A turbine seat ring guide vane positioning and assembly device
By using components such as limit rods and external positioning blocks in the turbine seat ring guide vane assembly device, the problems of inaccurate positioning and difficult installation are solved, stable and accurate installation and angle consistency of the guide vanes are achieved, and the assembly quality is improved.
Patent Information
- Application Number
- CN202510803360.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-06-17
AI Technical Summary
The existing turbine seat ring guide vane assembly process has problems such as inaccurate positioning, difficult installation and noise, and the assembly device has a complex structure and cannot ensure that the angles of multiple guide vanes are consistent.
A turbine seat ring guide vane positioning assembly device is used, which includes an assembly seat, a cross plate, a vertical rod, an external positioning block, a limit rod, a vibrator and an ejector pin. The outer end surface of the guide vane is positioned by the limit rod and the external positioning block, the angle is adjusted by a rotating motor, and the position is fine-tuned by a vibrator to ensure the accurate positioning and fixation of the guide vane and the turbine seat.
The quality and consistency of turbine seat ring guide vane assembly are improved, ensuring stable installation of the guide vanes, simplifying the assembly process, and reducing position offset and noise problems.
Smart Images

Figure CN120307226B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of water turbine seat assembly, and particularly relates to a water turbine seat ring guide vane positioning and assembly device. Background Art
[0002] The assembly of the turbine seat ring and guide vanes refers to the process of installing and fixing the seat ring and guide vanes of the turbine. The seat ring and volute are the two major components of the embedded part of the Francis turbine. They are not only the basic parts of the unit, but also the components of the unit's flow components.
[0003] They bear the water pressure distribution load that changes with the operating conditions of the random group and the force transmitted from the top cover. The overall structure of the seat ring is an upper ring, a lower ring and a fixed guide vane as a whole; the seat ring must have sufficient strength and rigidity to ensure that it can withstand various loads. During the assembly process of the turbine seat ring and guide vane, the following problems may be encountered: inaccurate positioning, difficult installation and noise.
[0004] For example, a Chinese patent document with publication number CN114473302A discloses a production process for a turbine volute seat ring.
[0005] The specific steps include positioning → installing welding support device → placing ring plate → preheating → welding guide vanes → root cleaning and high temperature PT inspection
[0006] → High-temperature UT inspection → Welding R angles, to prevent crack defects caused by thermal contraction and to prevent workpiece dimensional deformation, to ensure the weld flaw detection pass rate, root cleaning is performed on the back of the weld, and high-temperature PT inspection and high-temperature UT inspection are performed. At the same time, to ensure proper dimensional control, the present invention adopts a "one guide vane, one support" structure, reasonably allowing for shrinkage allowances during welding of the ring plate and fixed guide vane, to ensure the opening size of each fixed guide vane after forming.
[0007] Another example is a Chinese patent document with publication number CN222307796U which discloses a method for assembling and positioning a turbine seat ring and guide vanes.
[0008] The device includes a water wheel main body and an axle arranged therein, a plurality of blades are arranged on the circumferential side of the axle, a plurality of positioning grooves are opened on the circumferential side of the axle, and both side walls of the plurality of positioning grooves are provided with positioning mechanisms, the plurality of blades are respectively located in the plurality of positioning grooves, and the plurality of positioning mechanisms are respectively connected to the plurality of blades, each set of positioning mechanisms includes an installation groove, a rotating block, a clamping block, a clamping groove, a spring groove and three springs, the installation groove is opened on one side of the positioning groove, the rotating block is rotatably connected between the inner bottom wall and the inner top wall of the installation groove, the spring groove is opened on one side of the rotating block, and the three springs are fixedly connected to one side wall of the spring groove, the positioning mechanism, the blades, the axle and the water wheel main body cooperate, and the positioning mechanism can slightly fix the blades to the axle for convenient subsequent welding.
[0009] In the prior art, the assembly device needs to correspond to the turbine seat ring guide vane model when used, by adding
[0010] A welding support device has a complex positioning and assembly structure, and cannot ensure that the angles of multiple guide vanes are consistent during assembly, which affects the quality of assembly. Summary of the Invention
[0011] In view of the above problems in the prior art, an object of the present invention is to provide a turbine seat ring guide vane positioning and assembly device.
