Storage battery plate curing chamber
By introducing a honeycomb plate structure and an adjustable rack system into the battery plate curing chamber, the problems of uneven plate quality and imbalance in temperature and humidity distribution are solved, the plate yield and energy consumption are improved, and the process adaptability is enhanced.
Patent Information
- Application Number
- CN202510829678.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-07-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing battery plate curing chambers have problems such as uneven plate quality, low yield, imbalance in temperature and humidity distribution and poor process adaptability. Traditional equipment cannot dynamically adjust temperature and humidity according to different plate models, resulting in mutual extrusion damage between plates and high energy consumption.
A battery plate curing chamber is designed, adopting a honeycomb plate structure and an adjustable layer rack system. Through the positioning and layer height adjustment of the honeycomb plate, the airflow is ensured uniform penetration. Combined with an adjustable temperature and humidity control system, it adapts to the dynamic adjustment of different plate thicknesses and lead paste components.
The uniformity of the plate quality and yield rate are improved, the plate damage is reduced, energy consumption is reduced, and the process adaptability and dynamic control ability of temperature and humidity are improved.
Smart Images

Figure CN120341244A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery plate curing chambers, and more particularly to a battery plate curing chamber. Background Art
[0002] In recent years, with the rapid development of the new energy industry, the requirements for the performance of lead-acid battery plates have been increasing day by day. As the core process of battery production, plate curing directly affects the capacity, life, and consistency of the battery. Currently, traditional curing chambers generally adopt static racks and unidirectional air flow designs, and have the following key defects: I. Uneven plate quality and low finished product rate due to unbalanced temperature and humidity distribution: Existing curing chambers mostly rely on single-point air supply from the top, such as fans or steam pipes, resulting in significant temperature and humidity gradients inside the chamber. It is impossible to adjust the height according to the different models of batteries, thereby reducing the temperature difference and humidity deviation, and stacking and extrusion damage: The traditional rack is a fixed grid plate, and the plates need to be stacked tightly to ensure air flow penetration. During the curing process, the lead paste expands, and the plates are squeezed against each other, causing structural deformation. At the same time, the bottom plates collapse due to the load-bearing.
[0003] II. Poor process adaptability and high energy consumption due to rigid parameter regulation: Existing equipment relies on preset temperature and humidity curves and cannot dynamically adjust according to the thickness of different battery plates, the composition of the lead paste, or the ambient temperature and humidity.
[0004] Therefore, the present invention urgently needs to provide a battery plate curing chamber. Summary of the Invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a battery plate curing chamber to solve the problems existing in the above background art.
[0006] The present invention provides the following technical solution: A battery plate curing chamber includes a chamber main body. A slide rail is fixedly connected to the lower surface inside the chamber main body. Steel shafts are movably connected to both sides of the slide rail. One side of the steel shaft is movably connected to a slider. The upper end of the slider is movably connected to a first lower bottom plate. One end of the first lower bottom plate is movably connected to a first rotating plate, and the other end is movably connected to a second rotating plate. One end of the first rotating plate is movably connected to a first upper bottom plate. Both ends of the upper side surface of the first upper bottom plate are movably connected to fixing grooves. Bolts are movably connected to the surfaces of the fixing grooves. The upper end of the first upper bottom plate is movably connected to a second lower bottom plate. One end of the second lower bottom plate is movably connected to a third rotating plate, and the other end is movably connected to a fourth rotating plate. One end of the third rotating plate is movably connected to a second upper bottom plate. The upper end of the second upper bottom plate is movably connected to a third lower bottom plate; Furthermore, curved grooves are provided on both sides of the third lower base plate. A first fixing bolt is movably connected to the center of the second rotating plate, and a second fixing bolt is movably connected to the center of the third rotating plate. One end of the first rotating plate close to the first upper base plate is movably connected to a first upper sliding block. One end of the second rotating plate close to the first lower base plate is movably connected to a first lower sliding block. One end of the third rotating plate close to the second lower base plate is movably connected to a second lower sliding block. One end of the fourth rotating plate close to the second upper base plate is movably connected to a second upper sliding block.
