Compressor

By optimizing the compressor's high and low cavity division components and rotation limit components, and adopting the '8' cylindrical structure and rotation limit components, the problem of high friction of the compressor is solved, and energy consumption is reduced and service life is extended.

CN120332170APending Publication Date: 2025-07-18JIANGXI CHENGYI REFRIGERATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202410358117.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

The existing compressors have high friction during operation, resulting in high energy consumption and short service life.

Method used

By optimizing the structural design of the high and low cavity segmentation components and the rotation limit components, the '8' cylindrical structure and the rotation limit components are adopted to reduce the friction contact area and friction force, and achieve stable rotation of the moving disk.

Benefits of technology

Reduces energy consumption consumed due to friction, saves costs, protects the environment, and effectively improves the service life of the compressor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a compressor, and relates to the technical field of compressors. The device comprises a high-low cavity dividing assembly, the high-low cavity dividing assembly comprises a lower bearing cover, a sliding block, an upper bearing cover and a swing arm, the sliding block is of an 8-shaped structure formed by connecting two barrels, notches are formed in the outer edges of the two sides of each barrel, the notches are in sliding connection with the lower bearing cover and the upper bearing cover through bearings respectively, and the swing arm is of a hook-shaped structure. A hanging part of the swing arm is a column body, a hook part of the swing arm is provided with an arc part which is in sliding fit with the barrel body, first notches are formed in the inner sides of the upper end and the lower end of the hook part of the swing arm, and the interiors of the first notches are fixedly connected with a lower bearing cover and an upper bearing cover on the barrel body on one side through limiting pins and bolts; by optimizing the structures of the high-low cavity dividing assembly and the rotation limiting assembly, energy consumption caused by friction can be reduced, cost is saved, the environment is protected, and the service life of the compressor is effectively prolonged.
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Description

Technical Field

[0001] The present invention belongs to the technical field of compressors, and particularly relates to a compressor. Background Art

[0002] A compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas. Currently, compressors commonly used in the refrigeration and air-conditioning industries generally include reciprocating, screw, centrifugal, rotary, and scroll compressors. Among them, rotary and scroll compressors are mainly used in household and small-capacity commercial air-conditioning devices.

[0003] In order to reduce the friction during the operation of the compressor and thus improve the working efficiency of the compressor, the applicant has developed a series of compressors with different structures, such as Chinese patents with application numbers CN 202322840321.X, CN202222138374.2, and CN202222146432.6, etc.; and this application reduces the friction during the operation of the compressor by optimizing the structures of the high-low cavity dividing component and the self-rotation limiting component. Summary of the Invention

[0004] To solve the defects and deficiencies of the prior art; the purpose of the present invention is to provide a compressor with a simple structure, reasonable design, and convenient use, which can reduce the energy consumption consumed by friction, not only save costs and protect the environment, but also effectively improve the service life of the compressor.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is: it includes a high-low cavity dividing component, and the high-low cavity dividing component includes a lower bearing cover, a slider, an upper bearing cover, and a swing arm. The slider is formed by connecting two cylinders into an "8" shape structure. Notches are provided on the outer edges of both sides of the cylinder. The notches are slidably connected to the lower bearing cover and the upper bearing cover through bearings respectively. The swing arm is of a hook-shaped structure. The hanging part of the swing arm is a cylinder, and an arc part that is slidably matched with the cylinder is provided at the hook part of the swing arm. Notches one are provided on the inner sides of the upper and lower ends of the hook part of the swing arm. The notches one are fixedly connected to the lower bearing cover and the upper bearing cover on one side of the cylinder through limit pins and bolts.

