Dangerous chemical dosage management method and system for laboratory
By decomposing the experimental projects process and building hazardous chemical management rules, and supervising the experimental process in real time, safety hazards caused by improper use of hazardous chemicals are solved, ensuring the safety and smooth progress of the experiment.
Patent Information
- Application Number
- CN202510483247.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-04-17
AI Technical Summary
In laboratories, improper dosage of hazardous chemicals can easily lead to accidents, and the existing technology is difficult to effectively manage and supervise, affecting the safety and smooth progress of the experiment.
By decomposing the experimental projects process, determining the material demand plan and the use of hazardous chemicals, building management rules, supervising the experimental process in real time, positioning abnormal hazardous chemicals and alarming, restricting use, and comprehensive management in combination with MSDS data.
It improves the safety level of the laboratory, reduces laboratory accidents caused by inaccurate dosage, and ensures that the experimental project is carried out smoothly.
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Figure CN120338414A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laboratory management, and particularly to a method and system for managing the usage of hazardous chemicals in a laboratory. Background Art
[0002] Hazardous chemicals refer to the abbreviated name of dangerous chemicals, which refer to chemicals with dangerous characteristics such as flammability, explosiveness, toxicity, corrosion, and radioactivity during the processes of production, storage, transportation, and use. When improperly managed or operated, they may cause significant harm to human health, the environment, and property. Therefore, the management and use of hazardous chemicals require special attention and must comply with relevant safety regulations and standards. In a laboratory, the use of hazardous chemicals is inevitable because many experiments require chemical reagents and raw materials. However, since a laboratory is usually a small environment with relatively compact equipment and facilities, the management and use of hazardous chemicals are particularly important. A slight oversight may lead to accidents, endangering the safety of personnel and the smooth progress of experiments. When conducting experiments, if the dosage of hazardous chemicals is improper, it is easy to cause experiments, and in severe cases, it will cause harm to experimental personnel.
[0003] Therefore, the present invention provides a method and system for managing the usage of hazardous chemicals in a laboratory. Summary of the Invention
[0004] A method and system for managing the usage of hazardous chemicals in a laboratory according to the present invention can supervise whether the usage of hazardous chemicals by laboratory personnel is reasonable in combination with the requirements of the current experimental project in the laboratory, and give different warnings for different situations to ensure the safety of the experiment.
[0005] The present invention provides a method for managing the usage of hazardous chemicals in a laboratory, including:
[0006] Step 1: Decompose the process of the current experimental project in the laboratory to obtain a material requirement plan corresponding to each experimental process, and search for the material data corresponding to each hazardous chemical in the MSDS respectively;
[0007] Step 2: Determine the usage amount and usage time period corresponding to each hazardous chemical according to the material requirement plan and the material data, and construct the hazardous chemical management rules of the laboratory;
[0008] Step 3: Use the hazardous chemical management rules to conduct real-time supervision and management of the current experimental project, and inventory the real-time remaining amount corresponding to each hazardous chemical after completing the previous experimental project;
[0009] Step 4: Locate the target hazardous chemical with abnormal real-time remaining amount, restrict the experimental personnel from using the target hazardous chemical and give an alarm in the laboratory.
[0010] In an implementable manner,
[0011] It also includes:
[0012] Conduct a physical inventory of the materials in the MSDS within a specified period, and screen for expired laboratory materials in the laboratory;
[0013] Temporarily store the expired laboratory materials for scrapping, and restrict the laboratory personnel from using the expired laboratory materials.
[0014] In an implementable manner,
[0015] Step 1 includes:
[0016] Step 11: Structurally decompose the current experimental project to obtain several sub - project elements, construct an element logic tree of the current experimental project according to the element relationships between different sub - project elements, identify several tree branches included in the element logic tree, and construct the experimental process of the current experimental project according to the tree branches;
[0017] Step 12: Construct a process progress corresponding to each experimental process respectively, assign corresponding element operation attributes to the corresponding sub - project elements in the process progress, screen the first sub - project elements belonging to material attributes and the first sub - project elements belonging to operation attributes, and construct a material requirement plan for the corresponding experimental process according to the first sub - project elements and the second sub - project elements;
[0018] Step 13: Obtain the MSDS of the laboratory, search for each of the first sub - project elements in the MSDS respectively, determine several hazardous chemicals used in each experimental process according to the search results, and conduct a deep search for each hazardous chemical in the MSDS to obtain the material data corresponding to each hazardous chemical.
[0019] In an implementable manner,
[0020] Constructing a material requirement plan for the corresponding experimental process according to the first sub - project elements and the second sub - project elements includes:
[0021] Conduct a first marking on each of the first sub - project elements respectively in the process progress, and conduct a second marking on each of the second sub - project elements respectively;
[0022] Determine several material usage processes corresponding to the experimental process according to the marking results, and identify the laboratory materials included in each material usage process;
[0023] Estimate the usage amount of the corresponding laboratory materials according to the material usage processes, and generate a material requirement plan for the experimental process.
