Knitwear skein dyeing device

By introducing a belt conveyor, an electric rotating liquid spray cylinder and a moving mechanism into the sweater skein dyeing device, the problem of difficulty in synchronizing the loading and dyeing process is solved, and efficient loading and dyeing process is achieved, and working efficiency is improved.

CN120366986APending Publication Date: 2025-07-25吴小弟
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510608534.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-07-25

AI Technical Summary

Technical Problem

In existing sweater skein dyeing devices, the loading and dyeing process are difficult to proceed simultaneously, and the discharge speed is slow, resulting in low working efficiency.

Method used

A dyeing device including a belt conveyor, an electric rotary liquid spray cylinder, a yarn carrier cylinder and a moving mechanism is designed. The loading and dyeing process are synchronized by the joint movement of the push plate loading, the door panel and the L-shaped plate, and the discharge efficiency is improved through strong magnets and retaining components.

Benefits of technology

The synchronous operation of loading and dyeing processes is achieved, which improves the working efficiency of dyeing, reduces the operating time and improves the discharge speed.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120366986A_ABST
    Figure CN120366986A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of skein dyeing, and particularly relates to a knitwear skein dyeing device which comprises a support, a dyeing box is connected to the left portion of the support, two pairs of belt conveyors are arranged outside the dyeing box, a plurality of push plates are connected to conveying belts of the belt conveyors at intervals, a fixed liquid spraying barrel is installed on the upper side of the interior of the dyeing box, and the fixed liquid spraying barrel is provided with a liquid spraying opening. The rear side of the inner wall of the dyeing box is rotationally connected with two electric rotating liquid spraying cylinders driven by a servo motor, and the electric rotating liquid spraying cylinders are provided with material blocking assemblies. In the dyeing process of skein in the dyeing box, the next batch of to-be-dyed skein is arranged on the belt conveyor in a sleeving mode, feeding is facilitated through the push plate, after the skein in the dyeing box is dyed, the door plate, the L-shaped plate and the yarn carrying barrel move forwards, the L-shaped plate and the material pushing rod move by a certain distance and stop at first, the skein on the yarn carrying barrel is blocked by the material pushing rod, the skein falls off, and the skein dyeing efficiency is improved. The discharging efficiency is high, the feeding process and the dyeing process are conducted at the same time, and the working efficiency of dyeing is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of hank dyeing, and particularly relates to a knitting sweater hank dyeing device. Background Art

[0002] A knitting sweater hank is a yarn wound into a hank according to a specified length and number of turns from a cheese or a cop. Its shape is suitable for inspection and dyeing and finishing processes, and is convenient for packing, transportation and storage. During the dyeing process of the hank, generally, multiple hanks are hung in a dyeing machine for dyeing.

[0003] A Chinese patent with the patent publication number CN215104007U discloses a knitting sweater hank dyeing device, which includes a machine body and a plurality of yarn carrier cylinders fixedly connected to the inner wall of the machine body. A pushing mechanism is arranged inside each of the plurality of yarn carrier cylinders.

[0004] This patent puts the hank on a position closer to the yarn carrier cylinder, and the push plate on the conveyor belt pushes the hank deeper into the machine body, thus facilitating loading and unloading. However, after a batch of hanks is dyed, the dyed hanks need to be taken out one by one, and the unloading speed is slow. Only after the next batch of hanks is put on the yarn carrier cylinder can this batch of hanks be dyed. The loading and dyeing processes are difficult to be synchronized, increasing the waiting time and having low work efficiency. Summary of the Invention

[0005] In order to overcome the above-mentioned shortcomings in the prior art, the present invention provides a knitting sweater hank dyeing device in which the loading and dyeing processes can be synchronized and the unloading efficiency is high.

[0006] The technical implementation scheme of the present invention is: a knitting sweater hank dyeing device, which includes a bracket. The left part of the bracket is connected with a dyeing box. There are two pairs of belt conveyors outside the dyeing box. Multiple push plates are connected at intervals on the conveyor belts of the belt conveyors. A fixed liquid spraying cylinder is installed on the upper side inside the dyeing box. Two electric rotating liquid spraying cylinders driven by a servo motor are rotatably connected to the rear side inner wall of the dyeing box. A material blocking component is arranged on the electric rotating liquid spraying cylinder. A yarn carrier cylinder is detachably sleeved outside each of the electric rotating liquid spraying cylinders. A plurality of liquid spraying holes are spaced apart on both the yarn carrier cylinder and the electric rotating liquid spraying cylinder. A door plate that moves its position through a moving mechanism is arranged on the front side of the dyeing box. Two through holes for the yarn carrier cylinder to pass through are opened on the door plate. L-shaped plates are slidably connected to both the front left part and the front right part of the dyeing box. An electric push rod is connected to the L-shaped plate. The telescopic rod of the electric push rod is connected with a pushing rod. A control mechanism is used to control the distance that the L-shaped plate moves together with the door plate. A separating mechanism is arranged on the right part of the bracket.