[0006] Preferably, it further includes a cavity and a moving disk. The cavity is provided with a hollow cavity, and the hollow cavity is sleeved on the outer wall of the moving disk. A special-shaped groove is provided on the side wall of the hollow cavity. Arc-shaped grooves one and two are respectively provided at both ends of the special-shaped groove. The arc-shaped groove one is rotationally clamped with the cylinder, the hook part of the swing arm is located in the arc-shaped groove two, an arc-shaped groove three is provided on the moving disk, and the arc-shaped groove three is rotationally clamped with the cylinder on the other side. Notches two are provided on the inner sides of the upper and lower ends of the arc-shaped groove three. The notches two are fixedly connected to the lower bearing cover and the upper bearing cover on the other side of the cylinder through limit pins and bolts.

[0007] Preferably, a plurality of vertically distributed grooves are provided at intervals on the side walls of the first arc-shaped groove, the third arc-shaped groove and the arc portion.

[0008] Preferably, it further includes an eccentric drive shaft, a bottom cover and an upper cover; the eccentric drive shaft is rotatably connected to the bottom cover, the moving disk and the upper cover in sequence through bearings, and the bottom cover, the cavity and the upper cover are fixedly connected by positioning pins and bolts, and the moving disk is movably sealed inside the cavity.

[0009] Preferably, several self-rotation limiting components are provided between the bottom cover and the moving disk. The self-rotation limiting components include a bearing bracket, a bearing and a pin shaft. Upper and lower eccentric grooves eccentrically arranged with the bearing bracket are respectively provided on the upper and lower end surfaces of the bearing bracket. Bearings are rotatably clamped on the upper and lower eccentric grooves, and a pin shaft is installed in the central hole of the bearing.

[0010] Preferably, a round hole is provided at the center of the cylinder body, a pin shaft is installed in the round hole, and both ends of the pin shaft are rotatably connected to the bottom cover and the upper cover through bearings respectively.

[0011] Preferably, the number of the self-rotation limiting components is 1-6, preferably 3.

[0012] Preferably, a groove for installing the self-rotation limiting component is provided on the moving disk, and an assembly hole for cooperating with the pin shaft is provided on the bottom wall of the groove.

[0013] Preferably, a limiting hole for restricting the movement path of the pin shaft is provided on the bottom cover, and the diameter of the limiting hole is larger than the outer diameter of the pin shaft.

[0014] Preferably, an air outlet hole is provided on the surface of the upper cover, and an air inlet hole is provided on the surface of the bottom cover.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. In the present invention, through the slider with an "8"-shaped cylinder structure, the cylinders at both ends are rotatably clamped with the moving disk and the swing arm respectively, and the cylinder on the swing arm is rotatably clamped with the first arc-shaped groove on the cavity, so as to separate the cavity between the cavity and the moving disk from between the air outlet hole and the air inlet hole. The vertical grooves on the first arc-shaped groove, the third arc-shaped groove and the arc portion reduce the contact area between the mutually cooperating components, reduce the friction between the cooperating components, and thus improve the working efficiency of the compressor;

[0017] Second, the present invention restricts the self-rotation angle of the moving disk through a self-rotation limiting component, and maintains eccentricity through the pin shafts at the upper and lower ends. When the eccentric drive shaft drives the moving disk to perform eccentric rotation, the pin shaft at the upper end is restricted in its movement range by the limiting hole on the bottom cover, so that the pin shaft at the lower end drives the moving disk to rotate within a certain angle with the eccentric drive shaft as the axis. Its structure is stable, the friction between each other is small, the noise is small, the energy consumption consumed by friction is reduced, not only the cost is saved, the environment is protected, but also the service life of the compressor is effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] For ease of explanation, the present invention will be described in detail by the following specific embodiments and the accompanying drawings.

[0019] Figure 1 is an exploded structural schematic diagram of the present invention;

[0020] Figure 2 is an assembly drawing of the present invention;

[0021] Figure 3 is an internal structural schematic diagram of the present invention;

[0022] Figure 4 is a structural schematic diagram of the cavity 3 in the present invention;

[0023] Figure 5 is a structural schematic diagram of the moving disk 5 in the present invention;

[0024] Figure 6 is a structural schematic diagram of the slider 7 in the present invention;

[0025] Figure 7 is a structural schematic diagram of the swing arm 9 in the present invention;

[0026] Figure 8 is an exploded structural schematic diagram of the self-rotation limiting component 4 in the present invention.