[0024] In an implementable manner,
[0025] Step 2 includes:
[0026] Step 21: Construct a hazardous chemical calling process corresponding to each experimental process according to the material requirement plan and the material data, and adjust the time sequence of the hazardous chemical calling processes according to the process sequence of each experimental process in the current experimental project to generate the total hazardous chemical calling process of the current experimental project;
[0027] Step 22: Determine several calling times corresponding to each hazardous chemical and the calling amount corresponding to each calling time according to the material requirement plan, map the calling amount corresponding to each hazardous chemical into the corresponding process time period in the total hazardous chemical calling process respectively, and adjust the usage amount of hazardous chemicals in the process time period;
[0028] Step 23: Determine the usage amount and usage time period corresponding to each hazardous chemical according to the adjusted total hazardous chemical calling process, create a hazardous chemical usage model for the laboratory, and run the hazardous chemical usage model to analyze the collision risk probability between different hazardous chemicals using the corresponding material data;
[0029] Step 24: Adjust the process time period of the total hazardous chemical calling process according to the collision risk probability, and construct the hazardous chemical management rules for the laboratory according to the adjusted total hazardous chemical calling process.
[0030] In an implementable manner,
[0031] Step 3 includes:
[0032] Step 31: Collect the real-time experimental behaviors of the experimental personnel in the laboratory, construct the real-time standard behaviors of the experimental personnel using the hazardous chemical management rules, and evaluate the real-time experimental behaviors using the real-time standard behaviors to obtain the behavior valid information of the experimental personnel;
[0033] Step 32: Determine the real-time use of hazardous chemicals by the experimental personnel based on the behavior valid information, analyze the real-time usage amount corresponding to the real-time use of hazardous chemicals after the completion of the previous experimental project, determine the real-time remaining amount corresponding to each hazardous chemical and display it.
[0034] In an implementable manner,
[0035] It further includes:
[0036] Screen the experimental violation behaviors included in the behavior valid information according to the hazardous chemical management rules;
[0037] Locate the behavior hazardous chemicals corresponding to the experimental violation behavior in the real-time experimental behavior, and deduce the violation consequences corresponding to the experimental violation behavior based on the behavior material data corresponding to the behavior hazardous chemicals;
[0038] Construct a violation remedy measure according to the violation consequence and transmit it to the display terminal of the laboratory for display, and at the same time transmit it to the warning terminal of the laboratory for warning.
[0039] In an implementable manner,
[0040] Step 4 includes:
[0041] Step 41: Determine several hazardous chemicals to be experimented for the current experimental project according to the material demand plan, and the amount to be experimented corresponding to each hazardous chemical to be experimented;
[0042] Step 42: Screen the target hazardous chemicals whose real-time remaining amount is lower than the corresponding amount to be experimented, and find the improper hazards corresponding to each target hazardous chemical in the MSDS;
[0043] Step 43: Construct a hazard reminder for the current experimental project according to the improper hazard, and restrict the experimenter from using the target hazardous chemical for the current experimental project;
[0044] Step 44: Generate an alarm text according to the improper hazard and transmit it to the warning terminal of the laboratory for warning.
[0045] The present invention provides a hazardous chemical usage management system for a laboratory, including:
[0046] A material analysis module, which is used to decompose the process of the current experimental project in the laboratory to obtain the material demand plan corresponding to each experimental process, and search for the material data corresponding to each hazardous chemical in the MSDS respectively;
[0047] A rule construction module, which is used to determine the usage amount and usage time period corresponding to each hazardous chemical according to the material demand plan and the material data, and construct the hazardous chemical management rule of the laboratory;
[0048] A real-time inventory module, which is used to perform real-time supervision and management on the current experimental project by using the hazardous chemical management rule, and inventory the real-time remaining amount corresponding to each hazardous chemical after completing the previous experimental project;
[0049] A danger alarm module, which is used to locate the target hazardous chemical with abnormal real-time remaining amount, restrict the experimenter from using the target hazardous chemical and give an alarm in the laboratory.
[0050] In an implementable manner,
[0051] The material analysis module includes:
[0052] An element analysis unit, which is used to structurally decompose the current experimental project into several sub - project elements, construct an element logic tree of the current experimental project according to the element relationships between different sub - project elements, identify several tree branches included in the element logic tree, and construct the experimental process of the current experimental project according to the tree branches;
[0053] A plan construction unit, which is used to construct the process progress corresponding to each experimental process respectively, assign corresponding element operation attributes to the corresponding sub - project elements in the process progress, screen the first sub - project elements belonging to material attributes and the first sub - project elements belonging to operation attributes, and construct a material requirement plan corresponding to the experimental process according to the first sub - project elements and the second sub - project elements;
[0054] A hazardous chemical management unit, which is used to obtain the MSDS of the laboratory, search for each of the first sub - project elements in the MSDS respectively, determine several hazardous chemicals used in each experimental process according to the search results, and perform a deep search on each hazardous chemical in the MSDS to obtain the material data corresponding to each hazardous chemical.
