Optimized pairing method, installation method, and storage medium for turbine rotors and traction stages
By optimizing the pairing method of turbine rotor and moving traction cylinder, using reverse analysis and pairing parameter set, the problem of random pairing of turbine rotor and moving traction cylinder is solved, and the pairing efficiency and production progress are improved.
Patent Information
- Application Number
- CN202510848044.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-06-24
AI Technical Summary
In the prior art, the pairing method of turbine rotor and dynamic traction cylinder is random, resulting in an increase in inventory of turbine rotor and dynamic traction cylinder, affecting the production progress of molecular pumps.
By optimizing the pairing method, using reverse analysis and pairing parameter sets, the pairing relationship between the turbine rotor and the moving traction cylinder is optimized one by one, and the pairing relationship is adjusted to achieve optimal pairing.
The pairing efficiency of turbine rotor and traction cylinder is improved, the inventory of turbine rotor and traction cylinder is reduced, and the production progress of molecular pumps is ensured.
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Figure CN120367841B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of installation of a dynamic traction drum and a turbine rotor, and more specifically, to an optimized pairing method, an installation method, and a storage medium for a turbine rotor and a traction stage. Background Art
[0002] As described in CN103244438A, a compound molecular pump is a high-vacuum pump that combines a turbine stage and a traction stage. It features high pumping speeds and a high compression ratio, making it widely used in fields such as semiconductors, scientific research, and vacuum coating. The traction stage operates based on the principle of gas viscosity, maintaining the compound molecular pump's key high compression ratio through the external friction of a moving rigid body on gas molecules.
[0003] For molecular pumps, the dynamic traction cylinder and turbine rotor must meet clearance requirements. Therefore, before installing the dynamic traction cylinder and turbine rotor, the existing dynamic traction cylinder and turbine rotor need to be matched. The current matching method is to match the dynamic traction cylinders one by one when the turbine rotor is installed. If there is no suitable dynamic traction cylinder to match, the next batch of dynamic traction cylinders must be waited for. This leads to the following problems:
[0004] (1) The pairing of turbine rotors and dynamic traction cylinders is relatively random. That is, for m dynamic traction cylinders and n turbine rotors, if the number of pairs between the two can be maximized, the production progress of the molecular pump can be guaranteed.
[0005] (2) The inventory of turbine rotors and dynamic traction cylinders increased. Summary of the Invention
[0006] The purpose of this application is to provide a method for optimizing the pairing of a turbine rotor and a traction stage in response to the above-mentioned deficiencies in the prior art.
[0007] Another object of the present application is to provide a method for installing a turbine rotor and a traction stage.
[0008] Another object of the present application is to provide a storage medium.
[0009] The technical solution of this application is as follows:
[0010] A method for optimizing the pairing of a turbine rotor and a traction stage comprises the following steps:
[0011] S100, sequentially numbering m dynamic traction cylinders and n turbine rotors and obtaining diameter parameter sets, and obtaining a pairing parameter set for each turbine rotor; m and n are natural numbers greater than or equal to 10;
[0012] S200, preliminarily determining the pairing results: an initial paired turbine rotor and dynamic traction drum number dataset PD, an initial unpaired dynamic traction drum number dataset BPT, and an unpaired turbine rotor number dataset;
[0013] S300, optimized pairing: performing optimized pairing analysis on each unpaired turbine rotor in the unpaired turbine rotor number data set one by one;
[0014] The optimal pairing method for any unpaired turbine rotors is as follows:
[0015] S301, unpaired turbine rotor number is: W b-j , read the number W b-j The unpaired turbine rotor pairing parameter set (TA1, ..., TA s );
[0016] S302, reverse analysis: query number is W b-j Whether the turbine rotors can be optimally paired;
[0017] Check whether the following alternative pairing paths exist:
[0018] Number W b-j Turbine rotor - number TA r Dynamic traction cylinder - turbine rotor numbered WC1 - dynamic traction cylinder - turbine rotor numbered TC2 - ... - numbered TC N Dynamic traction cylinder - number WC N Turbine rotor - number T b-z The dynamic traction cylinder; r is any natural number from 1 to s;
[0019] TC i It is numbered WC i-1 Data of paired parameter set of turbine rotor;TA r TC i With WC1, WC i T is the serial number of the paired dynamic traction cylinder and turbine rotor; b-z It is any number of the unmatched dynamic traction cylinder, which is numbered WC N The pairing parameters of the turbine rotor are concentrated; TAr, TC2~TC N All are different;
[0020] If the above replaceable pairing paths exist, adjust the pairing relationship:
[0021] Number W b-j The turbine rotor is numbered TA r The dynamic traction cylinder pair is numbered WC i The turbine rotor is numbered TCi+1 The dynamic traction cylinder is numbered WC N The turbine rotor is numbered T b-z The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged. The paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated;
[0022] i is any natural number from 2 to N;
[0023] If the above-mentioned alternative pairing path does not exist, then the number is W b-j The turbine rotor cannot be optimally paired, so replace it with the next unpaired turbine rotor for reverse analysis.
[0024] Furthermore, S300 further includes: S303 , outputting a final paired turbine rotor and dynamic traction drum number data set.
[0025] A method for optimizing the pairing of a turbine rotor and a traction stage comprises the following steps:
[0026] S100, sequentially numbering m dynamic traction cylinders and n turbine rotors and obtaining diameter parameter sets, and obtaining a pairing parameter set for each turbine rotor; m and n are natural numbers greater than or equal to 10;
[0027] S200, preliminarily determine the pairing result: the initial paired turbine rotor and dynamic traction drum number data set, the initial unpaired dynamic traction drum number data set, the unpaired turbine rotor number data set W 不配对1 ~W 不配对L ;
[0028] S300, optimized pairing: performing optimized pairing analysis on each unpaired turbine rotor in the unpaired turbine rotor number data set one by one;
[0029] S301, initialization settings:
[0030] Parameter b is assigned a value of 1;
[0031] S302, read W 不配对b The pairing parameter set (u1, ..., u s );
[0032] S303, initialization parameter r=1;
[0033] S304, analyze the uth r Can the individual traction cylinders be paired?
