Preparation method of ultra-high-strength ultraviolet-resistant nano blue diamond rubber material for tile-roofed houses

Abstract

The invention belongs to the technical field of material preparation, and particularly relates to a preparation method of an ultra-high-strength ultraviolet-resistant nano blue diamond rubber material for tile-roofed houses, which comprises the following steps: preparing a basic material for preparing rubber; raw rubber collected by cutting bark from a rubber tree is used as a main production material; the performance of the rubber product is improved by adding the main compounding agent; carbon black, a vulcanizing agent, a vulcanization accelerator, a plasticizer and the like are added; during working, a servo motor is arranged to drive a stirring main body rod to rotate, then stirring supporting rods are used for preliminarily stirring the materials, and in the process, a meshing main body gear meshed with an inner gear ring can synchronously rotate, so that a transmission gear is driven to synchronously rotate; furthermore, the stirring gear and the stirring blades synchronously rotate by utilizing the transmission chain, so that the stirring blades can be used for further stirring, and the materials can be stirred more comprehensively and fully.

Description

Technical Field

[0001] The present invention belongs to the technical field of material preparation, and specifically relates to a preparation method of a super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses. Background Technique

[0002] Nalan diamond rubber is a high-performance rubber material with various excellent properties. It is widely used in the roof waterproofing of buildings and other fields, and is famous for its high strength and durability.

[0003] In the current existing technology, for the preparation method of the super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses, during use, raw rubber and compounding agents are usually mixed, and the rubber material particles are prepared by means of mixing and stirring, plasticizing, kneading and injection molding, and multiple machines are required for the preparation.

[0004] In the existing preparation method of the super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses, during use, because it is necessary to mix and prepare the raw rubber material, a mixing device is usually used to mix the raw rubber and the compounding agent. However, the mixing angle of the common mixing device is too single, and there are large stirring dead corners, which makes the mixing of the raw rubber insufficient. Therefore, a preparation method of a super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses is proposed for the above problems. Summary of the Invention

[0005] In order to make up for the deficiencies of the existing technology and solve at least one technical problem proposed in the background technique, the present invention proposes a preparation method of a super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses.

[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: A preparation method of a super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses according to the present invention includes the following steps: S1: First, the basic materials for making rubber need to be prepared; the raw rubber collected by cutting the bark on the rubber tree is used as the main production material; and the main compounding agents are added to improve the performance of the rubber products; by adding carbon black, vulcanizing agent, vulcanization accelerator and plasticizer, etc.; the waterproof, weather-resistant, wear-resistant and ultraviolet-resistant properties of the finished material are improved; the durability and stability of the rubber material after spraying on the tile roof are improved; S2: Subsequently, the raw rubber is plastically refined alone; its plasticity is improved; it is convenient for subsequent processing; then the plastically refined raw rubber is mixed with the prepared compounding agent; and through mechanical mixing in the mixing device, the compounding agent can be evenly dispersed in the raw rubber; S3: Finally, place the well-mixed raw rubber material into the internal part of the mechanical plasticator for kneading; then, for the kneaded rubber compound, use the injection molding device to process it through forming processes such as extrusion, calendering, and injection to form the required shape; make the rubber material form particles of appropriate size for subsequent bagging and packaging, which facilitates subsequent transportation operations.

[0007] Preferably, in S2, the mixing device includes a mixing barrel main body; a servo motor is installed at the top of the mixing barrel main body; the output end of the servo motor is fixedly connected to a stirring main rod; an internal gear ring is fixedly connected to the inner wall of the mixing barrel main body; stirring support rods are fixedly connected to the outer wall of the stirring main rod; a transmission gear is rotatably connected to the inner wall of the stirring support rod; a meshing main gear is fixedly connected to the bottom of the transmission gear; the meshing main gear meshes with the internal gear ring; a stirring gear is rotatably connected to the inner wall of the stirring support rod.

[0008] Preferably, the stirring gear meshes with a transmission chain through a transmission gear; stirring blades are fixedly connected to both sides of the stirring gear; a leak-proof ring is fixedly connected to the outer wall of the stirring support rod; the leak-proof ring is rotatably connected to the mixing barrel main body.

[0009] Preferably, a scraping wall main body is fixedly connected to the outer wall of the stirring main rod; an internal damping rod is fixedly connected to the inner wall of the scraping wall main body; a push rod is slidably connected to the outer wall of the internal damping rod.

[0010] Preferably, a sliding plate is fixedly connected to the outer wall of the push rod; the sliding plate is slidably connected to the scraping wall main body; a damping spring is fixedly connected to the sliding plate through the scraping wall main body; a scraping wall rod is fixedly connected to one end of the push rod.