[0007] Furthermore, a first fixing rod is movably connected to the lower end of the first lower base plate. The lower end of the first fixing rod is fixedly connected to a first fixing block. One side of the first fixing block is fixedly connected to a second fixing rod. The end of the second fixing rod far from the first fixing block is fixedly connected to a first bearing plate. Three equally spaced first springs are fixedly connected to the upper end of the first bearing plate.
[0008] Furthermore, one end of the first lower sliding block far from the first lower base plate is movably connected to a fourth fixing rod. A first ratchet is movably connected to the surface of the fourth fixing rod. The end of the fourth fixing rod far from the first lower sliding block is fixedly connected to a second fixing block. The upper end of the second fixing block is fixedly connected to a fifth fixing rod. The upper end of the fifth fixing rod is fixedly connected to a third fixing block. One side of the third fixing block is fixedly connected to a sixth fixing rod. The end of the sixth fixing rod far from the third fixing block is movably connected to a first upper sliding block. The lower end of the first ratchet is movably connected to a first tooth groove. One end of the first tooth groove is movably connected to a first rotating shaft. The other end of the first tooth groove is fixedly connected to a handle.
[0009] Furthermore, one end of the second upper sliding block far from the second upper base plate is movably connected to a ninth fixing rod. The other end of the ninth fixing rod is fixedly connected to a fifth fixing block. The lower end of the fifth fixing block is fixedly connected to an eighth fixing rod. The lower end of the eighth fixing rod is fixedly connected to a fourth fixing block. One side of the fourth fixing block is fixedly connected to a seventh fixing rod. A second ratchet is movably connected to the surface of the seventh fixing rod.
[0010] Furthermore, three equally spaced third fixing rods are movably connected to one side of the first upper base plate. The other end of the third fixing rod is fixedly connected to a second bearing plate. Three equally spaced second springs are fixedly connected to the upper end of the second bearing plate. A tenth fixing rod is movably connected to the surface of the second lower base plate. The end of the tenth fixing rod far from the second lower base plate is fixedly connected to a second tooth groove.
[0011] Further, a honeycomb panel is movably connected to the center of the surface of the third lower bottom plate. A first slot is provided on one side of the third lower bottom plate close to the honeycomb panel, and a second slot is provided on the other side. Card slots are provided on both sides of the honeycomb panel. The honeycomb panel is movably connected to a wedge-shaped block through the card slots. One end of the wedge-shaped block away from the card slot is fixedly connected to a linkage rod. A push rod is fixedly connected to the surface of the linkage rod. One end of the linkage rod away from the wedge-shaped block is fixedly connected to a third spring. A positioning frame is fixedly connected to the surface of the honeycomb panel. The honeycomb panel has better load-bearing capacity than traditional electrode plates, avoiding the collapse of micropores.
[0012] Further, side air ducts are fixedly connected to both sides inside the chamber body. Two air outlets arranged at equal intervals are respectively fixedly connected to both upper ends of the side air ducts. A water tank is fixedly connected to the center of the upper end of the side air duct. Sub-air ducts are respectively fixedly connected to both upper ends inside the top of the chamber body. A main air duct is fixedly connected to the center of the top inside the chamber body.
[0013] Further, an air chamber is fixedly connected to the top of the outer surface of the chamber body. An air inlet is fixedly connected to one side of the top of the air chamber. An air outlet is fixedly connected to the other side of the top of the air chamber.
[0014] The technical effects and advantages of the present invention: 1. In the present invention, by providing a push rod, when the operator pulls back the push rod, the third spring is compressed, the wedge-shaped block disengages from the card slot, the honeycomb panel is placed on the first lower bottom plate, the second lower bottom plate and the third lower bottom plate, the card slot and the wedge-shaped block are aligned, and the push rod is released. The third spring rebounds, and the wedge-shaped block locks into the card slot to complete the positioning of the honeycomb panel. The holes of the honeycomb panel fix the electrode plate, ensuring uniform airflow penetration.
[0015] 2. In the present invention, by providing a fifth fixing rod, pulling the fifth fixing rod outwards drives the first tooth groove to move, and the first ratchet wheel rolls along the first tooth groove. The first upper sliding block and the first lower sliding block move rightward along the curved groove, thereby pushing the first rotating plate and the second rotating plate to rotate around the first fixing bolt. The included angle between the two plates decreases and contracts, driving the distance between the first upper bottom plate and the first lower bottom plate to increase. The first ratchet wheel is stuck in the concave position of the first tooth groove to prevent retraction.