[0034] S3041, initialize the compared paired dynamic traction cylinder number data set to an empty set, and then r Added to the compared paired dynamic traction cylinder number data set;
[0035] S3042, first level reverse analysis:
[0036] a, the query number is u r The turbine rotor number W is matched with the dynamic traction cylinder. ur and pairing parameter sets;
[0037] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0038] If the number is W ur The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the pairing relationship once: number is W 不配对b The turbine rotor is numbered u r The dynamic traction cylinder is paired with the number W ur The turbine rotor is numbered T b-i The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged, and the paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated and generated;
[0039] Otherwise, determine whether to enter the second level of reverse analysis: If the number is W ur The paired parameter set of the turbine rotor (TW ur1 ,……,TW urx ) are both in the compared paired dynamic traction cylinder number data set, go to step S305; otherwise, TW ur1 ~TW urx The number TP of the paired traction drum number data set that is not in the comparison m1 ~TP mv Return and proceed to step S3043;
[0040] S3043, second level reverse analysis:
[0041] a, the query number is TP m1 ~TP mv The turbine rotor number of the dynamic traction cylinder is WP m1 ~WP mv and pairing parameter sets;
[0042] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0043] If any number is WP mi The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the secondary pairing relationship: numbered W 不配对b The turbine rotor is numbered u r The dynamic traction cylinder is paired with the number Wur The turbine rotor is numbered TP mi The dynamic traction cylinder pair is numbered WP mi The turbine rotor is numbered T b-i The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged. The paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated;
[0044] Otherwise, determine whether to enter the third level of reverse analysis:
[0045] First, TP m1 ~TP mv Added to the compared paired dynamic traction cylinder number data set;
[0046] Secondly, if the number is WP m1 ~WP mv If the paired parameter sets of the turbine rotors are all in the compared paired dynamic traction drum number data set, go to step S305; otherwise, the number is WP m1 ~WP mv The paired parameter set of the turbine rotor is not in the data set of the compared paired dynamic traction cylinder number TP n1 ~TP nv Return and proceed to step S3044;
[0047] S3044, third level reverse analysis:
[0048] a, the query number is TP n1 ~TP nv The turbine rotor number of the dynamic traction cylinder is WP n1 ~WP nv and pairing parameter sets;
[0049] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0050] If any number is WP ni The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the three pairing relationships: numbered W 不配对b The turbine rotor is numbered u r The dynamic traction cylinder is paired with the number W ur The turbine rotor is numbered TP mt The dynamic traction cylinder pair is numbered WP mt The turbine rotor is numbered TP ni The dynamic traction cylinder pair is numbered WP ni The turbine rotor is numbered T b-iThe paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged. The paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated;
[0051] Among them, WP mt TP ni The relationship is: in the second reverse analysis, the number is WP mt The paired parameter set of the turbine rotor does not contain the data of the compared paired dynamic traction cylinder number data set. ni ;
[0052] Otherwise, proceed to step S305;
[0053] S305, assign r+1 to r, and then compare r with s:
[0054] If r is greater than s, it means W 不配对b If pairing is unsuccessful, proceed to step S306;
[0055] If r is less than or equal to s, repeat steps S304 to S305;
[0056] S306, determine whether all optimization tests are completed:
[0057] S3061, assign b+1 to b;
[0058] S3062: If b is less than or equal to L, repeat steps S302 to S306; if b is greater than L, the optimized pairing is completed.
[0059] Furthermore, S100 includes the following sub-steps:
[0060] S101, obtaining the diameter parameter data set Q of any dynamic traction cylinder numbered i i (Q mini , Q maxi ), Q mini , Q maxi Indicates the major diameter and minor diameter of the dynamic traction cylinder numbered i when the roundness is optimal during installation; i is an arbitrary natural number from 1 to m;
[0061] Get the diameter parameter data set W of any turbine rotor numbered j j (W minj , W maxj ), W minj 、W maxj Indicates the major diameter and minor diameter of the turbine rotor numbered j; j is an arbitrary natural number from 1 to n;
[0062] S102, each turbine rotor is paired with m dynamic traction drums for testing, and the paired parameter set of each turbine rotor is recorded; the paired parameter set of the turbine rotor numbered j is recorded as (TPj-1 ,……,TP j-xj ).
[0063] Furthermore, S200 includes the following sub-steps:
[0064] S201, initialization settings:
[0065] Initialize the optional dynamic traction drum data set KX (1, 2...m);
[0066] Initialize the parameter t to 1;
[0067] S202, determining the pairing result of the turbine rotor numbered t:
[0068] If the paired parameter set of the turbine rotor numbered t intersects with the optional dynamic traction cylinder data set KX, then any data TP in the intersection is selected t-h As the pairing result; at the same time, the optional traction cylinder dataset KX will TP t-h Delete;
[0069] Otherwise, there is no matching result for the turbine rotor numbered t;
[0070] S203, determining whether the pairing test of n turbine rotors is completed:
[0071] S2031, assign t+1 to t;
[0072] S2032: If t is less than or equal to n, repeat steps S202 to S203; if t is greater than n, the pairing result is preliminarily determined to be complete, and proceed to step S300.
[0073] Furthermore, the paired parameter set of the turbine rotor numbered t is recorded as: TP t-1 ~TP t-xt ; Step S202 also includes the following steps:
[0074] S2021, initialize parameter a to 1;
[0075] S2022, logical reasoning:
[0076] If TP t-a There is an optional dynamic traction cylinder data set KX, then the turbine rotor numbered t and the turbine rotor numbered TP t-a The dynamic traction cylinder is the pairing result; at the same time, update the optional dynamic traction cylinder dataset KX: TP t-a delete;
[0077] If TP t-a If the optional dynamic traction cylinder does not exist in the data set KX, assign a+1 to a;
[0078] S2023, logical reasoning:
[0079] If a is greater than xt, the turbine rotor numbered t cannot be paired, and the process goes to step S203;
[0080] If a is less than or equal to yt, repeat steps S2022 to S2023.