[0007] In a preferred embodiment of the present invention, the moving mechanism includes a guide cylinder, a moving frame, a hydraulic cylinder, an electric moving seat, and a clamping assembly. An electric moving seat capable of automatically moving left and right is installed on the top of the dyeing box. Two hydraulic cylinders are connected to the electric moving seat. A moving frame fixedly connected to the door panel is jointly connected between the movable rods of the two hydraulic cylinders. Guide cylinders are symmetrically connected to the left and right of the bottom of the dyeing box. A guide rod portion detachably inserted into the guide cylinder is provided at the lower part of the moving frame. A clamping assembly for clamping the yarn carrier cylinder is provided on the moving frame.

[0008] In a preferred embodiment of the present invention, the control mechanism includes a limit block, an inclined rod, a push block, a return spring, an L-shaped rod, and a sliding plate. The L-shaped plate is composed of a front plate and a side plate. The side plate is slidably connected to the side wall of the dyeing box. The side plate is detachably embedded in the door panel. Limit grooves are symmetrically opened up and down on the left and right of the door panel. Limit blocks that are slidably connected up and down on the front plate and are clamped into the limit grooves are provided. Inclined rods are symmetrically connected up and down at the rear of the side plate. Push blocks for pushing the limit blocks out of the limit grooves are slidably connected in the limit grooves of the door panel. L-shaped rods for squeezing the push blocks are symmetrically slidably connected up and down in the middle of the side plates of the door panel. Sliding plates for squeezing the L-shaped rods are symmetrically slidably connected up and down on the left and right sides of the dyeing box. When the inclined rod moves forward, it will squeeze the sliding plate. The limit block, the push block, the L-shaped rod, and the sliding plate are all reset by the return spring.

[0009] In a preferred embodiment of the present invention, curved surfaces are provided on the front sides of the limit blocks, and straight surfaces are provided on the rear sides of the limit blocks.

[0010] In a preferred embodiment of the present invention, the separating mechanism includes an arc-shaped guide frame, a support block, a docking cylinder, a limit frame, a support plate, a pressing rod, and a pressing plate. Two arc-shaped guide frames are connected to the right rear of the bracket. The middle of the arc-shaped guide frame is low and the left and right are high. Support blocks are slidably connected to both ends of the arc-shaped guide frame. Belt conveyors are respectively installed on the support blocks. Two docking cylinders for docking the yarn carrier cylinder are connected to the right of the bracket. A liftable limit frame is slidably connected to the right of the bracket. The limit frame includes two cross bars. The rear end of the support block extends between the two cross bars. A support plate that can move back and forth is slidably connected to the right rear of the bracket. The top of the support plate contacts the bottom of the limit frame. A pressing rod that can move left and right is slidably connected to the rear of the dyeing box. A pressing plate is connected to the rear of the electric moving seat. The lower left side of the pressing plate abuts against the pressing rod. The limit frame, the support plate, and the pressing rod are all reset by the compression spring.

[0011] In a preferred embodiment of the present invention, the right side of the extrusion rod is inclined plane 1, and the extrusion rod moves rightward to squeeze the support plate backward through inclined plane 1. Inclined plane 2 is provided at the bottom of the extrusion plate, and the extrusion plate moves rightward to squeeze the limit frame downward through inclined plane 2.

[0012] In a preferred embodiment of the present invention, the material baffle assembly includes a strong magnet, a material baffle plate, a connecting plate and a clamping block. A strong magnet is installed at the rear end of the yarn carrying tube. The electric rotating spray cylinder is provided with a connecting plate that can slide back and forth on the electric rotating spray cylinder. A material baffle plate is provided between two of the connecting plates. The connecting plate can rotate relative to the material baffle plate. A pair of clamping blocks that are reset by a return spring are slidably connected to the connecting plates. A pair of clamping grooves are opened at the front end of the electric rotating spray cylinder, and a slope three is provided on the rear side of the clamping block.