[0016] 3. In the present invention, by providing a handle, pulling the handle downwards causes the first tooth groove to rotate around the first rotating shaft and disengage from the first ratchet wheel, and the first spring pushes the layer rack to reset.
[0017] 4. The present invention is provided with a honeycomb plate, which is beneficial for better load-bearing capacity compared with traditional electrode plates during curing, avoiding micropore collapse. By pulling back the first lower base plate, the push rods on the second lower base plate and the third lower base plate, the third spring is compressed. Then, place the honeycomb plate on the first lower base plate, the second lower base plate and the third lower base plate, align the card slots with the wedge blocks. At this time, release the push rods, and the third spring rebounds, so that the wedge blocks just snap into the card slots. Pull back the push rods to release the honeycomb plate, and then the cured electrode plates can be taken out. Then, adjust the layer height to reduce the occupied space of the curing rack. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the internal structure of the curing chamber of the present invention.
[0020] Figure 3 It is a schematic diagram of the overall structure of the curing rack of the present invention.
[0021] Figure 4 It is a schematic diagram of the overall right view perspective structure of the curing rack of the present invention.
[0022] Figure 5 It is a schematic diagram of a partial structure of the curing rack of the present invention.
[0023] Figure 6 It is a partial schematic diagram of the structure for adjusting the layer height of the curing rack of the present invention.
[0024] Figure 7 It is a partial schematic diagram of the structure of the layer rack of the curing rack of the present invention.
[0025] Figure 8 It is a schematic diagram of the structure of the honeycomb plate of the present invention.
[0026] Figure 9 It is a schematic diagram of the quick-release structure of the honeycomb plate of the present invention.
[0027] The reference numerals are: 101, chamber body; 102, slide rail; 103, steel shaft; 104, slider; 105, side air duct; 106, air outlet; 107, water tank; 108, main air duct; 109, secondary air duct; 201, air chamber; 202, air intake opening; 203, air outlet opening; 301, first lower bottom plate; 302, first upper bottom plate; 303, positioning frame; 304, second lower bottom plate; 305, second upper bottom plate; 306, third lower bottom plate; 307, curved groove; 308, first rotating plate; 309, second rotating plate; 310, fixing groove; 311, bolt; 312, first fixing bolt; 313, first upper sliding block; 314, first lower sliding block; 315, third rotating plate; 316, fourth rotating plate; 317, second lower sliding block; 318, second upper sliding block; 319, second fixing bolt; 401, first fixing rod; 402, first fixing block; 403, second fixing rod; 404, first bearing plate; 405, first spring; 406, second bearing plate; 407, third fixing rod; 408, second spring; 501, first tooth groove; 502, first rotating shaft; 503, first ratchet; 404, fourth fixing rod; 505, second fixing block; 506, fifth fixing rod; 507, third fixing block; 508, sixth fixing rod; 509, handle; 510, second tooth groove; 511, second ratchet; 512, seventh fixing rod; 513, fourth fixing block; 514, eighth fixing rod; 515, fifth fixing block; 516, ninth fixing rod; 517, tenth fixing rod; 601, honeycomb plate; 602, first slot; 603, second slot; 604, push rod; 605, linkage rod; 606, third spring; 607, wedge block; 608, card slot. Detailed implementation mode
[0028] The technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings in the present invention. In addition, the forms of the various structures described in the following embodiments are merely examples, and a battery plate curing chamber related to the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0029] Refer to Figures 1-9, the present invention provides a curing chamber for battery plates, which includes a chamber main body 101. A slide rail 102 is fixedly connected to the lower surface inside the chamber main body 101. Steel shafts 103 are movably connected to both sides of the slide rail 102. Two sliders 104 are movably connected to one side of the steel shaft 103 at a certain distance apart. The upper end of the slider 104 is movably connected to a first lower bottom plate 301. One end of the first lower bottom plate 301 is movably connected to a first rotating plate 308, and the other end of the first lower bottom plate 301 is movably connected to a second rotating plate 309. One end of the first rotating plate 308 away from the first lower bottom plate 301 is movably connected to a first upper bottom plate 302. Fixing grooves 310 are movably connected to both ends of the upper side surface of the first upper bottom plate 302. Bolts 311 are movably connected to the surface of the fixing grooves 310. The upper end of the first upper bottom plate 302 is movably connected to a second lower bottom plate 304. One end of the second lower bottom plate 304 is movably connected to a third rotating plate 315, and the other end of the second lower bottom plate 304 is movably connected to a fourth rotating plate 316. One end of the third rotating plate 315 away from the first upper bottom plate 302 is movably connected to a second upper bottom plate 305. The upper end of the second upper bottom plate 305 is movably connected to a third lower bottom plate 306.