[0081] Furthermore, S100 also includes:
[0082] S103, obtaining a pairing parameter set for each dynamic traction cylinder. Each dynamic traction cylinder is paired with n turbine rotors for testing, and the pairing parameter set of each dynamic traction cylinder is recorded. The pairing parameter set of the dynamic traction cylinder numbered i is recorded as (WP i-1 ,……,WP i-yi ).
[0083] A method for installing a turbine rotor and a traction stage is provided, wherein the turbine rotor and the dynamic traction drum are installed according to the final paired turbine rotor and dynamic traction drum numbers obtained by the aforementioned optimized pairing method of the turbine rotor and the traction stage.
[0084] A storage medium stores a computer program, which, when executed by a processor, implements the steps of the aforementioned optimized pairing method.
[0085] The beneficial effects of this application are:
[0086] (1) When optimizing the pairing of the turbine rotor and the dynamic traction drum, the turbine rotor is used as the judgment standard. When optimizing the pairing, the following methods are required (the number of turbine rotor pairings is optimal):
[0087] 1.1, the concept of pairing parameter set is introduced, that is, the number set of the pairing dynamic traction cylinders of each turbine rotor is given in advance. Figure 1 As shown, the turbine rotor numbered 1 can be paired with the dynamic traction cylinders numbered 1, 5, 7, and 8.
[0088] 1.2, a preliminary determination of the pairing results must be given. Directly pairing m dynamic traction cylinders and n turbine rotors is not a direct way to determine the optimal number of pairings. Because each turbine rotor and each dynamic traction cylinder has many optional pairing methods, it is very difficult to directly analyze the various possibilities. The goal of the preliminary determination of the pairing results is to determine the unpaired dynamic traction cylinder number dataset and the unpaired turbine rotor number dataset W. 不配对1 ~W 不配对L .
[0089] 1.3. Based on the preliminary pairing results, optimize the pairing.
[0090] The core solution for optimizing pairing lies in reverse analysis, from the first level of reverse analysis to the Nth level of reverse analysis.
[0091] The above reverse analysis process can also be summarized as: "Reverse analysis: query number W b-j Whether the turbine rotors can be optimally paired;
[0092] Check whether the following alternative pairing path exists: number W b-j Turbine rotor - number TA r Dynamic traction cylinder - turbine rotor numbered WC1 - dynamic traction cylinder - turbine rotor numbered TC2 - ... - numbered TC N Dynamic traction cylinder - number WC N Turbine rotor - number T b-z The dynamic traction cylinder; r is any natural number from 1 to s;
[0093] TC i It is numbered WC i-1 Data of paired parameter set of turbine rotor;TA r TC i With WC1, WC i T is the serial number of the paired dynamic traction cylinder and turbine rotor; b-z It is any number of the unmatched dynamic traction cylinder, which is numbered WC N The pairing parameters of the turbine rotor are concentrated; TAr, TC2~TC N All are different;
[0094] If the above replaceable pairing path exists, adjust the pairing relationship: numbered W b-j The turbine rotor is numbered TA r The dynamic traction cylinder pair is numbered WC i The turbine rotor is numbered TC i+1 The dynamic traction cylinder is numbered WC N The turbine rotor is numbered T b-z The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged. The paired turbine rotor and dynamic traction cylinder number data set and the unpaired dynamic traction cylinder number data set are updated; i is any natural number from 2 to N;
[0095] If the above-mentioned alternative pairing path does not exist, then the number is W b-j The turbine rotor cannot be optimally paired, so replace it with the next unpaired turbine rotor for reverse analysis."
[0096] (2) Based on Figure 2 、 Figure 4 and Figure 7It can be seen that: the initial pairing results show that only 9 turbine rotors are paired; after optimized pairing, all 10 turbine rotors can be paired.
[0097] (3) When the number of turbine rotors and dynamic traction cylinders is small (for example, the number of turbine rotors and dynamic traction cylinders is 10), a simplified method (limited triple inverse analysis) can be used. BRIEF DESCRIPTION OF THE DRAWINGS
[0098] The present application will be further described in detail below with reference to the embodiments in the accompanying drawings, but this does not constitute any limitation to the present application.
[0099] Figure 1 It is a pairing parameter set of turbine rotor and dynamic traction cylinder.
[0100] Figure 2 This is the preliminary pairing result of the turbine rotor and dynamic traction cylinder.
[0101] Figure 3 This is a diagram of the optimized pairing process of the turbine rotor and the dynamic traction cylinder (triple inverse analysis).
[0102] Figure 4 It is the result of the optimized pairing of the turbine rotor and the dynamic traction cylinder.
[0103] Figure 5 This is another optimization pairing process diagram of the turbine rotor and the dynamic traction cylinder (quintuple inverse analysis).
[0104] Figure 6 It is a diagram of the process data set of the five-fold reverse analysis.