[0011] Preferably, a connecting block is fixedly connected to the bottom of the stirring main rod; a detection main body is fixedly connected to the outer wall of the connecting block; a sliding baffle is slidably connected to the inner wall of the detection main body.

[0012] Preferably, an internal sliding rod is fixedly connected to the inner wall of the detection main body; a connecting plate is fixedly connected to the side of the sliding baffle; the connecting plate is slidably connected to the internal sliding rod.

[0013] Preferably, a return spring is fixedly connected to the sliding baffle through the detection main body; an auxiliary blade is fixedly connected to the side of the sliding baffle; a contact trigger switch is installed at the bottom of the detection main body.

[0014] Preferably, a display panel is installed on the side of the mixing barrel main body; a feed inlet is provided at the top of the mixing barrel main body; a hemispherical valve is installed at the bottom of the mixing barrel main body, and the display panel is electrically connected to the servo motor and the contact trigger switch respectively.

[0015] Advantages of the present invention: The present invention provides a method for preparing a nylangang rubber material with ultra-high strength and ultraviolet resistance for tile houses. By setting a servo motor to drive the rotation of the main stirring rod and using the stirring support rod for preliminary stirring of the materials, and during this process, the meshing main gear meshing with the internal gear ring will rotate synchronously, thereby driving the transmission gear to rotate synchronously, and then using the transmission chain to make the stirring gear and the stirring blade rotate synchronously, the stirring blade can be used to further stir, making the stirring of the materials more comprehensive and sufficient.

[0016] The present invention provides a method for preparing a nylangang rubber material with ultra-high strength and ultraviolet resistance for tile houses. By setting a push rod and a damping spring, the scraping rod is pushed against the inner wall of the main mixing barrel, so that the device can scrape the wall during the process of mixing the materials, avoiding raw materials from adhering to the inner wall of the main mixing barrel.

[0017] The present invention provides a method for preparing a nylangang rubber material with ultra-high strength and ultraviolet resistance for tile houses. Through the detection body, during the mixing process, the raw materials will give resistance to the auxiliary blade part, so that the connecting plate slides on the outer wall of the built-in sliding rod, and further makes the connecting plate contact the contact trigger switch. At the same time, when the material content in the main mixing barrel is insufficient, the auxiliary blade is no longer blocked by the material, so that the connecting plate does not activate the contact trigger switch. Thus, the device can still detect whether there is material during the stirring operation, and can timely turn off the servo motor when the inside of the main mixing barrel is no longer filled with the mixed material, reducing the phenomenon of the motor idling, and increasing the practicability of the mixing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 is a three-dimensional view of the whole of the present invention; Figure 2 is a three-dimensional view of the main mixing barrel in the present invention; Figure 3 is a three-dimensional view of the leak-proof ring in the present invention; Figure 4 is a three-dimensional view of the internal gear ring in the present invention; Figure 5 is a three-dimensional view of the main stirring rod in the present invention; Figure 6 is a three-dimensional view of the stirring support rod in the present invention; Figure 7 is a three-dimensional view of the scraping rod in the present invention; Figure 8 is a perspective view of the detection body in the present invention; Figure 9 is an enlarged view at location A in the present invention; Figure 10 is an enlarged view at location B in the present invention.

[0019] Legend: 1. Mixing barrel body; 2. Display panel; 3. Feed inlet; 4. Servo motor; 5. Hemispherical valve; 6. Stirring main rod; 7. Wall scraping rod; 8. Stirring support rod; 9. Leak prevention ring; 10. Inner gear ring; 11. Stirring blade; 12. Connecting block; 13. Detection body; 14. Push rod; 15. Auxiliary blade; 16. Sliding baffle; 17. Connecting plate; 18. Built-in sliding rod; 19. Return spring; 20. Contact trigger switch; 21. Meshing main body gear; 22. Transmission gear; 23. Transmission chain; 24. Stirring gear; 25. Wall scraping main body; 26. Sliding plate; 27. Built-in damping rod; 28. Damping spring. Detailed implementation manners

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0021] The following gives specific embodiments.