[0030] Curved grooves 307 are provided on both sides of the third lower bottom plate 306, and curved grooves 307 are provided on both sides of each bottom plate. A first fixing bolt 312 is movably connected to the center of the second rotating plate 309, and a second fixing bolt 319 is movably connected to the center of the third rotating plate 315. A first upper sliding block 313 is movably connected to one end of the first rotating plate 308 close to the first upper bottom plate 302. A first lower sliding block 314 is movably connected to one end of the second rotating plate 309 close to the first lower bottom plate 301. A second lower sliding block 317 is movably connected to one end of the third rotating plate 315 close to the second lower bottom plate 304. A second upper sliding block 318 is movably connected to one end of the fourth rotating plate 316 close to the second upper bottom plate 305. The second upper sliding block 318 and the second lower sliding block 317 can slide to the right through the curved grooves 307 opened on the second upper bottom plate 305 and the second lower bottom plate 304. The centers of the second upper sliding block 318 and the second lower sliding block 317 rotate around the second fixing bolt 319. The other ends of the third rotating plate 315 and the fourth rotating plate 316 are respectively fixed on the second upper bottom plate 305 and the second lower bottom plate 304 and cannot move. The first upper sliding block 313 and the first lower sliding block 314 can slide to the right through the curved grooves 307 opened on the first lower bottom plate 301 and the first upper bottom plate 302. The centers of the first rotating plate 308 and the second rotating plate 309 rotate around the first fixing bolt 312. The other ends of the first upper sliding block 313 and the first lower sliding block 314 are respectively fixed on the first lower bottom plate 301 and the first upper bottom plate 302 and cannot move.
[0031] The lower end of the first lower base plate 301 is movably connected to a first fixing rod 401. The lower end of the first fixing rod 401 is fixedly connected to a first fixing block 402. One side of the first fixing block 402 is fixedly connected to a second fixing rod 403. The end of the second fixing rod 403 away from the first fixing block 402 is fixedly connected to a first bearing plate 404. The upper end of the first bearing plate 404 is fixedly connected to three equally spaced first springs 405.
[0032] One end of the first lower sliding block 314 away from the first lower base plate 301 is movably connected to a fourth fixing rod 504. The surface of the fourth fixing rod 504 is movably connected to a first ratchet wheel 503. One end of the fourth fixing rod 504 away from the first lower sliding block 314 is fixedly connected to a second fixing block 505. The upper end of the second fixing block 505 is fixedly connected to a fifth fixing rod 506. The upper end of the fifth fixing rod 506 is fixedly connected to a third fixing block 507. One side of the third fixing block 507 is fixedly connected to a sixth fixing rod 508. The end of the sixth fixing rod 508 away from the third fixing block 507 is movably connected to a first upper sliding block 313. The lower end of the first ratchet wheel 503 is movably connected to a first tooth groove 501. One end of the first tooth groove 501 is movably connected to a first rotating shaft 502. The other end of the first tooth groove 501 is fixedly connected to a handle 509. By pulling the fifth fixing rod 506, the first upper sliding block 313 and the first lower sliding block 314 can be moved in the groove. The first ratchet wheel 503 rolls on the first tooth groove 501 as the fifth fixing rod 506 moves. When the position is determined, the first ratchet wheel 503 is prevented from retracting due to the pawl on the first tooth groove 501, thus fixing the position. When the handle 509 is pulled downward, the first tooth groove 501 rotates around the first rotating shaft 502. At this time, the first ratchet wheel 503 and the first tooth groove 501 become loose and retract to the original position. When the first tooth groove 501 moves downward, it presses the first spring 405. When the handle 509 is released, the first spring 405 rebounds back to the original position, and the first tooth groove 501 and the first ratchet wheel 503 come into contact again.