[0105] Figure 7 It is another optimized pairing result of the turbine rotor and the dynamic traction cylinder. DETAILED DESCRIPTION
[0106] To make the purpose, technical solutions, and advantages of this application more clear, the technical solutions of this application will be clearly and completely described below in conjunction with the specific embodiments of this application and the corresponding drawings. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0107] <Example 1>
[0108] A method for pairing and installing a turbine rotor and a traction stage comprises the following steps:
[0109] S100, numbering m dynamic traction cylinders and n turbine rotors and obtaining diameter parameter sets of the m dynamic traction cylinders and n turbine rotors, and obtaining a pairing parameter set for each dynamic traction cylinder and each turbine rotor;
[0110] S100 includes the following sub-steps:
[0111] S101, obtaining the diameter parameter data set Q of any dynamic traction cylinder numbered i i (Q mini , Q maxi ), Q mini , Q maxi Indicates the major diameter and minor diameter of the dynamic traction cylinder numbered i when the roundness is optimal during installation; i is an arbitrary natural number from 1 to m;
[0112] Get the diameter parameter data set W of any turbine rotor numbered j j (W minj , W maxj ), W minj 、W maxj Indicates the major diameter and minor diameter of the turbine rotor numbered j; j is an arbitrary natural number from 1 to n;
[0113] S102, each turbine rotor is paired with m dynamic traction drums for testing, and the paired parameter set of each turbine rotor is recorded; the paired parameter set of the turbine rotor numbered j is recorded as (TP j-1 ,……,TP j-xj );
[0114] S103, each dynamic traction cylinder is paired with n turbine rotors for testing, and the pairing parameter set of each dynamic traction cylinder is recorded; the pairing parameter set of the dynamic traction cylinder numbered i is recorded as (WP i-1 ,……,WP i-yi ).
[0115] It should be noted that the requirements for pairing test can be determined according to actual needs. For example, if the gap threshold is met at the same time: min < Q mini -W maxj and Q maxi -W minj <Gap Threshold max , then the turbine rotor numbered j and the dynamic traction cylinder numbered i can be paired and enter each other's pairing parameter set. max , gap threshold min Respectively represent the upper and lower limits of the gap threshold.
[0116] like Figure 1As shown, m=10, n=10, the pairing parameter set of the turbine rotor numbered 1 is: (1,5,7,8), indicating that the turbine rotor numbered 1 can be paired with the dynamic traction cylinders numbered 1, 5, 7, and 8. The pairing parameter set of the turbine rotor numbered 2 is: (3,4), indicating that the turbine rotor numbered 2 can be paired with the dynamic traction cylinders numbered 3 and 4. That is, the pairing parameter set of the turbine rotor numbered j is recorded as (TP j-1 ,……,TP j-xj ), the turbine rotor numbered j and the turbine rotor numbered TP j-1 ~TP j-xj All dynamic traction cylinders can be paired.
[0117] The pairing parameter set of the dynamic traction cylinder numbered 1 is recorded as (1, 5, 6, 8), indicating that the dynamic traction cylinder numbered 1 can be paired with the turbine rotors numbered 1, 5, 6, and 8. That is, the pairing parameter set of the dynamic traction cylinder numbered i is recorded as (WP i-1 ,……,WP i-yi ), the dynamic traction cylinder numbered i and the dynamic traction cylinder numbered WP i-1 ~WP i-yi All turbine rotors can be matched.
[0118] S200, preliminarily determining the pairing results: determining the pairing results of n turbine rotors one by one in sequence; including the following sub-steps:
[0119] S201, initialization settings:
[0120] Initialize the optional dynamic traction drum data set KX (1, 2...m);
[0121] Initialize the parameter t to 1;
[0122] S202, determining the pairing result of the turbine rotor numbered t:
[0123] The paired parameter set of the turbine rotor numbered t is denoted as: TP t-1 ~TP t-xt ; Step S202 also includes the following steps:
[0124] S2021, initialize parameter a to 1;
[0125] S2022, logical reasoning:
[0126] If TP t-a There is an optional dynamic traction cylinder data set KX, then the turbine rotor numbered t and the turbine rotor numbered TP t-a The dynamic traction cylinder is the pairing result; at the same time, update the optional dynamic traction cylinder dataset KX: TP t-a delete;
[0127] If TP t-a If the optional dynamic traction cylinder does not exist in the data set KX, assign a+1 to a;
[0128] S2023, logical reasoning:
[0129] If a is greater than xt, the turbine rotor numbered t cannot be paired, and the process goes to step S203;
[0130] If a is less than or equal to yt, repeat steps S2022 to S2023;
[0131] Otherwise, there is no matching result for the turbine rotor numbered t;
[0132] S203, determining whether the pairing test of n turbine rotors is completed:
[0133] S2031, assign t+1 to t;
[0134] S2032: If t is less than or equal to n, repeat steps S202 to S203; if t is greater than n, the pairing result is preliminarily determined to be complete, and proceed to step S300.
[0135] The method of determining the pairing result in step S202 is essentially: for the turbine rotor numbered t, pair the turbine rotor numbered TP t-1 ~TP t-xt The dynamic traction cylinder is judged in turn, and if it is not selected by other turbine rotors, it is paired with it.
[0136] like Figure 2 As shown, the dynamic traction cylinder data set KX (1, 2...10) can be selected;
[0137] (1) Pairing the turbine rotor numbered 1: its pairing parameter set is 1, 5, 7, and 8. From left to right, determine whether it is in KX. The dynamic traction cylinder numbered 1 is paired with the turbine rotor numbered 1.
[0138] At the same time, the optional dynamic traction cylinder data set KX is updated to: (2, 3, 4, 5, 6, 7, 8, 9, 10), that is, the dynamic traction cylinder numbered 1 has been selected and no longer participates in pairing.
[0139] (2) Pairing the turbine rotor numbered 2: its pairing parameter set is 3 and 4. From left to right, determine whether it is in KX. The dynamic traction cylinder numbered 3 is paired with the turbine rotor numbered 2.
[0140] At the same time, the optional dynamic traction cylinder data set KX is updated to: (2, 4, 5, 6, 7, 8, 9, 10), that is, the dynamic traction cylinder numbered 3 has been selected and no longer participates in pairing.
[0141] (3) Pairing the turbine rotor numbered 3: Its pairing parameter set is 5 and 6. From left to right, determine whether it is in KX. The dynamic traction cylinder numbered 5 is paired with the turbine rotor numbered 3.
[0142] At the same time, the optional dynamic traction cylinder data set KX is updated to: (2, 4, 6, 7, 8, 9, 10), that is, the dynamic traction cylinder numbered 5 has been selected and no longer participates in pairing.