[0013] In a preferred embodiment of the present invention, the connecting plate is made of ferromagnetic material, and the yarn carrying drum moves forward by attracting the connecting plate with the strong magnet.

[0014] In a preferred embodiment of the present invention, the clamping assembly includes a fixed plate and an electric clamping plate, two fixed plates are connected to the middle of the movable frame, and the fixed plate is equipped with an electric clamping plate for automatically clamping the yarn carrier tube.

[0015] In a preferred embodiment of the present invention, a collecting frame connected to the front side of the bracket is also included.

[0016] Compared with the prior art, the present invention has the following advantages: during the dyeing process of the hank of yarn in the dyeing box of the present invention, the next batch of hank of yarn to be dyed is simultaneously put on the belt conveyor, and the push plate facilitates loading. After the dyeing of the hank of yarn in the dyeing box is completed, the door panel, L-shaped plate and yarn-carrying drum move forward, and the L-shaped plate and the push rod move for a distance and then stop, so that the hank of yarn on the yarn-carrying drum is blocked by the push rod, and the hank of yarn falls off, the unloading efficiency is high, the loading and dyeing processes are carried out simultaneously, and the dyeing work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the first viewing angle of the present invention.

[0018] Figure 2 It is a schematic diagram of the overall structure of the second viewing angle of the present invention.

[0019] Figure 3 It is a schematic diagram of the structure of the dyeing box and the collecting frame of the present invention when they are cut open.

[0020] Figure 4 It is a schematic structural diagram of a fixed liquid spray cylinder, an electrically-rotating liquid spray cylinder, a yarn-carrying cylinder, a door panel and an L-shaped panel of the present invention, wherein the yarn-carrying cylinder on the right electrically-rotating liquid spray cylinder is hidden.

[0021] Figure 5 Schematic structural diagram of the guide cylinder, moving frame and hydraulic cylinder of the present invention.

[0022] Figure 6 Schematic structural diagram of the door panel, L-shaped plate and control mechanism of the present invention.

[0023] Figure 7 Schematic structural diagram of the control mechanism of the present invention.

[0024] Figure 8 Schematic structural diagram of the arc-shaped guide frame, support block, docking cylinder, limit frame, support plate and extrusion rod of the present invention.

[0025] Figure 9 Schematic structural diagram of the arc-shaped guide frame, support block, docking cylinder and limit frame of the present invention.

[0026] Figure 10 Schematic structural diagram of the electric rotating liquid spraying cylinder, yarn carrier cylinder, strong magnet, material baffle and connecting plate of the present invention.

[0027] Figure 11 For the present invention Figure 10 Enlarged view of part A.

[0028] Figure 12 For the present invention Figure 10 Enlarged view of part B.

[0029] Figure 13 Schematic structural diagram of the fixing plate and the electric clamping plate of the present invention.

[0030] Among them, the above-mentioned drawings include the following reference numerals: 1. Bracket, 2. Dyeing box, 3. Belt conveyor, 31. Arc-shaped guide frame, 32. Support block, 33. Docking cylinder, 34. Limit frame, 35. Support plate, 36. Extrusion rod, 37. Extrusion plate, 4. Pushing plate, 5. Fixed liquid spraying cylinder, 6. Electric rotating liquid spraying cylinder, 7. Yarn carrier cylinder, 71. Strong magnet, 72. Material baffle, 73. Connecting plate, 74. Clamping block, 75. Clamping groove, 8. Door panel, 81. Guide cylinder, 82. Moving frame, 83. Hydraulic cylinder, 84. Electric moving seat, 9. L-shaped plate, 901. Pushing rod, 90. Limit groove, 91. Limit block, 92. Inclined rod, 93. Pushing block, 94. Return spring, 95. L-shaped rod, 96. Sliding plate, 101. Fixing plate, 102. Electric clamping plate, 11. Collection box. Detailed implementation manners

[0031] It should be noted first that in the embodiments described differently, the same components are provided with the same reference numerals or the same component names. Among them, the disclosure contained in the entire specification can be transferred meaningfully to the same components with the same reference numerals or the same component names. The positional descriptions selected in the specification, such as up, down, lateral, etc., also refer to the directly described and illustrated drawings and are transferred meaningfully to the new positions when the positions change.

