Device for adjusting dislocation displacement of pool wall bricks

Abstract

The invention discloses a device for adjusting dislocation displacement of pool wall bricks. The device comprises a steel beam, the surface of the steel beam is provided with a supporting mechanism for bearing connection, the inner side of the steel beam is provided with a blocking mechanism for preventing the pool wall from moving in a slab staggering manner, and the outer side of the supporting mechanism is provided with a positioning mechanism for locking the position; through cooperative arrangement of the supporting mechanism, the positioning mechanism, the abutting mechanism and the blocking mechanism, the device has the advantages that displacement after serious cracking of the pool wall bricks can be prevented, the staggered pool wall bricks can be adjusted, the staggered degree is reduced, and the safety performance of the kiln is improved; potential safety hazards after the pool wall bricks are cracked are reduced, the possibility of production accidents is reduced, meanwhile, the structure is simple, cost is low, an existing structure of a kiln is not affected, the pool wall bricks can be added at any time after being cracked, and the pool wall bricks can be easily dismantled during follow-up hot repair tiling and brick replacing operation.

Description

Technical Field

[0001] The invention relates to the technical field of glass furnace safety, and in particular to a device for adjusting the misalignment and displacement of pool wall bricks. Background Art

[0002] In a glass melting furnace, the pool wall bricks support the molten glass, allowing it to undergo processes such as melting and clarification in a specific space. Good pool wall bricks can reduce the loss of heat from the inside of the kiln to the external environment and maintain a stable high-temperature environment inside the kiln.

[0005] During the operation of the kiln, some of the pool wall bricks will crack due to construction, maintenance, erosion by glass liquid, temperature and pressure changes, etc. The cracks in the pool wall bricks may gradually expand with the continuous erosion of the glass liquid. Severe cracking may cause the pool wall bricks to misalign, causing the glass liquid to overflow from the misalignment. The overflowing glass liquid will aggravate the rupture and fall of the pool wall bricks, melt the steel structure of the kiln, and cause production accidents. Summary of the invention

[0006] The purpose of the present invention is to provide a device for adjusting the misalignment and displacement of pool wall bricks, which can prevent the pool wall bricks from shifting after severe cracking, can adjust the misalignment of pool wall bricks, reduce the degree of misalignment, and improve the safety performance of the kiln, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for adjusting the misalignment and displacement of pool wall tiles, comprising a steel beam;

[0008] The surface of the steel beam is provided with a supporting mechanism for bearing connection, the inner side of the steel beam is provided with a blocking mechanism for preventing the pool wall from shifting due to misalignment, the outer side of the supporting mechanism is provided with a positioning mechanism for locking the position, and the surface of the supporting mechanism is provided with a tightening mechanism for stabilizing and aligning the pool wall bricks;

[0009] The supporting mechanism comprises a sliding component and a connecting component, wherein the sliding component is arranged on the surface of the steel beam, and the connecting component is arranged on the surface of the sliding component; the positioning mechanism comprises an elastic component and an inserting component, wherein the elastic component is arranged on the outside of the connecting component, and the inserting component is arranged on the inside of the elastic component;

[0010] The tightening mechanism comprises an adapting component, a rotating component and a pushing component, wherein the adapting component is arranged inside the connecting component, the rotating component is arranged on the surface of the pushing component, and the pushing component is arranged on the back of the rotating component;

[0011] The blocking mechanism comprises a protection component and a reinforcement component. The protection component is arranged on the inner side of the steel beam, and the reinforcement component is arranged on the surface of the protection component.

[0012] Exemplarily, the sliding component includes a perforated groove which is opened at the top of the steel beam. A clamping seat is slidably connected to the outside of the steel beam, and a bolt group is threadedly installed through the clamping seat.

[0013] Exemplarily, the connecting component includes a clamping seat. A fixing strip is fixedly installed on the surface of the clamping seat. An activity slot hole is opened on the surface of the fixing strip, and a through hole is opened on the inner side wall of the activity slot hole.

[0014] Exemplarily, the elastic component includes a spring which is welded to the outside of the fixing strip. A connecting frame is fixedly installed at one end of the spring.

[0015] Exemplarily, the inserting component includes a side plate which is fixedly installed on the surface of the connecting frame. A plug rod is fixedly installed on the inner side wall of the connecting frame.

[0016] Exemplarily, the adapting component includes a connecting block which is slidably connected inside the activity slot hole. A groove is opened on the outside of the connecting block.