[0012] The present invention provides the following technical solutions:
[0013] A turbine seat ring guide vane positioning assembly device includes a turbine seat, a guide vane and an assembly group, the assembly group includes an assembly seat, the turbine seat is placed on the assembly seat, a cross plate is installed in the assembly seat, the end of the cross plate extends to the outside of the assembly seat, a vertical rod is installed on the cross plate, an external positioning block is installed on the vertical rod, the outer end of the guide vane contacts the external positioning block, and a plurality of limit rods are also installed on the assembly seat, two of which form a group and are respectively located on the inner ring and outer ring of the limit seat, and the two limit rods are in contact with the inner ring and outer ring of the turbine seat.
[0014] As a further technical solution, a circular hole is provided on the assembly seat, and the circular hole is located in the upper middle part of the assembly seat.
[0015] Located between two adjacent vertical poles, bosses are symmetrically provided in the circular hole, a dual-axis motor is installed between the bosses, a motor rod of the dual-axis motor is provided with a thread, and a threaded sleeve is provided on the motor rod, and a rotating sleeve is provided on the outer ring of the threaded sleeve. Connecting blocks are installed at both ends of the rotating sleeve, and a shaft rod is installed between the two connecting blocks. The shaft rod is located on one side of the threaded sleeve, and a limiting rod is rotatably connected to the shaft rod. Soft springs are installed on one side of the threaded sleeve and the end face of the limiting rod.
[0016] As a further technical solution, a vibrator is also installed in the assembly seat, and the vibrator is located at the
[0017] Above, thimbles are evenly distributed on the vibrator, the tops of the thimbles pass through the assembly seat and extend to the top of the assembly seat, and the tops of the thimbles are in contact with the bottom end surface of the turbine seat.
[0018] As a further technical solution, a groove is provided on the cross plate, and the bottom of the vertical rod is slidably connected to the groove.
[0019] A driving group is installed on the cross plate, and the driving group is connected to the vertical rod.
[0020] As a further technical solution, the drive group includes a threaded slide, the bottom of the vertical rod extends to the bottom of the groove and is connected to the threaded slide, the bottom end of the cross plate is installed with a drive motor, the drive motor is connected to a screw, the end of the screw is sleeved with an end fixing frame, the end fixing frame is connected to the cross plate, the threaded slide is sleeved on the screw, and the screw is also sleeved with a step ring, and the threaded slide is located between the step ring and the end fixing frame.
[0021] As a further technical solution, a lower concave cavity is opened in the assembly seat, and the central intersection of the cross plates is located in the lower concave cavity.
[0022] Inside, a supporting column is threadedly installed on the cross plate, and an upper positioning group is installed on the supporting column.
[0023] As a further technical solution, the upper positioning group includes a positioning seat, which is sleeved on the supporting column. An inner positioning block is arranged on the circumference of the upper positioning seat. The inner positioning block is installed on the upper positioning seat by bolts. An inner positioning groove is provided on the outer end surface of the inner positioning block, and the inner positioning groove is in contact with the guide vane.
[0024] As a further technical solution, a plurality of balls are movably mounted on the wall of the inner positioning groove, and the balls form point contact with the guide vanes.
[0025] As a further technical solution, an external positioning groove is provided on the external positioning block, and the outer end of the guide vane is located in the external positioning groove.
[0026] In the slot.
[0027] As a further technical solution, a rotating motor is installed in the vertical pole, the rotating motor is connected to the external positioning block, a plurality of springs are embedded in the external positioning groove, a rubber pad is installed at the outer end of the spring, and the rubber pad is in contact with the guide vane.