[0055] The achievable beneficial effects of the above - mentioned technical solution are as follows: Since different experimental projects use different materials, before the experimental personnel carry out the current experimental project, the process is decomposed first, the material requirement plan corresponding to each experimental process is determined, and the material data of each hazardous chemical is searched, which is convenient for subsequent management of the usage amount of hazardous chemicals. Then, according to the material requirement plan and the material data, the usage amount and usage time period of each hazardous chemical are deduced, and the corresponding hazardous chemical management rules are constructed, so as to conduct real - time supervision and management of the operations of the experimental personnel. By analyzing the real - time remaining amounts of different hazardous chemicals after completing the previous experimental project, it is judged whether the hazardous chemicals in the laboratory can meet the current experimental project and corresponding alarm reminders are given. In this way, the usage amount of hazardous chemicals in the laboratory can be predicted in advance, the experimental process can be supervised, the shortage or excessive usage of hazardous chemicals can be avoided, the safety level of the laboratory is effectively improved, laboratory accidents caused by inaccurate usage amounts are reduced, and the smooth progress of the experimental project is ensured.
[0056] Other features and advantages of the present invention will be described in the subsequent specification, and, in part, will become obvious from the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention can be achieved and obtained through the structures specifically pointed out in the written specification and the drawings.
[0057] The technical solution of the present invention will be further described in detail below through the drawings and embodiments. Description of the Drawings
[0058] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:
[0059] Figure 1 is a schematic diagram of the work flow of a hazardous chemical usage management method for a laboratory in an embodiment of the present invention;
[0060] Figure 2 is a schematic diagram of the composition of a hazardous chemical usage management system for a laboratory in an embodiment of the present invention. Detailed Embodiments
[0061] The following describes the preferred embodiments of the present invention with reference to the drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0062] Embodiment 1
[0063] This embodiment provides a hazardous chemical usage management method for a laboratory, as Figure 1 shown, including:
[0064] Step 1: Decompose the current experimental project in the laboratory to obtain a material requirement plan corresponding to each experimental process, and search for the material data corresponding to each hazardous chemical in the MSDS respectively;
[0065] Step 2: Determine the usage amount and usage time period corresponding to each hazardous chemical according to the material requirement plan and the material data, and construct the hazardous chemical management rules for the laboratory;
[0066] Step 3: Use the hazardous chemical management rules to conduct real-time supervision and management of the current experimental project, and take inventory of the real-time remaining amount corresponding to each hazardous chemical after completing the previous experimental project;
[0067] Step 4: Locate the target hazardous chemical with abnormal real-time remaining amount, restrict the use of the target hazardous chemical by the experimental personnel and give an alarm in the laboratory.
[0068] In this example, the current experimental project refers to the experimental project currently being carried out in the laboratory;
[0069] In this example, the experimental process refers to the process that needs to be executed for the current experimental project;
[0070] In this example, MSDS refers to the Material Safety Data Sheet, which contains various important data about hazardous chemicals;
[0071] In this example, the material requirements plan represents a statistical table of materials required for performing an experimental process;
[0072] In this example, the usage time period represents the time period for picking up hazardous chemicals;
[0073] In this example, the hazardous chemical management rules represent the rules that need to be followed when picking up and using hazardous chemicals in the laboratory;
[0074] In this example, the target hazardous chemicals refer to the hazardous chemicals with insufficient remaining quantity and unable to continue to support the smooth progress of the current experimental project.
[0075] The working principle and beneficial effects of the above technical solution: Since different experimental projects use different materials, before the experimenter conducts the current experimental project, the process is decomposed first to determine the material requirements plan corresponding to each experimental process, and the material data of each hazardous chemical is searched to facilitate the subsequent management of the usage amount of hazardous chemicals. Then, based on the material requirements plan and material data, the usage amount and usage time period of each hazardous chemical are deduced, and the corresponding hazardous chemical management rules are constructed, so as to conduct real-time supervision and management of the experimenter's operations. By analyzing the real-time remaining quantity of different hazardous chemicals after completing the previous experimental project, it is judged whether the hazardous chemicals in the laboratory can meet the current experimental project and corresponding alarm reminders are given. In this way, the usage amount of hazardous chemicals in the laboratory can be predicted in advance, and the experimental process can be supervised to avoid insufficient or excessive usage of hazardous chemicals, effectively improving the safety level of the laboratory, reducing laboratory accidents caused by inaccurate usage, and ensuring the smooth progress of the experimental project.