[0017] Exemplarily, the pushing component includes a threaded rod which is threadedly connected through the surface of the connecting block. One end of the threaded rod is movably connected to a bracket, and a resisting block is rotatably connected to one side of the bracket.

[0018] Exemplarily, the rotating component includes a rotating plate which is fixedly installed at one end outside the threaded rod. An external hexagonal block is fixedly installed at one end of the threaded rod.

[0019] Exemplarily, the protecting component includes a wire mesh plate and a connecting frame. The connecting frame is bolted to the inside of the steel beam, and a wire mesh plate is bolted to the inside of the connecting frame.

[0020] Exemplarily, the reinforcing component includes convex strips which are respectively fixedly installed at the top and bottom of the wire mesh plate. Baffles are bolted to the surfaces of the wire mesh plate and the connecting frame. Connecting holes are opened on the surfaces of the baffles, the connecting frame and the convex strips.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] Through the cooperative setting of the supporting mechanism, the positioning mechanism, the tightening mechanism and the blocking mechanism, the present invention can prevent the pool wall bricks from shifting after serious cracking, can adjust the stepped pool wall bricks, reduce the degree of step, and improve the safety performance of the kiln. By adjusting the tightness of the tightening mechanism, the pool wall bricks can be straightened, the stepped shift of the pool wall bricks can be stabilized, the safety hazard after the pool wall bricks crack can be reduced, and the possibility of production accidents can be decreased. At the same time, its structure is simple, the cost is low, it does not affect the existing structure of the kiln, it can be added at any time when it is found that the pool wall bricks are cracked, and it can also be easily removed during subsequent hot repair brick pasting and brick replacement operations.

[0023] Other features and advantages of the present invention will be set forth in the following description, and in part will be obvious from the description, or may be learned by practice of the present invention. The objectives and other advantages of the present invention may be realized and attained by the structure particularly pointed out in the specification and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic structural view of the present invention;

[0025] Figure 2 is a schematic structural view of the rib structure of the present invention;

[0026] Figure 3 is a schematic structural view of the perforated groove structure of the present invention;

[0027] Figure 4 is a schematic structural view of the positioning mechanism of the present invention;

[0028] Figure 5 is a schematic structural view of the through hole structure of the present invention;

[0029] Figure 6 is a schematic structural view of the spring structure of the present invention.

[0030] In the figure: 1, steel beam; 2, support mechanism; 21, perforated groove; 22, bolt group; 23, clamping seat; 24, fixed strip; 25, movable slot hole; 26, through hole; 3, positioning mechanism; 31, spring; 32, connecting frame; 33, side plate; 34, insertion rod; 4, pressing mechanism; 41, connecting block; 42, groove; 43, threaded rod; 44, external hexagonal block; 45, rotating plate; 46, bracket; 47, pressing block; 5, blocking mechanism; 51, wire mesh plate; 52, rib; 53, connecting frame; 54, baffle; 55, connecting hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] The present invention provides a device for adjusting the misalignment and displacement of the pool wall bricks, including a steel beam 1;

[0033] The surface of the steel beam 1 is provided with a support mechanism 2 for load-bearing connection, the inner side of the steel beam 1 is provided with a blocking mechanism 5 for preventing the misalignment and displacement of the pool wall bricks, the outside of the support mechanism 2 is provided with a positioning mechanism 3 for locking the position, and the surface of the support mechanism 2 is provided with a pressing mechanism 4 for stably aligning the pool wall bricks;

[0034] The support mechanism 2 includes a sliding component and a connecting component. The sliding component is arranged on the surface of the steel beam 1, and the connecting component is arranged on the surface of the sliding component. The positioning mechanism 3 includes an elastic component and an inserting component. The elastic component is arranged on the outside of the connecting component, and the inserting component is arranged on the inside of the elastic component;

[0035] The sliding component and the connecting component facilitate adjusting the position required when aligning the pool wall bricks. After adjustment, lock the required position;

[0036] Through the cooperation of the elastic component and the inserting component, the position of the pressing mechanism 4 is adjusted up and down, and it is fixed by elastic insertion after adjustment;

[0037] The pressing mechanism 4 includes an adapting component, a rotating component and a pushing component. The adapting component is arranged inside the connecting component, the rotating component is arranged on the surface of the pushing component, and the pushing component is arranged on the back of the rotating component;

[0038] Through the cooperation among the adapting component, the rotating component and the pushing component, the pool wall bricks are adjusted by means of screw pressing to avoid dislocation;

[0039] The blocking mechanism 5 includes a protection component and a reinforcement component. The protection component is arranged inside the steel beam 1, and the reinforcement component is arranged on the surface of the protection component.