[0022] Please refer to Figures 1-10 , the present invention provides a preparation method for a nana blue diamond rubber material with ultra-high strength and ultraviolet resistance for tile houses, including the following steps: S1: First, the basic materials for making rubber need to be prepared; raw rubber collected by cutting the bark on rubber trees is used as the main production material; and main compounding agents are added to improve the performance of rubber products; by adding carbon black, vulcanizing agent, vulcanization accelerator, and plasticizer, etc.; the waterproof, weather-resistant, wear-resistant, and ultraviolet-resistant properties of the finished material are improved; the durability and stability of the rubber material after spraying on the tile roof are improved; S2: Subsequently, the raw rubber is separately plasticized; its plasticity is improved; it is convenient for subsequent processing; then the plasticized raw rubber is mixed with the prepared compounding agents; and placed in a mixing device through mechanical mixing action; so that the compounding agents can be evenly dispersed in the raw rubber; S3: Finally, place the well-mixed raw rubber material into the internal part of the mechanical plasticator for kneading; then, for the kneaded rubber compound, use the injection molding device to process it through forming processes such as extrusion, calendering, and injection to form the required shape; make the rubber material form particles of appropriate size for subsequent bagging and packaging, which facilitates subsequent transportation operations.

[0023] Further, as Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 9 shown, in S2, the mixing device includes a mixing barrel main body 1; a servo motor 4 is installed at the top of the mixing barrel main body 1; the output end of the servo motor 4 is fixedly connected to a stirring main rod 6; the inner wall of the mixing barrel main body 1 is fixedly connected with an inner gear ring 10; the outer wall of the stirring main rod 6 is fixedly connected with stirring support rods 8; the inner wall of the stirring support rod 8 is rotatably connected with a transmission gear 22; the bottom of the transmission gear 22 is fixedly connected with a meshing main gear 21; the meshing main gear 21 meshes with the inner gear ring 10; the inner wall of the stirring support rod 8 is rotatably connected with a stirring gear 24; the stirring gear 24 is meshed with a transmission chain 23 through the transmission gear 22; both sides of the stirring gear 24 are fixedly connected with stirring blades 11; the outer wall of the stirring support rod 8 is fixedly connected with a leak-proof ring 9; the leak-proof ring 9 is rotatably connected with the mixing barrel main body 1. During operation, after the raw rubber and the preparation agent are placed into the internal part of the mixing barrel main body 1, the servo motor 4 can be started to rotate the stirring main rod 6. At the same time, during the rotation of the stirring main rod 6, the stirring support rods 8 will also rotate synchronously. And because the meshing main gear 21 meshes with the inner gear ring 10, the horizontal parallel rotation of the stirring support rods 8 will drive the meshing main gear 21 to rotate synchronously. The rotation of the meshing main gear 21 will drive the transmission gear 22 to rotate in the same direction and at the same speed. And since the transmission gear 22 is connected with the transmission chain 23 through the stirring gear 24, the rotation of the meshing main gear 21 will also drive the stirring gear 24 to rotate in the same direction and at the same speed, further driving all the stirring blades 11 to rotate synchronously. Thus, when the stirring support rods 8 are rotating and stirring, the stirring blades 11 can also perform separate small-range stirring, making the raw rubber stirred and mixed more fully.

[0024] Further, as Figure 7 and Figure 10As shown in the figure, a scraping wall main body 25 is fixedly connected to the outer wall of the stirring main body rod 6; an internal damping rod 27 is fixedly connected to the inner wall of the scraping wall main body 25; a push rod 14 is slidably connected to the outer wall of the internal damping rod 27; a sliding plate 26 is fixedly connected to the outer wall of the push rod 14; the sliding plate 26 is slidably connected to the scraping wall main body 25; the sliding plate 26 is fixedly connected to a damping spring 28 through the scraping wall main body 25; one end of the push rod 14 is fixedly connected to a scraping wall rod 7. During operation, when the stirring main body rod 6 drives the stirring support rod 8 to stir, it will also synchronously drive the scraping wall main body 25 to rotate. At the same time, the damping spring 28 will push the sliding plate 26 and the push rod 14 to slide inside the scraping wall main body 25. At the same time, the push rod 14 will also slide with the internal damping rod 27. As a result, the push rod 14 can be pushed outward by the damping spring 28, so that the scraping wall rod 7 can fit on the inner wall of the mixing barrel main body 1, so that the stirring main body rod 6 can drive the stirring support rod 8 to stir while realizing synchronous scraping wall operation, reducing partial residue caused by material sticking to the wall.