[0076] Example 2
[0077] Based on Example 1, the method for managing the usage amount of hazardous chemicals for a laboratory further includes:
[0078] Conduct a physical inventory of the materials in the MSDS within a specified period, and screen out the expired laboratory materials in the laboratory;
[0079] Temporarily store the expired laboratory materials for scrapping, and restrict the experimenter from using the expired laboratory materials.
[0080] In this example, the specified period is 14 days.
[0081] The working principle and beneficial effects of the above technical solution: Since expired hazardous chemicals are more dangerous, it is necessary to regularly check the expiration date of the materials in the laboratory and dispose of the expired laboratory materials. To further avoid accidents, restrict the experimenter from using the expired laboratory materials, and ensure the personal safety of the experimenter.
[0082] Example 3
[0083] Based on Example 1, for the method of managing the usage amount of hazardous chemicals in a laboratory, Step 1 includes:
[0084] Step 11: Structurally decompose the current experimental project to obtain a number of sub - project elements, construct an element logic tree for the current experimental project according to the element relationships between different sub - project elements, identify a number of tree branches included in the element logic tree, and construct the experimental process of the current experimental project according to the tree branches;
[0085] Step 12: Construct the process progress corresponding to each experimental process respectively, assign corresponding element operation attributes to the corresponding sub - project elements in the process progress, screen the first sub - project elements belonging to the material attribute, and screen the first sub - project elements belonging to the operation attribute, and construct a material requirement plan corresponding to the experimental process according to the first sub - project elements and the second sub - project elements;
[0086] Step 13: Obtain the MSDS of the laboratory, search for each of the first sub - project elements in the MSDS respectively, determine several types of hazardous chemicals used in each experimental process according to the search results, and conduct a deep search for each hazardous chemical in the MSDS to obtain the material data corresponding to each hazardous chemical.
[0087] In this example, the sub - project element represents an element required for the process of a project included in the current experimental project, including: materials, experimental operations, etc.;
[0088] In this example, the element logic tree represents a logic tree constructed according to the element relationships between different sub - project elements;
[0089] In this example, the tree branch represents an independent branch included in the element logic tree, and one tree branch corresponds to one experimental process;
[0090] In this example, the process progress represents the progress required to complete an experimental process;
[0091] In this example, the element operation attribute represents the operation that a sub - project element needs to perform;
[0092] In this example, the material attribute indicates that the sub - project element belongs to laboratory materials, and the operation attribute indicates that the sub - project element belongs to experimental operations.
[0093] Working principle and beneficial effects of the above technical solution: In order to better supervise the experimental process, first divide the current experimental item into several sub-item elements, then analyze the logical relationships between different sub-item elements to construct an element logic tree, and then determine the experimental process of the current experimental item according to the tree branches included in the element logic tree. Furthermore, assign corresponding attributes to each sub-item element according to the process progress of the experimental process, construct a material requirement plan for the experimental process, and lay a foundation for subsequent material management. Then, search for each sub-item element in the MSDS of the laboratory, determine several hazardous chemicals required for this experimental process, and at the same time conduct a deep search for the hazardous chemicals in the MSDS to determine the material data of each hazardous chemical. In this way, comprehensive supervision can be carried out on the hazardous chemicals to ensure the smooth progress of the experiment and the personal safety of the experimental personnel.
[0094] Example 4
[0095] On the basis of Example 3, the method for managing the dosage of hazardous chemicals for a laboratory constructs a material requirement plan corresponding to the experimental process according to the first sub-item element and the second sub-item element, including:
[0096] Perform a first mark on each of the first sub-item elements respectively in the process progress, and perform a second mark on each of the second sub-item elements respectively;
[0097] Determine several material usage processes corresponding to the experimental process according to the marking results, and identify the laboratory materials included in each material usage process;
[0098] Estimate the dosage of the corresponding laboratory materials according to the material usage processes, and generate a material requirement plan for the experimental process.
[0099] In this example, the first mark and the second mark represent the results of distinguishing and marking the first sub-item element and the second sub-item element in the process progress;
[0100] In this example, the material usage process represents the order and usage method of using different laboratory materials.
[0101] Working principle and beneficial effects of the above technical solution: By separately marking the first sub-item element and the second sub-item element in the process progress to determine the material usage processes of the experimental process, and then estimating the dosage of the laboratory materials included in each material usage process, a material requirement plan for the experimental process is generated. In this way, multiple first sub-item elements and second sub-item elements can be processed in a short time, and the laboratory materials used in different experimental processes are determined to improve the accuracy of subsequent dosage supervision.