[0028] The beneficial effects of the present invention are:
[0029] First, the top surface of the assembly seat is made the load-bearing plane of the turbine seat to ensure the stability of the load. Secondly, multiple limit rods are set on the assembly seat, and the limit rods are tightly fitted to the inner ring and outer ring of the turbine seat respectively to complete the positioning and fixation of the turbine seat. The turbine seat itself is vibrated and adjusted by a vibrator and a thimble to align the turbine seat and the assembly seat. The movement of the external positioning block is achieved by two sets of screws and threaded slides. The external positioning block positions the outer end face of the guide vane. For the assembly of turbine seat ring guide vanes of different models, a detachable support column and an upper positioning group are selected. The support column and the upper positioning group are installed. The inner positioning block in the upper positioning group fixes the inner end face of the guide vane. The support column and the upper positioning group are removed. The turbine seat ring guide vane is positioned by the limit rod and the outer positioning block. A structure for rotating the guide vane is also provided in the external positioning block, which can accurately adjust the angle of each guide vane on the turbine seat and improve the quality of assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0031] FIG1 is a schematic diagram of a first type of turbine base and guide vane installation structure of the present invention; FIG2 is a schematic diagram of a second type of turbine base and guide vane installation structure of the present invention; FIG3 is a schematic diagram of the structure of the assembly group of the present invention;
[0032] FIG4 is a schematic diagram of the structure of the upper positioning group of the present invention; FIG5 is a schematic diagram of the internal structure of the circular hole of the present invention;
[0033] FIG6 is a schematic structural diagram of the limiting rod of the present invention in working state;
[0034] FIG7 is a schematic diagram of the connection structure of the threaded sleeve and the limiting rod of the present invention; FIG8 is a schematic diagram of the cross-sectional structure of the inner positioning block of the present invention;
[0035] FIG9 is a schematic diagram of the external positioning block and the vertical pole installation structure of the present invention; FIG10 is a schematic diagram of the cross plate structure of the present invention when viewed from bottom up.
[0036] The following are marked in the figure: 1, turbine base; 2, guide vane; 3, upper positioning group; 301, upper positioning seat; 302, inner positioning block;
[0037] 303, inner positioning groove; 304, outer positioning groove; 305, sphere; 306, bolt; 4, assembly group; 401, outer positioning block;
[0038] 402, cross plate; 403, assembly seat; 404, groove; 405, vertical rod; 406, lower concave cavity; 407, vibrator; 408, ejector pin; 409, limit rod; 410, connecting block; 411, circular hole; 412, boss; 413, dual-axis motor; 414, threaded sleeve;
[0039] 415. Rotating sleeve; 416. Soft spring; 417. Rubber pad; 418. Spring; 419. Rotating motor; 5. Support column; 6. Driving group; 601. Driving motor; 602. Screw; 603. Step collar; 604. Threaded slide; 605. End fixing bracket. DETAILED DESCRIPTION
[0040] As shown in Figures 1 to 3, the present invention provides a turbine seat ring guide vane positioning assembly device, comprising a turbine seat 1, a guide vane 2 and an assembly group 4, wherein the assembly group 4 comprises an assembly seat 403, the turbine seat 1 is placed on the assembly seat 403, that is, the assembly seat 403
[0041] The top surface is the bearing plane of the turbine base 1 .
[0042] Example 1
[0043] As shown in Figures 3 and 4, a cross plate 402 is installed in the assembly seat 403. The cross plate 402 consists of two mutually perpendicular and integrally formed plates. The end of the cross plate 402 extends to the outside of the assembly seat 403. A vertical rod 405 is installed on the cross plate 402. An external positioning block 401 is installed on the vertical rod 405. The outer end of the guide vane 2 contacts the external positioning block 401. The external positioning block 401 limits the position of the outer end surface of the guide vane 2. In order to simultaneously position multiple guide vanes 2 on the turbine base 1, the cross plate 402 can be composed of multiple plates. One end of the multiple plates converges together, and the other end forms a circle, and the angles between adjacent plates are the same.
[0044] A groove 404 is provided on the cross plate 402, the bottom of the vertical rod 405 is slidably connected to the groove 404, and the outer positioning block 401 is connected to the vertical rod 405.
[0045] The rod 405 is connected, and the vertical rod 405 moves along the groove 404 while driving the outer positioning block 401 to move.
[0046] The outer end surface of the guide vane 2 is limited. The movement of the multiple outer positioning blocks 401 changes the circular area surrounded by the multiple circumferentially arranged outer positioning blocks 401, thereby achieving the positioning of the guide vanes on turbine bases of multiple different diameters.