[0040] Through the cooperation of the protection component and the reinforcement component, it can prevent the broken pool wall bricks from protruding outward, thus realizing the protection operation;

[0041] Preferably:

[0042] As Figure 3 and 5 shown, the sliding component includes a perforated groove 21. The perforated groove 21 is opened at the top of the steel beam 1. A clamping seat 23 is slidably connected to the outside of the steel beam 1. A bolt group 22 is installed through-threadedly on the clamping seat 23, which is convenient for adjusting the positions of a plurality of fixing strips 24 for adjustment, and is also convenient for locking and fixing after adjustment.

[0043] As Figure 5 shown, the connecting component includes a clamping seat 23. A fixing strip 24 is fixedly installed on the surface of the clamping seat 23. An activity slot hole 25 is opened on the surface of the fixing strip 24, and a through hole 26 is opened on the inner side wall of the activity slot hole 25, which is convenient for supporting and connecting internal and external components, and at the same time can limit the sliding of the pressing mechanism 4.

[0044] When position adjustment is required left and right, first place the required number of fixing bars 24 between the upper and lower groups of steel beams 1. The steel beams 1 are bolted and fixed through external columns or can also be fixed on the required support members. The clamping seats 23 are inserted on the surface of the steel beams 1. Then, pass the bolt group 22 through the clamping seats 23 and the steel beams 1. At this time, the bolt group 22 is inside the perforation grooves 21 and is not tightly locked. It can be directly slid horizontally to the required position for adjustment. After moving to the required position, tighten the bolt group 22 to lock it, so as to form a horizontal position adjustment operation, thereby straightening the pool wall bricks at different positions to prevent outward protrusion and avoid the phenomenon of offset and displacement.

[0045] Among them:

[0046] As Figure 6 shown in the figure, the elastic component includes a spring 31. The spring 31 is welded on the outside of the fixing bar 24. One end of the spring 31 is fixedly installed with a connecting frame 32, which is convenient for playing an elastic connection role and realizing the support and positioning of the adapter component by using elastic pulling force.

[0047] As Figure 6 shown in the figure, the insertion component includes a side plate 33. The side plate 33 is fixedly installed on the surface of the connecting frame 32. A plug rod 34 is fixedly installed on the inner side wall of the connecting frame 32, and it is supported and positioned in an insertion manner by elastic pushing.

[0048] Furthermore:

[0049] As Figure 6 shown in the figure, the adapter component includes a connecting block 41. The connecting block 41 is slidably connected inside the movable slot hole 25. A groove 42 is formed on the outside of the connecting block 41, which is convenient for adapting to the insertion component and adjusting the required height position.

[0050] As Figure 6 shown in the figure, the pushing component includes a threaded rod 43. The threaded rod 43 is threadedly connected through the surface of the connecting block 41. One end of the threaded rod 43 is movably connected with a bracket 46. One side of the bracket 46 is rotatably connected with a resisting block 47. It realizes the extension operation by means of threaded connection, and can straighten the pool wall bricks according to the tightness degree, preventing outward protrusion and avoiding offset and displacement at the same time.

[0051] As Figure 6 shown in the figure, the rotating component includes a rotating plate 45. The rotating plate 45 is fixedly installed at one end outside the threaded rod 43. An external hexagonal block 44 is fixedly installed at one end of the threaded rod 43, and it cooperates with the blocking mechanism 5 to prevent the broken bricks from protruding outward when being pushed.

[0052] During operation, first pull the side plate 33 outwards. The side plate 33 drives the connecting frame 32 to stretch the spring 31, and the connecting frame 32 synchronously drives the plug rod 34 to move outwards and slide inside the through hole 26 until it disengages from the inside of the groove 42. At this time, multiple required connecting blocks 41 can be lifted upwards, and the connecting blocks 41 will slide inside the movable slot hole 25 to facilitate adjustment to the required height. When adjusting several groups of connecting blocks 41, short-term support can be provided by means of an external support component and another operator holding. Then, the pulling force can be released, and the pushing force of the spring 31 can drive the plug rod 34 to insert into the inside of the groove 42, thereby forming a support and positioning operation;