[0102] Example 5
[0103] Based on Example 1, for the method for managing the usage amount of hazardous chemicals in a laboratory, in step 2, it includes:
[0104] Step 21: Construct a hazardous chemical calling process corresponding to each experimental process according to the material demand plan and the material data, and perform chronological adjustment on the hazardous chemical calling processes according to the process sequence of each experimental process in the current experimental project to generate the total hazardous chemical calling process of the current experimental project;
[0105] Step 22: Determine several calling times corresponding to each hazardous chemical and the calling amount corresponding to each calling time according to the material demand plan, map the calling amount corresponding to each hazardous chemical into the corresponding process time period in the total hazardous chemical calling process respectively, and adjust the usage amount of hazardous chemicals in the process time period;
[0106] Step 23: Determine the usage amount and usage time period corresponding to each hazardous chemical according to the adjusted total hazardous chemical calling process, create a hazardous chemical usage model for the laboratory, and run the hazardous chemical usage model to analyze the collision risk probability between different hazardous chemicals by using the corresponding material data;
[0107] Step 24: Adjust the process time period of the total hazardous chemical calling process according to the collision risk probability, and construct the hazardous chemical management rules for the laboratory according to the adjusted total hazardous chemical calling process.
[0108] In this example, the hazardous chemical calling process refers to the process that needs to be executed when taking different hazardous chemicals during an experimental process.
[0109] The working principle and beneficial effects of the above technical solution: Generate the total hazardous chemical calling process of the current experimental project by constructing the hazardous chemical calling process corresponding to each experimental process, then adjust the usage amount of hazardous chemicals in each time period in the total hazardous chemical calling process according to the material demand plan, and analyze the collision risk probability between different hazardous chemicals by creating a model, and then adjust the time period of the total hazardous chemical calling process, effectively avoiding the phenomenon of collision accidents when experimental personnel take different hazardous chemicals at the same time. Finally, construct the hazardous chemical management rules for the laboratory according to the adjusted total hazardous chemical calling process, and use this rule to supervise and manage the experimental process of experimental personnel, improving the safety of the laboratory.
[0110] Example 6
[0111] Based on Example 1, for the method for managing the usage amount of hazardous chemicals in a laboratory, in step 3, it includes:
[0112] Step 31: Collect the real-time experimental behaviors of the experimental personnel in the laboratory, construct the real-time standard behaviors of the experimental personnel using the hazardous chemical management rules, and conduct behavior evaluation on the real-time experimental behaviors using the real-time standard behaviors to obtain the behavior valid information of the experimental personnel;
[0113] Step 32: Determine the real-time use of hazardous chemicals by the experimental personnel based on the behavior valid information. After the completion of the previous experimental project, analyze the real-time usage amount corresponding to the real-time use of hazardous chemicals, determine the real-time remaining amount corresponding to each hazardous chemical, and display it.
[0114] In this example, the real-time experimental behavior refers to the behavior generated by the experimental personnel during the experiment in the laboratory;
[0115] In this example, the real-time standard behavior refers to the standard behavior that the experimental personnel should present at the current moment;
[0116] In this example, the behavior valid information refers to the behaviors that must be carried out for the execution of the current experimental project;
[0117] In this example, the real-time usage amount refers to the usage amount of various hazardous chemicals during the previous experimental project.
[0118] The working principle and beneficial effects of the above technical solution: By evaluating the real-time experimental behaviors of the experimental personnel using the hazardous chemical management rules to obtain the behavior valid information of the experimental personnel, the real-time use of hazardous chemicals by the experimental personnel is determined. When an experimental project is completed, the real-time remaining amount of each hazardous chemical is determined and displayed. On the one hand, it is convenient for the experimental personnel to understand the remaining amount of hazardous chemicals at any time, and on the other hand, it is convenient to judge whether the remaining amount of hazardous chemicals can meet the usage amount of the next experimental project.
[0119] Example 7
[0120] Based on Example 6, the method for managing the usage amount of hazardous chemicals for a laboratory further includes:
[0121] Screen the experimental violation behaviors included in the behavior valid information according to the hazardous chemical management rules;
[0122] Locate the behavior hazardous chemicals corresponding to the experimental violation behaviors in the real-time experimental behaviors, and deduce the violation consequences corresponding to the experimental violation behaviors based on the behavior material data corresponding to the behavior hazardous chemicals;
[0123] Construct violation remedial measures according to the violation consequences and transmit them to the display terminal of the laboratory for display, and at the same time transmit them to the warning terminal of the laboratory for warning.
[0124] In this example, the behavior hazardous chemicals refer to the hazardous chemicals affected by the experimental violation behavior.
[0125] The working principle and beneficial effects of the above technical solution: Using the hazardous chemical management rules to identify the experimental violation behaviors of experimental personnel, then conducting consequence analysis on the behavior hazardous chemicals of the experimental violation behaviors, and constructing corresponding remedial measures to remind the experimental personnel to handle the errors in time, avoid the expansion of the scope of danger, and at the same time use the warning method to remind all experimental personnel in the laboratory to pay attention to safety, effectively reducing the probability of dangerous accidents occurring in the laboratory.