[0143] (4) Pairing the turbine rotor numbered 4: The pairing parameter sets for the turbine rotor numbered 4 are 3, 6, and 7. From left to right, the dynamic traction cylinder numbered 6 is paired with the turbine rotor numbered 4 by determining whether they are in KX. This indicates that the optional dynamic traction cylinder data set KX does not pair the dynamic traction cylinder numbered 3 with the turbine rotor numbered 4, resulting in repeated use of the dynamic traction cylinder.
[0144] At the same time, the optional dynamic traction cylinder data set KX is updated to: (2, 4, 7, 8, 9, 10), that is, the dynamic traction cylinder numbered 6 has been selected and no longer participates in pairing.
[0145] (5) Pairing the turbine rotor numbered 5: its pairing parameter set is 1, 7, 8, and 9. From left to right, determine whether it is in KX. The dynamic traction cylinder numbered 7 is paired with the turbine rotor numbered 5.
[0146] At the same time, the optional dynamic traction drum data set KX is updated to: (2, 4, 8, 9, 10);
[0147] (6) Pairing the turbine rotor numbered 6: its pairing parameter set is 1, 7, 8, and 9. From left to right, determine whether it is in KX. The dynamic traction cylinder numbered 8 is paired with the turbine rotor numbered 6.
[0148] At the same time, the optional dynamic traction cylinder data set KX is updated to: (2, 4, 9, 10);
[0149] (7) Pairing the turbine rotor numbered 7: its pairing parameter set is 10. From left to right, determine whether it is in KX. The dynamic traction cylinder numbered 10 is paired with the turbine rotor numbered 7.
[0150] At the same time, the optional dynamic traction cylinder data set KX is updated to: (2, 4, 9);
[0151] (8) Pairing the turbine rotor numbered 8: The pairing parameter set of the turbine rotor numbered 8 is 1, 2, 5, and 7. From left to right, determine whether it is in KX. The dynamic traction cylinder numbered 2 is paired with the turbine rotor numbered 8.
[0152] At the same time, the optional dynamic traction cylinder data set KX is updated to: (4, 9);
[0153] (9) Pairing the turbine rotor numbered 9: its pairing parameter set is 9, 10. From left to right, determine whether it is in KX. The dynamic traction cylinder numbered 9 is paired with the turbine rotor numbered 9.
[0154] At the same time, the optional dynamic traction cylinder data set KX is updated as follows: (4);
[0155] (10) Pair the turbine rotor numbered 10: its pairing parameter set is 5 and 8. From left to right, determine whether it is in KX. It cannot be paired.
[0156] It should be noted that, when S200 is running, it is not necessary to follow the above method. In fact, if there is an intersection between the paired parameter set of the turbine rotor numbered t and the optional dynamic traction drum data set KX, then any data TP in the intersection is selected. t-h As the pairing result; at the same time, the optional traction cylinder dataset KX will TP t-h Delete; all of the above options are feasible.
[0157] The results obtained by S200 can be expressed as:
[0158] (1) Paired turbine rotor and dynamic traction drum number dataset: Paired turbine rotor W 配对1 ~W 配对K Corresponding paired dynamic traction cylinder T 配对1 ~T 配对K ;
[0159] (2) Unpaired dynamic traction drum number dataset T 不配对1 ~T 不配对H ;
[0160] (3) Unpaired turbine rotor number dataset W 不配对1 ~W 不配对L ;
[0161] S300, optimized pairing: performing optimized pairing analysis on each unpaired turbine rotor in the unpaired turbine rotor number data set one by one;
[0162] S301, initialization settings:
[0163] Parameter b is assigned a value of 1;
[0164] S302, read W 不配对b The pairing parameter set (u1, ..., u s );
[0165] S303, initialization parameter r=1;
[0166] S304, analyze the uth r Can the individual traction cylinders be paired?
[0167] S3041, initialize the compared paired dynamic traction cylinder number data set to an empty set, and then r Added to the compared paired dynamic traction cylinder number data set;
[0168] S3042, first level reverse analysis:
[0169] a, the query number is u r The turbine rotor number W is matched with the dynamic traction cylinder. ur and pairing parameter sets;
[0170] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0171] If the number is W ur The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the pairing relationship once: number is W 不配对b The turbine rotor is numbered u r The dynamic traction cylinder is paired with the number W ur The turbine rotor is numbered T b-i The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged, and the paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated and generated;
[0172] Otherwise, determine whether to enter the second level of reverse analysis: If the number is W ur The paired parameter set of the turbine rotor (TW ur1 ,……,TW urx ) are both in the compared paired dynamic traction cylinder number data set, go to step S305; otherwise, TW ur1 ~TW urx The number TP of the paired traction drum number data set that is not in the comparison m1 ~TP mv Return and proceed to step S3043;
[0173] S3043, second level reverse analysis:
[0174] a, the query number is TP m1 ~TP mv The turbine rotor number of the dynamic traction cylinder is WP m1 ~WP mv and pairing parameter sets;
[0175] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0176] If any number is WP mi The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the secondary pairing relationship: numbered W 不配对b The turbine rotor is numbered u r The dynamic traction cylinder is paired with the number W ur The turbine rotor is numbered TP mi The dynamic traction cylinder pair is numbered WP mi The turbine rotor is numbered T b-i The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged. The paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated;
[0177] Otherwise, determine whether to enter the third level of reverse analysis:
[0178] First, TP m1 ~TP mv Added to the compared paired dynamic traction cylinder number data set;
[0179] Secondly, if the number is WP m1 ~WP mv If the paired parameter sets of the turbine rotors are all in the compared paired dynamic traction drum number data set, go to step S305; otherwise, the number is WP m1 ~WP mv The paired parameter set of the turbine rotor is not in the data set of the compared paired dynamic traction cylinder number TP n1 ~TP nv Return and proceed to step S3044;