[0033] One end of the second upper sliding block 318 away from the second upper base plate 305 is movably connected to a ninth fixing rod 516. The other end of the ninth fixing rod 516 is fixedly connected to a fifth fixing block 515. The lower end of the fifth fixing block 515 is fixedly connected to an eighth fixing rod 514. The lower end of the eighth fixing rod 514 is fixedly connected to a fourth fixing block 513. One side of the fourth fixing block 513 is fixedly connected to a seventh fixing rod 512. The surface of the seventh fixing rod 512 is movably connected to a second ratchet wheel 511.
[0034] On one side of the first upper bottom plate 302, three third fixing rods 407 arranged at equal intervals are movably connected. The other end of the third fixing rod 407 is fixedly connected to a second bearing plate 406. Three second springs 408 arranged at equal intervals are fixedly connected to the upper end of the second bearing plate 406. On the surface of the second lower bottom plate 304, a tenth fixing rod 517 is movably connected. The other end of the tenth fixing rod 517 far from the second lower bottom plate 304 is fixedly connected to a second tooth groove 510.
[0035] In the center of the surface of the third lower bottom plate 306, a honeycomb panel 601 is movably connected. On one side of the third lower bottom plate 306 close to the honeycomb panel 601, a first slot hole 602 is provided, and on the other side, a second slot hole 603 is provided. On both sides of the honeycomb panel 601, clamping slots 608 are provided. The honeycomb panel 601 is movably connected to a wedge-shaped block 607 through the clamping slots 608. One end of the wedge-shaped block 607 far from the clamping slot 608 is fixedly connected to a linkage rod 605. A push rod 604 is fixedly connected to the surface of the linkage rod 605. One end of the linkage rod 605 far from the wedge-shaped block 607 is fixedly connected to a third spring 606. A positioning frame 303 is fixedly connected to the surface of the honeycomb panel 601. When the push rod 604 is pulled, the linkage rod 605 will compress the third spring 606. At this time, the clamping slot 608 on the honeycomb panel 601 is aligned with the wedge-shaped block 607, and then the push rod 604 is released. The third spring 606 rebounds, and the wedge-shaped block 607 is inserted into the clamping slot 608 to fix the honeycomb panel 601 on the third lower bottom plate 306.
[0036] On both sides inside the chamber body 101, side air ducts 105 are fixedly connected. On both upper sides of the side air ducts 105, two air outlets 106 arranged at equal intervals are respectively fixedly connected. In the center of the upper end of the side air ducts 105, a water tank 107 is fixedly connected. On both sides of the top inside the chamber body 101, secondary air ducts 109 are respectively fixedly connected. In the center of the top inside the chamber body 101, a main air duct 108 is fixedly connected.
[0037] On the top of the outer surface of the chamber body 101, an air chamber 201 is fixedly connected. On one side of the top of the air chamber 201, an air inlet 202 is fixedly connected. On the other side of the top of the air chamber 201, an air outlet 203 is fixedly connected.