[0126] Example 8
[0127] Based on Example 1, for the method for managing the usage amount of hazardous chemicals in a laboratory, step 4 includes:
[0128] Step 41: Determine several to-be-experimented hazardous chemicals for the current experimental project according to the material requirement plan, and the to-be-experimented usage amount corresponding to each to-be-experimented hazardous chemical;
[0129] Step 42: Screen the target hazardous chemicals whose real-time remaining amount is lower than the corresponding to-be-experimented usage amount, and search for the improper hazards corresponding to each target hazardous chemical in the MSDS;
[0130] Step 43: Construct a hazard reminder for the current experimental project according to the improper hazards, and restrict the experimental personnel from using the target hazardous chemicals for the current experimental project;
[0131] Step 44: Generate an alarm text according to the improper hazards and transmit it to the warning terminal in the laboratory for warning.
[0132] The working principle and beneficial effects of the above technical solution: By using the material requirement plan to determine the to-be-experimented usage amount of each to-be-experimented hazardous chemical in the current experimental project to determine the target hazardous chemicals with insufficient remaining amount, then deriving the improper hazards of the target hazardous chemicals and generating corresponding reminders. At the same time, to ensure the safety of experimental personnel, restrict the experimental personnel from using this target hazardous chemical, and at the same time give a warning reminder to avoid the experiment failing because it cannot continue halfway through.
[0133] Example 9
[0134] This example provides a system for managing the usage amount of hazardous chemicals in a laboratory, as Figure 2 shown, including:
[0135] A material analysis module, used to decompose the process of the current experimental project in the laboratory to obtain the material requirement plan corresponding to each experimental process, and respectively search for the material data corresponding to each hazardous chemical in the MSDS;
[0136] A rule construction module, configured to determine the usage amount and usage time period corresponding to each hazardous chemical according to the material demand plan and the material data, and construct the hazardous chemical management rules of the laboratory;
[0137] A real-time inventory module, configured to use the hazardous chemical management rules to perform real-time supervision and management on the current experimental project, and inventory the real-time remaining amount corresponding to each hazardous chemical after completing the previous experimental project;
[0138] A danger alarm module, configured to locate the target hazardous chemical with abnormal real-time remaining amount, restrict the experimental personnel from using the target hazardous chemical and issue an alarm in the laboratory.
[0139] In this example, the current experimental project represents the test project currently being carried out in the laboratory;
[0140] In this example, the experimental process represents the process that needs to be executed for the current experimental project;
[0141] In this example, MSDS represents the Material Safety Data Sheet, which contains various important data about hazardous chemicals;
[0142] In this example, the material demand plan represents the material statistics table required when executing an experimental process;
[0143] In this example, the usage time period represents the time period for obtaining hazardous chemicals;
[0144] In this example, the hazardous chemical management rules represent the rules that need to be followed when obtaining and using hazardous chemicals in the laboratory;
[0145] In this example, the target hazardous chemical represents the hazardous chemical with insufficient remaining amount and unable to continue to support the smooth progress of the current experimental project.
[0146] Working principle and beneficial effects of the above technical solution: Since different experimental projects use different materials, before the experimenter conducts the current experimental project, the process is decomposed first to determine the material requirement plan corresponding to each experimental process, and the material data of each hazardous chemical is searched, which is convenient for subsequent management of the usage amount of hazardous chemicals. Then, according to the material requirement plan and the material data, the usage amount and usage time period of each hazardous chemical are deduced, and the corresponding hazardous chemical management rules are constructed, so as to conduct real-time supervision and management of the operations of the experimenter. By analyzing the real-time remaining amount of different hazardous chemicals after completing the previous experimental project, it is judged whether the hazardous chemicals in the laboratory can meet the current experimental project and corresponding alarm reminders are given. In this way, the usage amount of hazardous chemicals in the laboratory can be predicted in advance, and the experimental process can be supervised to avoid insufficient or excessive usage of hazardous chemicals, effectively improving the safety level of the laboratory, reducing laboratory accidents caused by inaccurate usage amounts, and ensuring the smooth progress of experimental projects.
[0147] Example 10
[0148] Based on Example 9, in the hazardous chemical usage management system for a laboratory, the material analysis module includes:
[0149] An element analysis unit is used to structurally decompose the current experimental project into several sub-project elements, construct an element logic tree of the current experimental project according to the element relationships between different sub-project elements, identify several tree branches included in the element logic tree, and construct the experimental process of the current experimental project according to the tree branches;
[0150] A plan construction unit is used to construct the process progress corresponding to each experimental process respectively, endow the corresponding sub-project elements with corresponding element operation attributes in the process progress, screen the first sub-project elements belonging to the material attribute, and screen the first sub-project elements belonging to the operation attribute, and construct the material requirement plan corresponding to the experimental process according to the first sub-project elements and the second sub-project elements;
[0151] A hazardous chemical management unit is used to obtain the MSDS of the laboratory, search for each of the first sub-project elements in the MSDS respectively, determine several hazardous chemicals used in each experimental process according to the search results, and conduct a deep search for each hazardous chemical in the MSDS to obtain the material data corresponding to each hazardous chemical.