[0025] Further, as Figure 7 and Figure 8As shown in the figure, a connection block 12 is fixedly connected to the bottom of the stirring main rod 6; a detection main body 13 is fixedly connected to the outer surface wall of the connection block 12; a sliding baffle 16 is slidably connected to the inner surface wall of the detection main body 13; an internal sliding rod 18 is fixedly connected to the inner surface wall of the detection main body 13; a connecting plate 17 is fixedly connected to the side surface of the sliding baffle 16; the connecting plate 17 is slidably connected to the internal sliding rod 18; the sliding baffle 16 is fixedly connected to a return spring 19 through the detection main body 13; an auxiliary blade 15 is fixedly connected to the side surface of the sliding baffle 16; a contact trigger switch 20 is installed at the bottom of the detection main body 13; a display panel 2 is installed on the side surface of the mixing barrel main body 1; a feeding port 3 is arranged at the top of the mixing barrel main body 1; a hemispherical valve 5 is installed at the bottom of the mixing barrel main body 1, and the display panel 2 is electrically connected to the servo motor 4 and the contact trigger switch 20 respectively. During operation, raw rubber and preparation agents can be poured into the interior of the mixing barrel main body 1 along the feeding port 3, and at the same time, the hemispherical valve 5 is used to achieve the discharging operation of the mixed material. And during the rotation of the stirring main rod 6, the connection block 12 and the detection main body 13 will also be driven to rotate synchronously. Then, when the interior of the mixing barrel main body 1 is filled with raw rubber, the auxiliary blade 15 will be affected by the resistance, causing the sliding baffle 16 to slide inside the detection main body 13. As a result, the connecting plate 17 slides on the internal sliding rod 18 and compresses the return spring 19. At the same time, when the connecting plate 17 touches the contact trigger switch 20, it will feed back information to the display panel 2 to confirm that the interior of the mixing barrel main body 1 is filled with raw rubber material. And after the mixed material is discharged, the rotation of the auxiliary blade 15 is no longer affected by the resistance of the material. As a result, the return spring 19 resets the connecting plate 17, and then closes the contact trigger switch 20 and feeds back to the display panel 2. Thus, the device can judge whether there is mixed material during the stirring process. When there is no mixed material inside the mixing barrel main body 1, the servo motor 4 can be timely shut down to reduce the idling rate of the servo motor 4.

[0026] Working principle: After the raw rubber and the preparation agent are placed inside the mixing barrel body 1, the servo motor 4 can be started to rotate the stirring main rod 6. At the same time, the stirring support rod 8 will also rotate synchronously during the rotation of the stirring main rod 6. Because the meshing main gear 21 is meshed with the inner gear ring 10, the horizontal parallel rotation of the stirring support rod 8 will drive the meshing main gear 21 to rotate synchronously. The rotation of the meshing main gear 21 will drive the transmission gear 22 to rotate in the same direction and at the same speed. The transmission gear 22 is connected to the transmission chain 23 through the stirring gear 24, so the rotation of the meshing main gear 21 will also drive the stirring gear 24 to rotate in the same direction and at the same speed. The stirring blades 11 are rotated, further driving all the stirring blades 11 to rotate synchronously, so that the stirring support rod 8 can also perform a small-scale stirring independently during the rotating stirring process, so that the raw rubber is stirred and mixed more fully. In the process of the stirring main body rod 6 driving the stirring support rod 8 to stir, the scraper body 25 is also driven to rotate synchronously. At the same time, the damping spring 28 pushes the sliding plate 26 and the push rod 14 to slide inside the scraper body 25. At the same time, the push rod 14 slides with the built-in damping rod 27, so that the push rod 14 can be pushed outward by the damping spring 28, so that the scraper rod 7 can fit in the mixing barrel. On the inner wall of the main body 1, the stirring main body rod 6 can drive the stirring support rod 8 to stir and realize the synchronous wall scraping operation at the same time, reducing the partial residue caused by the material sticking to the wall, and the raw rubber and the preparation agent can be poured into the mixing barrel main body 1 along the feed port 3. At the same time, the hemispherical valve 5 is used to realize the discharge operation of the mixed material, and during the rotation of the stirring main body rod 6, the connecting block 12 and the detection body 13 will be synchronously driven to rotate. When the interior of the mixing barrel main body 1 is filled with raw rubber, the auxiliary leaf 15 will be affected by resistance, causing the sliding baffle 16 to slide inside the detection body 13, thereby causing the connecting plate 17 to slide inside the built-in sliding rod After sliding on 18, the reset spring 19 is compressed, and at the same time, the connecting plate 17 touches the contact trigger switch 20 and then feeds back information to the display panel 2 to confirm that the interior of the mixing barrel main body 1 is filled with raw rubber material, and after the mixture is discharged, the rotation of the auxiliary leaf 15 is no longer affected by the resistance of the material, so that the reset spring 19 resets the connecting plate 17, and then closes the contact trigger switch 20 and then feeds back to the display panel 2, so that the device can judge whether the mixture exists during the stirring process, and when there is no mixture inside the mixing barrel main body 1, the servo motor 4 can be turned off in time to reduce the idling rate of the servo motor 4.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A preparation method of a nano - blue diamond rubber material with ultra - high strength and ultraviolet resistance for tile houses, comprising the following steps: S1: First, the basic materials for making rubber need to be prepared; raw rubber collected by cutting the bark of rubber trees is used as the main production material; and main compounding agents are added to improve the performance of rubber products; by adding carbon black, vulcanizing agent, vulcanization accelerator, plasticizer, etc.; the waterproof, weather - resistant, wear - resistant and ultraviolet - resistant properties of the finished material are improved; the durability and stability of the rubber material after spraying on the tile roof are enhanced. S2: Subsequently, the raw rubber is separately plasticized to improve its plasticity for subsequent processing; then the plasticized raw rubber is mixed with the prepared compounding agents and placed in a mixing device for mechanical mixing, so that the compounding agents can be evenly dispersed in the raw rubber. S3: Finally, the well - mixed raw rubber material is placed inside a mechanical plasticator for kneading; then the kneaded rubber compound is processed into the required shape through forming processes such as extrusion, calendering, and injection using an injection molding device; the rubber material is formed into particles of appropriate size for subsequent bagging and packaging, facilitating subsequent transportation operations.