[0038] The working principle of the present invention: Before feeding, the operator first pulls back the push rods 604 on the first lower base plate 301, the second lower base plate 304 and the third lower base plate 306. The third spring 606 is compressed. Then, the honeycomb plate 601 is placed on the first lower base plate 301, the second lower base plate 304 and the third lower base plate 306, making the card slot 608 align with the wedge block 607. At this time, the push rod 604 is released, and the third spring 606 rebounds, causing the wedge block 607 to just snap into the card slot 608. After that, the operator places the lead paste-coated plates layer by layer in the honeycomb plate 601 on the first lower base plate 301, the second lower base plate 304 and the third lower base plate 306. During the placement process, the second upper slider 318 and the second lower slider 317 can slide to the right through the curved slots 307 opened on the second upper base plate 305 and the second lower base plate 304. The centers of the second upper slider 318 and the second lower slider 317 rotate around the second fixing bolt 319. The other ends of the third rotating plate 315 and the fourth rotating plate 316 are respectively fixed on the second upper base plate 305 and the second lower base plate 304 and cannot move. The first upper slider 313 and the first lower slider 314 can slide to the right through the curved slots 307 opened on the first lower base plate 301 and the first upper base plate 302. The centers of the first rotating plate 308 and the second rotating plate 309 rotate around the first fixing bolt 312. The other ends of the first upper slider 313 and the first lower slider 314 are respectively fixed on the first lower base plate 301 and the first upper base plate 302 and cannot move. The first upper slider 313 and the first lower slider 314 can be moved in the slot by pulling the fifth fixing rod 506. The first ratchet wheel 503 rolls on the first tooth slot 501 as the fifth fixing rod 506 moves. When the position is determined, the first ratchet wheel 503 will be prevented from retracting due to the pawl on the first tooth slot 501, thus fixing the position. During this process, along with the movement of the fifth fixing rod 506, the first upper slider 313 and the first lower slider 314 move to the right along the slot. The first rotating plate 308 and the second rotating plate 309 rotate around the first fixing bolt 312. The included angle between the first rotating plate 308 and the second rotating plate 309 decreases, and the distance between the two ends decreases. The distance between the first upper base plate 302 and the first lower base plate 301 becomes larger. The rising height depends on the distance that the first rotating plate 308 and the second rotating plate 309 move to the right. When the handle 509 is pulled downwards, the first tooth slot 501 will rotate around the first rotating shaft 502. At this time, the first ratchet wheel 503 and the first tooth slot 501 become loose and rebound to the original position. When the first tooth slot 501 moves downwards, it will press the first spring 405. When the handle 509 is released, the first spring 405 will rebound back to the original position. The first tooth slot 501 and the first ratchet wheel 503 come into contact again. The layer rack automatically resets under the action of the first spring 405. The third rotating plate 315 and the fourth rotating plate 316 can be moved in the slot by pulling the eighth fixing rod 514. The second ratchet wheel 511 rolls on the second tooth slot 510 as the eighth fixing rod 514 moves.When the position is determined, the fourth fixing block 513 will be prevented from retracting due to the pawl on the second tooth groove 510, thus fixing the position. During this process, along with the movement of the eighth fixing rod 514, the third rotating plate 315 and the fourth rotating plate 316 move to the right along the groove. The third rotating plate 315 and the fourth rotating plate 316 rotate around the second fixing bolt 319, and the included angle between the third rotating plate 315 and the fourth rotating plate 316 decreases, and the distance between the two ends decreases, while the distance between the second lower bottom plate 304 and the second upper bottom plate 305 becomes larger. The rising height depends on the distance that the second lower sliding block 317 and the second upper sliding block 318 move to the right, so as to realize the coordinated adjustment of the distances between the three layers of bottom plates. The height of each layer can be set to different heights to adapt to different types of storage batteries, avoiding the accumulation of storage batteries. When the second tooth groove 510 is pulled downward, the second tooth groove 510 will rotate around the tenth fixing rod 517. At this time, the second ratchet wheel 511 and the second tooth groove 510 become loose and retract and restore to the original position. When the second tooth groove 510 moves downward, it will press the second spring 408. When the downward pulling of the second tooth groove 510 is released, the second tooth groove 510 will automatically rebound back to the original position under the action of the second spring 408, and the second tooth groove 510 and the second ratchet wheel 511 come into contact again. The pasted green plates are sent into the sealed chamber body 101. Under strictly controlled temperature, humidity and time conditions, the lead paste undergoes complex physical and chemical changes to complete the curing process. First of all, the curing chamber environment is maintained at a high temperature, usually 50°C to 80°C and high relative humidity, often higher than 90% in the initial stage, by steam injection, spraying or wet air circulation. This high-temperature and high-humidity environment promotes the oxidation reaction of free lead particles Pb in the lead paste with moisture and oxygen to generate lead oxide PbO and release heat. At the same