[0047] Furthermore, as shown in FIG4 , an outer positioning groove 304 is provided on the outer positioning block 401, and the outer end of the guide vane 2 is located at the outer
[0048] In the positioning groove 304, by inserting the outer end of the guide vane 2 into the outer positioning groove 304, the three-sided position of the guide vane 2 is limited, effectively limiting the position of the guide vane 2 and avoiding the position deviation of the guide vane 2 during assembly. In order to strengthen the contact surface between the guide vane 2 and the outer positioning groove 304,
[0049] Stability, as shown in Figure 9, a plurality of springs 418 are embedded in the outer positioning groove 304, the guide vane 2 is fixed, the outer positioning block 401 moves toward the guide vane 2, and the outer end of the guide vane 2 is inserted into the outer positioning groove 304. A rubber pad 417 is installed at the outer end of the spring 418. When the guide vane 2 contacts the rubber pad 417, the spring 418 is compressed. At the same time, due to the elastic force of the spring 418, the rubber pads 417 on three sides of the outer positioning groove 304 squeeze the guide vane 2, stably fixing the guide vane 2. The rubber pad 417 is in direct contact with the guide vane 2, which serves the purpose of anti-slip and protects the surface of the guide vane.
[0050] Furthermore, a rotating motor 419 is installed in the vertical rod 405, and the rotating motor 419 is connected to the external positioning block 401.
[0051] When assembling the guide vane 2, the guide vane 2 needs to be installed at a certain angle. When assembling multiple guide vanes separately, it is necessary to ensure that the guide vane 2 is installed correctly.
[0052] The angle is the same, the rotary motor 419 works, so that the outer positioning block 401 rotates relative to the vertical rod 405, and the outer positioning block 401 rotates relative to the vertical rod 405.
[0053] Drive the outer end of the guide vane 2 to rotate, improving the consistency of the guide vane installation angle during assembly.
[0054] As shown in FIG3 and FIG4, in addition to positioning the outer end surface of the guide vane 2 by the outer positioning block 401, the assembly seat 403
[0055] A support column 5 is installed on the support column 5, and an upper positioning group 3 is installed on the support column 5. The upper positioning group 3 and the support column 5 are slidably connected. The inner end surface of the guide vane 2 is positioned by the upper positioning group 3 to achieve the purpose of limiting the positioning of the inner and outer rings.
[0056] Specifically, the upper positioning group 3 includes a positioning seat 301, which is sleeved on the supporting column 5.
[0057] The inner positioning block 302 is arranged on the upper circumference. The position of the inner positioning block 302 corresponds to the position of the outer positioning block 401, completing the positioning of the inner and outer rings of the guide vane.
[0058] The inner positioning block 302 is mounted on the upper positioning seat 301 by means of bolts 306. The inner positioning block 302 can be removed separately. An inner positioning groove 303 is provided on the outer end surface of the inner positioning block 302. The inner positioning groove 303 contacts the guide vane 2. Furthermore, a plurality of balls 305 are movably mounted on the groove wall of the inner positioning groove 303. The balls 305 form point contact with the guide vane 2. When the outer positioning block 401 drives the outer end of the guide vane 2 to rotate, the inner end of the guide vane 2 applies force to the inner positioning block 302, causing the upper positioning seat 301 to rotate a corresponding angle. The inner positioning groove 303 and the guide vane 2 are clearance-fitted, and the inner positioning groove 303 only serves as a limit.
[0059] As shown in Figure 1, it consists of two turbine bases 1 and two guide vanes evenly distributed between the turbine bases 1.
[0060] When the turbine base is first placed on the assembly base 403, the manipulator grabs the guide vane 2 and places it on the turbine base.
[0061] When placing, place the inner end surface of the guide vane 2 close to the inner positioning groove 303, first perform preliminary positioning on the inner end surface of the guide vane 2, and then
[0062] The rod 405 moves in the groove 404, causing the outer positioning block 401 to move toward the outer end surface of the guide vane 2. The height of the guide vane 2 is greater than the outer positioning block 401.
[0063] The height of the block 401 is convenient for the robot to grab until the outer end surface of the guide vane 2 is stuck in the outer positioning groove 304, the rubber pad 417 and
[0064] The outer end surface of the guide vane 2 is tightly fitted, the outer end surface of the guide vane 2 is fixed, and the rotating motor 419 drives the outer positioning block 401 to rotate a certain angle
[0065] After the guide vane 2 is rotated to a certain angle by the external positioning block 401, the contact surface between the guide vane 2 and the water cooling base 1 is adjusted.
[0066] Continue the operation, then take it out, and place another water-cooling machine base 1 on the assembly base 403, reverse the taken out guide vane and the water-cooling machine base so that the other end of the guide vane contacts the other water-cooling machine base, repeat the above operation to complete the assembly of the water-cooling machine base ring guide vane.
