is Figure 3 the enlarged schematic diagram of part A of Figure 5 is the structural cross-sectional view of the drying component of this embodiment.

[0017] Reference numerals: 1, cleaning liquid tank; 2, planetary brush cleaning component; 22, central driving gear; 23, driving motor; 24, planetary cleaning gear; 25, gear ring; 26, cage; 27, positioning transmission component; 271, positioning transmission block; 272, positioning transmission groove; 28, mounting sleeve; 3, water cleaning component; 31, water storage tank; 32, through hole; 33, vortex blade; 34, vortex motor; 35, inlet; 36, outlet; 37, water level sensor; 38, water quality sensor; 4, drying component; 41, drying hole; 42, drying air outlet; 43, air supply duct; 44, air supply port; 45, temperature sensor; 46, drying base; 5, planetary cleaning component. DETAILED DESCRIPTION OF THE EMBODIMENT

[0018] The present invention will be further described in detail below with reference to the accompanying drawings.

[0019] Embodiment: Refer to Figures 1 to 5, a wire core cleaning device for electromagnetic wire production, which successively includes a cleaning liquid pool 1, a planetary brushing assembly 2 for preliminarily brushing the surface of the wire core, a clear water cleaning assembly 3, a drying assembly 4 for drying the surface of the wire core, and a planetary cleaning assembly 5 for further cleaning the surface of the wire core along the conveying direction of the wire core. In this embodiment, the cleaning liquid in the cleaning liquid pool 1 uses a solution mixed with a surfactant and an alkaline cleaning liquid, so as to effectively remove the residual oil and impurities on the wire core.

[0020] Reference Figure 1 , Figures 3 to 4 , specifically, both the planetary brushing assembly 2 and the planetary cleaning assembly 5 include a central driving gear 22 and a driving motor 23 that drives the central driving gear 22 to rotate. The driving motors 23 of the planetary brushing assembly 2 and the planetary cleaning assembly 5 can be individually selected or directly use a dual-axis motor to achieve individual driving, thus greatly reducing the use cost. At least 3 planetary cleaning gears 24 are evenly spaced along the circumferential direction outside the central driving gear 22 and are meshed. A ring gear 25 coaxially arranged with the central driving gear 22 is meshed and driven outside the planetary cleaning gear 24. The relative positions of several planetary cleaning gears 24 are kept unchanged with respect to the drying base 46 based on a cage 26. The cage 26 is fixedly arranged on adjacent fixed planes, and the planetary cleaning gear 24 can rotate on the cage 26. When rotating, the driving motor 23 drives the central driving gear 22 to rotate alone. On the basis that the planetary cleaning gears 24 keep their positions unchanged, the ring gear 25 rotates correspondingly, and at the same time the planetary cleaning gears 24 rotate correspondingly. An installation sleeve 28 for installing a cleaning brush or a cleaning cloth is detachably arranged in the planetary cleaning gear 24 based on a positioning transmission assembly 27. The positioning transmission assembly 27 includes several positioning transmission blocks 271 protruding and fixedly connected to the shaft wall of the installation sleeve 28 along the circumferential direction and several positioning transmission grooves 272 opened on the inner wall of the planetary cleaning gear 24 along the circumferential direction for cooperating with the positioning transmission blocks 271. By arranging a detachable installation sleeve 28 in the planetary cleaning gear 24 based on the positioning transmission assembly 27, when replacement is needed, only the installation sleeve 28 needs to be directly pulled out and a new installation sleeve 28 can be replaced, greatly increasing the convenience of replacement to facilitate maintaining a good cleaning effect. The cleaning brushes or cleaning cloths of the planetary brushing assembly 2 and the planetary cleaning assembly 5 are adhesively and fixedly connected to the inner wall of the installation sleeve 28 for easy replacement. In this embodiment, 4 groups of planetary cleaning gears 24 are provided, and the tooth number ratio of the central driving gear 22 to the planetary cleaning gear 24 is not less than 2:1.

[0021] Reference Figures 1 to 2, specifically, the clean water cleaning assembly 3 includes a clean water tank 31 for containing clean water and a through hole 32 opened on the side wall of the clean water tank 31 for the wire core to pass through. A vortex blade 33 for generating vortices in the clean water tank 31 is rotatably connected to the bottom of the clean water tank 31, and a vortex motor 34 for driving the vortex blade 33 to rotate is fixedly connected. An inlet 35 and an outlet 36 are respectively provided on the clean water tank 31. A water level sensor 37 for detecting the water level height and a water quality sensor 38 for detecting the turbidity of the water quality are respectively provided on the inner wall of the clean water tank 31. The clean water tank 31 is provided with the inlet 35, the outlet 36, the water level sensor 37 and the water quality sensor 38. The water level sensor 37 can monitor the water level to ensure sufficient clean water, and the water quality sensor 38 can detect the turbidity of the water quality in real time. When the water quality does not meet the standard, the water replacement operation can be carried out through the inlet 35 and the outlet 36 to ensure the stable quality of the cleaning water, and thus guarantee the cleaning effect.