[0027] In the figure: eccentric drive shaft 1, bottom cover 2, cavity 3, self-rotation limiting component 4, moving disk 5, lower bearing cover 6, slider 7, upper bearing cover 8, swing arm 9, upper cover 10, limiting hole 21, arc-shaped groove 31, arc-shaped groove 32, cylinder 91, arc part 92, notch 93, cylinder body 71, notch 72, arc-shaped groove 51, notch 52, groove 53, assembly hole 54, bearing bracket 41, upper eccentric groove 411, lower eccentric groove 412, pin shaft 42. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] To make the objectives, technical solutions, and advantages of the present invention clearer and more understandable, the present invention will be described below through specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present invention.

[0029] Here, it should also be noted that, in order to avoid obscuring the present invention with unnecessary details, only the structures and / or processing steps closely related to the solution according to the present invention are shown in the drawings, while other details less related to the present invention are omitted.

[0030] As Figures 1-8 shown, the present specific embodiment adopts the following technical solution: It includes a high-low cavity segmentation component, and the high-low cavity segmentation component includes a lower bearing cover 6, a slider 7, an upper bearing cover 8, and a swing arm 9. The slider 7 is formed by connecting two cylinders 71 into an "8" - shaped structure. Notches 72 are provided on the outer edges of both sides of the cylinder 71. The notches 72 are slidably connected to the lower bearing cover 6 and the upper bearing cover 8 through bearings respectively. The swing arm 9 is of a hook - type structure. The hanging part of the swing arm 9 is a cylinder 91. An arc part 92 slidably matched with the cylinder 71 is provided on the hook part of the swing arm 9. Notches one 93 are provided on the inner sides of the upper and lower ends of the hook part of the swing arm 9. The notches one 93 are fixedly connected to the lower bearing cover 6 and the upper bearing cover 8 on one side of the cylinder 71 through limit pins and bolts.

[0031] It also includes a cavity 3 and a moving disk 5. The cavity 3 is provided with a hollow cavity. The hollow cavity is sleeved on the outer wall of the moving disk 5. A special - shaped groove is provided on the side wall of the hollow cavity. Arc grooves one 31 and arc grooves two 32 are respectively provided at both ends of the special - shaped groove. The arc groove one 31 is rotationally clamped with the cylinder 91. The hook part of the swing arm 9 is located in the arc groove two 32. An arc groove three 51 is provided on the moving disk 5. The arc groove three 51 is rotationally clamped with the cylinder 71 on the other side. Notches two 52 are provided on the inner sides of the upper and lower ends of the arc groove three 51. The notches two 52 are fixedly connected to the lower bearing cover 6 and the upper bearing cover 8 on the cylinder 71 on the other side through limit pins and bolts. A round hole is provided at the center of the cylinder 91. A shaft pin is installed in the round hole. The two ends of the shaft pin are rotationally connected to the bottom cover 2 and the upper cover 10 through bearings respectively.

[0032] A plurality of vertically - distributed vertical grooves are provided on the side walls of the arc groove one 31, the arc groove three 51, and the arc part 92.

[0033] In the embodiment: The slider 7 has an "8"-shaped cylinder structure. The inner side of the cylinder 71 is rotatably fitted with the bearing cover, and the outer wall of the cylinder 71 is rotatably fitted with the third arc-shaped groove 51 and the arc portion 92. The slider 7 composed of two cylinders 71 effectively rotatably connects the moving disk 5 and the swing arm 9, and the cylinder 71 abuts and rotates with the third arc-shaped groove 51 and the arc portion 92, enabling sealed rotation at the mating parts, effectively ensuring the sealing performance of the high and low pressure cavities, avoiding gaps at the mating parts and preventing air leakage.