[0180] S3044, third level reverse analysis:
[0181] a, the query number is TP n1 ~TP nv The turbine rotor number of the dynamic traction cylinder is WP n1 ~WP nv and pairing parameter sets;
[0182] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0183] If any number is WP ni The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the three pairing relationships: numbered W 不配对b The turbine rotor is numbered ur The dynamic traction cylinder is paired with the number W ur The turbine rotor is numbered TP mt The dynamic traction cylinder pair is numbered WP mt The turbine rotor is numbered TP ni The dynamic traction cylinder pair is numbered WP ni The turbine rotor is numbered T b-i The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged. The paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated;
[0184] Among them, WP mt TP ni The relationship is: in the second reverse analysis, the number is WP mt The paired parameter set of the turbine rotor does not contain the data of the compared paired dynamic traction cylinder number data set. ni ;
[0185] Otherwise, determine whether to enter the fourth level of reverse analysis:
[0186] First, TP n1 ~TP nv Added to the compared paired dynamic traction cylinder number data set;
[0187] Secondly, if the number is WP n1 ~WP nv If the paired parameter sets of the turbine rotors are all in the compared paired dynamic traction drum number data set, go to step S305; otherwise, the number is WP n1 ~WP nv If the paired parameter set of the turbine rotor is not in the data set of the compared paired dynamic traction drum number, the process goes to step S3044;
[0188] The fourth level of reverse analysis ~ the Nth level of reverse analysis: The process is similar to the third level of reverse analysis;
[0189] S305, assign r+1 to r, and then compare r with s:
[0190] If r is greater than s, it means W 不配对b If pairing is not possible, proceed to step S306;
[0191] If r is less than or equal to s, repeat steps S304 to S305;
[0192] S306, determine whether all optimization tests are completed:
[0193] S3061, assign b+1 to b;
[0194] S3062: If b is less than or equal to L, repeat steps S302 to S306; if b is greater than L, the optimized pairing is completed.
[0195] like Figure 3 and Figure 4 As shown in the figure, the turbine rotor numbered 10 is optimized through triple inverse analysis.
[0196] S301, initialization setting: b is assigned to 1;
[0197] S302, read W 不配对b (its value is 10, i.e. the turbine rotor numbered 10) pairing parameter set (u1, u2), where u1=5, u2=8;
[0198] S303, initialization parameter r=1;
[0199] S304, analyze the uth r Can the individual traction cylinders be paired?
[0200] S3041, initialize the compared paired dynamic traction cylinder number data set to an empty set, and then r Add to the compared paired dynamic traction cylinder number data set (r=1, that is, 5 is added to the compared dynamic traction cylinder number data set);
[0201] For the sake of convenience, the following description uses u1.
[0202] S3042, first level reverse analysis:
[0203] a. Query the turbine rotor number W that is paired with the dynamic traction cylinder numbered u1 (i.e. 5). ur (i.e. 3) and the pairing parameter set (5, 6);
[0204] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0205] The only unpaired dynamic traction cylinder is the dynamic traction cylinder numbered 4, and the paired parameter set (5, 6) of the turbine rotor numbered 3 does not contain 4;
[0206] Determine whether to enter the second level of reverse analysis:
[0207] The paired parameter set (5, 6) of turbine rotor number 3 and the data set of the compared paired traction cylinder numbers (at this time, there is only 5, which means that the dynamic traction cylinder numbered 5 has already been compared and analyzed, and no further comparisons will be made; otherwise, when the program performs multiple loops, it may analyze the compared paired traction cylinders again, and the program will not be able to break the loop);
[0208] The paired parameter set (5, 6) of the turbine rotor numbered 3 is not returned to number 6 in the compared paired dynamic traction drum number data set, and the process goes to step S3043;
[0209] S3043, second level reverse analysis:
[0210] a. Query the turbine rotor number 4 and the pairing parameter set (3, 6, 7) of the dynamic traction cylinder number 6;
[0211] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0212] (3, 6, 7) does not contain 4;
[0213] Determine whether to enter the third level of reverse analysis:
[0214] First, add 6 to the compared paired dynamic traction cylinder number data set (at this time, the compared paired dynamic traction cylinder number data set is: 5, 6);
[0215] Return the data 3 and 7 of the paired parameter set of the turbine rotor numbered 4 that are not in the compared paired dynamic traction drum number data set, and proceed to step S3044;
[0216] S3044, third level reverse analysis:
[0217] a. Query the turbine rotors numbered 2 and 5 and the pairing parameter set for the dynamic traction cylinders numbered 3 and 7;
[0218] b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders:
[0219] The paired parameter set (3, 4) of the turbine rotor numbered 2 includes an unpaired dynamic traction cylinder numbered 4;
[0220] At this point, adjust the pairing relationship:
[0221] The turbine rotor numbered 10 is paired with the dynamic traction cylinder numbered 5;
[0222] The turbine rotor numbered 3 is paired with the dynamic traction cylinder numbered 6;
[0223] The turbine rotor numbered 4 is paired with the dynamic traction cylinder numbered 3;
[0224] The turbine rotor numbered 2 is paired with the dynamic traction cylinder numbered 4.
[0225] After the pairing is completed, u2=8 is no longer analyzed.
[0226] The paired turbine rotor and dynamic traction drum number datasets and the unpaired dynamic traction drum number datasets are updated, allowing the next unpaired turbine rotor to be analyzed. That is, when optimizing the pairing of each unpaired turbine rotor, S200 does not preliminarily determine the pairing results (except for the first one). Instead, the latest pairing results are used as a benchmark for analysis.
[0227] In order to further illustrate the process of the next level of reverse analysis, the reverse analysis process of u2=8 is as follows Figure 5 as well as Figure 6 expressed in the form of .