[0152] In this example, the sub-project element represents an element required for the process of the project included in the current experimental project, including: materials, experimental operations, etc.;
[0153] In this example, the element logic tree represents a logic tree constructed based on the element relationships between different sub-project elements;
[0154] In this example, a tree branch represents an independent branch contained in the element logic tree, and one tree branch corresponds to one experimental process;
[0155] In this example, the process progress represents the progress required to complete one experimental process;
[0156] In this example, the element operation attribute represents the operation that a sub-project element needs to perform;
[0157] In this example, the material attribute indicates that the sub-project element belongs to laboratory materials, and the operation attribute indicates that the sub-project element belongs to experimental operations.
[0158] The working principle and beneficial effects of the above technical solution: In order to better supervise the experimental process, first divide the current experimental item into several sub-project elements, then analyze the logical relationships between different sub-project elements to construct an element logic tree, and then determine the experimental process of the current experimental item according to the tree branches contained in the element logic tree. Furthermore, according to the process progress of the experimental process, assign corresponding attributes to each sub-project element to construct a material requirement plan for the experimental process, which serves as a basis for subsequent material management. Then, search for each sub-project element in the MSDS of the laboratory to determine several hazardous chemicals required for this experimental process. At the same time, conduct a deep search for the hazardous chemicals in the MSDS to determine the material data of each hazardous chemical. In this way, comprehensive supervision can be carried out for the hazardous chemicals to ensure the smooth progress of the experiment and the personal safety of the experimental personnel.
[0159] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and its equivalent technologies, the present invention is also intended to include these changes and modifications.
Claims
1. A method for managing the usage of hazardous chemicals in a laboratory, characterized in that, Including: Step 1: Decompose the current experimental project in the laboratory into processes to obtain a material requirement plan corresponding to each experimental process, and separately search for the material data corresponding to each hazardous chemical in the MSDS. Step 2: Determine the usage amount and usage time period corresponding to each of the hazardous chemicals according to the material requirement plan and the material data, and construct the hazardous chemical management rules for the laboratory. Step 3: Use the hazardous chemical management rules to conduct real-time supervision and management of the current experimental project, and inventory the real-time remaining amount corresponding to each of the hazardous chemicals after completing the previous experimental project. Step 4: Locate the target hazardous chemical with abnormal real-time remaining amount, restrict the experimental personnel from using the target hazardous chemical and trigger a laboratory alarm.
2. The method for managing the dosage of hazardous chemicals for a laboratory according to claim 1, characterized in that, Also including: Conduct a material inventory of the MSDS within a specified period, and screen out the expired laboratory materials in the laboratory. Temporarily store the expired laboratory materials for scrapping, and restrict the experimental personnel from using the expired laboratory materials.
3. A hazardous chemical dosage management method for laboratories according to claim 1, characterized in that, The said Step 1 includes: Step 11: Structurally decompose the current experimental project to obtain several sub-project elements, construct the element logic tree of the current experimental project according to the element relationships between different sub-project elements, identify several tree branches included in the element logic tree, and construct the experimental process of the current experimental project according to the tree branches. Step 12: Respectively construct the process progress corresponding to each experimental process, assign corresponding element operation attributes to the corresponding sub-project elements in the process progress, screen out the first sub-project elements belonging to the material attribute and the first sub-project elements belonging to the operation attribute, and construct the material requirement plan corresponding to the experimental process according to the first sub-project elements and the second sub-project elements. Step 13: Obtain the MSDS of the laboratory, separately search for each of the first sub-project elements in the MSDS, determine several hazardous chemicals used in each experimental process according to the search results, and conduct a deep search for each hazardous chemical in the MSDS to obtain the material data corresponding to each hazardous chemical.
4. The method for managing the dosage of hazardous chemicals for a laboratory according to claim 3, wherein, Constructing the material requirement plan corresponding to the experimental process according to the first sub-project elements and the second sub-project elements includes: Conduct a first marking on each of the first sub-project elements in the process progress respectively, and conduct a second marking on each of the second sub-project elements respectively. Determine several material usage processes corresponding to the experimental process according to the marking results, and identify the laboratory materials included in each material usage process. Estimate the usage amount of the corresponding laboratory materials according to the material usage processes, and generate the material requirement plan for the experimental process.