[0067] On the basis of the above-mentioned embodiment 1, in addition to positioning the guide vanes 2, the turbine base 1 also needs to be positioned during the assembly process to further improve the assembly quality of the turbine base ring guide vanes. A plurality of limit rods 409 are further installed on the assembly base 403, wherein two limit rods 409 form a group and are respectively located on the inner ring and outer ring of the limit base 403. The two limit rods 409 are in contact with the inner ring and outer ring of the turbine base 1. The limit rods 409 limit the position of the turbine base to prevent the turbine base from moving during assembly. Specifically, as shown in Figures 5 to 7, a circular hole 411 is provided on the assembly seat 403, and the circular hole 411 is located in the upper middle part of the assembly seat 403, so that when the limit rod 409 works, the position of the turbine seat can be limited. The circular hole 411 is located between two adjacent vertical poles 405, and bosses 412 are symmetrically provided in the circular hole 411. A dual-axis motor 413 is installed between the bosses 412. The motor rod of the dual-axis motor 413 is provided with a thread, and a threaded sleeve 414 is provided on the motor rod. The motor rod and the threaded sleeve 414 form a screw-nut transmission mechanism. The dual-axis motor 413 drives the motor rod to rotate, so the threaded sleeve 414 can move linearly along the motor rod. The threaded sleeve 414
[0068] The outer ring fixed sleeve is provided with a rotating sleeve 415, and connecting blocks 410 are installed at both ends of the rotating sleeve 415. A shaft is installed between the two connecting blocks 410. The shaft is located on one side of the threaded sleeve 414. The shaft is rotatably connected to the limit rod 409. As the threaded sleeve 414 moves linearly, the limit rod 409 connected to the threaded sleeve 414 moves linearly along the circular hole 411. The threaded sleeve 414 is on one side and the limit rod is on the other side.
[0069] A soft spring 416 is installed on the end face of 409. When the threaded sleeve 414 moves toward the inside of the circular hole 411, the limiting rod 409 is restricted by the circular hole 411, so that the limiting rod 409 is located horizontally in the circular hole 411. When the threaded sleeve 414 moves toward the outer end of the circular hole 411, when the threaded sleeve 414 moves to a certain position, the limiting rod 409 is completely located outside the circular hole 414. At this time, the soft spring 416 is used to prevent the limiting rod 409 from being located outside the circular hole 414.
[0070] The limiting rods 409 are in a vertical direction, so the two limiting rods 409 swing relative to each other, thereby fixing the inner ring and outer ring of the turbine base.
[0071] Furthermore, when the turbine base is fixed, in order to improve the centering of the turbine base and the assembly base 403, the assembly base 403
[0072] A vibrator 407 is also installed inside. The vibrator 407 is located above the dual-axis motor 413. Ejectors 408 are evenly distributed on the vibrator 413. The top of the ejector 408 passes through the assembly seat 403 and extends to the top of the assembly seat 403. The top of the ejector 408 contacts the bottom end surface of the turbine base 1. The vibrator 407 transmits the vibration force to the ejector 408. The turbine base is further fine-tuned through the ejector 408 so that the axis of the limit rod 409 located on the inner and outer rings of the turbine base and the threaded sleeve 404 are perpendicular to each other.
[0073] Example 3
[0074] On the basis of the above-mentioned embodiment 2, in addition to the assembly and positioning of the turbine seat ring guide vanes as shown in Figure 1, as shown in Figure 4, a lower concave cavity 406 is opened in the assembly seat 403, and the central intersection of the cross plate 402 is located in the lower concave cavity 406. A support column 5 is threadedly installed on the cross plate 402 to facilitate the detachable installation of the support column 5 and the assembly seat 403. The purpose of installing the support column 5 in a detachable manner is that when assembling the turbine seat ring guide vanes as shown in Figure 2, the support column 5 can be removed. Specifically, after the support column 5 and the upper positioning group 3 are removed, the turbine seat is placed on the assembly seat 403, and the threaded sleeve 414 is inserted into the circular hole 411.
[0075] The outer end moves so that the limit rod 409 is completely moved out of the circular hole 414, and the limit rod 409 is fixed in the vertical direction by the soft spring 416.
[0076] The inner and outer rings of the fixed turbine base are fixed, and at the same time, the vertical rod 405 moves in the groove 404, so that the outer positioning block 401 moves toward the turbine base 1.