[0032] Embodiment: A hank dyeing device for knitted sweaters, referring to Figures 1 - 13 , comprising a bracket 1, a dyeing tank 2, a belt conveyor 3, a push plate 4, a fixed liquid spraying cylinder 5, an electric rotating liquid spraying cylinder 6, a yarn carrier cylinder 7, a material blocking assembly, a door panel 8, a moving mechanism, an L-shaped plate 9, a pushing rod 901, a control mechanism and a separating mechanism. A dyeing tank 2 is welded to the left part of the bracket 1. Two pairs of belt conveyors 3 are arranged on the right side outside the dyeing tank 2. Multiple push plates 4 are fixedly connected at intervals on the conveyor belts of the belt conveyors 3. A fixed liquid spraying cylinder 5 is installed on the upper side inside the dyeing tank 2. Two electric rotating liquid spraying cylinders 6 driven by a servo motor are rotatably connected to the rear side inner wall of the dyeing tank 2. A material blocking assembly is arranged on the electric rotating liquid spraying cylinder 6. The electric rotating liquid spraying cylinder 6 is detachably sleeved with a yarn carrier cylinder 7 outside. A plurality of liquid spraying holes are arranged at intervals on both the yarn carrier cylinder 7 and the electric rotating liquid spraying cylinder 6. A door panel 8 that moves in position through a moving mechanism is arranged on the front side of the dyeing tank 2. Two through holes for the yarn carrier cylinder 7 to pass through are opened on the door panel 8. The front parts of the left and right sides of the dyeing tank 2 are both slidably connected with an L-shaped plate 9. An electric push rod is bolted on the L-shaped plate 9. A pushing rod 901 is fixedly connected to the telescopic rod of the electric push rod. The control mechanism is used to control the moving distance of the L-shaped plate 9 together with the door panel 8. A separating mechanism is arranged on the right part of the bracket 1.

[0033] Referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 13 , the moving mechanism comprises a guide cylinder 81, a moving frame 82, a hydraulic cylinder 83, an electric moving seat 84 and a clamping assembly. An electric moving seat 84 that can automatically move left and right is installed on the top of the dyeing tank 2. Two hydraulic cylinders 83 are bolted on the electric moving seat 84. A moving frame 82 fixedly connected to the door panel 8 is jointly connected between the movable rods of the two hydraulic cylinders 83. Guide cylinders 81 are symmetrically and fixedly connected to the left and right sides of the bottom of the dyeing tank 2. A guide rod part that is detachably inserted into the guide cylinder 81 is arranged at the lower part of the moving frame 82. A clamping assembly for clamping the yarn carrier cylinder 7 is arranged on the moving frame 82. The clamping assembly comprises a fixing plate 101 and an electric clamping plate 102. Fixing plates 101 are symmetrically welded to the left and right sides in the middle of the moving frame 82. Electric clamping plates 102 for automatically clamping the yarn carrier cylinder 7 are installed on the fixing plates 101.

[0034] Referring toFigure 6 and Figure 7 The control mechanism includes a limit block 91, an inclined rod 92, a push block 93, a return spring 94, an L-shaped rod 95 and a sliding plate 96. The L-shaped plate 9 is composed of a front plate and a side plate. The side plate is slidably connected to the side wall of the dyeing box 2, and the side plate is detachably inserted into the door panel 8. Limit slots 90 are symmetrically opened vertically on the left and right parts of the door panel 8. Limit blocks 91 that are slidably connected symmetrically up and down on the front plate and are inserted into the limit slots 90 are provided. Refer to Figure 7 On the front sides of the limit blocks 91, curved surfaces are provided, and on the rear sides of the limit blocks 91, straight surfaces are provided. Inclined rods 92 are symmetrically welded up and down at the rear part of the side plate. Push blocks 93 for pushing the limit blocks 91 out of the limit slots 90 are slidably connected in the limit slots 90 of the door panel 8. L-shaped rods 95 for squeezing the push blocks 93 are symmetrically slidably connected up and down in the middle of the side plates of the door panel 8. Sliding plates 96 for squeezing the L-shaped rods 95 are symmetrically slidably connected up and down on the left and right sides of the dyeing box 2. When the inclined rods 92 move forward, they will squeeze the sliding plates 96. Return springs 94 are fixedly connected between the limit blocks 91 and the L-shaped plate 9, between the push blocks 93 and the door panel 8, between the L-shaped rods 95 and the L-shaped plate 9, and between the sliding plates 96 and the dyeing box 2.