5. A method for managing the usage amount of hazardous chemicals in a laboratory according to claim 1, characterized in that, The said Step 2 includes: Step 21: Construct the hazardous chemical calling process corresponding to each experimental process according to the material requirement plan and the material data, adjust the time sequence of the hazardous chemical calling processes according to the process sequence of each experimental process in the current experimental project, and generate the total hazardous chemical calling process of the current experimental project. Step 22: Determine several calling times corresponding to each of the hazardous chemicals and the calling quantity corresponding to each calling time according to the material requirement plan, map the calling quantity corresponding to each hazardous chemical into the corresponding process time period in the total hazardous chemical calling process, and adjust the usage amount of the hazardous chemicals in the process time period; Step 23: Determine the usage amount and usage time period corresponding to each hazardous chemical according to the adjusted total hazardous chemical calling process, create a hazardous chemical usage model for the laboratory, and run the hazardous chemical usage model to analyze the collision risk probability between different hazardous chemicals using the corresponding material data; Step 24: Adjust the process time period of the total hazardous chemical calling process according to the collision risk probability, and construct the hazardous chemical management rules for the laboratory according to the adjusted total hazardous chemical calling process.
6. The method for managing the usage amount of hazardous chemicals in a laboratory according to claim 1, characterized in that, The said Step 3 includes: Step 31: Collect the real-time experimental behaviors of the experimental personnel in the laboratory, construct the real-time standard behaviors of the experimental personnel using the hazardous chemical management rules, evaluate the real-time experimental behaviors using the real-time standard behaviors, and obtain the behavior valid information of the experimental personnel; Step 32: Determine the real-time usage of hazardous chemicals by the experimental personnel based on the behavior valid information. After the previous experimental project is completed, analyze the real-time usage amount corresponding to the real-time usage of hazardous chemicals, determine the real-time remaining amount corresponding to each hazardous chemical and display it.
7. A method for managing the usage amount of hazardous chemicals in a laboratory as described in claim 6, characterized in that, It also includes: Screen the experimental violation behaviors included in the behavior valid information according to the hazardous chemical management rules; Locate the behavior hazardous chemicals corresponding to the experimental violation behaviors in the real-time experimental behaviors, and deduce the violation consequences corresponding to the experimental violation behaviors according to the behavior material data corresponding to the behavior hazardous chemicals; Construct a violation remedy measure according to the violation consequences and transmit it to the display terminal of the laboratory for display, and at the same time transmit it to the warning terminal of the laboratory for warning.
8. The method for managing the usage amount of hazardous chemicals for a laboratory according to claim 1, wherein, The said Step 4 includes: Step 41: Determine several hazardous chemicals to be experimented in the current experimental project and the usage amount to be experimented corresponding to each of the hazardous chemicals to be experimented according to the material requirement plan; Step 42: Screen the target hazardous chemicals whose real-time remaining amount is lower than the corresponding usage amount to be experimented, and search for the improper hazards corresponding to each target hazardous chemical in the MSDS; Step 43: Construct a hazard reminder for the current experimental project according to the improper hazards, and restrict the experimental personnel from using the target hazardous chemicals for the current experimental project; Step 44: Generate an alarm text according to the improper hazards and transmit it to the warning terminal of the laboratory for warning.
9. A hazardous chemical dosage management system for laboratories, characterized in that, It includes: A material analysis module, which is used to decompose the process of the current experimental project in the laboratory to obtain the material requirement plan corresponding to each experimental process, and search for the material data corresponding to each hazardous chemical in the MSDS respectively; A rule construction module, which is used to determine the usage amount and usage time period corresponding to each hazardous chemical according to the material requirement plan and the material data, and construct the hazardous chemical management rules for the laboratory; A real-time inventory module, which is used to perform real-time supervision and management on the current experimental project by using the hazardous chemical management rules, and take inventory of the real-time remaining quantity corresponding to each hazardous chemical after completing the previous experimental project; A danger alarm module, which is used to locate the target hazardous chemical with abnormal real-time remaining quantity, restrict the use of the target hazardous chemical by the experimenter and give an alarm in the laboratory.
10. The chemical consumption management system for laboratories according to claim 9, characterized in that, The material analysis module includes: An element analysis unit, which is used to perform a structured decomposition on the current experimental project to obtain several sub-project elements, construct an element logic tree of the current experimental project according to the element relationships between different sub-project elements, identify several tree branches included in the element logic tree, and construct the experimental process of the current experimental project according to the tree branches; A plan construction unit, which is used to construct the process progress corresponding to each experimental process respectively, endow the corresponding sub-project elements with corresponding element operation attributes in the process progress, screen the first sub-project elements belonging to the material attributes, and screen the first sub-project elements belonging to the operation attributes, and construct a material requirement plan corresponding to the experimental process according to the first sub-project elements and the second sub-project elements; A hazardous chemical management unit, which is used to obtain the MSDS of the laboratory, search for each of the first sub-project elements in the MSDS respectively, determine several hazardous chemicals used in each experimental process according to the search results, and perform a deep search on each hazardous chemical in the MSDS to obtain the material data corresponding to each hazardous chemical.
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