2. The preparation method of a kind of ultra-high strength and ultraviolet-resistant nalan diamond rubber material for tile houses according to claim 1, characterized in that: In the S2, the mixing device includes a mixing barrel main body (1); a servo motor (4) is installed at the top of the mixing barrel main body (1); the output end of the servo motor (4) is fixedly connected to a stirring main rod (6); an internal gear ring (10) is fixedly connected to the inner wall of the mixing barrel main body (1); stirring support rods (8) are fixedly connected to the outer wall of the stirring main rod (6); a transmission gear (22) is rotatably connected to the inner wall of the stirring support rod (8); a meshing main gear (21) is fixedly connected to the bottom of the transmission gear (22); the meshing main gear (21) meshes with the internal gear ring (10); a stirring gear (24) is rotatably connected to the inner wall of the stirring support rod (8).

3. The preparation method of a super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses according to claim 2, wherein: The stirring gear (24) meshes with a transmission chain (23) through the transmission gear (22); stirring blades (11) are fixedly connected to both sides of the stirring gear (24); a leak - proof ring (9) is fixedly connected to the outer wall of the stirring support rod (8); the leak - proof ring (9) is rotatably connected to the mixing barrel main body (1).

4. The preparation method of a super-high-strength and ultraviolet-resistant Nalan diamond rubber material for tile houses according to claim 2, characterized in that: A scraping wall main body (25) is fixedly connected to the outer wall of the stirring main rod (6); an internal damping rod (27) is fixedly connected to the inner wall of the scraping wall main body (25); a push rod (14) is slidably connected to the outer wall of the internal damping rod (27).

5. The preparation method of a kind of ultra-high strength and ultraviolet-resistant nalan diamond rubber material for tile houses according to claim 4, characterized in that: A sliding plate (26) is fixedly connected to the outer wall of the push rod (14); the sliding plate (26) is slidably connected to the scraping wall main body (25); a damping spring (28) is fixedly connected to the sliding plate (26) through the scraping wall main body (25); a scraping wall rod (7) is fixedly connected to one end of the push rod (14).

6. The preparation method of a super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses according to claim 2, wherein: A connecting block (12) is fixedly connected to the bottom of the stirring main rod (6); a detection main body (13) is fixedly connected to the outer wall of the connecting block (12); a sliding baffle (16) is slidably connected to the inner wall of the detection main body (13).

7. The preparation method of a super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses according to claim 6, characterized in that: The inner wall of the detection main body (13) is fixedly connected with an internal sliding rod (18); a connecting plate (17) is fixedly connected to the side surface of the sliding baffle (16); the connecting plate (17) is slidably connected with the internal sliding rod (18).

8. A preparation method of a nanometer blue diamond rubber material with ultra-high strength and ultraviolet resistance for tile houses, characterized in that: The sliding baffle (16) is fixedly connected with a return spring (19) through the detection main body (13); a auxiliary blade (15) is fixedly connected to the side surface of the sliding baffle (16); a contact trigger switch (20) is installed at the bottom of the detection main body (13).

9. A preparation method of a super-high-strength and ultraviolet-resistant nalan diamond rubber material for tile houses according to claim 2, characterized in that: A display panel (2) is installed on the side surface of the mixing barrel main body (1); a feed inlet (3) is arranged at the top of the mixing barrel main body (1); a hemispherical valve (5) is installed at the bottom of the mixing barrel main body (1), and the display panel (2) is electrically connected to the servo motor (4) and the contact trigger switch (20) respectively.

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