[0035] Refer to Figure 1 、 Figure 2 、 Figure 8 and Figure 9 The separating mechanism includes an arc-shaped guide frame 31, a support block 32, a docking cylinder 33, a limit frame 34, a support plate 35, a pressing rod 36 and a pressing plate 37. Two arc-shaped guide frames 31 are welded to the right rear part of the rear side of the bracket 1. The middle of the arc-shaped guide frame 31 is low and the left and right sides are high. The shape of the arc-shaped guide frame 31 is as Figure 8 shown. Support blocks 32 are slidably connected to both left and right ends of the arc-shaped guide frame 31. The belt conveyors 3 are respectively installed on the support blocks 32. Two docking cylinders 33 for docking the yarn carrier cylinders 7 are fixedly connected to the upper sides of the right parts of the bracket 1. A liftable limit frame 34 is slidably connected to the right rear part of the rear side of the bracket 1. The limit frame 34 includes two cross bars. The rear ends of the support blocks 32 extend between the two cross bars. A support plate 35 that can move back and forth is slidably connected to the right rear part of the rear side of the bracket 1. The top of the support plate 35 contacts the bottom of the limit frame 34. A pressing rod 36 that can move left and right is slidably connected to the rear side of the dyeing box 2. A pressing plate 37 is connected to the rear side of the electric moving seat 84. The lower left part of the pressing plate 37 abuts against the pressing rod 36. Compression springs are fixedly connected between the limit frame 34 and the bracket 1, between the support plate 35 and the bracket 1, and between the pressing rod 36 and the dyeing box 2. The right side of the pressing rod 36 is a first inclined surface. When the pressing rod 36 moves to the right, it squeezes the support plate 35 to move backward through the first inclined surface. The bottom of the pressing plate 37 is provided with a second inclined surface. When the pressing plate 37 moves to the right, it squeezes the limit frame 34 to move downward through the second inclined surface.

[0036] Refer to Figures 10 - 12, the material blocking component includes a strong magnet 71, a material blocking plate 72, a connecting plate 73 and a clamping block 74. Strong magnets 71 are installed at the rear ends of the yarn carrier cylinders 7. Connecting plates 73 that can slide back and forth on the electric rotating liquid spraying cylinder 6 are provided on the electric rotating liquid spraying cylinder 6. The connecting plate 73 is made of iron. When the yarn carrier cylinder 7 moves forward, the connecting plate 73 is attracted by the strong magnet 71 and moves forward together. A material blocking plate 72 is provided between the two connecting plates 73. The connecting plate 73 can rotate relative to the material blocking plate 72. A pair of clamping blocks 74 are slidably connected to the connecting plate 73. A return spring is fixedly connected between the clamping block 74 and the connecting plate 73. A pair of card slots 75 are opened at the front ends of the electric rotating liquid spraying cylinder 6. The rear sides of the clamping blocks 74 are provided with inclined surfaces III.

[0037] Reference Figure 1 and Figure 3 , it further includes a collection box 11, and the collection box 11 is fixedly connected to the front side of the bracket 1.