[0228] In the first reverse analysis, the turbine rotor number of the dynamic traction cylinder with query number 8 is 6, and its pairing parameter set is (1, 7, 8, 9). There is no 4, so the second reverse analysis is continued;
[0229] The second level of reverse analysis is to query the turbine rotor numbers and corresponding pairing parameter sets of the dynamic traction cylinders numbered 1, 7, and 9, which are 1 (1, 5, 7, 8), 5 (1, 7, 8, 9), and 9 (9, 10). There is no 4, so the second level of reverse analysis is continued.
[0230] The third level of reverse analysis, query the turbine rotor numbers and corresponding pairing parameter sets of the dynamic traction cylinders with numbers 5 and 10, which are 3 (5, 6), 7 (10), and no 4, and continue with the fourth level of reverse analysis;
[0231] The fourth level of reverse analysis is to check the turbine rotor number and the corresponding pairing parameter set of the dynamic traction cylinder with the number 6, which are 4 (3, 6, 7). There is no 4, so the fifth level of reverse analysis is continued;
[0232] The fifth level of reverse analysis found that the turbine rotor number and the corresponding pairing parameter set for the dynamic traction cylinder with query number 3 are 2 (3, 4), which is 4, and the pairing is successful.
[0233] Figure 7 The preliminary pairing results and the results after optimized pairing are shown.
[0234] The above embodiments are preferred implementation modes of the present application and are only used to facilitate the explanation of the present application. They are not intended to limit the present application in any form. Any person with ordinary knowledge in the relevant technical field, if they do not depart from the scope of the technical features proposed in the present application, can make equivalent embodiments by making partial changes or modifications to the technical content disclosed in the present application, and they do not depart from the technical features of the present application. They are still within the scope of the technical features of the present application.
Claims
1. A method for optimizing the pairing of a turbine rotor and a traction stage, characterized in that: The steps include: S100, sequentially numbering m dynamic traction drums and n turbine rotors to obtain a pairing parameter set for each turbine rotor; m and n are natural numbers greater than or equal to 10; S200, preliminarily determining the pairing results: an initial paired turbine rotor and dynamic traction drum number dataset PD, an initial unpaired dynamic traction drum number dataset BPT, and an unpaired turbine rotor number dataset; S300, optimized pairing: performs optimized pairing analysis on unpaired turbine rotors one by one; Any number is W b-j The optimized pairing method of unpaired turbine rotors is as follows: S301, read the number W b-j The unpaired turbine rotor pairing parameter set (TA1, ..., TA s ); S302, reverse analysis: Check whether the following alternative pairing path exists: number W b-j Turbine rotor - number TA r Dynamic traction cylinder - turbine rotor numbered WC1 - dynamic traction cylinder - turbine rotor numbered TC2 - ... - numbered TC N Dynamic traction cylinder - number WC N Turbine rotor - number T b-z The dynamic traction cylinder; r is any natural number from 1 to s; TC i It is numbered WC i-1 Data of paired parameter set of turbine rotor;TA r TC i With WC1, WC i T is the serial number of the paired dynamic traction cylinder and turbine rotor; b-z It is any number of the unmatched dynamic traction cylinder, which is numbered WC N The pairing parameters of the turbine rotor are concentrated; TAr, TC2~TC N All are different; If there is an alternative pairing path, adjust the pairing relationship: numbered W b-j The turbine rotor is numbered TA r The dynamic traction cylinder pair is numbered WC i The turbine rotor is numbered TC i+1 The dynamic traction cylinder is numbered WC N The turbine rotor is numbered T b-z The dynamic traction cylinder is paired, and other pairing relationships remain unchanged, and PD and BPT are updated; i is any natural number from 2 to N; Otherwise, it means: the number is W b-j The turbine rotor cannot be optimally paired, so replace it with the next unpaired turbine rotor for reverse analysis.
2. The method for optimizing the pairing of a turbine rotor and a traction stage according to claim 1, wherein: S300 further includes: S303 , outputting a final paired turbine rotor and dynamic traction drum number data set.
3. A method for optimizing the pairing of a turbine rotor and a traction stage, characterized in that: The steps include: S100, sequentially numbering m dynamic traction cylinders and n turbine rotors and obtaining diameter parameter sets, and obtaining a pairing parameter set for each turbine rotor; m and n are natural numbers greater than or equal to 10; S200, preliminarily determine the pairing result: the initial paired turbine rotor and dynamic traction drum number data set, the initial unpaired dynamic traction drum number data set, the unpaired turbine rotor number data set W 不配对1 ~W 不配对L ; S300, optimized pairing: performing optimized pairing analysis on each unpaired turbine rotor in the unpaired turbine rotor number data set one by one; S301, initialization settings: Parameter b is assigned a value of 1; S302, read W 不配对b The pairing parameter set (u1, ..., u s ); S303, initialization parameter r=1; S304, analyze the uth r Can the individual traction cylinders be paired? S3041, initialize the compared paired dynamic traction cylinder number data set to an empty set, and then r Added to the compared paired dynamic traction cylinder number data set; S3042, first level reverse analysis: a, the query number is u r The turbine rotor number W is matched with the dynamic traction cylinder. ur and pairing parameter sets; b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders: If the number is W ur The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the pairing relationship once: number is W 不配对b The turbine rotor is numbered u r The dynamic traction cylinder is paired with the number W ur The turbine rotor is numbered T b-i The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged, and the paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated and generated; Otherwise, determine whether to enter the second level of reverse analysis: If the number is W ur The paired parameter set of the turbine rotor (TW ur1 ,……,TW urx ) are both in the compared paired dynamic traction cylinder number data set, go to step S305; otherwise, TW ur1 ~TW urx The number TP of the paired traction drum number data set that is not in the comparison m1 ~TP mv Return and proceed to step S3043; S3043, second level reverse analysis: a, the query number is TP m1 ~TP mv The turbine rotor