[0077] The outer end face moves, and the outer positioning block 401 is pressed against the outer end face of the turbine base 1, completing the fixation of the turbine base 1. The multiple guide vanes are sequentially plugged into the turbine base 1 by the manipulator, and then other processes are carried out.
[0078] Furthermore, in order to facilitate the movement of the vertical rod 405, as shown in FIG10 , a driving group 6 is installed on the cross plate 402.
[0079] The drive group 6 is connected to the vertical rod 405. A through hole (not shown) is provided in the cross plate 402 and the assembly seat 403 for cooperating with the drive group 6. The drive group 6 includes a threaded slide 604. The bottom of the vertical rod 405 extends to the bottom of the groove 404 and is connected to the threaded slide 604. A drive motor 601 is installed at the bottom of the cross plate 402. The drive motor 601 is preferably a dual-spindle motor. A screw 602 is connected to the drive motor 601. The end of the screw 602 is sleeved with an end fixing bracket 605. The end fixing bracket 605 is connected to the cross plate 402. The threaded slide 604 is sleeved on the screw 602. The screw 602 is also sleeved with a step collar 603. The threaded slide 604 is located at the step.
[0080] The purpose of setting the step collar 603 and the end fixing frame 605 between the collar 603 and the end fixing frame 605 is to prevent the thread from
[0081] The slide 604 is separated from the threaded area of the screw 602 , and the screw 602 is rotated by driving the motor 601 . The threaded slide 604 moves along the screw 602 , driving the vertical rod 405 to move in the groove 404 .
[0082] The working principle of the present invention is as follows: the bottom turbine base is placed on the assembly base 403, the dual-axis motor 413
[0083] The motor rod is driven to rotate, and the threaded sleeve 414 moves out of the circular hole 411, so that the limiting rod 409 is completely located outside the circular hole 414.
[0084] The soft spring 416 makes the limit rod 409 fix the inner and outer rings of the bottom turbine seat in the vertical direction, and the vibrator 407 works and transmits the vibration force to the ejector pin 408. The bottom turbine seat is further fine-tuned through the ejector pin 408 so that the axes of the limit rod 409 and the threaded sleeve 404 located on the inner and outer rings of the bottom turbine seat are perpendicular to each other; the manipulator grabs the guide vane 2, presses the inner end surface of the guide vane 2 against the inner positioning groove 303 and places it on the bottom turbine seat, first performs preliminary positioning on the inner end surface of the guide vane 2, drives the motor 601 to rotate the screw 602, and the threaded slide 604 moves along the screw 602, driving the vertical rod 405 to move in the groove 404, so that the outer positioning block 401 moves toward the outer end surface of the guide vane 2 until the outer end surface of the guide vane 2 is stuck in the outer positioning groove 304, and the rubber pad 417
[0085] The outer end surface of the guide vane 2 is tightly fitted to fix the outer end surface of the guide vane 2; the rotating motor 419 drives the outer positioning block 401 to rotate a certain
[0086] After the guide vane 2 is rotated to a certain angle by the external positioning block 401, the contact surface between the guide vane 2 and the bottom water cooling base is adjusted.
[0087] Perform subsequent operations, then remove it, and then place the top water cooling machine base on the assembly base 403, and then remove the guide vanes and the bottom water cooling machine base.
[0088] Assemble the base in reverse so that the other end of the guide vane contacts the top water-cooled base. Repeat the subsequent operations of the guide vane 2 and the contact surface of the bottom water-cooled base to complete the assembly of the water-cooled base ring guide vane.
[0089] The above are only preferred embodiments of the present invention and are not intended to limit the present invention.