[0038] Initially, the electric clamping plate 102 clamps two yarn carriers 7 in the dyeing box 2. Two yarn carriers 7 in the dyeing box 2 are already sleeved with skeins of yarn to be dyed. The telescopic rod of the electric push rod is in the extended state, the compression spring on the extrusion rod 36 is in the stretched state, and the return spring is in the compressed state. The support plate 35 abuts against the limit frame 34 to support the limit frame 34 and the support block 32. The yarn carrier 7 is of a detachable design, and the number of yarn carriers 7 is more than four. First, control the fixed liquid spraying cylinder 5 and the electric rotating liquid spraying cylinder 6 to spray the dyeing liquid, so as to dye the skeins in the dyeing box 2. During the dyeing process, manually sleeve the other two yarn carriers 7 on two docking cylinders 33 respectively. The two docking cylinders 33 are respectively located between two pairs of belt conveyors 3. Then, sleeve two loops of skeins of yarn to be dyed on the front ends of the two pairs of belt conveyors 3 respectively. Control the belt conveyors 3 to convey the skeins backward and then sleeve the skeins. The push plate 4 can separate the skeins one by one. The sleeved skeins are also sleeved on the yarn carriers 7 on the docking cylinders 33, which is convenient for people to feed the materials. When the feeding of these two yarn carriers 7 is completed and the skeins in the dyeing box 2 are dyed, control the hydraulic cylinder 83 to drive the moving frame 82 to move forward, driving the door plate 8, the push block 93, the fixing plate 101, the electric clamping plate 102, the two yarn carriers 7 in the dyeing box 2, the strong magnet 71 and the dyed skeins to move forward. Since the limit block 91 is stuck in the limit groove 90 and the rear side of the limit block 91 is a straight surface, the door plate 8 will drive the limit block 91, the L-shaped plate 9, the electric push rod, the pushing rod 901, the inclined rod 92 and the L-shaped rod 95 to move forward together. Since the strong magnet 71 attracts the connecting plate 73, the strong magnet 71 drives the connecting plate 73, the baffle plate 72 and the clamping block 74 to move forward together. When the inclined rod 92 contacts the sliding plate 96, the inclined rod 92 squeezes the sliding plate 96 to move toward the side close to the L-shaped plate 9 in the vertical direction. The sliding plate 96 squeezes the L-shaped rod 95 to move toward the side close to the L-shaped plate 9 in the vertical direction. The L-shaped rod 95 then pushes the push block 93 to move toward the side close to the limit block 91 in the vertical direction. The push block 93 pushes the limit block 91 out of the limit groove 90. At this time, the moving frame 82, the door plate 8, the push block 93, the fixing plate 101, the electric clamping plate 102, the two yarn carriers 7 sleeved with dyed skeins, the strong magnet 71, the connecting plate 73, the baffle plate 72 and the clamping block 74 continue to move forward. The L-shaped plate 9 is separated from the door plate 8, and the L-shaped plate 9 and the pushing rod 901 stop moving forward. The skeins on these two yarn carriers 7 are blocked by the pushing rod 901, and the baffle plate 72 temporarily blocks the skeins, so that the skeins will not fall off temporarily. When the clamping block 74 moves to the clamping groove 75, the return spring restores and drives the clamping block 74 to snap into the clamping groove 75. The clamping block 74, the connecting plate 73 and the baffle plate 72 stop moving, while the moving frame 82, the door plate 8, the electric clamping plate 102, these two yarn carriers 7 and the strong magnet 71 continue to move forward. The strong magnet 71 is separated from the connecting plate 73, and the skeins on these two yarn carriers 7 fall downward into the collection box 11 for collection, with high unloading efficiency. When these two yarn carriers 7 are pulled out from the L-shaped plate 9,The electric clamping plate 102 can be controlled to loosen these two yarn carriers 7 and remove the yarn carriers 7. Then, control the electric moving seat 84 to move to the right, driving the hydraulic cylinder 83, the moving frame 82, the door panel 8, the electric clamping plate 102 and the pressing plate 37 to move to the right. The pressing plate 37 no longer presses the pressing rod 36, and the compression spring on the pressing rod 36 restores, driving the pressing rod 36 to move to the right. The pressing rod 36 presses the support plate 35 to move backward through the first inclined surface. The support plate 35 no longer supports the limiting frame 34. The pressing plate 37 then presses the limiting frame 34 to move downward through the second inclined surface. The limiting frame 34 pushes the support block 32 to move downward. Under the guiding action of the arc-shaped guiding frame 31, the two support blocks 32 on the same arc-shaped guiding frame 31 move downward while moving toward each other. The belt conveyor 3 moves together with the support block 32. The two belt conveyors 3 of the same pair move toward the middle and move to directly below the yarn carriers 7 on the docking cylinder 33, so that the twisted yarn on the belt conveyor 3 is sleeved on these two yarn carriers 7. These twisted yarns are separated from the belt conveyor 3. When the electric clamping plate 102 is aligned with these two yarn carriers 7 front and back, control the hydraulic cylinder 83 to drive the moving frame 82, the door panel 8 and the electric clamping plate 102 to move backward, and control the electric clamping plate 102 to clamp these two yarn carriers 7. Similarly, controlling the hydraulic cylinder 83 and the electric moving seat 84 can make the moving frame 82, the door panel 8, the electric clamping plate 102 and these two yarn carriers 7 and the twisted yarn to be dyed move forward and then to the left. The pressing plate 37 moves leftward to reset with the electric moving seat 84, and control the electric push rod to drive the two pushing rods 901 to move away from each other in the left-right direction to prevent the pushing rods 901 from blocking the twisted yarn. The moving frame 82, the door panel 8, the electric clamping plate 102 and these two yarn carriers 7 and the twisted yarn to be dyed move backward to reset again, moving these two yarn carriers 7 and the twisted yarn to be dyed into the dyeing box 2. When the door panel 8 contacts the limit block 91, the door panel 8 will press the limit block 91 to retract. When the limit block 91 is aligned with the limit groove 90, the limit block 91 is reset by the return spring 94, and the limit block 91 is snapped into the limit groove 90, making the L-shaped plate 9 move backward to the initial position together with the door panel 8. At the same time, the strong magnets 71 on these two yarn carriers 7 push the connecting plate 73. Since the rear side of the clamping block 74 is the third inclined surface, the clamping block 74 will retract when being pressed, and the clamping block 74 leaves the clamping groove 75, so that the connecting plate 73 and the baffle plate 72 move backward to reset together. The pressing plate 37 moves leftward to reset and no longer presses the limiting frame 34. The limiting frame 34 rises and resets through the compression spring. Similarly, the support block 32 and the belt conveyor 3 are reset to the initial position. And the pressing plate 37 moving leftward will push the pressing rod 36 to move leftward to reset. The pressing rod 36 no longer presses the support plate 35, and the support plate 35 moves forward to reset and supports the limiting frame 34 again. At this time, the twisted yarn in the dyeing box 2 can be dyed, and the feeding work continues at the same time. In this way, the feeding and dyeing processes are carried out simultaneously, and the discharging speed is fast. There is no need to manually remove the dyed twisted yarn one by one, saving operation time and improving the working efficiency of dyeing.