number of the dynamic traction cylinder is WP m1 ~WP mv and pairing parameter sets; b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders: If any number is WP mi The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the secondary pairing relationship: numbered W 不配对b The turbine rotor is numbered u r The dynamic traction cylinder is paired with the number W ur The turbine rotor is numbered TP mi The dynamic traction cylinder pair is numbered WP mi The turbine rotor is numbered T b-i The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged. The paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated; Otherwise, determine whether to enter the third level of reverse analysis: First, TP m1 ~TP mv Added to the compared paired dynamic traction cylinder number data set; Secondly, if the number is WP m1 ~WP mv If the paired parameter sets of the turbine rotors are all in the compared paired dynamic traction drum number data set, go to step S305; otherwise, the number is WP m1 ~WP mv The paired parameter set of the turbine rotor is not in the data set of the compared paired dynamic traction cylinder number TP n1 ~TP nv Return and proceed to step S3044; S3044, third level reverse analysis: a, the query number is TP n1 ~TP nv The turbine rotor number of the dynamic traction cylinder is WP n1 ~WP nv and pairing parameter sets; b. Check whether the above pairing parameter set contains unpaired dynamic traction cylinders: If any number is WP ni The paired parameter set of the turbine rotor contains any unpaired dynamic traction cylinder, which is numbered as T b-i , then adjust the three pairing relationships: numbered W 不配对b The turbine rotor is numbered u r The dynamic traction cylinder is paired with the number W ur The turbine rotor is numbered TP mt The dynamic traction cylinder pair is numbered WP mt The turbine rotor is numbered TP ni The dynamic traction cylinder pair is numbered WP ni The turbine rotor is numbered T b-i The paired dynamic traction cylinder is paired, and other pairing relationships remain unchanged. The paired turbine rotor and dynamic traction cylinder number dataset and the unpaired dynamic traction cylinder number dataset are updated; Among them, WP mt TP ni The relationship is: in the second reverse analysis, the number is WP mt The paired parameter set of the turbine rotor does not contain the data of the compared paired dynamic traction cylinder number data set. ni ; Otherwise, proceed to step S305; S305, assign r+1 to r, and then compare r with s: If r is greater than s, it means W 不配对b If pairing is unsuccessful, proceed to step S306; If r is less than or equal to s, repeat steps S304 to S305; S306, determine whether all optimization tests are completed: S3061, assign b+1 to b; S3062: If b is less than or equal to L, repeat steps S302 to S306; if b is greater than L, the optimized pairing is completed.
4. A method for optimizing pairing of a turbine rotor and a traction stage according to any one of claims 1 or 3, characterized in that: S100 includes the following sub-steps: S101, obtaining the diameter parameter data set Q of any dynamic traction cylinder numbered i i (Q mini , Q maxi ), Q mini , Q maxi Indicates the major diameter and minor diameter of the dynamic traction cylinder numbered i when the roundness is optimal during installation; i is an arbitrary natural number from 1 to m; Get the diameter parameter data set W of any turbine rotor numbered j j (W minj , W maxj ), W minj 、W maxj Indicates the major diameter and minor diameter of the turbine rotor numbered j; j is an arbitrary natural number from 1 to n; S102, each turbine rotor is paired with m dynamic traction drums for testing, and the paired parameter set of each turbine rotor is recorded; the paired parameter set of the turbine rotor numbered j is recorded as (TP j-1 ,……,TP j-xj ).
5. The method for optimizing pairing of a turbine rotor and a traction stage according to any one of claims 1 or 3, characterized in that: S200 includes the following sub-steps: S201, initialization settings: Initialize the optional dynamic traction drum data set KX (1, 2...m); Initialize the parameter t to 1; S202, determining the pairing result of the turbine rotor numbered t: If the paired parameter set of the turbine rotor numbered t intersects with the optional dynamic traction cylinder data set KX, then any data TP in the intersection is selected t-h As the pairing result; at the same time, the optional traction cylinder dataset KX will TP t-h Delete; Otherwise, there is no matching result for the turbine rotor numbered t; S203, determining whether the pairing test of n turbine rotors is completed: S2031, assign t+1 to t; S2032: If t is less than or equal to n, repeat steps S202 to S203; if t is greater than n, the pairing result is preliminarily determined to be complete, and proceed to step S300.
6. The method for optimizing the pairing of a turbine rotor and a traction stage according to claim 5, wherein: The paired parameter set of the turbine rotor numbered t is denoted as: TP t-1 ~TP t-xt ; Step S202 also includes the following steps: S2021, initialize parameter a to 1; S2022, logical reasoning: If TP t-a There is an optional dynamic traction cylinder data set KX, then the turbine rotor numbered t and the turbine rotor numbered TP t-a The dynamic traction cylinder is the pairing result; at the same time, update the optional dynamic traction cylinder dataset KX: TP t-a delete; If TP t-a If the optional dynamic traction cylinder does not exist in the data set KX, assign a+1 to a; S2023, logical reasoning: If a is greater than xt, the turbine rotor numbered t cannot be paired, and the process goes to step S203; If a is less than or equal to yt, repeat steps S2022 to S2023.
7. The method for optimizing the pairing of a turbine rotor and a traction stage according to claim 4, wherein: The S100 also includes: S103, obtaining a pairing parameter set for each dynamic traction cylinder. Each dynamic traction cylinder is paired with n turbine rotors for testing, and the pairing parameter set of each dynamic traction cylinder is recorded. The pairing parameter set of the dynamic traction cylinder numbered i is recorded as (WP i-1 ,……,WP i-yi ).
8. A method for installing a turbine rotor and a traction stage, characterized in that: The turbine rotor and the dynamic traction drum are installed according to the final paired turbine rotor and dynamic traction drum numbers obtained by the method for optimizing pairing of a turbine rotor and a traction stage as described in claim 1 or 3.
9. A storage medium, characterized in that: The storage medium stores a computer program, which, when executed by a processor, implements the steps of the optimized pairing method according to claim 1 or 3.
Citation Information
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