time, the lead oxides PbO, Pb3O4, lead powder Pb and sulfuric acid in the lead paste react to form and stabilize basic lead sulfate crystals, mainly 3PbO·PbSO4·H2O and a small amount of 4PbO·PbSO4. During this process, water molecules are crucial as the reaction medium and the component of the crystal structure. High humidity ensures that the necessary water content is maintained inside the lead paste to support the continuous progress of the reaction and the growth of crystals. As the curing time progresses, usually 24 to 72 hours, depending on the type of plate and the process, these newly formed needle-shaped or fibrous basic lead sulfate crystals grow intertwined among the lead paste particles to form a stable network skeleton structure with high mechanical strength and porosity. In the later stage of curing, the humidity may be gradually lowered, which helps to discharge some moisture, moderately dry the lead paste and further strengthen the crystal structure, while preventing cracks caused by excessive drying. During the whole curing process, the forced air circulation system ensures the uniform distribution of temperature, humidity and gas composition, mainly the oxygen content, at each point in the curing chamber, avoiding quality differences in the plates. Finally, the cured plates have sufficient mechanical strength to withstand subsequent processing and assembly, and a developed microporous structure is formed inside, which is conducive to the penetration of the electrolyte and the charge-discharge reaction.The basic lead sulfate crystals become ideal precursors for the subsequent formation process to transform into active substances Pb and PbO2. At the same time, the free lead content is significantly reduced, the plate resistance tends to be stable, and the curing quality is monitored through the appearance of the plates, color uniformity, strength testing, and resistance measurement. The temperature and humidity control process is an air circulation: external air enters the air chamber 201 through the air inlet 202 and is conveyed to the top of the chamber body 101 by the main air duct 108. The air flow is evenly distributed through the side air duct 105 and the secondary air duct 109, penetrates the plate layer vertically downward through the air outlet 106, and the humid and hot gas is finally collected in the water tank 107 through the bottom return air duct to complete the humidification cycle. Environmental regulation: Humidification stage: Introduce high-temperature steam at 50–80°C and maintain a relative humidity >90% to promote the oxidation of free lead in the lead paste and form basic lead sulfate crystals. Drying stage: Reduce the humidity to <80% to strengthen the crystal structure and discharge moisture to prevent cracking. After curing is completed, the plates are cured at a constant temperature and humidity for 24–72 hours to form a high mechanical strength and porous structure. Pull back the push rod 604 to release the honeycomb plate 601, and then the cured plates can be taken out. Then adjust the layer height to reduce the occupied space of the curing rack.
Claims
1. A curing chamber for a storage battery plate, comprising a chamber body (101), characterized in that: A slide rail (102) is fixedly connected to the lower surface inside the chamber body (101). Steel shafts (103) are movably connected to both sides of the slide rail (102). A slider (104) is movably connected to one side of the steel shaft (103). A first lower base plate (301) is movably connected to the upper end of the slider (104). A first rotating plate (308) is movably connected to one end of the first lower base plate (301), and a second rotating plate (309) is movably connected to the other end. A first upper base plate (302) is movably connected to one end of the first rotating plate (308). Fixed slots (310) are movably connected to both ends of the upper side surface of the first upper base plate (302). Bolts (311) are movably connected to the surfaces of the fixed slots (310). A second lower base plate (304) is movably connected to the upper end of the first upper base plate (302). A third rotating plate (315) is movably connected to one end of the second lower base plate (304), and a fourth rotating plate (316) is movably connected to the other end. A second upper base plate (305) is movably connected to one end of the third rotating plate (315). A third lower base plate (306) is movably connected to the upper end of the second upper base plate (305).
2. A curing chamber for a storage battery plate according to claim 1, wherein: Curved slots (307) are provided on both sides of the third lower base plate (306). A first fixing bolt (312) is movably connected to the center of the second rotating plate (309). A second fixing bolt (319) is movably connected to the center of the third rotating plate (315). A first upper sliding block (313) is movably connected to the end of the first rotating plate (308) close to the first upper base plate (302). A first lower sliding block (314) is movably connected to the end of the second rotating plate (309) close to the first lower base plate (301). A second lower sliding block (317) is movably connected to the end of the third rotating plate (315) close to the second lower base plate (304). A second upper sliding block (318) is movably connected to the end of the fourth rotating plate (316) close to the second upper base plate (305).
3. The curing chamber for battery plates according to claim 1, characterized in that: A first fixing rod (401) is movably connected to the lower end of the first lower base plate (301). A first fixing block (402) is fixedly connected to the lower end of the first fixing rod (401). A second fixing rod (403) is fixedly connected to one side of the first fixing block (402). A first bearing plate (404) is fixedly connected to the end of the second fixing rod (403) far from the first fixing block (402). Three equally spaced first springs (405) are fixedly connected to the upper end of the first bearing plate (404).