[0039] Although the present disclosure has been described only with respect to a limited number of embodiments, those skilled in the art who benefit from the present disclosure will understand that various other embodiments can be designed without departing from the scope of the present invention. Accordingly, the scope of the present invention should be limited only by the appended claims.

Claims

1. A hank dyeing device for knitted sweaters, comprising a bracket (1), a dyeing tank (2) is connected to the left part of the bracket (1), two pairs of belt conveyors (3) are arranged outside the dyeing tank (2), a plurality of push plates (4) are connected at intervals on the conveyor belts of the belt conveyors (3), a fixed liquid spraying cylinder (5) is installed on the upper side inside the dyeing tank (2), and two electric rotating liquid spraying cylinders (6) driven by a servo motor are rotatably connected to the rear side of the inner wall of the dyeing tank (2). It is characterized in that, A material blocking assembly is provided on the electric rotating liquid spraying cylinder (6). A yarn loading cylinder (7) is detachably sleeved outside the electric rotating liquid spraying cylinder (6). A plurality of liquid spraying holes are spaced apart on both the yarn loading cylinder (7) and the electric rotating liquid spraying cylinder (6). A door panel (8) that moves its position through a moving mechanism is provided on the front side of the dyeing box (2). Two through holes for the yarn loading cylinder (7) to pass through are formed in the door panel (8). L-shaped plates (9) are slidably connected to the front left and front right of the dyeing box (2). An electric push rod is connected to the L-shaped plate (9), and the telescopic rod of the electric push rod is connected to a material pushing rod (901). A control mechanism is used to control the distance that the L-shaped plate (9) moves together with the door panel (8). A separating mechanism is provided on the right part of the bracket (1).

2. The knitted yarn skein dyeing device according to claim 1, characterized in that, The moving mechanism includes a guide cylinder (81), a moving frame (82), a hydraulic cylinder (83), an electric moving seat (84) and a clamping assembly. An electric moving seat (84) that can automatically move left and right is installed on the top of the dyeing box (2). Two hydraulic cylinders (83) are connected to the electric moving seat (84). A moving frame (82) fixedly connected to the door panel (8) is commonly connected between the movable rods of the two hydraulic cylinders (83). Guide cylinders (81) are symmetrically connected to the left and right of the bottom of the dyeing box (2). A guide rod part that is detachably inserted into the guide cylinder (81) is provided at the lower part of the moving frame (82). A clamping assembly for clamping the yarn loading cylinder (7) is provided on the moving frame (82).