[0034] The cylinder 91 on the swing arm 9 abuts and rotates with the first arc-shaped groove 31 on the cavity 3, thereby dividing the cavity seal between the cavity 3 and the moving disk 5, achieving the function of dividing the high and low cavities. Vertical grooves are provided on the side walls of the first arc-shaped groove 31, the third arc-shaped groove 51, and the arc portion 92, reducing the contact area between the mating parts, reducing the friction between the mating parts. Its structure is stable, the friction between each other is small, the noise is small, reducing the energy consumption consumed by friction. This not only saves costs and protects the environment, but also effectively extends the service life of the compressor.

[0035] It further includes an eccentric drive shaft 1, a bottom cover 2, and an upper cover 10; the eccentric drive shaft 9 is rotatably connected to the bottom cover 2, the moving disk 5, and the upper cover 10 in sequence through bearings. The bottom cover 2, the cavity 3, and the upper cover 10 are fixedly connected by positioning pins and bolts, and the moving disk 5 is hermetically and movably sealed inside the cavity 3; an air outlet hole is provided on the surface of the upper cover 10, and an air inlet hole is provided on the surface of the bottom cover 2.

[0036] Several self-rotation limiting components 4 are provided between the bottom cover 2 and the moving disk 5. The self-rotation limiting component 4 includes a bearing bracket 41, a bearing, and a pin shaft 42. Upper and lower eccentric grooves 411 and 412 that are eccentrically arranged with respect to the bearing bracket 41 are respectively provided on the upper and lower end surfaces of the bearing bracket 41. Bearings are rotatably clamped on the upper and lower eccentric grooves 411 and 412, and a pin shaft 42 is installed in the central hole of the bearing; the number of the self-rotation limiting components 4 is 3.

[0037] A groove 53 for installing the self-rotation limiting component 4 is provided on the moving disk 5, and an assembly hole 54 for cooperating with the pin shaft 42 is provided on the bottom wall of the groove 53; a limiting hole 21 for restricting the movement path of the pin shaft 42 is provided on the bottom cover 2, and the aperture of the limiting hole 21 is larger than the outer diameter of the pin shaft 42, enabling the pin shaft 42 to have a certain rotation space in the limiting hole 21.

[0038] In the embodiment: The pin shaft 42 at one end of the bearing bracket 41 is engaged with the assembly hole 54 on the moving disk 5, and the pin shaft 42 at the other end of the bearing bracket 41 is inserted into the limit hole 21 on the bottom cover 2. When the eccentric drive shaft 1 drives the moving disk 5 to perform eccentric rotation, the self-rotation limit assembly 4 on the moving disk 5 will rotate with the moving disk 5. Since the pin shaft 42 at the upper end is restricted by the limit hole 21 on the bottom cover 2 in its movement range, it drives the moving disk to swing in a cycle within a certain angle with the eccentric drive shaft as the axis through the pin shaft 42 at the lower end, thereby realizing the limitation of the self-rotation angle of the moving disk 5; its structure is stable, the friction between each other is small, the noise is small, the energy consumption consumed by friction is reduced, not only the cost is saved, the environment is protected, but also the service life of the compressor is effectively improved.

[0039] A high-efficiency scroll compressor with the publication number of CN202222138374.2 mentioned in the background technology describes in detail the specific working principle of the compressor. This application only improves the structures of the high and low cavity dividing assembly and the self-rotation limit assembly, so the specific working principle of the compressor will not be elaborated here.

[0040] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention.