[0022] Reference Figure 1 , Figure 3 and Figure 5 , specifically, the drying assembly 4 includes a number of drying holes 41 opened on the drying base 46 and corresponding to the planetary cleaning gear 24. A number of drying air outlets 42 are evenly opened along the circumferential direction on the inner wall of the drying hole 41 of the drying base 46. The number of drying air outlets 42 is connected through a blowing pipeline 43. A air supply port 44 for sending hot air into the blowing pipeline 43 is opened on the drying base 46. A temperature sensor 45 for detecting the outlet air temperature is fixedly connected at the drying air outlet 42. The hot air enters the blowing pipeline 43 from the air supply port 44 and finally discharges from the drying air outlet 42 to dry the wire core in all directions. The temperature sensor 45 monitors the outlet air temperature in real time to ensure that the drying temperature is appropriate, avoid affecting the quality of the electromagnetic wire due to too high or too low temperature, and realize the precise control of the drying process.

[0023] Brief description of the usage process: The wire core passes through the cleaning liquid tank 1 in sequence so that the cleaning liquid adheres to the surface, and then the wire core passes through the planetary brushing assembly 2 to brush the wire core in all directions. After brushing, the wire core passes through the clean water cleaning assembly 3 to remove the impurities and cleaning liquid on the surface of the wire core, and then the surface of the wire core is dried. After drying, the wire core enters the planetary cleaning assembly 5 to wipe the surface of the wire core in all directions.

[0024] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications with creative contributions to this embodiment according to needs after reading this specification, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

Claims

1. A wire core cleaning device for electromagnetic wire production, characterized in that, Along the conveying direction of the core, there are successively arranged a cleaning liquid tank (1), a planetary brushing assembly (2) for preliminarily brushing the surface of the core, a clean water cleaning assembly (3), a drying assembly (4) for drying the surface of the core, and a planetary cleaning assembly (5) for further cleaning the surface of the core.

2. The wire core cleaning device for electromagnetic wire production according to claim 1, wherein Both the planetary brushing assembly (2) and the planetary cleaning assembly (5) include a central driving gear (22) and a driving motor (23) for driving the central driving gear (22) to rotate. Along the circumferential direction outside the central driving gear (22), at least 3 planetary cleaning gears (24) are evenly spaced and meshed. Outside the planetary cleaning gears (24), a gear ring (25) coaxially arranged with the central driving gear (22) is meshed and driven. The positions of several planetary cleaning gears (24) are fixed based on a cage (26). In the planetary cleaning gears (24), an installation sleeve (28) for installing a cleaning brush or a cleaning cloth is detachably arranged based on a positioning transmission assembly (27).

3. An inner core cleaning device for electromagnetic wire production according to claim 2, characterized in that The positioning transmission assembly (27) includes several positioning transmission blocks (271) protruding and fixedly connected to the shaft wall of the installation sleeve (28) along the circumferential direction, and several positioning transmission grooves (272) opened on the inner wall of the planetary cleaning gear (24) along the circumferential direction for cooperating with the positioning transmission blocks (271). The cleaning brushes or cleaning cloths of the planetary brushing assembly (2) and the planetary cleaning assembly (5) are adhesively and fixedly connected to the inner wall of the installation sleeve (28).

4. An in-line core cleaning device for electromagnetic wire production according to claim 2, characterized in that, There are 4 groups of the planetary cleaning gears (24).

5. An apparatus for cleaning a wire core used in the production of electromagnetic wires according to claim 2, characterized in that, The tooth number ratio of the central driving gear (22) to the planetary cleaning gear (24) is not less than 2:

1.

6. The wire core cleaning device for electromagnetic wire production according to claim 1, characterized in that, The clean water cleaning assembly (3) includes a clean water tank (31) for containing clean water and a through hole (32) opened on the side wall of the clean water tank (31) for the core to pass through. At the bottom of the clean water tank (31), a vortex blade (33) for generating a vortex in the clean water tank (31) is rotatably connected, and a vortex motor (34) for driving the vortex blade (33) to rotate is fixedly connected.

7. An apparatus for cleaning a wire core used in the production of electromagnetic wires according to claim 6, characterized in that, An inlet (35) and an outlet (36) are respectively arranged on the clean water tank (31). A water level sensor (37) for detecting the water level height and a water quality sensor (38) for detecting the turbidity of the water quality are respectively arranged on the inner wall of the clean water tank (31).

8. The wire core cleaning device for electromagnetic wire production according to claim 1, characterized in that, The cleaning liquid in the cleaning liquid tank (1) is a solution mixed with a surfactant and an alkaline cleaning liquid.

9. The wire core cleaning device for electromagnetic wire production according to claim 2, characterized in that, The drying assembly (4) includes several drying holes (41) opened on a drying base (46) and corresponding to the planetary cleaning gears (24). Along the circumferential direction on the inner wall of the drying holes (41) of the drying base (46), several drying air outlets (42) are evenly opened. Several drying air outlets (42) are connected through a air supply pipeline (43). A air supply port (44) for sending hot air into the air supply pipeline (43) is opened on the drying base (46).

10. An in-line core cleaning device for electromagnetic wire production according to claim 9, characterized in that, A temperature sensor (45) for detecting the outlet air temperature is fixedly connected at the drying air outlet (42).

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