[0053] When there is an outward protrusion and obstruction of the cracked pool wall brick, directly rotate the rotating plate 45. The rotating plate 45 drives the threaded rod 43 to rotate. This method is directly manual rotation, or it can also be rotated by a tool. Put a suitable tool on the outside of the external hexagonal block 44, and then drive its rotation to drive the threaded rod 43 to rotate together. During the rotation process, forward and reverse rotation operations can be performed according to actual needs, that is, counterclockwise rotation and clockwise rotation;

[0054] Based on the above, the threaded rod 43 and the connecting block 41 are in threaded connection. Therefore, when rotating, the threaded connection causes the threaded rod 43 to extend and retract. Clockwise rotation is in the extended state, and counterclockwise rotation is in the retracted state. Whether it extends or retracts, it can drive the abutting block 47 to move horizontally. When it is necessary to prevent the outward protrusion of the pool wall brick, assist in alignment and avoid misalignment and displacement, it is necessary to rotate clockwise first and then fine-tune counterclockwise so that the abutting block 47 contacts the pool wall brick through the protection component. Forward and reverse rotation can adjust the required tightness;

[0055] In addition, since the threaded rod 43 is movably or rotationally connected to the bracket 46 through a connecting pin, and the bracket 46 is rotationally connected to the abutting block 47 through a bearing seat, the angle of the abutting block 47 can be adjusted according to actual needs to meet people's requirements.

[0056] Furthermore:

[0057] As Figure 2 shown, the protection component includes a wire mesh plate 51 and a connecting frame 53. The connecting frame 53 is bolted to the inside of the steel beam 1, and the wire mesh plate 51 is bolted to the inside of the connecting frame 53, which is convenient for preventing the outward protrusion of the pool wall brick.

[0058] As Figure 2As shown, the reinforcement component includes rib strips 52, which are fixedly installed at the top and bottom of the wire mesh panel 51 respectively. Baffle plates 54 are bolted to the surfaces of both the wire mesh panel 51 and the connecting frame 53. Connecting holes 55 are provided on the surfaces of the baffle plates 54, the connecting frame 53, and the rib strips 52, enabling the assembly and connection of several groups of wire mesh panels 51, and also playing an auxiliary supporting role.

[0059] The wire mesh panel 51 can be used in different sizes according to requirements. Different sizes only differ in area to facilitate adaptation work. As shown in the figure, several groups are used in combination. During installation, the wire mesh panel 51 will be attached to the outside of the pool wall bricks.

[0060] First, bolt the connecting frame 53 to the steel beam 1, then take out the wire mesh panel 51 of the corresponding required size and slide it on the connecting frame 53 in sequence. The rib strips 52 can be adapted to the connecting frame 53. When the preset required number and size of wire mesh panels 51 are installed, reinforcement and fixation can be carried out. To ensure the stability of the stacked wire mesh panels 51, a connecting frame 53 is also required between two stacked wire mesh panels 51 to ensure its support and load-bearing capacity, and at the same time improve the effect of the outward bulge of the pool wall bricks.

[0061] When reinforcement is needed, directly attach the pre-prepared baffle plate 54 between the connecting frame 53 and the wire mesh panel 51, then take out the bolts to penetrate the baffle plate 54 and the connecting frame 53, and the middle position will also directly penetrate the rib strip 52, and then the series fixation effect can be achieved, thus completing the reinforcement operation.

[0062] Based on the above, the wire mesh panel 51 can be divided into several pieces of different or the same sizes according to needs.

[0063] The number of fixing strips 24 can be different according to needs and is fixed at different positions, in different directions, and at different angles of the kiln.

[0064] The actual number and position of the threaded rod 43 and the abutting block 47 can be selected according to actual needs.

[0065] The angle between the threaded rod 43 and the abutting block 47 can be adjusted according to actual conditions.

[0066] The threaded rod 43 can adjust the tightness of the jackscrew by rotating, and just rotate it according to the forward and reverse rotation methods.

[0067] Finally, when the pool wall bricks are to bulge outward under the pressure of the kiln, the wire mesh panel 51 can prevent the cracked bricks from bulging outward. By tightening the threaded rod 43 at the bulging position, the aggravation of the offset of the pool wall bricks can be prevented. Adjusting the tightness of the threaded rod 43 at different positions can straighten the offset pool wall bricks, achieving the purpose of stabilizing the offset and displacement of the pool wall bricks.