[0090] Although the present invention has been described in detail, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. A turbine seat ring and guide vane positioning and assembly device, comprising a turbine seat (1), a guide vane (2) and an assembly group (4), characterized in that: The assembly group (4) includes an assembly seat (403), the turbine seat (1) is placed on the assembly seat (403), a cross plate (402) is installed in the assembly seat (403), the end of the cross plate (402) extends to the outside of the assembly seat (403), a vertical rod (405) is installed on the cross plate (402), an external positioning block (401) is installed on the vertical rod (405), the outer end of the guide vane (2) contacts the external positioning block (401), and a plurality of limiting rods (409) are also installed on the assembly seat (403), wherein two limiting rods (409) form a group and are respectively located on the inner ring and outer ring of the assembly seat (403), and the two limiting rods (409) are in contact with the inner ring and outer ring of the turbine seat (1); a circular hole (411) is opened on the assembly seat (403), and the circular hole (411) is provided on the assembly seat (403). The hole (411) is located in the middle and upper part of the assembly seat (403), the circular hole (411) is located between two adjacent vertical rods (405), and bosses (412) are symmetrically provided in the circular hole (411). A dual-axis motor (413) is installed between the bosses (412). A motor rod of the dual-axis motor (413) is provided with a thread, and a threaded sleeve (414) is provided on the motor rod. The outer ring of the threaded sleeve (414) is fixed with a rotating sleeve (415), and connecting blocks (410) are installed at both ends of the rotating sleeve (415). A shaft is installed between the two connecting blocks (410), and the shaft is located on one side of the threaded sleeve (414). A limit rod (409) is rotatably connected to the shaft rod, and a soft spring (416) is installed on one side of the threaded sleeve (414) and an end face of the limit rod (409).
2. The turbine seat ring guide vane positioning and assembly device according to claim 1, characterized in that: A vibrator (407) is also installed in the assembly seat (403), and the vibrator (407) is located above the dual-axis motor (413). Ejectors (408) are evenly distributed on the vibrator (407), and the tops of the ejectors (408) pass through the assembly seat (403) and extend to above the assembly seat (403). The tops of the ejectors (408) are in contact with the bottom end surface of the turbine seat (1).
3. The turbine seat ring guide vane positioning and assembly device according to claim 2, characterized in that: A groove (404) is provided on the cross plate (402), and the bottom of the vertical rod (405) is slidably connected to the groove (404). A driving group (6) is installed on the cross plate (402), and the driving group (6) is connected to the vertical rod (405).
4. The turbine seat ring guide vane positioning and assembly device according to claim 3, characterized in that: The driving group (6) includes a threaded slide (604), the bottom of the vertical rod (405) extends to the bottom of the groove (404) and is connected to the threaded slide (604), the bottom end of the cross plate (402) is installed with a driving motor (601), the driving motor (601) is connected to a screw rod (602), the end of the screw rod (602) is sleeved with an end fixing frame (605), the end fixing frame (605) is connected to the cross plate (402), the threaded slide (604) is sleeved on the screw rod (602), the screw rod (602) is further sleeved with a step collar (603), and the threaded slide (604) is located between the step collar (603) and the end fixing frame (605).
5. The turbine seat ring guide vane positioning and assembly device according to claim 4, characterized in that: A lower concave cavity (406) is provided in the assembly seat (403), and the central intersection of the cross plate (402) is located in the lower concave cavity (406). A support column (5) is threadedly mounted on the cross plate (402), and an upper positioning group (3) is mounted on the support column (5).
6. The turbine seat ring guide vane positioning and assembly device according to claim 5, characterized in that: The upper positioning group (3) includes a positioning seat (301), the positioning seat (301) is sleeved on the support column (5), an inner positioning block (302) is arranged on the circumference of the upper positioning seat (301), the inner positioning block (302) is mounted on the upper positioning seat (301) by means of bolts (306), an inner positioning groove (303) is provided on the outer end surface of the inner positioning block (302), and the inner positioning groove (303) is in contact with the guide vane (2).
7. The turbine seat ring guide vane positioning and assembly device according to claim 6, characterized in that: A plurality of balls (305) are movably mounted on the groove wall of the inner positioning groove (303), and the balls (305) and the guide vanes (2) form point contact.
8. The turbine seat ring guide vane positioning and assembly device according to claim 1, characterized in that: An external positioning groove (304) is provided on the external positioning block (401), and the outer end of the guide vane (2) is located in the external positioning groove (304).
9. The turbine seat ring guide vane positioning and assembly device according to claim 8, characterized in that: A rotating motor (419) is installed in the vertical rod (405), and the rotating motor (419) is connected to the external positioning block (401). A plurality of springs (418) are embedded in the external positioning groove (304), and a rubber pad (417) is installed at the outer end of the spring (418), and the rubber pad (417) is in contact with the guide vane (2).
Citation Information
Patent Citations
Production process of water turbine volute seat ring
CN114473302A
Water turbine seat ring guide vane assembling and positioning device
CN222307796U
Impeller locating and welding tool and impeller locating and welding process
CN109909661A
Self-adjusting supporting tool for welding volute ring seat of water turbine
CN116944743A