[0041] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A compressor, characterized in that: It includes a high-low cavity dividing component, and the high-low cavity dividing component comprises a lower bearing cover (6), a slider (7), an upper bearing cover (8) and a swing arm (9). The slider (7) is formed by connecting two cylinders (71) into an "8"-shaped structure. Notches (72) are formed on the outer edges of both sides of the cylinder (71). The notches (72) are slidably connected to the lower bearing cover (6) and the upper bearing cover (8) through bearings respectively. The swing arm (9) is of a hook-shaped structure. The hanging part of the swing arm (9) is a cylinder (91). An arc part (92) slidably matched with the cylinder (71) is arranged on the hook part of the swing arm (9). Notches one (93) are formed on the inner sides of the upper and lower ends of the hook part of the swing arm (9). The notches one (93) are fixedly connected to the lower bearing cover (6) and the upper bearing cover (8) on one side of the cylinder (71) through limit pins and bolts.

2. The compressor according to claim 1, characterized in that: It further includes a cavity (3) and a moving disk (5). The cavity (3) is provided with a hollow cavity. The hollow cavity is sleeved on the outer wall of the moving disk (5). A special-shaped groove is arranged on the side wall of the hollow cavity. An arc groove one (31) and an arc groove two (32) are respectively arranged at both ends of the special-shaped groove. The arc groove one (31) is rotationally clamped with the cylinder (91). The hook part of the swing arm (9) is located in the arc groove two (32). An arc groove three (51) is arranged on the moving disk (5). The arc groove three (51) is rotationally clamped with the cylinder (71) on the other side. Notches two (52) are formed on the inner sides of the upper and lower ends of the arc groove three (51). The notches two (52) are fixedly connected to the lower bearing cover (6) and the upper bearing cover (8) on the cylinder (71) on the other side through limit pins and bolts.

3. A compressor according to claim 2, characterized in that: Several vertically distributed vertical grooves are arranged on the side walls of the arc groove one (31), the arc groove three (51) and the arc part (92).

4. A compressor according to claim 2, wherein: It further includes an eccentric drive shaft (1), a bottom cover (2) and an upper cover (10). The eccentric drive shaft (9) is rotatably connected to the bottom cover (2), the moving disk (5) and the upper cover (10) through bearings in sequence. The bottom cover (2), the cavity (3) and the upper cover (10) are fixedly connected through positioning pins and bolts, and the moving disk (5) is hermetically sealed inside the cavity (3).

5. A compressor according to claim 4, characterized in that: Several self-rotation limiting components (4) are arranged between the bottom cover (2) and the moving disk (5). The self-rotation limiting component (4) includes a bearing bracket (41), a bearing and a pin shaft (42). Upper eccentric grooves (411) and lower eccentric grooves (412) eccentrically arranged with the bearing bracket (41) are respectively formed on the upper and lower end faces of the bearing bracket (41). Bearings are rotationally clamped on the upper eccentric grooves (411) and the lower eccentric grooves (412). A pin shaft (42) is installed in the central hole of the bearing.

6. A compressor according to claim 4, characterized in that: A round hole is formed in the center of the cylinder (91). A shaft pin is installed in the round hole. The two ends of the shaft pin are rotatably connected to the bottom cover (2) and the upper cover (10) through bearings respectively.

7. A compressor according to claim 5, characterized in that: The number of the self-rotation limiting components (4) is 1 - 6.

8. A compressor according to claim 5, wherein: A groove (53) for installing the self-rotation limiting component (4) is formed on the moving disk (5), and an assembly hole (54) cooperating with the pin shaft (42) is provided on the bottom wall of the groove (53).

9. A compressor according to claim 5, characterized in that: A limiting hole (21) for restricting the movement path of the pin shaft (42) is formed on the bottom cover (2), and the aperture of the limiting hole (21) is larger than the outer diameter of the pin shaft (42).

10. A compressor according to claim 4, characterized in that: An air outlet hole is formed on the surface of the upper cover (10), and an air inlet hole is formed on the surface of the bottom cover (2).

Citation Information

Patent Citations

  • Efficient vortex type compressor

    CN217950678U

  • Efficient vortex rotation type compression pump head

    CN218151419U

  • A high-efficiency connecting rod scroll compressor

    CN221033112U