3. A hank dyeing device for knitted sweaters according to claim 2, characterized in that, The control mechanism includes a limit block (91), an inclined rod (92), a push block (93), a return spring (94), an L-shaped rod (95) and a sliding plate (96). The L-shaped plate (9) is composed of a front plate and a side plate. The side plate is slidably connected to the side wall of the dyeing box (2). The side plate is detachably embedded in the door panel (8). Limit slots (90) are symmetrically opened up and down on the left and right of the door panel (8). Limit blocks (91) that are slidably connected up and down and are clamped into the limit slots (90) are provided on the front plate. Inclined rods (92) are symmetrically connected up and down at the rear of the side plate. Push blocks (93) for pushing the limit blocks (91) out of the limit slots (90) are slidably connected in the limit slots (90) of the door panel (8). L-shaped rods (95) for squeezing the push blocks (93) are slidably connected up and down in the middle of the side plates of the door panel (8). Sliding plates (96) for squeezing the L-shaped rods (95) are slidably connected up and down on the left and right of the dyeing box (2). When the inclined rod (92) moves forward, it will squeeze the sliding plate (96). The limit blocks (91), the push blocks (93), the L-shaped rods (95) and the sliding plates (96) are all reset by the return spring (94).

4. A hank dyeing device for a knitted sweater according to claim 3, characterized in that, Curved surfaces are provided on the front sides of the limit blocks (91), and straight surfaces are provided on the rear sides of the limit blocks (91).

5. A hank dyeing device for a knitted sweater according to claim 4, characterized in that, The separating mechanism includes an arc-shaped guide frame (31), a support block (32), a docking cylinder (33), a limiting frame (34), a support plate (35), a pressing rod (36) and a pressing plate (37). Two arc-shaped guide frames (31) are connected to the right rear part of the bracket (1). The middle of the arc-shaped guide frame (31) is low and the left and right sides are high. Support blocks (32) are slidably connected to both the left and right ends of the arc-shaped guide frame (31). The belt conveyor (3) is respectively installed on the support blocks (32). Two docking cylinders (33) for docking the yarn carrier cylinder (7) are connected to the right part of the bracket (1). A liftable limiting frame (34) is slidably connected to the right part of the bracket (1). The limiting frame (34) includes two cross bars. The rear end of the support block (32) extends between the two cross bars. A support plate (35) that can move back and forth is slidably connected to the right rear part of the bracket (1). The top of the support plate (35) contacts the bottom of the limiting frame (34). A pressing rod (36) that can move left and right is slidably connected to the rear side of the dyeing box (2). A pressing plate (37) is connected to the rear side of the electric moving seat (84). The lower left part of the pressing plate (37) abuts against the pressing rod (36). The limiting frame (34), the support plate (35) and the pressing rod (36) are all reset by compression springs.

6. The knitting yarn hank dyeing device according to claim 5, characterized in that, The right side of the pressing rod (36) is a first inclined surface. When the pressing rod (36) moves to the right, it squeezes the support plate (35) to move backward through the first inclined surface. The bottom of the pressing plate (37) is provided with a second inclined surface. When the pressing plate (37) moves to the right, it squeezes the limiting frame (34) to move downward through the second inclined surface.

7. A skein dyeing device for knitted sweaters according to claim 6, characterized in that, The material blocking assembly includes a strong magnet (71), a material blocking plate (72), a connecting plate (73) and a clamping block (74). Strong magnets (71) are installed at the rear ends of the yarn carrier cylinders (7). Connecting plates (73) that can slide back and forth on the electric rotating liquid spraying cylinder (6) are provided on the electric rotating liquid spraying cylinder (6). A material blocking plate (72) is arranged between the two connecting plates (73). The connecting plates (73) can rotate relative to the material blocking plate (72). A pair of clamping blocks (74) reset by a return spring are slidably connected to the connecting plates (73). A pair of card slots (75) are opened at the front ends of the electric rotating liquid spraying cylinder (6). The rear sides of the clamping blocks (74) are provided with third inclined surfaces.

8. A hank dyeing device for a knitted sweater according to claim 7, characterized in that, The connecting plate (73) is made of ferromagnetic material. When the yarn carrier cylinder (7) moves forward, it attracts the connecting plate (73) to move forward together through the strong magnet (71).

9. A hank dyeing device for knitted sweaters according to claim 8, characterized in that, The clamping assembly includes a fixing plate (101) and an electric clamping plate (102). Two fixing plates (101) are connected to the middle of the moving frame (82). An electric clamping plate (102) for automatically clamping the yarn carrier cylinder (7) is installed on the fixing plate (101).

10. A hank dyeing device for a knitted sweater according to claim 1, characterized in that, It also includes a collection box (11) connected to the front side of the bracket (1).

Citation Information

Patent Citations

  • Knitwear skein dyeing device

    CN215104007U