4. A curing chamber for battery plates according to claim 2, characterized in that: One end of the first lower sliding block (314) away from the first lower bottom plate (301) is movably connected to a fourth fixing rod (504). The surface of the fourth fixing rod (504) is movably connected to a first ratchet wheel (503). One end of the fourth fixing rod (504) away from the first lower sliding block (314) is fixedly connected to a second fixing block (505). The upper end of the second fixing block (505) is fixedly connected to a fifth fixing rod (506). The upper end of the fifth fixing rod (506) is fixedly connected to a third fixing block (507). One side of the third fixing block (507) is fixedly connected to a sixth fixing rod (508). One end of the sixth fixing rod (508) away from the third fixing block (507) is movably connected to a first upper sliding block (313). The lower end of the first ratchet wheel (503) is movably connected to a first tooth groove (501). One end of the first tooth groove (501) is movably connected to a first rotating shaft (502). The other end of the first tooth groove (501) is fixedly connected to a handle (509).
5. A battery plate curing chamber according to claim 2, characterized in that: One end of the second upper sliding block (318) away from the second upper bottom plate (305) is movably connected to a ninth fixing rod (516). The other end of the ninth fixing rod (516) is fixedly connected to a fifth fixing block (515). The lower end of the fifth fixing block (515) is fixedly connected to an eighth fixing rod (514). The lower end of the eighth fixing rod (514) is fixedly connected to a fourth fixing block (513). One side of the fourth fixing block (513) is fixedly connected to a seventh fixing rod (512). The surface of the seventh fixing rod (512) is movably connected to a second ratchet wheel (511).
6. The curing chamber for a storage battery plate according to claim 1, wherein: One side of the first upper bottom plate (302) is movably connected to three third fixing rods (407) arranged at equal intervals. The other end of the third fixing rod (407) is fixedly connected to a second bearing plate (406). The upper end of the second bearing plate (406) is fixedly connected to three second springs (408) arranged at equal intervals. The surface of the second lower bottom plate (304) is movably connected to a tenth fixing rod (517). The other end of the tenth fixing rod (517) away from the second lower bottom plate (304) is fixedly connected to a second tooth groove (510).
7. A curing chamber for a storage battery plate according to claim 1, characterized in that: The center of the surface of the third lower bottom plate (306) is movably connected to a honeycomb panel (601). One side of the third lower bottom plate (306) close to the honeycomb panel (601) is provided with a first slot hole (602), and the other side is provided with a second slot hole (603). Both sides of the honeycomb panel (601) are provided with card slots (608). The honeycomb panel (601) is movably connected to a wedge block (607) through the card slots (608). One end of the wedge block (607) away from the card slot (608) is fixedly connected to a linkage rod (605). The surface of the linkage rod (605) is fixedly connected to a push rod (604). One end of the linkage rod (605) away from the wedge block (607) is fixedly connected to a third spring (606). The surface of the honeycomb panel (601) is fixedly connected to a positioning frame (303).
8. A curing chamber for a storage battery plate according to claim 1, characterized in that: On both sides inside the chamber body (101), side air ducts (105) are fixedly connected. On both sides of the upper end of the side air ducts (105), two air outlets (106) arranged at equal intervals are respectively fixedly connected. At the center of the upper end of the side air ducts (105), a water tank (107) is fixedly connected. On both sides of the top inside the chamber body (101), secondary air ducts (109) are fixedly connected. At the center of the top inside the chamber body (101), a main air duct (108) is fixedly connected.
9. A curing chamber for storage battery plates according to claim 1, characterized in that: On the top of the outer surface of the chamber body (101), an air chamber (201) is fixedly connected. On one side of the top of the air chamber (201), an air inlet (202) is fixedly connected. On the other side of the top of the air chamber (201), an air outlet (203) is fixedly connected.
Citation Information
Patent Citations
Bundling and transferring device of wrapping machine
CN109699311A
Goods pushing mechanism
CN208903343U
Polar plate curing frame
CN209312898U
Honeycomb-shaped efficient formaldehyde removal filter screen
CN211677031U
Storage battery plate curing device
CN212952544U