[0068] It can prevent the displacement of the pool wall bricks after serious cracking, adjust the stepped pool wall bricks, reduce the degree of step, and improve the safety performance of the kiln. By adjusting the tightness of the tightening mechanism 4 and cooperating with the support mechanism 2, the positioning mechanism 3 and the blocking mechanism 5, it can correct the pool wall bricks, stabilize the stepped displacement of the pool wall bricks, reduce the safety hazards after the pool wall bricks crack, and reduce the possibility of production accidents. At the same time, its structure is simple, the cost is low, it does not affect the existing structure of the kiln, and it can be added at any time when it is found that the pool wall bricks are cracked. It can also be easily removed during subsequent hot repair brick pasting and brick replacement operations.

[0069] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for adjusting the staggered displacement of the pool wall bricks, characterized in that, It includes a steel beam (1); A support mechanism (2) for load-bearing connection is arranged on the surface of the steel beam (1), a blocking mechanism (5) for preventing the pool wall from misaligning and shifting is arranged inside the steel beam (1), a positioning mechanism (3) for locking the position is arranged outside the support mechanism (2), and a pressing mechanism (4) for stably aligning the pool wall bricks is arranged on the surface of the support mechanism (2); The support mechanism (2) includes a sliding component and a connecting component. The sliding component is arranged on the surface of the steel beam (1), and the connecting component is arranged on the surface of the sliding component. The positioning mechanism (3) includes an elastic component and an inserting component. The elastic component is arranged outside the connecting component, and the inserting component is arranged inside the elastic component; The pressing mechanism (4) includes an adapting component, a rotating component, and a pushing component. The adapting component is arranged inside the connecting component, the rotating component is arranged on the surface of the pushing component, and the pushing component is arranged on the back of the rotating component; The blocking mechanism (5) includes a protection component and a reinforcement component. The protection component is arranged inside the steel beam (1), and the reinforcement component is arranged on the surface of the protection component.

2. The device for adjusting the offset and displacement of the pool wall bricks according to claim 1, characterized in that: The sliding component includes a perforation groove (21). The perforation groove (21) is opened at the top of the steel beam (1). A clamping seat (23) is slidably connected to the outside of the steel beam (1), and a bolt group (22) is installed through-threadedly on the clamping seat (23).

3. The device for adjusting the staggered displacement of the pool wall bricks according to claim 2, characterized in that: The connecting component includes a clamping seat (23). A fixing strip (24) is fixedly installed on the surface of the clamping seat (23). An activity slot hole (25) is opened on the surface of the fixing strip (24), and a through hole (26) is opened on the inner side wall of the activity slot hole (25).

4. A device for adjusting the stepped displacement of the pool wall bricks according to claim 1, characterized in that: The elastic component includes a spring (31). The spring (31) is welded to the outside of the fixing strip (24), and a connecting frame (32) is fixedly installed at one end of the spring (31).

5. A device for adjusting the stepped displacement of the pool wall bricks according to claim 4, characterized in that: The inserting component includes a side plate (33). The side plate (33) is fixedly installed on the surface of the connecting frame (32), and a plug rod (34) is fixedly installed on the inner side wall of the connecting frame (32).

6. The device for adjusting the stepped displacement of the pool wall bricks according to claim 1, characterized in that: The adapting component includes a connecting block (41). The connecting block (41) is slidably connected inside the activity slot hole (25), and a groove (42) is opened on the outside of the connecting block (41).

7. The device for adjusting the offset and displacement of the pool wall bricks according to claim 6, characterized in that: The pushing component includes a threaded rod (43). The threaded rod (43) is connected through-threadedly to the surface of the connecting block (41). One end of the threaded rod (43) is movably connected to a bracket (46), and a pressing block (47) is rotatably connected to one side of the bracket (46).

8. The device for adjusting the step shift of the pool wall bricks according to claim 7, characterized in that: The rotating component includes a rotating plate (45). The rotating plate (45) is fixedly installed at one end outside the threaded rod (43), and an external hexagonal block (44) is fixedly installed at one end of the threaded rod (43).

9. The device for adjusting the staggered displacement of the pool wall bricks according to claim 1, wherein: The protection component includes a wire mesh plate (51) and a connecting frame (53). The connecting frame (53) is bolted to the inside of the steel beam (1), and the wire mesh plate (51) is bolted to the inside of the connecting frame (53).

10. A device for adjusting the staggered displacement of the pool wall bricks according to claim 9, characterized in that: The reinforcement component includes rib strips (52), the rib strips (52) are respectively fixedly installed at the top and bottom of the wire mesh panel (51), baffles (54) are bolted to the surfaces of the wire mesh panel (51) and the connecting frame (53), and connecting holes (55) are formed in the surfaces of the baffles (54), the connecting frame (53) and the rib strips (52).

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